Structural Concepts F2CC Installation Manual
READ AND SAVE THESE INSTRUCTIONS
INSTALLATION &
OPERATING MANUAL
PN 54254
SELF-SERVICE REFRIGERATED FLORAL CONCAVE / CONVEX / STRAIGHT MERCHANDISERS
Model
FLPCC22
(Concave
Open Low
Profile)
Model FLPCC45
(Concave Open Low Profile)
Model FLP[L]
(Straight Open
Model F2CX
(Convex Upright w/Doors)
Model F3CX
(Convex Upright w/Doors)
Model F[L]
(Straight
Upright
With Door[s])
Low Profile)
Model F2CC
(Concave Upright w/Doors)
Model FRCX67^
(Convex Open Upright)
I:\Oper Manuals\Wave\F2_F2CC_F2CX_F3CX_FLPCC_FLPCX_FMPCX_FRCC_FRCX_FLP_FR_F_54254.pub [Wave_Radial_Series_54254.pdf on Website] Rev T Date: 4.6.2013
Model FRCC45
(Concave Open Upright)
F1 (Straight Unit)
F2 (Straight Unit)
F3 (Straight Unit)
F4 (Straight Unit)
F2CC (Concave Unit)
F2CX (Convex Unit)
F3CX (Convex Unit)
FLPCC22 (Concave Unit)
FLPCC45 (Concave Unit)
Model FLPCX67
(Convex Open Low Profile)
FLPCC67 (Concave Unit)
FLPCX45 (Convex Unit)
FLPCX67 (Convex Unit)
FMPCX67 (Convex Unit)
FMPCX90 (Convex Unit)
FR3 (Straight Unit)
FR4 (Straight Unit)
FR5 (Straight Unit)
FR6 (Straight Unit)
FR8 (Straight Unit)
FR10 (Straight Unit)
FRCC22 (Concave Unit)
FRCC45 (Concave Unit)
FRCX67^ (Convex Unit)
FRCX90^ (Convex Unit)
FLP3 (Straight Unit)
FLP5 (Straight Unit)
FLP6 (Straight Unit)
Model FR[L]
(Straight Open Upright)
Note: See Case Dimensions page in manual for specific dimensions.
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
TABLE OF CONTENTS
CASE DIMENSIONS …………………………………………………………………………………………...
OVERVIEW / ENVIRONMENT / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING ….....…..
SKID REMOVAL, TRANSPORTING, POSITIONING …...………………………………………………….
CASE ADJOINMENT ……………………………………….…………………………………………………..
INSTALLATION …………………………………………….…………………………………………………...
INSTALLATION INSTRUCTIONS: FRCX67 CASE WITH REFRIGERATION PACKAGE ATOP UNIT
INSTALLATION INSTRUCTIONS: F3 CASE WITH REFRIGERATION PKG ATOP UNIT ….………....
START-UP AND OPERATION (STANDARD SYSTEM)…………………..……...……………..…………
START-UP AND OPERATION (WATERING SYSTEM)…………………...………………………….......
MAIN TUB DRAIN ACCESS (OPTIONAL WATERING SYSTEMS ONLY) ……………………………...
MAINTENANCE FUNDAMENTALS - SHELVING …...….………….....…………………………………....
MAINTENANCE FUNDAMENTALS - DOOR CLOSURE ACTUATORS …………………………….…...
ELECTRICAL FUNDAMENTALS / FLUORESCENT LIGHT FIXTURES .....…..……………...…………
LED LIGHT FIXTURES (MODEL F3 SHOWN / YOUR CASE MAY VARY) ……………………………..
REFRIGERATION FUNDAMENTALS (MODEL F2CC ILLUSTRATED / YOUR CASE MAY VARY) ...
CONDENSER PACKAGE ILLUSTRATION [NOT APPLICABLE TO ANY PARTICULAR MODEL] .....
SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE ...…………...…….
GENERAL CLEANING [TO BE PERFORMED BY STORE PERSONNEL] - EXTERIOR / INTERIOR .
GENERAL CLEANING [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] .…...….
TROUBLESHOOTING [TO BE PERFORMED BY STORE PERSONNEL] ……………………………...
TROUBLESHOOTING [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] ………..
TROUBLESHOOTING [BY TRAINED SERVICE PROVIDERS ONLY] - CONDENSING SYSTEM …..
TROUBLESHOOTING [BY TRAINED SERVICE PROVIDERS ONLY] - EVAPORATOR SYSTEM ….
PREVENTIVE MAINTENANCE [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY]
PREVENTIVE MAINTENANCE - HONEYCOMB [BY TRAINED SERVICE PROVIDERS ONLY] …….
CAREL® CONTROLLER - PROGRAMMING THE INSTRUMENT….…………………………….……....
CAREL® CONTROLLER - USER INTERFACE, SUMMARY TABLES OF ALARMS & SIGNALS ...….
CAREL® CONTROLLER - Summary Table of Operating Parameters (After Programming Key) ……..
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ..……………......
3
4-5
6
7
8-10
11-12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27-28
29
30
31
32
33
34
35
36
2
CASE DIMENSIONS
Model F1 (Straight Unit)…………………………………..……………….………....…..32 1/2”L x 45 1/16”D x 85 13/16”H**
Model F2 (Straight Unit)…………………………………..…………….……..……..…..62 7/8”L x 45 1/16”D x 85 13/16”H**
Model F3 (Straight Unit)…………………………………..…………..…………..…..…..93 1/8”L x 45 1/16”D x 85 13/16”H**
Model F4 (Straight Unit)……………………………………..……………………...…..123 3/8”L x 45 1/16”D x 85 13/16”H**
Model F2CC (Concave Unit)………………………………….…………………..…...…..93 3/4”L x 43 1/4”D x 85 11/16”H**
Model F2CX (Convex Unit)………………………………….…………………..……...….63 1/8”L x 43 1/4”D x 85 11/16”H**
Model F3CX (Convex Unit)……………………………….…………………… ……….….90 5/8”L x 43 1/4”D x 85 11/16”H**
Model FLPCC22 (Concave Unit)……………………………...………………………...……...50”L x 44 3/16”D x 50 9/16”H*
Model FLPCC45 (Concave Unit)……………………………...………………………...….94 5/8”L x 44 3/16”D x 50 9/16”H*
Model FLPCC67 (Concave Unit)……………………………...…………………………..136 1/8”L x 44 3/16”D x 50 9/16”H*
Model FLPCX45 (Convex Unit)……………………………..………………………..…....64 7/8”L x 44 3/16”D x 50 9/16”H*
Model FLPCX67 (Convex Unit)……………………………..…………………………......90 3/4”L x 44 3/16”D x 50 9/16”H*
Model FLPCX90 (Convex Unit)…………………………….………………………….....114 1/4”L x 44 3/16”D x 50 9/16”H*
Model FMPCX67 (Convex Unit)………………………………..…………………………..…...90 3/4”L x 44 3/16”D x 65 ”H*
Model FR3 (Straight Unit)…..…………………………….…………………………….....32 1/2”L x 43 1/4”D x 85 13/16”H**
Model FR4 (Straight Unit)…..………………………..………………………………..…...50 1/4”L x 43 1/4”D x 85 13/16”H**
Model FR5 (Straight Unit)…..……………………….………………………………..…...62 7/8”L x 43 1/4”D x 85 13/16”H**
Model FR6 (Straight Unit)…..…………………….…………………………………..…...74 1/4”L x 43 1/4”D x 85 13/16”H**
Model FR8 (Straight Unit)…..………………….……………………………………..…...93 1/8”L x 43 1/4”D x 85 13/16”H**
Model FR10 (Straight Unit)…..…………………………...……………………………..123 3/8”L x 43 1/4”D x 85 13/16”H* *
Model FRCC22 (Concave Unit)……………………….…………………………....…..48 13/16”L x 43 1/4”D x 85 13/16”H**
Model FRCC45 (Concave Unit)………………………………….…………………………....…..94”L x 43 1/4”D x 84 1/8”H**
Model FRCX67^ (Convex Unit)………………………………...……………………....…..90 1/2L x 43 1/4”D x 85 11/16”H**
Model FRCX90^ (Convex Unit)……………………………..………………………....….114 1/4L x 43 1/4”D x 85 11/16”H**
Model FLP3 (Straight Unit)………………………………..…………………………..…....62 7/8”L* x 44 3/16”D x 50 9/16”**
Model FLP5 (Straight Unit)………………………………..…………………………..…....32 1/2”L* x 44 3/16”D x 50 9/16”**
Model FLP6 (Straight Unit)………………………………..………………………….….....74 1/4”L* x 44 3/16”D x 50 9/16”**
* Includes end panels. **Height increases if unit is self-contained.
^ Model FRCX67 and FRCX90 have self-contained option of refrigeration package atop unit.
See section in manual pertaining to this feature.
OVERVIEW / ENVIRONMENT / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING - PAGE 1 of 2
OVERVIEW
These Structural Concepts merchandisers are
designed to merchandise packaged products at 41 °F
[5 °C] or less product temperatures.
Cases should be installed and operated according to
this operating manual’s instructions to ensure proper
performance.
Improper use will void warranty.
ENVIRONMENT TYPE
This unit is designed for the display of products in ambient
store environments where temperatures and humidity are
maintained within a specific range.
For Type 1 environments (most cases): ambient
conditions are to be at 55% maximum humidity and
maximum temperatures of 75 °F [24 °C].
For Type 2 environments: ambient conditions are to
be at 60% maximum humidity and maximum
temperatures of 80 °F [27 °C].
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local
electrical and plumbing codes.
If unsure if unit is Type 1 or 2, see tag next to serial
label. See SERIAL LABEL LOCATION &
INFORMATION LISTED / TECH INFO & SERVICE
section in this manual for sample serial labels.
COMPLIANCE
Performance issues when in violation of applicable
NEC, federal, state and local electrical and plumbing
codes are not covered by warranty.
See below compliance guideline.
WARNINGS
This page contains important warnings to prevent
injury or death.
Please read carefully!
PRECAUTIONS and WIRING DIAGRAMS
See next page for PRECAUTIONS and WIRING
DIAGRAM information.
COMPLIANCE
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP
HANDS
CLEAR
WARNING
HOT
SURFACE
WARNING
Risk of electric shock. Disconnect power before servicing unit.
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
WARNING
Hazardous moving parts. Do not operate unit with covers removed.
Fan blades may be exposed when deck panel is removed.
Disconnect power before removing deck panel.
WARNING
Condensate Pan is Hot!
Disconnect and allow to cool
before cleaning or removing from case.
4
OVERVIEW / ENVIRONMENT / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING - PAGE 2 of 2
PRECAUTIONS
Following are important precautions to prevent
damage to unit or merchandise.
Please read carefully!
See previous page for specifics on OVERVIEW,
ENVIRONMENT TYPE, COMPLIANCE and
WARNINGS.
CAUTION! LAMP REPLACEMENT GUIDELINES
LED lamps reflect specific size, shape and overall design.
CAUTION
Any replacements must meet factory specifications.
Fluorescent lamps have been treated to resist breakage and
must be replaced with similarly treated lamps.
CAUTION! GFCI BREAKER USE REQUIREMENT
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
you MUST use a GFCI breaker in lieu of a GFCI receptacle.
WIRING DIAGRAM
Each case has its own wiring diagram folded and in
its own packet.
Wiring diagram placement may vary; it may be
placed near ballast box, field wiring box, raceway
cover, or other related location.
CAUTION
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
Performance issues caused by adverse conditions are NOT covered
by warranty.
End panels must be tightly joined or kept at least 6-inches away from
any structure to prevent condensation.
Unit must be kept at least 15-feet from exterior doors, overhead HVAC
vents or any air curtain disruption to maintain proper temperatures.
Unit must not be exposed to direct sunlight or any heat source (ovens,
fryers, etc.).
Tile floors, low ceilings or small rooms will increase noise level.
Whisper Cool compressor blanket or remote unit may resolve noise
level issues.
Keep at least 8-inch clearance above unit for air discharge
(self-contained units only).
CAUTION! CHECK CONDENSATE PAN POSITION & PLUG
Water on flooring can cause extensive damage!
Condensate pan is DIRECTLY UNDER condensate drain.
Condensate pan plug is securely plugged into receptacle.
Overflow pan has plug connected to its box. Units with
Before powering up unit, check and confirm that:
optional Clean Sweep™ MUST HAVE 2 plugs connected.
5
SKID REMOVAL, TRANSPORTING, POSITIONING
1. Remove Unit From Skid
To prevent damage,
support case while sliding
skid out from under case.
After removal of case from
skid, place into position.
Note:Illustration at right
reflects general outline of
sample case and does
not reflect any particular
model or options).
Carefully Slide Skid
Out From Under Unit
Case can be repositioned with pallet truck from front or rear. Front
access requires the removal of the lower panel. Blocking may be
necessary to obtain adequate height.
Support case
while removing
from skid.
2. Transporting Case
Remove front toe-kick and position pallet
truck in front center of case being careful
to avoid drain and refrigeration fittings.
Front Toe-Kick
Underside of Case
3. Position and Level Units
Position Units. Level unit with shims (3” x 3” x 1/16”) provided by the manufacturer.
Note: Leveling the Case is critical to insuring that the doors will line up and remain
straight and flush.
Note: Illustration below is shown with front toe-kick removed for viewing purposes.
Note: Illustration
shown may not
exactly reflect
every feature or
option of your
particular case.
Level Units
6
CASE ADJOINMENT
Bolting Units Together
Bolt units together at holes indicated.
Access bolt holes at 4 locations
Use SCC-Supplied 1/4-20 bolts for adjoining.
Location #1 is near upper lamp assembly.
Remove decks to access bolt holes 7 and 8.
Note: Both F2CC and F2CX Units have
similar bolt patterns.
2
Note: Illustration shown may not
exactly reflect every feature or
option of your particular case.
1
3
4
5
6
7
8
7
INSTALLATION
1. Remote Refrigeration Case
Connections
Note: Standard single phase connections are required
and should be performed by a certified electrician.
Refrigeration system.
Refrigeration stub up connections are provided
on the rear side at either the top or base of
case per customer request.
Water System
A 3/4” female connection is provided for the
supply watering system on the rear side at the
top of case.
Electrical system
A 120 volt electrical stub up connection is provided on the rear side at either the top or base
of case per customer request.
2. Adding Refrigeration Condenser
Using a forklift or other suitable lifting device, place
refrigeration unit atop case.
: Base of refrigeration unit is designed to
Note
accommodate forklift forks.
Fork Locations
Water Stub Up
Quick Disconnects
Electrical Stub Up
3. Refrigeration Connections
Note: Assembly or disassembly and
servicing to be accomplished by licensed
refrigeration contractor.
1. Connect the refrigerant quick disconnect
connections that are on the rear side at the
top of case.
2. Secure the refrigeration unit with the
provide No. 10 self drilling screws after
connecting quick disconnects. Starter
holes are located at each corner of
condenser base.
3. Connect the light ballast and heating
element receptacle to the case plug.
4. Connect the thermostat receptacle of
compressor to case plug.
8
INSTALLATION, CONTINUED
4. Drain Connections - Standard System -
Self Contained
Self-Contained systems:
The electrical stub up connection is provided on
the refrigeration assembly on top of case.
Refrigeration quick disconnect connections are
provided at case rear at top of case.
A 1/2” flex reinforced hose is provided to
evacuate condenser water from condensate
pump pan to a condensate pan placed on the
top of case.
A 1 1/2” male PVC drain connection is provided
for condensate drainage. It is at the center of
the base for cases FR72 & FR96.
5. Drain Connections - Watering System Units
A 1 1/2” male PVC drain connection is provided
for condensate at center base.
A 2” male PVC drain connection is provided for
the troughs at the left base.
Quick Disconnects
Transfer
Hose
Note: Above (and below) illustrations may
not reflect exact case specifications.
Electrical Stub
Condensate
Pan
Troughs Drain
Condensate Drain
Important! For Proper Drain
Operation, Each Drain Is
To Be Piped Independently.
Do Not “TEE” Drains Together!
9
Transfer
Hose
FR72/96 Typical
Condensate
Pump & Pan
Condensate
Drain
INSTALLATION, CONTINUED
6. Access and Connections
Self-Contained refrigeration with power cord.
For your safety, equipment is furnished with a
properly grounded cord connector. Do not attempt
to defeat the grounded connector.
Plug cord into certified electrical outlet w/ground.
7. Self-Contained Refrigeration Without
Power Cord
Note: Standard single phase connections required and are
to be performed by certified electrician.
A 220 volt electrical stub up connection is provided on
the refrigeration assembly.
Remove screws from 4X4 box provided for field hookup.
Leads are labeled for identification.
8. Temperature Settings
The case temperature Set Point is set at the factory, as
determined by the case size and sensor probe location.
The temperature is controlled by a thermostat.
If a temperature setting change is required, refer to the
Temperature Controller section of this manual for
instructions on changing setpoint.
9. Remote Refrigeration Systems
Note: Servicing to be accomplished by refrigeration
contractor.
Refrigeration stub up connections are provided on the
rear side at either the top or base of case per customer
request.
10. Water System
A 3/4” female connection is provided for supply watering
system on rear side at the top of case.
Check fitting, under pressure, for leakage prior to
installing either front toe kick or rear grille.
11. Condensation Drain Connection
The condensate drain exits the base of tub assembly.
Removing rear grille will expose access to the drain
connections. See Drain Access in Refrigeration &
Watering Fundamentals section.
12. Electrical Leads
Note: Standard single phase connections are required
and must be performed by a certified electrician.
120 volt electrical stub up connections are provided on
the rear side at either the top or base of case per
customer request.
Water Stub Up
Quick Disconnects
Electrical Stub Up
Note: Illustration
may not reflect
exact case
specifications.
Drain Connections
A 1 1/2” male PVC drain connection is provided
for condensate at the center base.
A 2” male PVC drain connection is provided for
the troughs at the left base.
Troughs Drain
Condensate Drain
Important! For Proper Drain
Operation, Each Drain Is
To Be Piped Independently.
Do Not “TEE” Drains Together!
10
INSTALLATION INSTRUCTIONS: FRCX67 CASE WITH REFRIGERATION PACKAGE ATOP UNIT - 1
1. Electrical Specifications
See Technical Information Sheet in this
operating manual.
2. Refrigeration Package
Note: Refrigeration package must be
raised by fork lift and placed on case
from rear
Fork lift openings are shown in illustration
at right.
Apply pipe insulation to suction line
coupling. See illustration below.
3. Field Wiring Hookup
See Illustration at right and below.
.
Fork lift openings
Carel® Temperature Controller.
Note
: Box shown with cover removed
for illustrative purposes only.
Apply pipe
insulation to
suction line
coupling.
CENTER REFRIG. PKG
AT REAR CENTER POINT
---- CASE REAR ----
4" FROM CASE
REAR CENTER POINT
Main Power
Switch
Field wiring box
to entire case
Note: Temperature
Controller Box shown with
cover removed for
illustrative purposes only.
---- CASE FRONT ----
11
Close-offs to be tight to curved
front metal skirt piece (both
sides). Adjust accordingly.
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