Structural Concepts G Series, GMDSV3D, GMDSV3D.7215, GMDSV8D, GMDSV8D.6246 Installation And Operating Manual
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INSTALLATION AND
G-SERIES
G-SERIES SERVICE AMBIENT MID-VOLUME BAKERY MERCHANDISERS:
OPTIONS INCLUDE: FLAT ANGLED FRONT GLASS / CURVED FRONT GLASS / VERTICAL FRONT GLASS /
LIFT FRONT GLASS / FULL & OPEN END PANELS / ADJUSTABLE FLIP-UP LEDGE WITH PULL-PINS
OPERATING MANUAL
P/N 20-75325
GMDSV3D. Shown Above / Rear Lift Front Glass /
Removable Rear Sliding Doors / To Be Cladded In-Field
THIS OPERATING MANUAL INCLUDES
(BUT IS NOT LIMITED TO) THE FOLLOWING
MODELS: GMDSV3D, GMDSV3D.7215,
GMDSV4D, GMDSV4D.6246, GMDSV8D,
GMDSV8D.6246, and GMDSV8D.6694.
GMDSV3D.7215 Shown Above / Rear Lift Front
Glass / Removable Rear Sliding Doors /
End & Front Panel From Factory
Structural Concepts Corporation ∙ 888 E. Porter Road ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com
I:\Manuals\Standard\G-Series_GMDSVXD_GMDSXD_Service_Ambient_Dry_ Bakery_Cases_20-75325.pub
GMDSV8D Shown Above / Steps / Rear Hinged Front
Glass Lift / Removable Rear Sliding Doors
Rev C Date: 1.22.2019
TABLE OF CONTENTS
TABLE OF CONTENTS …………………………………………………………...…...….………………….…..
OVERVIEW / COMPLIANCE / PRECAUTIONS / WARNINGS / WIRING DIAGRAM ...…..……….……...
POWER CORD & PLUG WIRING DIAGRAM …………………………………………………………………..
INSTALLATION: REMOVAL FROM SKID, MAGNETIZED/SLOT-HOOK TOE-KICK DESIGN ..………..
INSTALLATION, CONTINUED: BOLTING and CAULKING UNITS TOGETHER ………………………...
INSTALLATION, CONTINUED: FRAME SUPPORT RAIL SHIMMING …………………………………….
INSTALLATION, CONTINUED: FRONT GLASS ALIGNMENT & ADJUSTMENT (VIA RAIL SYSTEM)
INSTALLATION, CONTINUED: FIELD WIRING BOX / TERMINAL STRIP / LED DRIVERS /
RACEWAYS ……………………………………………………………………………………………….
INSTALLATION, CONTINUED: OPTIONAL SCALE STAND / ADJUSTABLE FLIP-UP LEDGE WITH
PULL PINS .………………………………………………………………………………………………..
START-UP AND OPERATION / LIGHT FIXTURES / LED & FLUORESCENT LIGHT FIXTURES ……..
MAINTENANCE FUNDAMENTALS: SHELF ASSEMBLIES / STEPS ……………………………………..
MAINTENANCE FUNDAMENTALS, CONTINUED: REAR SLIDING DOORS …………………………….
MAINTENANCE FUNDAMENTALS, CONTINUED: LIFT-UP FRONT GLASS …………………………….
CLEANING SCHEDULE …………………………………………………………………………………………..
TROUBLESHOOTING ………………………………..…………………………………………………………...
SERIAL LABEL INFORMATION & LOCATION ..……………………………………...…....…………..…….
CAREL TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ...………..
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OVERVIEW / COMPLIANCE / PRECAUTIONS / WARNINGS / WIRING DIAGRAM
OVERVIEW
These Structural Concepts merchandisers are
designed to merchandise packaged and unpackaged
products at ambient temperatures.
Cases must be installed and operated according to
this manual’s instructions to ensure proper
performance. Improper use will void warranty.
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local electrical codes.
ATTENTION
CONTRACTORS
WARNING
Risk of electric shock. Disconnect power before servicing unit.
ELECTRICAL
HAZARD
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
COMPLIANCE
Performance issues when in violation of applicable
NEC, federal, state and local electrical codes are not
covered by warranty. See below compliance specifics.
PRECAUTIONS & WARNINGS
This page contains important cautions and warnings to
prevent injury or death. Please read carefully!
COMPLIANCE
WARNING
CAUTION
CAUTION! LAMP REPLACEMENT GUIDELINES
Fluorescent lamps have been treated to resist breakage and
must be replaced with similarly treated lamps.
LED lamps reflect specific size, shape and overall design.
Any replacements must meet factory specifications.
CAUTION! GFCI BREAKER USE REQUIREMENT
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
you MUST use a GFCI breaker in lieu of a GFCI receptacle.
WARNING: This product can expose you to chemicals, including
Urethane (Ethyl Carbamate), which are known to the state of
California to cause cancer and birth defects or other reproductive
harm. For more information go to P65Warnings.ca.gov.
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POWER CORD & PLUG WIRING DIAGRAM
POWER CORD AND PLUG MAINTENANCE
Caution! Risk of electric shock. If cord or plug
becomes damaged, replace only with cord and plug of
same type.
WIRING DIAGRAM
Each case has its own wiring diagram folded and in its
own packet.
Wiring diagram placement may vary; it may be placed
near ballast box, field wiring box, raceway cover, or
other related location.
Each case has its own wiring diagram folded and in its own packet.
Wiring diagram placement may vary; it may be placed near ballast
box, field wiring box, raceway cover, or other related location.
See sample wiring diagram at left (for illustrative purposes only).
CAUTION! CASES WITH POWER CORD AND PLUG
Risk of electric shock. If cord or plug becomes damaged,
replace only with cord and plug of same type.
WIRING DIAGRAM FORMAT & LOCATION
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INSTALLATION: REMOVAL FROM SKID, MAGNETIZED/SLOT-HOOK TOE-KICK DESIGN
1. Remove Case From Skid
Remove shipping brace that may be
securing case to skid.
Support case to prevent tipping.
Caution! Rails can be damaged if case hits
floor with heavy force!
2. Remove Case From Skid (Casters)
Remove shipping brackets that may be securing
casters to skid
Place ramp up against skid (to allow case to
smoothly slide off from skid).
Maintain support of case at all times or center
of gravity may cause case to fall.
Carefully slide unit to
Unlock Casters. Roll unit to rear of skid.
rear of skid and tip
backward off skid.
Illustration may not
reflect every feature
or option of your
particular case.
Roll down ramp
and off from skid.
Note: Illustrations
shown reflect a
general outline of
sample cases and do
Slide Skid Out
not reflect features or
options of your
particular model.
Case can be repositioned with pallet truck when
front lower panel is removed. Blocking may be
necessary to obtain adequate height.
3. Magnetized/Slot-Hook Toe-Kick Design
Pull toe-kick away from unit (to free it from magnets at both ends).
Lift front toe-kick slots off case hooks.
Under-case cleaning (or other cleaning or
service) may be performed.
Return toe-kick to case.
Note: Illustrations below may not exactly
reflect every feature or option of your
particular case.
Support
while
rolling
case
down
ramp.
Ramp
Slot For
Hook (Typ.)
Area For
Magnet (Typ.)
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INSTALLATION, CONTINUED: BOLTING and CAULKING UNITS TOGETHER
4. Bolting and Caulking Units Together
Follow these steps to assure a secure, level lineup.
A. Begin all lineups leveling from highest point of
floor.
B. After the ’first’ case is level, apply industrial grade
butyl caulk on non-visible areas (at case end).
Use industrial grade silicone sealant on visible
areas (at case end).
C. Form Caulk/Sealant Sanitation Line: See
illustration below for outline of caulk/sealant lines.
D. Line up ‘second’ case bolt-hole to bolt-hole to
‘first’ case.
E. Using SCC-supplied bolts (found in installation
packet), insert bolts in bolt hole locations (shown
below). You may need to remove decking to
access lower bolt holes.
F. Caution! Front of cases MUST be flush with each
Note: Illustration shown may not
exactly reflect every feature or
option of your particular unit.
other! After leveling, all cases are to be at same
height.
G. Using SCC-supplied nuts & bolts, lightly tighten
each of the 5 to 8 bolts in a cross-wise pattern.
Work your way around the pattern, tightening
more firmly at each pass. Do not firmly tighten
one bolt and then start on the next!
H. After the cases are bolted together, level the
‘second’ case. Repeat this process for each
case to be adjoined.
I. After all lined-up cases are level, seal all seams
with industrial grade silicone sealant.
Sanitation Bead
Approximate hole locations
pointed at with arrows ( ) for
bolting units together.
Deck
Sanitation
Bead
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