Structural Concepts FRCX67 Installation Manual
READ AND SAVE THESE INSTRUCTIONS
INSTALLATION &
OPERATING MANUAL
PN 54254
SELF-SERVICE REFRIGERATED FLORAL CONCAVE / CONVEX / STRAIGHT MERCHANDISERS
Model FLPCC45
(Concave Open Low Profile)
Model F2CX
(Convex Upright w/Doors)
Model F3CX
(Convex Upright w/Doors)
(Straight Upright w/Door[s])
Model FLP[L]
(Straight Open
Low Profile)
Model F[L]
Model F2CC
(Concave Upright w/Doors)
Model FRCC45
(Concave Open Upright)
Model F1 (Straight Unit)
Model F2 (Straight Unit)
Model F3 (Straight Unit)
Model F4 (Straight Unit)
Model F2CC (Concave Unit)
Model F2CX (Convex Unit)
Model F3CX (Convex Unit)
Model FLPCC45 (Concave Unit)
Model FLPCC67 (Concave Unit)
Model FLPCX45 (Convex Unit)
Model FLPCX67 (Convex Unit)
Model FMPCX67 (Convex Unit)
Model FMPCX90 (Convex Unit)
Model FRCX67^
(Convex Open Upright)
I:\Oper Manuals\Wave\F2CC_F2CX_F3CX_FLPCC_FLPCX_FMPCX_FRCC_FRCX_FLP_FR_F_54254.pub [Wave_Radial_Series_54254.pdf on Website] Rev P Date: 7.12.2010
Note: See Case Dimensions page in this manual for specific dimensions.
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
Model FLPCX67
(Convex Open Low Profile)
Model FR3 (Straight Unit)
Model FR4 (Straight Unit)
Model FR5 (Straight Unit)
Model FR6 (Straight Unit)
Model FR8 (Straight Unit)
Model FR10 (Straight Unit)
Model FRCC22 (Concave Unit)
Model FRCC45 (Concave Unit)
Model FRCX67^ (Convex Unit)
Model FRCX90^ (Convex Unit)
Model FLP3 (Straight Unit)
Model FLP5 (Straight Unit)
Model FLP6 (Straight Unit)
Model FR[L]
(Straight Open Upright)
TABLE OF CONTENTS
CASE DIMENSIONS ………………………………………………………………………………...
OVERVIEW AND WARNINGS ……………………...……………………..…….………….....…..
SKID REMOVAL, TRANSPORTING, POSITIONING …………………………………………….
CASE ADJOINMENT ………………………………………………………………………………..
INSTALLATION ……………………………………………………………………………………...
INSTALLATION INSTRUCTIONS: FRCX67 CASE WITH REFRIGERATION PACKAGE
ATOP UNIT …………………………………………………………………………………………...
INSTALLATION INSTRUCTIONS: F3 CASE WITH REFRIGERATION PKG ATOP UNIT ….
START-UP AND OPERATION (STANDARD SYSTEM)…………………..……...……………
START-UP AND OPERATION (WATERING SYSTEM)…………………...……………….......
MAIN TUB DRAIN ACCESS (OPTIONAL WATERING SYSTEMS ONLY) …………………...
MAINTENANCE FUNDAMENTALS - SHELVING …...….………….....………………………...
MAINTENANCE FUNDAMENTALS - DOOR CLOSURE ACTUATORS ……………………...
ELECTRICAL FUNDAMENTALS / FLUORESCENT LIGHT FIXTURES .....…..………………
LED LIGHT FIXTURES (MODEL F3 SHOWN / YOUR CASE MAY VARY) …………………..
REFRIGERATION FUNDAMENTALS (MODEL F2CC ILLUSTRATED / YOUR CASE MAY
VARY) …………………...………….………………………….……………………………………..
SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE ...……….
TROUBLESHOOTING …………….…………………………………………….….………...….
CLEANING SCHEDULE .…………………………………………………...…………...……….….
CAREL® TEMPERATURE CONTROLLER INFORMATION ……………………………………
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ..….....
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10-11
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13
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20
21
22-23
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25-27
28
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CASE DIMENSIONS
Model F1 (Straight Unit)…………………………………………………....…..32 1/2”L x 45 1/16”D x 85 13/16”H**
Model F2 (Straight Unit)……………………………………………..……..…..62 7/8”L x 45 1/16”D x 85 13/16”H**
Model F3 (Straight Unit)………………………………………………..…..…..93 1/8”L x 45 1/16”D x 85 13/16”H**
Model F4 (Straight Unit)…………………………………………………...…..123 3/8”L x 45 1/16”D x 85 13/16”H**
Model F2CC (Concave Unit)…………………………………………..…...…..93 3/4”L x 43 1/4”D x 85 11/16”H**
Model F2CX (Convex Unit)…………………………………………..……...….63 1/8”L x 43 1/4”D x 85 11/16”H**
Model F3CX (Convex Unit)…………………………………………… …….….90 5/8”L x 43 1/4”D x 85 11/16”H**
Model FLPCC45 (Concave Unit)…………………………………………...….94 5/8”L x 44 3/16”D x 50 9/16”H*
Model FLPCC67 (Concave Unit)……………………………………………..136 1/8”L x 44 3/16”D x 50 9/16”H*
Model FLPCX45 (Convex Unit)…………………………………………..…....64 7/8”L x 44 3/16”D x 50 9/16”H*
Model FLPCX67 (Convex Unit)……………………………………………......90 3/4”L x 44 3/16”D x 50 9/16”H*
Model FMPCX67 (Convex Unit)…………………………………………..…...90 3/4”L x 44 3/16”D x 65 ”H*
Model FR3 (Straight Unit)…..……………………………………………….....32 1/2”L x 43 1/4”D x 85 13/16”H**
Model FR4 (Straight Unit)…..……………………………………………..…...50 1/4”L x 43 1/4”D x 85 13/16”H**
Model FR5 (Straight Unit)…..……………………………………………..…...62 7/8”L x 43 1/4”D x 85 13/16”H**
Model FR6 (Straight Unit)…..……………………………………………..…...74 1/4”L x 43 1/4”D x 85 13/16”H**
Model FR8 (Straight Unit)…..……………………………………………..…...93 1/8”L x 43 1/4”D x 85 13/16”H**
Model FR10 (Straight Unit)…..………………………………………………..123 3/8”L x 43 1/4”D x 85 13/16”H**
Model FRCC22 (Concave Unit)…………………………………………....…..48 13/16”L x 43 1/4”D x 85 13/16”H**
Model FRCC45 (Concave Unit)…………………………………………....…..94”L x 43 1/4”D x 84 1/8”H**
Model FRCX67^ (Convex Unit)…………………………………………....…..90 1/2L x 43 1/4”D x 85 11/16”H**
Model FRCX90^ (Convex Unit)…………………………………………....….114 1/4L x 43 1/4”D x 85 11/16”H**
Model FLP3 (Straight Unit)………………………………………………..…....62 7/8”L* x 44 3/16”D x 50 9/16”**
Model FLP5 (Straight Unit)………………………………………………..…....32 1/2”L* x 44 3/16”D x 50 9/16”**
Model FLP6 (Straight Unit)……………………………………………….….....74 1/4”L* x 44 3/16”D x 50 9/16”**
* Includes end panels. **Height increases if unit is self-contained.
^ Model FRCX67 and FRCX90 have self-contained option ofrefrigeration package atop unit. See section in
manual pertaining to this feature.
OVERVIEW AND WARNINGS
OVERVIEW
The Structural Concepts Allure self-service cases are designed to merchandise products
between 38°F and 41°F product temperatures.
These cases should be installed and operated according to the following instructions to insure
proper performance.
This unit is designed for the display of products in ambient store conditions where
temperatures and humidity are maintained at a maximum of 75° F and 55% relative humidity.
WARNING
ELECTRICAL
HAZARD
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP HANDS
CLEAR
CAUTION
WARNING
Risk of Electric Shock.
Disconnect Power Before Servicing Unit
WARNING
Disconnect All Sources Before Servicing.
Employed with units that have separate circuits.
WARNING
Hazardous Moving Parts.
Do Not Operate unit with covers removed.
Fan blades may be exposed when deck panel is removed. Disconnect
power before removing deck panel.
CAUTION
Lamps have been treated to resist breakage and must be replaced with a
similarly treated lamp.
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SKID REMOVAL, TRANSPORTING, POSITIONING
1. Remove Unit From Skid
To prevent damage, support
case while sliding skid out
from under case.
After removal of case from
skid, place into position.
Note
Case can be repositioned with pallet truck from front or rear.
Front access requires the removal of the lower panel. Blocking
may be necessary to obtain adequate height.
:Illustration at right
reflects general outline of
sample case and does not
reflect any particular model or
options).
Carefully Slide Skid
Out From Under Unit
Support case
while removing
from skid.
2. Transporting Case
Remove front toe-kick and position pallet
truck in front center of case being careful
to avoid drain and refrigeration fittings.
Front Toe-Kick
Underside of Case
3. Position and Level Units
Position Units. Level unit with shims (3” x 3” x 1/16”) provided by the manufacturer.
Note: Leveling the Case is critical to insuring that the doors will line up and remain
straight and flush.
Note: Illustration below is shown with front toe-kick removed for viewing purposes.
Note: Illustration
shown may
exactly not
reflect every
feature or option
of your
particular case.
Level Units
5
CASE ADJOINMENT
Bolting Units Together
Bolt units together at holes indicated.
Access bolt holes at 4 locations
Use SCC-Supplied 1/4-20 bolts for adjoining.
Location #1 is near upper lamp assembly.
Remove decks to access bolt holes 7 and 8.
Note: Both F2CC and F2CX Units have
similar bolt patterns.
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Note: Illustration shown may
exactly not reflect every feature
or option of your particular case.
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3
4
5
6
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INSTALLATION
1. Remote Refrigeration Case
Connections
Note: Standard single phase connections are
required and should be performed by a certified
electrician.
Refrigeration system.
Refrigeration stub up connections are
provided on the rear side at either the
top or base of case per customer request.
Water System
A 3/4” female connection is provided for
the supply watering system on the rear
side at the top of case.
Electrical system
A 120 volt electrical stub up connection
is provided on the rear side at either the
top or base of case per customer request.
2. Adding Refrigeration Condenser
Using a forklift or other suitable lifting device,
place refrigeration unit atop case.
Note: Base of refrigeration unit is designed to
accommodate forklift forks.
Fork Locations
Water Stub Up
Quick Disconnects
Electrical Stub Up
3. Refrigeration Connections
Note: Assembly or disassembly and servic-
ing to be accomplished by licensed refrigeration contractor.
1. Connect the refrigerant quick disconnect
connections that are on the rear side at
the top of case.
2. Secure the refrigeration unit with the pro-
vide No. 10 self drilling screws after
connecting quick disconnects. Starter
holes are located at each corner of
condenser base.
3. Connect the light ballast and heating element receptacle to the case plug.
4. Connect the thermostat receptacle of
compressor to case plug.
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INSTALLATION, CONTINUED
4. Drain Connections - Standard System Self Contained
Self-Contained systems:
The electrical stub up connection is pro-
vided on the refrigeration assembly on top
of case.
Refrigeration quick disconnect connections
are provided at case rear at top of case.
A 1/2” flex reinforced hose is provided to
evacuate condenser water from
condensate pump pan to an evaporator
pan placed on the top of case.
A 1 1/2” male PVC drain connection is pro-
vided for condensate drainage. It is at the
center of the base for cases FR72 & FR96.
5. Drain Connections - Watering System
Units
A 1 1/2” male PVC drain connection is
provided for condensate at center base.
A 2” male PVC drain connection is provided
for the troughs at the left base.
Quick Disconnects
Transfer
Hose
Note: Above (and below) illustrations may
not reflect exact case specifications.
Electrical Stub
Evaporator Pan
Troughs Drain
Condensate Drain
Important! For Proper Drain
Operation, Each Drain Is
To Be Piped Independently.
Do Not “TEE” Drains Together!
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Transfer
Hose
FR72/96 Typical
Condensate
Pump & Pan
Condensate
Drain
INSTALLATION, CONTINUED
Access and Connections
Self-Contained refrigeration with power cord.
For your safety, equipment is furnished with
a properly grounded cord connector. Do not
attempt to defeat the grounded connector.
Plug cord into certified electrical outlet w/ground.
Self-Contained refrigeration without power cord.
Note: Standard single phase connections required
and are to be performed by certified electrician.
A 220 volt electrical stub up connection is pro-
vided on the refrigeration assembly.
Remove screws from 4X4 box provided for field
hook up.
Leads are labeled for identification.
Temperature Settings
The case temperature Set Point is set at the
factory, as determined by the case size and
sensor probe location.
The temperature is controlled by a thermostat.
If a temperature setting change is required, refer
to the Temperature Controller section of this
manual for instructions on changing setpoint.
Remote Refrigeration Systems.
Note: Servicing to be accomplished by
refrigeration contractor.
Refrigeration stub up connections are provided
on the rear side at either the top or base of case
per customer request.
Water System
A 3/4” female connection is provided for supply
watering system on rear side at the top of case.
Check fitting, under pressure, for leakage prior to
installing either front toe kick or rear grill.
Condensation Drain Connection
The condensate drain exits the base of tub as-
sembly.
Removing rear grille will expose access to the
drain connections. See Drain Access in
Refrigeration & Watering Fundamentals section.
Electrical Leads
Note: Standard single phase connections are
required and must be performed by a certified
electrician.
120 volt electrical stub up connections are pro-
vided on the rear side at either the top or base of
case per customer request.
Water Stub Up
Quick Disconnects
Electrical Stub Up
Note: Illustration
may not reflect
exact case
specifications.
Drain Connections
A 1 1/2” male PVC drain connection is pro-
vided for condensate at the center base.
A 2” male PVC drain connection is provided
for the troughs at the left base.
Troughs Drain
Condensate Drain
Important! For Proper Drain
Operation, Each Drain Is
To Be Piped Independently.
Do Not “TEE” Drains Together!
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