Structural Concepts HMG3950.4508 Installation Manual

READ AND SAVE THESE INSTRUCTIONS
INST ALLATION AND
OPERATING MANUAL
SERVICE NON-REFRIGERATED CASES
 33” DEEP SERVICE NON-REFRIGERATED (HMG[L*]53)
PLEASE NOTE THE FOLLOWING:
1. YOUR SPECIFIC MODEL NUMBER IS ON THE SERIAL LABEL ON CASE REAR (NEAR MAIN POWER SWITCH).
2. SEE “MODELS (AND THEIR RESPECTIVE CASE DIMENSIONS) LISTED IN THIS MANUAL” SECTION FOR ADDITIONAL INFORMATION REGARDING SPECIFIC CASE DIMENSIONS OF STANDARD MODELS AND
3. *[L] DENOTES VARIETY OF CASE LENGTHS.
CDRs.
PN 54384
(HMG6353.4578) (HMG2653)
(HMG7553R)
(HMG7553)
Structural Concepts Corporation · 888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 · www.structuralconcepts.com
I:\Oper Manual\Standard\Harmony_Service_Non-Refrig_Oper_Manual_54384.pub
(HMG3953)
Rev B Date: 2.05.2010
TABLE OF CONTENTS
TABLE OF CONTENTS ……………………………………………………………………………………... MODELS LISTED IN MANUAL (AND DETERMINING THEIR RESPECTIVE CAS E DIMENSIONS) OVERVIEW AND WARNINGS ……………..…….…………………………..………………………...…..
INSTALLATION: SKID REMOVAL / POSITIONING & ALIGNING UNITS / GLASS SHELVES ....…..
INSTALLATION: ADJOINING UNITS / CASTERS / ADJUSTING FRONT TOE-KICK ………………. INSTALLATION: CRUMB TRAY / SLIDING DECKS / REAR LEDGE & STORAGE / TONGS & BAG [NOTE: THIS PAGE CONTAINS OPTIONAL FEATURES & OPTIONS] ….……………………. INSTALLATION: ADJOINING UNITS / CASTERS / ADJUSTING FRONT TOE-KICK …………….… INSTALLATION: FIELD WIRING CONNECTIONS FOR VARIOUS MODELS ………..……………... INSTALLATION: FRONT GLASS ALIGNMENT & ADJUSTMENT……………………………………... INSTALLATION: DISPLAY CASE START-UP ……………………………………………………………. INSTALLATION: RAISING THE FRONT CURVED GLASS / REMOVING REAR DOORS ….………
MAINTENANCE FUNDAMENTALS: SHELF ASS’Y REMOVAL / STANDARD LIGHT FIXTURES....
MAINTENANCE FUNDAMENTALS: LED LIGHT FIXTURES …………………………………………..
CLEANING SCHEDULE ………………………………………………………………..…………....……..
TROUBLESHOOTING …………………………………………………………………………… … ………. SERIAL LABEL LOCATION & LISTED INFORMATION ………………………………………………...
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ...……….….....
2 3 4
5 6
7 8
9 10 11 12
13 14
15 16 17 18
2
MODELS LISTED IN THIS MANUAL (AND DETERMINING THEIR RESPECTIVE CASE DIMENSIONS)
DETERMINING YOUR MODEL AND ITS CASE DIMENSIONS:
Note 1. Your model number can be found on serial label at rear of case (near main power switch). Note 2. Dimensions of most models can be found at www.structuralconcepts.com. Simply enter the case model number into the Product Number Search box. Click the product specification link for complete dimensions. Note 3. If your specific model is not found, contact technical service (phone number is listed at Technical Service section in this manual) for dimensions. Note 4. CDRs (Customer Design Requests) are listed with a 4-digit number. All CDR dimensions are identical to standard model dimensions.
THIS OPERATING MANUAL ENCOMPASSES THE FOLLOWING MODELS (AND THEIR RESPECTIVE CDRs):
Model HMG2653 Model HMG3953 Model HMG5153 Model HMG6353 Model HMG7553
Model HMG3950.4508 Model HMG6353.4578 Model HMG6353.4811
OVERVIEW AND WARNINGS
OVERVIEW
 These cases should be installed and operated according to these instructions to insure proper
performance.
 This unit is designed for the display of products in ambient store conditions where temperatures and
humidity are maintained at a maximum of 75° F and 55% relative humidity.
ATTENTION INSTALLER
This equipment must be installed in compliance with all
applicable NEC, federal, state and local codes.
WARNING
ELECTRICAL HAZARD
CAUTION
Disconnect power before servicing unit
Lamps have been treated to resist breakage
and must be replaced with similarly treated lamps.
WARNING
Risk of electric shock.
CAUTION
4
INSTALLATION: REMOVAL FROM SKID / POSITIONING & ALIGNING UNITS/ GLASS SHELVING
1. Remove Case From Skid (Levelers)
 Remove shipping brace that may be
securing case to skid.
 Support case to prevent tipping.  Caution! Levelers can be damaged if case
hits floor with heavy force!
 Carefully slide unit to
rear of skid and tip backward off skid.
 Illustration may not
reflect every feature or option of your particular case.
Slide Skid Out
Case can be repositioned with pallet truck when front lower panel is removed. Blocking may be necessary to obtain adequate height.
2. Remove Case From Skid (Casters) Remove shipping brackets that may be securing
casters to skid
 Place ramp up against skid (to allow case to
smoothly slide off from skid).
 Maintain support of case at all times or center
of gravity may cause case to fall.
 Unlock Casters. Roll unit to rear of skid.
Roll down ramp and off from skid.
Note: Illustrations
shown reflect a general
outline of sample cases
and do not reflect
features or options of
your particular model.
Ramp
Support while rolling case down ramp.
3. Position and Aligning Units
Position Units. Align multiple units carefully in areas A & B shown below.
A
B
4. Glass Shelving
Glass shelving will be packed separately.
 Caution! Carefully remove from packaging.  Grasp firmly and carefully install.  Caution! Check that plastic edging is intact
before placing glass shelving onto brackets!
 Plastic edging must NOT be removed from
glass shelves. Contact Structural Concepts for replacement edging (see TECHNICAL SERVICE CONTACT INFORMATION section).
 Check that glass shelving is in proper position
before placing product in case.
Glass
Shelves
(Typical)
5
INSTALLATION: ADJOINING UNITS / CASTERS / ADJUSTING FRONT TOE-KI CK
5. Caulking and Bolting Units Together
Follow these steps to assure a secure, level lineup. A. Begin all lineups leveling from highest point of floor.
B. After the ’first’ case is level, apply industrial grade
butyl caulk (at case end).
C. Form a Caulk/Sealant Line For Sanitation
Purposes: See illustration at right for outline of sanitation bead.
D. Line up ‘second’ case bolt-hole to bolt-hole to ‘first’
case.
E. Using SCC-supplied bolts (found in installation
packet), insert bolts in bolt hole locations (shown at right). You may need to remove decking to access lower bolt holes.
F. Caution!
Front of cases MUST be flush with each other! Also, after leveling, all cases to be at same height.
G. Using SCC-supplied nuts & bolts, lightly tighten
each of the 5 to 8 bolts in a cross-wise pattern. Work your way around the pattern, tightening more firmly at each pass. Do not
firmly tighten one bolt
and then start on the next!
H. After the cases are bolted together, level the
‘second’ case. Repeat this process for each case to be adjoined.
I. After all lined-up cases are level and adjoined, seal
all seams with industrial grade silicone sealant.
6. Cases With Casters: Lock and Unlock
 To lock casters, press down on lever.  To unlock casters, pull lever up.  See illustration at right.
7. Adjusting Front Toe-Kick
There is no need to adjust Front Toe-Kick on:
 Model HMG3950.4508  Model HMG6353.4578
For all HMG models (with Front Toe-Kick styles as shown at lower-right) adjust in this manner:
 Loosen Adjustment Screws in Front Toe-Kick slots.  Adjust Front Toe-Kick up or down.  Tighten Adjustment Screws.
Approximate
hole locations pointed at with arrows ( )
below
Deck
d
e
k
c
o
L
Sanitation Bead
Sanitation
Bead
Refrigeration
Bead
d
e
k
c
o
l
n
U
k
c
i
K
-
e
o
T
t
n
o
r
F
6
Location of Front Toe-Kick
Adjustment Screws
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