READ AND SAVE THESE INSTRUCTIONS
INSTALLATION &
MODEL FSC463R REFRIGERATED GRAB-N-GO MERCHANDISER
OPERATING MANUAL
SCC P/N
20-30109
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
I:\Oper Manual\Oasis\FSC463R Ref Grab-N-Go 20-30109.pub
Merchandiser Shown With Product
For Illustrative Purposes Only
Rev B Date: 12.23.2013
TABLE OF CONTENTS
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM ..............
REMOVAL OF CASE FROM SKID / POSITIONING UNIT ..…………..…………………………………..
ADJUSTING LEVELERS ………………………………………………...………………………………...….
FIELD WIRING BOX / ACCESS / PANEL REMOVAL / MAIN POWER SWITCH / TEMP. CONTROL
CEILING ORIGINATED ELECTRICAL & REFRIGERATION LINES / KNOCKOUT REMOVAL /
SEALING ……………………………………………………………………………………………….
MODEL FSC463R PLAN-O-GRAM (LOAD LEVEL GUIDELINES) ..…………………………………….
DIGITAL THERMOMETERS / SECURITY COVER INSTALLATION & REMOVAL …………..…..…...
POWER-UP CHECK (EVAPORATOR FAN AREA) ...……………………………………………………..
MAINTENANCE FUNDAMENTALS: NON-ADJUSTABLE SHELF / BR ACKET ASSEMBLY ...…….
MAINTENANCE FUNDAMENTALS, CONTINUED: LED LIGHT FIXTURES / REMOVAL /
REPLACEMENT ………………………………………………………………………………...……..
REFRIGERATION FUNDAMENTALS: UNDERSIDE LAYOUT (BOTH SELF-CONTAINED &
REMOTE) ……………………………………………………………………………………………….
REFRIGERATION FUNDAMENTALS: SELF-CONTAINED UNIT ILLUSTRATED PARTS
BREAKDOWN ………………………………………………………………………………………….
GENERAL CLEANING (TO BE PERFORMED BY STORE PERSONNEL) - EXTERIOR / INTERIOR
GENERAL CLEANING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) …..….
TROUBLESHOOTING (TO BE PERFORMED BY STORE PERSONNEL UNLESS STATED
OTHERWISE) …………………………………………………………………………………………..
TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) ……….
TROUBLESHOOTING (BY TRAINED SERVICE PROVIDERS ONLY) - CONDENSING SYSTEM
TROUBLESHOOTING (BY TRAINED SERVICE PROVIDERS ONLY) - EVAPORATOR SYSTEM
PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS) …….
PREVENTIVE MAINTENANCE: HONEYCOMB AIR DIFFUSERS (TO BE PERFORMED BY
TRAINED SERVICE PROVIDERS ONLY) .………………………………………………………...
SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE………………......
CAREL® CONTROLLER - PROGRAMMING THE INSTRUMENT….……………………...….…….......
CAREL® CONTROLLER - USER INTERFACE, SUMMARY TABLES OF ALARMS & SIGNALS ….
CAREL® CONTROLLER - Summary Table of Operating Parameters (After Programming Key) .
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ..…………….....
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OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM - PAGE 1 of 2
OVERVIEW
These Structural Concepts merchandisers are
designed to merchandise packaged products at 41 °F
(5 °C) or less product temperatures.
Cases should be installed and operated according to
this operating manual’s instructions to ensure proper
performance.
Improper use will void warranty.
TYPE 1 vs. TYPE 2 CONDITIONS
This unit is designed for the display of products in ambient
store conditions where temperatures and humidity are
maintained within a specific range.
Self-Contained cases are designed for Type 1
conditions: Ambient conditions at 55% maximum
humidity and maximum temperatures of 75 °F (24 °C).
Remote cases are designed for Type 2 conditions:
Ambient conditions at 60% maximum humidity and
maximum temperatures of 80 °F (27 °C).
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local
electrical and plumbing codes.
If unsure if your case is designed for Type 1 or Type 2
conditions, see identifier label on your case. Location
may vary.
COMPLIANCE
Performance issues when in violation of applicable
NEC, federal, state and local electrical and plumbing
codes are not covered by warranty.
See below compliance guideline.
WARNINGS
This sheet contains important warnings to prevent
injury or death.
Please read carefully!
PRECAUTIONS, MAINTENANCE & WIRING DIAGRAM
INFORMATION
See next page for PRECAUTIONS, MAINTENANCE
and WIRING DIAGRAM information.
COMPLIANCE
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP
HANDS
WARNING
Risk of electric shock. Disconnect power before servicing unit.
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
WARNING
Hazardous moving parts. Do not operate unit with covers removed.
Fan blades may be exposed when deck panel is removed.
Disconnect power before removing deck panel.
WARNING! POWER CORD AND PLUG MAINTENANCE
Risk of electric shock. If cord or plug becomes damaged,
replace only with cord and plug of same type.
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OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM - PAGE 2 of 2
PRECAUTIONS
This sheet contains important precautions to prevent
damage to unit or merchandise.
Please read carefully!
See previous page for specifics on OVERVIEW,
CONDITION TYPE, COMPLIANCE and WARNINGS.
CAUTION! LED LAMP REPLACEMENT GUIDELINES
CAUTION
LED lamps reflect specific size, shape and overall design.
Any replacements must meet factory specifications.
CAUTION! GFCI BREAKER USE REQUIREMENT
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
you MUST use a GFCI breaker in lieu of a GFCI receptacle.
CAUTION
Performance issues caused by adverse conditions are NOT warranted.
End panels must be tightly joined or kept at least 6-inches away from
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
any structure to prevent condensation.
Unit must be kept at least 15-feet from exterior doors, overhead HVAC
vents or any air curtain disruption to maintain proper temperatures.
Unit must not be exposed to direct sunlight or any heat source
(ovens, fryers, etc.).
Tile floors/low ceilings/small rooms increase noise level. Whisper Cool
compressor blanket or remote unit may resolve noise level issues.
Keep at least 8-inch clearance above unit for air discharge
(self-contained units only).
WIRING DIAGRAM
Each case has its own wiring diagram folded and in
its own packet.
Wiring diagram placement may vary; it may be
placed near ballast box, field wiring box, raceway
cover, or other related location.
CAUTION! WATER ON FLOOR CAN CAUSE EXTENSIVE DAMAGE
Before powering up unit:
Check that drain lines flow directly to floor drain.
Units with optional Clean Sweep™ MUST be properly connected.
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REMOVAL OF CASE FROM SKID / POSITIONING UNIT
1. Remove Unit From Skid
For your safety, the equipment is furnished with
a properly grounded cord connector. Do not
attempt to defeat the grounded connector.
Caution! Remove BOTH lower panels from case
before removing from skid to prevent buckling.
Illustrations below show case being removed
from skid.
Place case in proper location.
Plug cord into certified electrical outlet with
ground.
2. Positioning Unit
Place unit into desired location before leveling.
See next page for specifics about leveling.
Slide Skid Out
From Under
Case
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ADJUSTING LEVELERS
Adjust Levelers
After case is in position, adjust case so it is level
and plumb.
You may need to remove front and/or rear
toe-kick to access levelers.
Pry Bar
Use adjustable wrench (and/or a pry bar) to adjust
leveler.
Do not use Pry Bar on Toe-Kick as it will buckle.
Do not use Pry Bar on End Panel. It may chip.
Use Pry Bar ONLY on Base Frame to avoid
damaging case.
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FIELD WIRING BOX / ACCESS / PANEL REMOVAL / MAIN POWER SWITCH / TEMP. CONTROL
If main power switch is not turned on, lights will
1. Field Wiring Box / Access
Warning! Turn power off and/or disconnect
power before providing maintenance and
service to unit.
Assembly/disassembly/servicing to be
performed by licensed electrical contractor.
Panel must be removed to access field wiring box
and main power switch.
See illustration below.
2. Panel Removal
not turn on NOR will refrigeration components
operate.
See illustration below.
4. Temperature Control
Illustration below shows location of temperature
controller (after removal of front panel).
See Carel Temperature Controller information
in this manual for specifics on settings.
To remove panel (and access field wiring box), lift
panel up and off case hooks by grasping firmly
and pulling up and outward.
See illustration at top-right.
3. Main Power Switch
For self-contained cases, the main power switch
controls power to entire case.
Slots For Attaching
To Case Hooks
Field Wiring /
Ballast Box
Removable Front Panel
Main Power
Switch
Self-Contained Merchandiser
(Partially Disassembled)
Thermostat Controller &
Main Power Switch
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CEILING ORIGINATED ELECTRICAL & REFRIGERATION LINES / KNOCKOUT REMOVAL / SEALING
1. Merchandiser Versatility
Structural Concepts cases can accompany
either floor or ceiling-originated electrical and/or
refrigeration lines.
This page shows how ceiling-originated lines
are routed into case.
2. Ceiling Routed Electrical/Refrigeration. Lines
A center pass-through protective plate is
mounted at top of case over two (2) PVC
center pass-throughs.
If electrical/refrigeration lines are ceiling-
originated, remove plate knockouts.
Electrical and/or refrigeration lines may then be
dropped through PVC center pass-throughs.
Center Pass-Through Protective
Plate Mounted on Merchandiser
Caution! If ceiling-originated lines are used,
you MUST seal both upper and lower PVC
center pass-throughs (at entrance points) with
expandable foam sealant to prevent
condensation in case.
3. Plate Removal
Note: Though not required, protective plate can be
removed from merchandiser via four (4) screws.
4. Case Underside
See REFRIGERATION FUNDAMENTALS:
UNDERSIDE LAYOUT (BOTH SELFCONTAINED & REMOTE) section in this manual
for location of center pass-throughs at underside of
case.
Caution! If ceiling originated lines are
used, you MUST seal both upper and
lower PVC center pass-throughs (at
entrance points) with expandable
foam sealant to prevent
condensation in case.
Center Pass-Through
Protective Plate Shown After
Removal of Knock-Outs
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MODEL FSC463R PLAN-O-GRAM (LOAD LEVEL GUIDELINES)
Model FSC463R Plan-O-Gram (Load Level Guidelines)
SCC P/N 20-30299
> Note: Any changes to this document must also be made to Operating Manual P/N 20-30299
CAUTION! TO MAINTAIN SAFE PRODUCT TEMPERATURES AND AIRFLOW
CAREFULLY FOLLOW THESE GUIDELINES:
DO NOT STACK PRODUCT NEARER THAN 1” TO UNDERSIDE OF PLENUM
DO NOT STACK PRODUCT NEARER THAN 1” TO UNDERSIDE OF SHELVES
DO NOT ALLOW PRODUCT TO HANG OVER FRONT OF SHELVES
DO NOT STACK PRODUCT ON DECKS HIGHER THAN UNDERSIDE OF SHELF
DO NOT ALLOW PRODUCT ON DECKS TO HANG OVER PRODUCT STOP
ACCEPTABLE
PRODUCT PLACEMENT
1” Min.
1” Min.
1” Min.
1” Min.
Acrylic Air
Deflector
Product
Stop
UNACCEPTABLE
PRODUCT PLACEMENT
Do Not Stack Product
Nearer Than 1” To
Underside of Plenum
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Do Not Stack Product
Nearer Than 1” To
Underside of Shelves
Do Not Allow Product
To Hang Over Front
of Shelves
Do Not Stack Product On
Decks Higher Than The
Underside Of Lower Shelf
Do Not Allow Product
On Decks To Hang
Over Product Stop
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--- SIDE VIEW ---
NOTE: ANY
REVISIONS TO THIS
DOCUMENT MUST
ALSO BE MADE TO
SCC P/N 20-30299
--- SIDE VIEW ---
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