Structural Concepts DTP36 Installation Manual

READ AND SAVE THESE INSTRUCTIONS

INSTALLATION AND

OPERATING MANUAL

SERVICE AMBIENT TABLE - PASS THROUGH COUNTER

PN 54143

Model DTP24 26 3/4”L* x 44 1/2”D^ x 29 1/2”H~
Model DTP36 38 3/4”L* x 44 1/2”D^ x 29 1/2”H~
Model DTP48 50 3/8”L* x 44 1/2”D^ x 29 1/2”H~

* Includes End Panels.
^Add 10” for Optional Extended Step.
~ With Adjustable Levelers Extended 1 1/2” Below Base Frame

888 E. Porter Road · Muskegon, MI 49441 Phone: [phone] Fax: [phone] www.structuralconcepts.com

I:\Inst & Oper Man - PUB\Encore\DTP24_DTP36_DTP48_54143.pub

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Standard 36” Case Shown

Optional Step Front Is Available

Rev C Date: 8.15.2007

TABLE OF CONTENTS

OVERVIEW AND WARNINGS …….………………..………………..…..…….………….......…..

INSTALLATION ………………………………………...………………………………………..…..
OPTIONAL STEP FRONT ………………………………………………………………………….
CASE ADJOINMENT FOR STANDARD CASE ………………………………………………..….
CASE ADJOINMENT FOR CASE WITH OPTIONAL STEP …………………………………….
TROUBLESHOOTING - GENERAL ISSUES …….……………………………….……….….….
CLEANING SCHEDULE - TO BE PERFORMED BY STORE PERSONNEL …………….…..
DUPONT™ CORIAN® COUNTERTOP CLEANING & MAINTENANCE ……………………...
CLEANING & MAINTENANCE of SILESTONE® NATURAL QUARTZ SURFACE ………….
PHYSICAL CHARACTERISTICS of SILESTONE® NATURAL QUARTZ SURFACE ……….

TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ...….....

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OVERVIEW AND WARNINGS - NON-REFRIGERATED, AMBIENT CASES WITH NO LIGHTS

OVERVIEW

• This Structural Concepts® Encore® Service Non-Refrigerated case is designed to merchandise

packaged / unpackaged bakery products at ambient temperatures.

• This case should be installed and operated according to this Installation-Operating Manual to

insure proper performance.

• This unit is designed for the display of products in ambient store conditions where temperatures

and humidity are maintained at a maximum of 75°F / 24°C and 55% relative humidity.

This merchandiser is designed for the display of non-hazardous, packaged / unpackaged bakery
products (per NSF Std. 2 – 1999).

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INSTALLATION

1. Remove Unit From Skid

• Remove case from skid and place into

proper position.

• To prevent damage, support case while

sliding skid out from under case.

• Note:Illustration at right reflects general out-

line of sample case and may not reflect
your particular model or options chosen).

Carefully Slide Skid
Out From Under Unit

Support
case while
removing
from skid.

2. Position & Align Case Alongside Other
Cases

• Before adjusting levelers, make certain that the

case is in proper position and, if required, aligned
with adjoining case(s).

• This may require the repositioning of the case you

are installing or

3. Adjust Levelers

• After case is in proper position, adjust case so it is

level and plumb (see illustration at right).

• You may need to remove front and/or rear Toe-

Kick to access levelers.

• Use adjustable wrench to adjust leveler.

• Depending upon case weight it may be necessary

to use a Pry Bar to accomplish this task.

• Do not use Pry Bar on Toe-Kick as it may buckle.

• Do not use Pry Bar on End Panel as it may chip.

• Use Pry Bar ONLY on Base Frame to avoid dam-

aging case.

• See illustration and photos at right.

the already positioned case(s).

Pry Bar

Adjustable

Wrench

Leveler

Base

Frame

Toe-Kick

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OPTIONAL STEP FRONT

Optional Step Front

• Upper illustration below shows 10” Optional Step Front in dashed format.

• Lower illustration shows isometric view of case with side panel removed for illustrative purposes.

CASE

FRONT

10" OPTIONAL

STEP FRONT

CASE

FRONT

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CASE ADJOINMENT FOR STANDARD CASE (OPTIONAL STEP ADJOINMENT IS ON NEXT PAGE)

Case Adjoinment

• Case is shipped with end panel removed where it is to be adjoined.

• For proper case adjoinment, use the SCC®-provided 1/4-20 x 2 1/2” nuts, bolts and washers.

• Adjoinment is to be at locations ballooned below.

~ Carefully remove Quartz top to access ballooned holes 1 and 2.
~ It may be necessary to remove front or rear toe-kick to access ballooned holes 3.

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2

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CASE ADJOINMENT FOR CASE WITH OPTIONAL STEP (STANDARD CASE IS ON PREVIOUS PAGE)

Case Adjoinment

• Case is shipped with end panel removed where it is to be adjoined.

• For proper case adjoinment, use the SCC®-provided 1/4-20 x 2 1/2” nuts, bolts and washers.

• Adjoinment is to be at locations ballooned below.

~ Carefully remove Quartz top to access ballooned holes 1 and 2.
~ It may be necessary to remove front or rear toe-kick to access ballooned holes 3 AND 4.

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2

4

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TROUBLESHOOTING - GENERAL ISSUES

CONDITION TROUBLESHOOTING

Case Not Lining Up

See Installation Section for instructions on properly align­ing case (alongside other cases) and adjusting levelers.

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CLEANING SCHEDULE - TO BE PERFORMED BY STORE PERSONNEL

AREA TO BE

CLEANED

Case Exterior Daily

Daily

Case Interior Weekly

FREQUENCY INSTRUCTIONS

Daily

Weekly

Dupont™ Corian® Countertop Surface: See Dupont™
Corian® Countertop Cleaning & Maintenance section in manual.

Silestone® Quartz Countertop Surface: See Cleaning &

Maintenance of Silestone® Natural Quartz Surface by
Consentino section in this manual.

End Panels, Front Panel, Toe-Kick, Doors, etc.: Wipe off all
surfaces with warm water and mild soap solution and non­abrasive cloth.

Under Case Cleaning: Sweep or vacuum under case to re­move all dust and dirt that may collect. Should cases be ad­joined, remove rear toe-kick (by removing four (4) screws) to
access under the case.

Shelving: Open rear doors. Clean upper and lower shelves
with a household or commercial cleaner and a soft cloth or pa­per towel.

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DUPONT™ CORIAN® COUNTERTOP CLEANING & MAINTENANCE

Cleaning the

Dupont™ Corian®

Countertop

For water marks:

For difficult residue:

Properly Caring for the

Dupont™ Corian®

Countertop

For Daily, Routine Cleaning:

Use soapy water or ammonia based cleaner; rinse and wipe dry.

Wipe with damp cloth and wipe dry.

Spray residue with Deep Cleaner for Dupont™ Corian® from Stone Care
Int’l®. Wait for about 30-seconds for cleaner to work. Wipe dry with paper
towel. If residue persists, repeat process. If residue still persists, follow
directions for removing scratches.

Preventing Heat Damage to Corian® Countertop:

• Corian® is an excellent material for heat resistance. As with all coun-

tertop materials, it is important to minimize direct heat exposure to
protect your surface and investment. Use heat trivets or hot pads
when placing hot objects on any surface.

Preventing Chemical Damage to Corian® Countertop:

• Avoid exposing Corian® to strong chemicals, such as paint

removers, oven cleaners, etc. If contact occurs, quickly flush the
surface with water.

Removing Minor Cuts and Scratches on Corian® Countertop:

• Do not cut directly on Corian® Countertop

• Depending upon the severity of the scratches, Dupont® has specific

“grit sanding pads” designed to smooth out most scratches.

• See Dupont’s™ website for more “grit sanding pad” choices (color

coded), rubbing directions, dealing with dust residue, achieving gloss
levels, etc.

• Log on at http://www.dupont.com/corian for complete details.

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CLEANING & MAINTENANCE of SILESTONE® NATURAL QUARTZ S URFACE BY COSENTINO

Routine

Care

Difficult

Spills

Extreme

Heat

Protection

For Daily, Routine Cleaning:
Silestone® requires very little maintenance. Simply wipe your Silestone® surface with soap and
warm water on a regular basis to maintain its beauty and shine for years to come. Any pH balanced
general-purpose household cleaner may be used (e.g. dish soap, Windex®).

For Difficult Spills:
To remove difficult spills, wipe the surface with warm water and soap. If needed, apply a common
household cleaner. For stains that harden as they dry, such as food, gum, nail polish, and paint,
remove by gently scraping off of surface (using a blade or putty remover), and then clean using
warm water and soap. Gray marks lefts by the razor, can be wiped away with soap and water. Sile­stone®'s advanced technology makes its surface extremely resistant to damaging chemicals. Diffi­cult spots may be treated with one of the cleaners listed below. Leave the cleaner to sit for up to 10
minutes. Scrub and rinse thoroughly.

• Acetate

• Lacquer Thinner

• Rubbing Alcohol

• Ammonia

Extreme Heat Protection:
Silestone® is extremely resistant to heat, and can withstand moderately high temperatures for brief
periods of time without being damaged. Although Silestone® is more heat resistant than any other
stone surface, all stone can be damaged by sudden and extreme temperature changes, especially
near the edges. For this reason, it is recommend that a trivet or a hot pad be used to protect the
Silestone® surface from extreme heat.

• Mineral Spirits

• Vinegar

• Formula 409®

• Paint Thinner

Caution should be exercised in the handling
and storage of any of the chemicals / products
listed to the left. Each product’s manufacturer's
instructions should be consulted and utilized
when using and storing these products.

Chemicals

To

Avoid

Extreme

Scratch

Protection

Chemicals To Avoid:
Avoid exposing your Silestone® surface to strong chemicals and solvents.

• Items to avoid include: nail polish remover, permanent markers or inks, oil soaps, and furniture

cleaners or paint strippers that contain trichlorethane or methylene chloride.

• Also avoid exposing you Silestone® surface to chemicals with high alkaline/PH levels, such as

oven cleaners.

Caution must be used for the following:

• Products containing oils or powders may leave a residue.

• Repetitive use of abrasive scrubs/cleaners may dull Silestone®'s finish.

• Use of oven/grill cleaner may discolor Silestone® and should be avoided.

• Repetitive exposure to extreme heat may damage Silestone's finish.

Apparent stains like coffee, food, makeup, etc.:

• Apply the appropriate cleaner with a paper towel and wipe. If necessary, the area may be

soaked with pads of paper towels from 3-10 minutes;

• Scrub the area. Rinse thoroughly. Dry thoroughly.

Extreme Scratch Protection: Although Silestone® is extremely scratch resistant, the Silestone®
surface should be protected by using a cutting board in order to avoid damage to your knives.

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PHYSICAL CHARACTERISTICS of SILESTONE® NATURAL QUARTZ SURFACE BY COS ENTINO

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TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION

STRUCTURAL CONCEPTS CORPORATION TECHNICAL SERVICE

PHONE NUMBER: 1.800.433.9489 or For Your Master Service Agent See

WWW.STRUCTURALCONCEPTS.COM/Contact/Master_Service_Agents.asp

WARRANTY INFORMATION

(Note: Standard Limited Warranty can be found at www.Struct ural conc ept s.com)

All sales by Structural Concepts Corporation (SCC) are subject to the following limited warranty. “Goods” refers to the product or products being sold by SCC.

Warranty Scope: Warranty is for equipment sold in the United States, Canada, Mexico and Puerto Rico. Limited warranty may apply to equipment sold elsewhere.
Warranty; Remedies; Limitations. SCC warrants that if any Goods are found by an authorized representative of SCC not to be of good material or workmanship within one

year of the date of shipments SCC will, at its option after inspection by an authorized representative, replace any defective Good or pay the reasonable cost of replacement
for any such defective Goods, provided that written notice of the defect is given to SCC within 30 days of the appearance of such defect. If notice is not given within such
period, any claim for breach of warranty shall be conclusively deemed to have been waived and SCC shall not be liable under this warranty. If SCC is unable to repair or
replace the defective Goods, SCC shall issue a credit to the Purchaser for all or part of the purchase price, as SCC shall determine. The replacement or payment in the
manner described above shall be the sole and exclusive remedy of Purchaser for a breach of this warranty. If any Goods are defective or fail to conform to this warranty,
SCC will furnish instructions for their disposition. No Goods shall be returned to SCC without its prior consent.

SCC’s liability for any defect in the Goods shall not exceed the purchase price of the Goods. SCC SHALL HAVE NO LIABILITY TO PURCHASE FOR CONSEQUENTIAL
DAMAGES OF ANY KIND WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, PERSONAL INJURY, PROPERTY DAMAGE, LOST PROFITS, OR OTHER ECONOMIC
INJURY DUE TO ANY DEFECT IN THE GOODS OR ANY BREACH OF SCC, SCC SHALL NOT BE LIABLE TO THE PURCHASER IN TORT FOR ANY NEGLIGENT DE­SIGN OR MANUFACTURE OF THE GOODS, OR FOR THE OMISSION OF ANY WARNING THEREFROM.

SCC shall have no obligation or liability under this warranty for claims arising from any other party’s (including Purchaser’s) negligence or misuse of the Goods or
environmental conditions. This warranty does not apply to any claim or damage arising for or cause by improper storage, handling, installation, maintenance, or from fire,
flood, accidents, structural defects, building settlement or movement, acts of God, or other causes beyond SCC’s control.

Except as expressly stated herein, SCC makes no warranty, express, implied, statutory or otherwise as to any parts or goods not manufactured by SCC. SCC shall warrant
such parts or Goods only (I) against such defects, (II) for such periods of time, and (III) with such remedies, as are expressly warranted by the manufacturer of such parts of
Goods. Notwithstanding the foregoing, any warranty with respect to such parts of Goods and any remedies available as a result of a breach thereof shall be subject to all of
the procedures, limitations, and exclusions set forth herein.

THE WARRANTIES HEREIN ARE IN LIEU OF ALL WARRANTIES, EXPRESS, IMPLIED, STATUTORY, OR OTHERWISE. IN PARTICULAR, SCC MAKES NO
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

No representative, agent or dealer of SCC has authority to modify, expand, or extend this Warranty, to waive any of the limitations or exclusions, or to make any different or
additional warranties with respect to Goods.

Period of Limitations. No claim, suit or other proceeding may be brought by Purchaser for any breach of the foregoing warranty or this Agreement by SCC or in any way
arising out of this Agreement or relating to the Goods after one year from the date of the breach. In the interpretation of this limitation on action for a breach by SCC, it is
expressly agreed that there are no warranties of future performance of the goods that would extend that period of limitation herein contained for bringing an action.

Indemnifications. Purchaser agrees to indemnify, hold harmless, and defend SCC if so requested, from any and all liabilities, as defined herein, suffered, or incurred by SCC
as a result of, or in connection with, any act, omission, or use of the Goods by Purchaser, its employees or customers, or any breach of this Agreement by Purchaser.
Liabilities shall include all costs, claims, damages, judgments, and expenses (including reasonable attorney fees and costs).

Remedies of SCC. SCC’s rights and remedies shall be cumulative and may be exercised from time to time. In a proceeding or action relating to the breach of this Agreement
by Purchaser, Purchaser shall reimburse SCC for reasonable costs and attorney’s fees incurred by SCC. No waiver by SCC of any breach of Purchaser shall be effective
unless in writing nor operate as a waiver of any other breach of the same term thereafter. SCC shall not lose any right because it has not exercised it in the past.

Applicable Law. This Agreement is made in Michigan and shall be governed by and interpreted according to Michigan law. Any lawsuit arising out of this Agreement or the
Goods may be handled by a federal or state court whose district includes Muskegon County, Michigan, and Purchaser consents that such court shall have personal
jurisdiction over Purchaser.

Miscellaneous. If any provision of this Agreement is found to be invalid or unenforceable under any law, the provision shall be ineffective to that extent and for the duration of
the illegality, but the remaining provisions shall be unaffected. Purchaser shall not assign any of its rights nor delegate any of this obligations under this Agreement without
prior written of SCC. This Agreement shall be binding upon and inure to the benefit of SCC and Purchaser and each of their legal representatives, successors and assigns.

SCC warrants its products to be free of defects in materials and workmanship under normal use and service for a period of one (1) year from the date of delivery.
This warranty is extended only to the original purchaser for use of the Goods. It does not cover normal wear parts such as plastic tongs, tong holders, tong cables, bag

holders, or acrylic dividers.
General Conditions. All service labor and/or parts charges are subject to approval by SCC. Contact the Customer Service Department in writing or call 231-798-8888.
All claims must contain the following information: (1) model & serial code number of equipment; (2) the date and place of installation; (3) the name and address of the agency

which performed the installation; (4) the date of the equipment failure; and (5) a complete description of the equipment failure and all circumstances relating to that failure.
Once the claim has been determined to be a true warranty claim by SCC’s Customer Service Department, the following procedure will be taken: (1) replacement parts will be

sent at no charge from SCC on a freight prepaid basis; (2) reimbursement for service labor will be paid if the following conditions have been met— (a) prior approval of ser­vice agency was awarded from the Customer Service Department; and (b) an itemized statement of all labor charges incurred is received by the Customer Service Depart­ment. The cost of the service labor reimbursement will be based on straight time rates and reasonable time for the repair of the defect.

If problems occur with any compressor, notify SCC’s Customer Service Department immediately. Any attempt to repair or alter the unit without prior consent from the
Customer Service Department will render any warranty claim null and void. This warranty and protection plan does not apply to any condensing unit or any part thereof which
has been subject to accident, negligence, misuse, or abuse, or which has not been operated in accordance with the manufacturer’s recommendations or if the serial number
of the unit has been altered, defaced, or removed.

Limit of Liability. The limit of liability of SCC toward the exchange cost of the original condensing unit, F.O.B. SCC, Norton Shores, MI, of each motor-compressor assembly
replaced during the warranty shall not exceed manufacturer's current established wholesaler’s exchange price and in no case shall the labor of removing or replacing the
motor-compressor or parts thereof be the responsibility of SCC.

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