READ AND SAVE THESE INSTRUCTIONS
INSTALLATION &
OPERATING MANUAL
REFRIGERATED PREP CASE WITH REFRIGERATED REAR STORAGE
Model FSPS72
SCC P/N
63244
Model FSPS96.5517A
[With Slatwall Front Panel /
Display Wire Shelves /
Sheet Metal Display Shelf
With LED Light]
Model FSPS48: 48”L x 39 7/8”D x 42 1/4”H*
Model FSPS48.5517: 48 1/8”L x 40 5/8”D x 42 1/4”H*
Model FSPS60.4858: 60”L x 39 7/8”D x 42 1/4”H*
Model FSPS72: 72”L x 39 7/8”D x 42 1/4”H*
Model FSPS96.5517A: 96 1/8”L x 40 5/8”D x 42 1/4”H*
*36 1/16” To Top of Countertop (Without Cover)
Model FSPS48
Structural Concepts Corporation · 888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 · www.structuralconcepts.com
I:\Oper Manual\Fusion\FSPS48_FSPS48.5517_FSPS60.4858_FSPS72_FSPS96.5517A_63244.pub
Rev F Date: 6.9.2012
TABLE OF CONTENTS
TABLE OF CONTENTS ………………………………………………………………………………………...
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS ..………….
INSTALLATION: REMOVAL FROM SKID / ELECTRICAL CONNECTIONS (REMOTE CASES) ….….
INSTALLATION: REFRIG. LINES / STUB-UPS / DRAIN / WIRING DIAGRAMS / START-UP ……......
INSTALLATION: ELECTRICAL CONNECTIONS / MAIN POWER SWITCH (SELF-CONTAINED) …..
TXV VALVE ACCESS ………………………….……………………………………………………………….
MAINTENANCE FUNDAMENTALS - REAR SLIDING DOORS ……………………………………....…...
MAINTENANCE FUNDAMENTALS - MINI-LED LIGHT FIXTURES [MODEL FSPS96.5517A ONLY] ..
CLEANING SCHEDULE - TO BE PERFORMED BY STORE PERSONNEL …...……………….……….
CLEANING SCHEDULE - [RICHLITE® CUTTING BOARD] ………………………………………….…....
TROUBLESHOOTING - GENERAL CASE ISSUES …………………………………….…………….…....
TROUBLESHOOTING - CONDENSING SYSTEM (QUALIFIED SERVICE TECHNICIANS ONLY) ….
TROUBLESHOOTING - EVAPORATOR SYSTEM (QUALIFIED SERVICE TECHNICIANS ONLY) ....
PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDER) ..……...
CAREL® TEMPERATURE CONTROLLER INFORMATION ...…………………………………………….
SERIAL LABEL INFORMATION & LOCATION …..……………………………………………….……...….
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ………..………...
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13-14
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18-20
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OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 1 of 2
OVERVIEW
These Structural Concepts merchandisers are
designed to merchandise packaged products at 41 °F
[5 °C] or less product temperatures.
Cases should be installed and operated according to
this operating manual’s instructions to insure proper
performance.
Improper use will void warranty.
CASE TYPE
This unit is designed for the display of products in ambient
store conditions where temperatures and humidity are
maintained within a specific range.
For Type 1 Conditions (most cases): ambient
conditions are to be at 55% maximum humidity and
maximum temperatures of 75 °F [24 °C].
For Type 2 Conditions: ambient conditions are to be at
60% maximum humidity and maximum temperatures
of 80 °F [27 °C].
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local
electrical and plumbing codes.
If unsure if unit is designed for Type 1 or 2, see tag
next to serial label. See SERIAL LABEL LOCATION
& INFORMATION LISTED / TECH INFO & SERVICE
section in this manual for sample serial labels.
COMPLIANCE
Performance issues when in violation of applicable
NEC, federal, state and local electrical and plumbing
codes are not covered by warranty.
See below compliance guideline.
WARNINGS
This sheet contains important warnings to prevent
injury or death.
Please read carefully!
PRECAUTIONS, CORD/PLUG MAINTENANCE &
WIRING DIAGRAM INFORMATION
See next page for PRECAUTIONS, CORD/PLUG
MAINTENANCE and WIRING DIAGRAM information.
COMPLIANCE
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP
HANDS
CLEAR
WARNING
HOT
SURFACE
WARNING
Risk of electric shock. Disconnect power before servicing unit.
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
WARNING
Hazardous moving parts. Do not operate unit with covers removed.
Fan blades may be exposed when deck panel is removed.
Disconnect power before removing deck panel.
WARNING
Condenser Pan is Hot!
Disconnect and allow to cool
before cleaning or removing from case.
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OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 2 of 2
PRECAUTIONS
This sheet contains important precautions to prevent
damage to unit or merchandise.
Please read carefully!
See previous page for specifics on OVERVIEW,
TYPE, COMPLIANCE and WARNINGS.
CAUTION! LAMP REPLACEMENT GUIDELINES
LED lamps reflect specific size, shape and overall design.
CAUTION
Any replacements must meet factory specifications.
Fluorescent lamps have been treated to resist breakage and
must be replaced with similarly treated lamps.
CAUTION! GFCI BREAKER USE RECOMMENDATION
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
the use of a GFCI breaker
CAUTION! POWER CORD AND PLUG MAINTENANCE
Risk of electric shock. If cord or plug becomes damaged,
replace only with cord and plug of same type.
WIRING DIAGRAM
Each case has its own wiring diagram folded and in
its own packet.
Wiring diagram placement may vary; it may be
placed near ballast box, field wiring box, raceway
cover, or other related location.
is strongly recommended.
CAUTION
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
Performance issues caused by adverse conditions are NOT warranted.
End panels must be tightly joined or kept at least 6-inches away from
any structure to prevent condensation.
Unit must be kept at least 15-feet from exterior doors, overhead HVAC
vents or any air curtain disruption to maintain proper temperatures.
Unit must not be exposed to direct sunlight or any heat source
(ovens, fryers, etc.).
Tile floors, low ceilings or small rooms increase noise level. Whisper
Cool compressor blankets or remote units resolve noise level issues.
Keep at least 8-inch clearance above unit for air discharge
(self-contained units only).
CAUTION! CHECK CONDENSATE PAN POSITION & PLUG
Water on flooring can cause extensive damage!
Condensate pan MUST BE positioned directly under
Before powering up unit, check the following:
condensate drain.
Condensate pan plug MUST BE securely plugged into
receptacle.
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INSTALLATION: REMOVAL FROM SKID / ELECTRICAL CONNECTIONS (REMOTE CASES)
1. Remove Case (With Levelers or Frame
Support Rails) From Skid
To prevent damage, support case while sliding
Voltage rating is on serial label at case rear.
See next page for view of similar information on
self-contained cases.
it toward edge of skid.
When case is at edge of skid, carefully lower to
floor so that two levelers (or one frame support
tube) rests on floor.
Carefully slide skid out from under case.
After case is off skid, place into position.
Note:Illustration at right reflects general outline
of sample case and does not reflect any
particular model or options).
2. Remote Cases: Field Wiring Box, Probes
Wiring Box and Receptacle Box are accessible
at either front or rear.
Front and/or rear toe-kick is removable by
simply lifting up and off (no screws).
Caution! Only certified electricians are to
Carefully
Slide
Skid
Out
From
Under
Case
case while
access electrical components!
Support
removing
from skid
Field
Wiring
Box
Probes Wiring Box
Case Rear
Front
Receptacle Box
Case Front
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INSTALLATION: ELECTRICAL CONNECTIONS / MAIN POWER SWITCH (SELF-CONTAINED CASES)
Self-Contained Cases: Field Wiring Box, Probes
Wiring Box and Receptacle Box are Accessible
at Either Front or Rear
Front and/or rear toe-kick is removable by simply
lifting up and off (no screws).
Probes Wiring
Box
Field Wiring
Box and
Main Power
Switch
Caution! Only certified electricians are to access
electrical components!
Voltage rating is on serial label at case rear.
See previous page for view of similar information
on remote cases.
Front
Receptacle Box
Main Electrical/
Controller Box
Case Front
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INSTALLATION: REFRIG. LINES / STUB-UPS / DRAIN / WIRING DIAGRAMS / START-UP
1. Refrigeration Line Stub-Up Connections
Remove rear panel by simply lifting up and off (no
screws). See illustration below.
Stub-up connections are accessed at rear-right.
2. Refrigeration Drain Connection
(Remote Units)
Remove rear panel by simply lifting up and off (no
screws). See illustration below.
1.5” male PVC stub-up connection is under the
case at rear-right.
Connect tub drain to floor drain. Maintain
1/4”-fall per foot to provide proper drainage.
Illustration below may not reflect every feature or
option of your particular case.
Case Rear
Drain Stub-Up
3. Electrical Wiring Diagram
Each case has its own wiring diagram folded and
in its own packet.
Wiring diagram placement may vary; it may be
placed near condenser fan cover, ballast box,
raceway cover, or other related location.
4
. Display Case Start-Up
Remote Cases: Case will energize upon being
properly field wired.
Self-Contained Cases: Main power switch is
located at rear of case, at lower left (see previous
page for exact location).
Lift glass cover and check that the coil fans are
functioning properly (by detecting airflow through
side airflow baffles).
Evaporator fans should be on and airflow should
be circulating.
Case Front
Side Airflow
Baffles
Refrigeration
Line Stub-Ups
Access
Receptacle
Box
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