Structural Concepts FSE45R Installation Manual

READ AND SAVE THESE INSTRUCTIONS
INSTALLATION &
OPERATING MANUAL
PN 54306
MULTI-PURPOSE SELF-SERVICE REFRIGERATED END CAP MERCHANDISER
Oper Manuals\Oasis CDR\FSE45R_54306.pub
Model FSE45R…..……..…37”L* x 52 1/16”D* x 61 9/16”H** *Includes Bumpers
** With levelers extended 1 5/8” below base frame
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
Rev E Date: 2.06.2012
TABLE OF CONTENTS
OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING ..........……...
INSTALLATION ……………………………………………...……………………………………..…………..
START-UP…………………………………………………. …………………………….………………….....
MAINTENANCE - FRONT SHELF ASSEMBLY …………………...….……...…………..……………..…
MAINTENANCE - SIDE SHELF ASSEMBLY / THERMOMETERS ………………....…..…………….…
MAINTENANCE - LIGHT FIXTURES (LED LIGHT FIXTURES) ….……………….……………………... MAINTENANCE FUNDAMENTALS - LED DRIVERS / THERMOSTAT CONTROLLER ….……….….
REFRIGERATION FUNDAMENTALS ….………...…………………………..……………….…………....
SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE……………….…...
GENERAL CLEANING [TO BE PERFORMED BY STORE PERSONNEL] ………………………...…..
TROUBLESHOOTING [TO BE PERFORMED BY STORE PERSONNEL] ..………………..……….….
GENERAL CLEANING [BY TRAINED SERVICE PROVIDERS ONLY] …………….…………………...
TROUBLESHOOTING [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] ……….
TROUBLESHOOTING [BY TRAINED SERVICE PROVIDERS ONLY] - CONDENSING SYSTEM ....
TROUBLESHOOTING [BY TRAINED SERVICE PROVIDERS ONLY] - EVAPORATOR SYSTEM ....
PREVENTIVE MAINTENANCE [TO BE PERFORMED BY TRAINED SERVICE PROVIDER] ……...
MAINTENANCE FUNDAMENTALS - HONEYCOMB AIR DIFFUSERS [TO BE PERFORMED BY
SERVICE TECHNICIANS ONLY] …………………………………………………………………………....
CAREL® CONTROLLER OPERATING INSTRUCTIONS…………………………….……………….....
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION …………..….…
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OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING - PAGE 1 of 2
OVERVIEW
 These Structural Concepts merchandisers are
designed to merchandise packaged products at 41 °F [5 °C] or less product temperatures.
 Cases should be installed and operated according to
this operating manual’s instructions to insure proper performance.
 Improper use will void warranty.
NSF® TYPE
This unit is designed for the display of products in ambient store conditions where temperatures and humidity are maintained within a specific range.
 For NSF® Type 1 Conditions (this case): ambient
conditions are to be at 55% maximum humidity and maximum temperatures of 75 °F [24 °C].
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local
electrical and plumbing codes.
COMPLIANCE
 Performance issues when in violation of applicable
NEC, federal, state and local electrical and plumbing codes are not covered by warranty.
 See below compliance guideline.
WARNINGS
 This page contains important warnings to prevent
injury or death.
 Please read carefully!
PRECAUTIONS and WIRING DIAGRAMS
 See next page for PRECAUTIONS and WIRING
DIAGRAM information.
COMPLIANCE
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP HANDS CLEAR
WARNING
HOT
SURFACE
WARNING
Risk of electric shock. Disconnect power before servicing unit.
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
WARNING
Hazardous moving parts. Do not operate unit with covers removed.
Fan blades may be exposed when deck panel is removed.
Disconnect power before removing deck panel.
WARNING
Condenser Pan is Hot!
Disconnect and allow to cool
before cleaning or removing from case.
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OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING - PAGE 2 of 2
PRECAUTIONS
 Following are important precautions to prevent
damage to unit or merchandise.
 Please read carefully!
 See previous page for specifics on OVERVIEW, NSF
TYPE, COMPLIANCE and WARNINGS.
CAUTION! LAMP REPLACEMENT GUIDELINES
CAUTION
Fluorescent lamps have been treated to resist breakage and
must be replaced with similarly treated lamps.
CAUTION! GFCI BREAKER USE RECOMMENDATION
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
the use of a GFCI breaker
WIRING DIAGRAM
 Each case has its own wiring diagram folded and in
its own packet.
 Wiring diagram placement may vary; it may be
placed near ballast box, field wiring box, raceway cover, or other related location.
is strongly recommended.
CAUTION
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
 Performance issues caused by adverse conditions are NOT covered
by warranty.
 End panels must be tightly joined or kept at least 6-inches away from
any structure to prevent condensation.
 Unit must be kept at least 15-feet from exterior doors, overhead HVAC
vents or any air curtain disruption to maintain proper temperatures.
 Unit must not be exposed to direct sunlight or any heat source (ovens,
fryers, etc.).
 Tile floors, low ceilings or small rooms will increase noise level.
Whisper Cool compressor blanket or remote unit may resolve noise level issues.
CAUTION! CHECK EVAPORATOR PAN POSITION AND PLUG
Water on flooring can cause extensive damage!
 Evaporator pan MUST BE positioned directly under condensate drain.  Evaporator pan plug MUST BE securely plugged into receptacle.
Before powering up unit, check the following:
WIRING DIAGRAM FORMAT & LOCATION
 Each case has its own wiring diagram folded and in its own packet.  Wiring diagram placement may vary; it may be placed near ballast
box, field wiring box, raceway cover, or other related location.
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INSTALLATION
1. Remove Unit From Skid
For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
 Remove case from skid and place in proper
location.
 Plug cord into certified electrical outlet with a
ground.
2. Position and Level Unit
 Position Unit. Level unit by either hand-cranking
or using adjustable wrench. (See below right)
3. Merchandiser Start-Up
 Lift off exhaust grill on customer right side of
unit. No screw removal required. Simply lift up and off.
 Turn on Main Power Switch at right rear side of
case.
 Main Power Switch will start evaporator coil
fans, and the compressor motor.
 See illustration below.
Provide support
while
removing
from
skid
Carefully slide skid out from under unit
Leveler
Thermostat
Controller
Ballasts
Main Power
Switch
Pry Bar
Block
Side Panel
Slots
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START-UP
Merchandiser Start-Up
Evaporator Coil Fans
After power has been supplied, evaporator coil fans and compressor motor will be operational.
 To verify fans are operational, lift up deck pans;
check to see that the coil fans are all functioning
properly.
 See illustration at top-right.
Light Switch Location
 Light switch is located inside on the plenum top
toward back of the unit.
 See illustration below.
Note: Light Switch is located inside on plenum
top customer
right side.
Deck Pan Being
Raised
Note: All lights should come on at the same time.
First time lighting may require a short warm up period for the bulbs. Slightly dim or a flickering of new bulbs is normal. If lights do not turn on, check all of the plug connections.
Note: Illustrations shown may not exactly reflect every feature or option of your particular case.
Deck Pan
Intact
Deck
Pan
Intact
View of deck pan being lifted and
coil fans being checked.
Evaporator
Fans
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MAINTENANCE - FRONT SHELF ASSEMBLY
Front Shelf Assembly Removal
 Shelving is removable as well as vertically
adjustable on 1” centers.
 Shelves may be lifted up & out.  Illustrations show shelf assembly hooks and their
accompanying slots.
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MAINTENANCE - SIDE SHELF ASSEMBLY / THERMOMETERS
1. Side Shelf Assembly Removal (Typical on Both Sides of Case)
 Shelves may be lifted up & out.  Shelving is also vertically adjustable on 1” centers.  There are bulbs on all side shelves AND at top of
case.
 See illustrations below.
Bracket Hooks for
Shelf Adjustment
Thermometer (One at Each
Refrigerated Side of Case)
2. Thermometer
 Thermometers are located in the refrigerated
compartment are for monitoring warmest air temperature.
 Thermometers are located on BOTH refrigerated
sides of case.
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