Structural Concepts HV38 Installation Manual

READ AND SAVE THESE INSTRUCTIONS
INSTALLATION &
OPERATING MANUAL
SERVICE NON-REFRIGERATED BAKERY MERCHANDISER
PN 99168
Model HV48
Standard Display Case
4 Display Levels [3 Wire Rack
Shelves and 1 Bottom Deck]
Model HV38 38”L* x 40”D x 50 1/4”H Model HV48 48”L* x 40”D x 50 1/4”H Model HV56 56”L* x 40”D x 50 1/4”H Model HV74 74”L* x 40”D x 50 1/4”H
Model HV48
Optional Display Case
4 Display Levels [3 Glass Shelves
and 1 Bottom Deck]
I:\Oper Manuals - PDF\Encore\HV[L]_99168.pub
888 E. Porter Rd. Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
Rev G Date: 10.20.2011
TABLE OF CONTENTS
OVERVIEW / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM ..……..….....…..
INSTALLATION: REMOVAL FROM SKID, POSITIONING & LEVELING ……………………………... INSTALLATION, CONTINUED: CURVED FRONT GLASS ALIGNMENT INSTRUCTIONS ………...
START-UP AND OPERATION: ELECTRICAL ACCESS / CONNECTIONS / MERCHANDISE START-UP ……..……………………………………….……..…………………………………...……….
START-UP AND OPERATION, CONTINUED: RAISING CURVED GLASS / REMOVING REAR DOORS ……………………..……………...…...…..…………………………………….………...………
MAINTENANCE FUNDAMENTALS: UPPER FRONT PANEL / ANGLED & VERTICAL BASE ……. MAINTENANCE FUNDAMENTALS, CONTINUED: BRACKET & SHELF ASSEMBLY / REMOVAL MAINTENANCE FUNDAMENTALS, CONTINUED: LIGHT FIXTURES …...…………………………...
SERIAL LABEL & LOCATION / TECHNICAL INFORMATION / ADD’L INFORMATION ..……....…..
CLEANING SCHEDULE (TO BE PERFORMED BY STORE PERSONNEL) …..…….........................
TROUBLESHOOTING ..…..………………………………………………………………...…………….….. ILLUSTRATED PARTS BREAKDOWN …..…………………………..………………………………...….. PARTS LIST ……….…………………………...………..……………………………………...……...………
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ……….…….....
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5
6
7 8
9
10 11 12 13 14 15 16
2
OVERVIEW / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM
OVERVIEW
 These cases should be installed and operated
according to these instructions to insure proper performance. Improper use will void warranty.
 This unit is designed for the display of products in
ambient store conditions where temperatures and humidity are maintained at a maximum of 75 °F and 55% relative humidity.
COMPLIANCE
 Performance issues when in violation of applicable
NEC, federal, state or local electrical codes are not covered by warranty.
 See compliance specifics below.
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local
electrical and plumbing codes.
WARNINGS
 Following are important warnings to prevent
injury or death.
 Please read carefully!
PRECAUTIONS
 Following are important precautions to prevent
damage to unit or merchandise.
 Please read carefully!
WIRING DIAGRAM
 Each case has its own wiring diagram folded and in
its own packet.
 Wiring diagram placement may vary; it may be
placed near ballast box, field wiring box, raceway cover, or other related location.
COMPLIANCE
WARNING
ELECTRICAL
HAZARD
CAUTION
WARNING
Risk of electric shock.
Disconnect ALL ELECTRICAL SOURCES before servicing.
CAUTION! LAMP REPLACEMENT GUIDELINES
LED lamps reflect specific size, shape and overall design.
Any replacements must meet factory specifications.
Fluorescent lamps have been treated to resist breakage and
must be replaced with similarly treated lamps.
CAUTION
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
the use of a GFCI breaker is strongly recommended.
3
INSTALLATION: REMOVAL FROM SKID, POSITIONING & LEVELING
1. Remove Unit From Skid
 Remove case from skid and place into
proper position.
 To prevent damage, support case while
sliding skid out from under case.
 Note: Illustration at right reflects general
outline of sample case and does not reflect any particular model or options).
Carefully Slide Skid Out From Under Unit
Support case while removing from skid.
2. Position & Align Case Alongside Other Cases
 Before adjusting levelers, make certain that the case
is in proper position and, if required, aligned with ad­joining case(s).
 This may require the repositioning of the case you are
installing or
3. Adjust Levelers
the already positioned case(s).
 After case is in proper position, adjust case so it is
level and plumb (see illustration at right).
 You may need to remove front and/or rear Toe-Kick to
access levelers.
 Use adjustable wrench to adjust leveler.  Depending upon case weight it may be necessary to
use a Pry Bar to accomplish this task.
 Do not use Pry Bar on Toe-Kick as it may buckle.  Do not use Pry Bar on End Panel as it may chip.  Use Pry Bar ONLY on Base Frame to avoid damaging
case.
 See illustration and photos at right.
Pry Bar
Adjustable
Wrench
Leveler
Base
Frame
Toe-Kick
4
INSTALLATION, CONTINUED: CURVED FRONT GLASS ALIGNMENT INSTRU CTIONS
4. Curved Front Glass Alignment Instructions
Note: Below illustrations may not exactly reflect every feature or option of your particular case.
 Proper alignment of the Curved Front Glass is vitally important to create and maintain a seal inside the
Case. Air leaks caused by improper alignment will compromise the environment inside the case, and may create condensation.
 If the FRONT-LEFT CORNER of the glass is too close to the end panel (or hitting it), the leveler at the
BACK LEFT CORNER must be adjusted. See illustration #5a, at lower left. Adjust the leveler one full revolution (360°) CLOCKWISE. This action will raise the left-rear case area, thereby increasing distance between the customer-left corner of the glass and its end panel.
 If the FRONT-RIGHT CORNER of the glass is too close to the end panel (or hitting it), the leveler at the
BACK RIGHT CORNER must be adjusted. See illustration #5b, at lower right. Adjust the leveler one full revolution (360°) CLOCKWISE. This action will raise the right-rear cabinet area, thereby increasing the distance between the customer-right corner of the glass and its end panel.
 After adjusting the levelers, open and shut the front glass and check again to see if the curved front
glass is properly aligned: It is to be evenly spaced (approximately 1/8”) from both sides of the case.
CURVED
END
PANEL
FRONT
GLASS
CURVED
FRONT
GLASS
END PANEL
1/8" SPACE
4a. Case Front-Left View With Proper Glass Alignment
END
PANEL
CURVED
FRONT
LIFT
GLASS
LIFT
5a. Case Front-Left View With Improper Glass Alignment
LIFT
4b. Case Front-Right View With Proper Glass Alignment
CURVED
FRONT
1/8" SPACE
END PANEL
GLASS
LIFT
5b. Case Front-Right View With Improper Glass Alignment
5
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