StreamLight VF-PS1 User Manual

E6581429

Safety precautions

Introduction

Contents

I

II

Instruction Manual

Totally enclosed box type Inverter

TOSVERTTM VF-PS1

Read first

Connection of equipment

Operations

Searching and setting parameters

Monitoring the operation status

List of function key functions

Measures to satisfy the standards

Selection of peripheral devices

Table of parameters

Specifications

1

2

3

4

5

6

7

8

9

10

NOTICE

1.Make sure that this instruction manual is delivered to the end user of the inverter unit.

2.This manual gives supplementary information of some items referred in the instruction manual E6581386 supplied with the product. Read this manual and E6581386 before installing or operating the inverter unit, and store them in a safe place for reference.

	E6581429
I. Safety precautions			I

Thoroughly familiarize yourself with the symbols and indications shown in “I. Safety Precautions,” of the instruction manual E6581386 and below, and then continue to read manuals. Make sure that you observe all cautions given.

Q Transportation & installation

Caution

•Handle the inverter unit with a crane.

Lifting heavy inverters can cause injury to persons.

Taking care of safety for users, handle carefully in order not to damage the inverter.

Carefully lift up the inverter, hanging wires on the hanging bolts or holes on the top or bottom of the inverter.

Mandatory

Note 1: Always keep the two sling ropes in balance when lifting the inverter, and take care that unexpected force does not apply to the inverter during lifting.

Note 2: Always protect the inverter with a cover when transporting it.

Note 3: Do not put your hand in the wiring port or do not hold it when transporting the inverter.

•The main unit must be installed on a base that can bear the unit's weight. If the unit is installed on a base that cannot withstand that weight, the unit may fall resulting in injury.

•Install a mechanical brake whenever the motor requires a brake (device which retains the motor shaft). Failure to do so could lead to injury to persons because the inverter itself has no function of mechanically retaining the brake shaft.

1

E6581429

II. Introduction

II	Thank you for your purchase of the totally enclosed box type for IP54 Inverter, “TOSVERT VF-PS1”.
	Note) Drives with UL Type 12 conformity are optional. Contact your nearest Toshiba inverter distributor for them.

2

			E6581429
		- Contents -
I. Safety precautions ······················································································································································			1
II. Introduction ································································································································································			2
1.	Read first·····························································································································································		A-1
	1.1	Check the product········································································································································	A-1
	1.2	Contents of the product code ·······················································································································	A-1
	1.3	Structure of the main body ···························································································································	A-2
	1.3.1	Names and functions ····························································································································	A-2
	1.3.2	Detaching the cover······························································································································	A-11
	1.3.3	Grounding capacitor switching method·································································································	A-12
	1.3.4	In case of adopting external braking resistor (Optional)········································································	A-13
	1.4	Notes on the application·······························································································································	A-14
	1.4.1	Installation·············································································································································	A-14
2.	Connection of equipment ····································································································································		B-1
	2.1	Cautions on wiring········································································································································	B-1
	2.2	Standard connections···································································································································	B-2
	2.3	Description of terminals································································································································	B-3
	2.3.1	Main circuit terminals ····························································································································	B-3

3.Operations··························································································································································· C-1

3.1		Settings to be made at first power on···········································································································	C-1
3.2		Setting/monitor modes ·································································································································	C-2
3.3		Operation in Top View Mode ························································································································	C-3
3.3.1		Setting a panel operation frequency ·····································································································	C-3
3.3.2		Using an EASY key function ·················································································································	C-4
3.3.3		Selecting a language to be displayed ···································································································	C-5
3.3.4		Performing jog run ································································································································	C-5
3.3.5		Emergency stop / reset operation ·········································································································	C-6
4.	Searching and setting parameters·······················································································································		D-1
4.1		Searching for the change histories of parameters (History function)····························································	D-1
4.2		Setting a basic parameter ····························································································································	D-2
4.3		Setting an extended parameter····················································································································	D-3
4.4		Searching for parameters whose setting has been changed (Changed Parameters) ··································	D-4
5.	Monitoring the operation status ···························································································································		E-1
5.1		Displaying details of an item monitored········································································································	E-2
6.	List of function key functions ·······························································································································		F-1
7.	Measures to satisfy the standards·······················································································································		G-1
7.1		How to cope with the CE standard···············································································································	G-1
7.1.1		Measures to satisfy the EMC directive··································································································	G-1
7.2		Measures to be taken to satisfy the UL/CSA standards ···············································································	G-4
7.2.1		Cautions as to peripheral devices·········································································································	G-4
7.2.2		Conforming to UL Type 12 ····················································································································	G-4
8.	Selection of peripheral devices ···························································································································		H-1
8.1		Selection of wiring materials and devices ····································································································	H-1
9.	Table of parameters·············································································································································		I-1
10.	Specifications ······················································································································································		J-1
10.1		Models and their standard specifications ·····································································································	J-1
10.2		Outside dimensions and weights··················································································································	J-4

i

E6581429

1.Read first

1.1Check the product

Type indication		Inverter main unit

VF-PS1 3PH-200/240V 0.75kW/1HP

Series name

Power supply Type indication

Motor capacity

Carton box

Warning label

Name plate

			Operation panel
					*1)
		Type indication
		label
Instruction manuals (2 volumes)
					Warning label
This manual		E6581386
							DANGER
							Risk of injury, electric shock or fire.
							Read the Instruction Manual.
							Do not open the cover while power is applied or
							for 15 minutes after power has been removed.
							Ensure proper earth connection.

Name plate

1

Inverter Type

Applicable motor

Invert rated output capacity

Power supply

Related input current

Related output current

Serial No.

*1): Operation panel is not attached to the inverter main unit at the delivery. Refer to 1.3.1 and attach the panel to the unit before installing the inverter.

1.2 Contents of the product code

Explanation of the type and form written on the label.

Type Form Special specification code

V F P S 1 - 4 0 0 7 P L E - W N - A 2 2

Model name

TOSVERT VF-PS1 series

Voltage class

Applicable motor capacity

Operation panel

Additional functions I

Additional functions II

Special

specification code

4: 380V~480V

004:0.4kW

185:18.5kW

P: Provided

L: Built-in EMC filter

E: Totally enclosed

007:0.75kW

220:22kW

(class A)

box type

A : Special

015:1.5kW

300:30kW

+

Y: Others

specification code

basic filter

022:2.2kW

370:37kW

(non-standard)

( is a number)

D: Built-in EMC filter

037:3.7kW

450:45kW

(class B)

055:5.5kW

550:55kW

+

075:7.5kW

750:75kW

basic filter

110:11kW

900:90kW

Default interface

150:15kW

logic (*1)

WN: Negative

WP: Positive

*1): This code represents the factory default logic setting. You can switch from one input/output logic to the other using slide switch SW1. For more details, refer to the manual E6581386 Section 2.3.2.

A-1

E6581429

1.3 Structure of the main body

1.3.1 Names and functions

1) Outside view

Operation panel (Note)

1

[ Front view ]

[ Side view ]

Wiring port plate

Cooling fan

[ Bottom view ]

Note: Operation panel is not attached to the inverter main unit at the delivery. Attach the panel at the position of the upper figure before installing the inverter.

A-2

E6581429

QOperation panel

Totally enclosed box type VF-PS1 series have a special operation panel.

(2)(3) (4) (5)

(1)

1

(9)			(6)
(8)			(7)

(10)

(1): LCD panel

For explanation of windows displayed, see the next page.

(2) to (5): [F1] to [F4] function keys

The function of each function key varies depending on the window currently displayed.

Refer to the next page and “6. List of function key functions”

(6): [ESC] key

Each time this key is pressed, modes change from one to another. Also, pressing this key brings you back to the window one level higher in the window hierarchy.

(7): [FWD/REV] key

Each time this key is pressed, the direction of operation changes between forward run and reverse run. (To use this key, parameter settings need to be changed. Refer to the next page.)

(8): [RUN] key

The drive starts operation.

(To use this key, parameter settings need to be changed. Refer to the nest page.)

(9): [STOP/RESET] key

The drive stops operation.

(To use this key, parameter settings need to be changed. Refer to the next page.) In case the inverter has tripped, pressing this key twice in a row resets the inverter.

* If multiple commands are entered by pressing the three keys [F2], [F3] and [F4] or [ESC], [FWD] and [RUN] in rapid succession, a stop command will be issued instead to stop operation.

(10): Control dial

In a menu window, turn the dial clockwise or counterclockwise to select a menu item (the item selected is highlighted) and press the dial to confirm the menu item selected.

Turn the dial clockwise (+) to select an item that follows the item currently selected.

Turn the dial counterclockwise (-) to select an item that precedes the item currently selected.

Selecting a menu item by turning the dial clockwise or counterclockwise and confirm the item selected by pressing the dial are referred to as “select/confirm an item.”

In a value setting window, turn the dial clockwise or counterclockwise to increment or decrement the value displayed, and press the dial to confirm the value specified.*1

Turn the dial clockwise (+) to increment the value.

Turn the dial counterclockwise (-) to decrement the value.

Turning the dial clockwise or counterclockwise to increment or decrement the value displayed and pressing the dial to confirm the value specified are referred to as “specify/confirm a value.”

*1: Some settings are executed only by tuning the control dial.

A-3

E6581429

QLCD panel

This section explains the features of windows available, using the top window of Status Monitor Mode as an example.

(1)

(2)

Status Monitor Mode

(3)

Real-time information

Rotative direction

FWD

Frequency reference

60.0Hz

1

Output current

90%

(4)

Input voltage

99%

Output voltage

99%

(5)

Top

Prm

(1): Displays the mode currently selected.

(6)

(2): Displays the operating status of the inverter with a graphical symbol.

(Rotating)

: In operation

: Operation impossible (While the frequency is set at 0Hz, the [RUN] key is pressed.)

EOFF (blinking)

: Waiting for emergency stop operation

(3): Displays the title or status of the window.

(4): Displays settings both in a menu form and numerically, or a list of various kinds of information.

(5): Displays the function assigned to each function key in an abbreviation or graphical symbol. The abbreviations and graphical symbols in the window correspond to the [F1] to [F4] keys, respectively starting from the left.

Top		: In this example, pressing the [F1] key displays the Top View Mode window.
		: In this example, pressing the [F2] key displays the previous window.
		: In this example, pressing the [F3] key displays the next window.
Prm		: In this example, pressing the [F4] key displays the Parameter Setting Mode window.

For details, refer to “5. List of function key functions”.

(6)Graphical symbols displayed vary depending on whether there are windows that precede or follow the current window.

: There are windows that precede and/or follow the current window. : There is no window that precedes or follows the current window.

QAbout changing parameter settings

By default, the inverter is set with parameters to the mode in which it controls the operation of the machine via a terminal board. Moreover, the inverter is set so that the switching between forward run and reverse run cannot be performed using its operation panel.

To operate the inverter using this unit, parameter settings need to be changed, as described below.

Parameter CMOd (Command input mode)	= 1	(Pane/LCD-option)
Parameter FMOd (Frequency input mode 1)	= 4	(Pane/LCD-option)
Parameter Fr (Panel FWD/REV selection)	= 2	(Forward (switchable)),
	3 (Reverse (switchable))

This change of parameter settings makes it possible to start operation using the [RUN] key, to stop operation using the [STOP/RESET] key, and to switch between forward run and reverse run using the [FWD/REV] key. Furthermore, it allows you to set an operation frequency using the control dial.

Refer to “3.3.1 Setting a panel operation frequency.”

A-4

E6581429

2) Main circuit terminal

VFPS1-4007PLE~4022PLE

PO PA/+ PB PC/-

M4 screw

U/T1 V/T2 W/T3

R/L1 S/L2 T/L3

1

Grounding capacitor switching switch

					Grounding terminal
VFPS1-4007PDE~4022PDE					(M5 screw)
			PO PA/+ PB PC/-
M4 slotted head screw									M4 screw
			R/L1 S/L2 T/L3
					U/T1 V/T2 W/T3

Grounding terminal (M5 screw)

VFPS1-4037PLE, 4055PLE

PO PA/+ PB PC/-

M4 screw

			T/L3	U/T1 V/T2 W/T3
R/L1		S/L2

Grounding capacitor switching switch

Grounding terminal(M5screw)

A-5

E6581429

VFPS1-4037PDE, 4055PDE

			PO PA/+ PB PC/-
M4 slotted head
screw					M4 screw
		R/L1 S/L2	T/L3
			U/T1 V/T2 W/T3

1

Grounding terminal (M5 screw)

VFPS1-4075PLE, 4110PLE

M5 screw

R/L1 S/L2 T/L3 PO PA/+ PB PC/- U/T1 V/T2 W/T3

Grounding capacitor switching switch

Grounding terminal(M5 screw)

VFPS1-4075PDE, 4110PDE

M4 slotted head screw

M5 screw

PO PA/+ PB PC/- U/T1 V/T2 W/T3

R/L1 S/L2 T/L3

Grounding terminal(M5 screw)

A-6

E6581429

VFPS1-4150PLE

Grounding capacitor				M5 screw
switching switch
		R/L1 S/L2 T/L3 PO PA/+ PB PC/- U/T1V/T2 W/T3

1

Grounding terminal(M5 screw)

VFPS1-4150PDE

M4 slotted head screw

M5 screw

PO PA/+ PB PC/- U/T1V/T2 W/T3

R/L1 T/L3

S/L2

Grounding terminal (M6 screw)

Grounding terminal (M5 screw)

VFPS1-4185PLE, 4220PLE

Grounding capacitor

switching switch

M6 screw

R/L1

S/L2 T/L3

PO PA/+ PB PC/- U/T1V/T2 W/T3

grounding terminal (M5 screw)

A-7

E6581429

VFPS1-4185PDE, 4220PDE

		M5 slotted head screw			M6 screw
PO PA/+ PB PC/- U/T1 V/T2			W/T3

R/L1 T/L3

S/L2

1

Grounding terminal(M6 screw)		Grounding terminal(M5 screw)

VFPS1-4300PLE

Grounding capacitor switching switch

M10 hexagon socket set screw

PO PA/+

Grounding terminal

(M10 hexagon socket set screw)

Grounding terminal(M5 screw)

VFPS1-4300PDE

M5 slotted head screw

M10 hexagon socket set screw

R/L1 S/L2 T/L3

PO PA/+

Grounding terminal

(M10 hexagon socket set screw)

	Grounding terminal	Grounding terminal(M5 screw)
	(M6 screw)

A-8

E6581429

VFPS1-4370PLE, 4450PLE

Grounding capacitor switching switch

M10 hexagon socket set screw

1

PO PA/+

Grounding terminal

(M10 hexagon socket set screw) Grounding terminal(M5 screw)

VFPS1-4370PDE, 4450PDE

M6 slotted head screw

M10 hexagon socket set screw

R/L1 S/L2 T/L3

PO PA/+

Grounding terminal (M10 hexagon socket set screw)

Grounding terminal(M6 screw)				Grounding terminal(M5 screw)
VFPS1-4550PLE~4900PLE
		Grounding capacitor
		switching switch					M16 hexagon socket set screw
R/L1		S/L2	T/L3	U/T1	V/T2	W/T3
PE		PO	PA/+	PB	PC/-		PE

Grounding terminal (M16 hexagon socket set screw)

Grounding terminal(M8 screw)

A-9

E6581429

VFPS1-4550PDE~4900PDE

M20 hexagon socket head cap screw

M16 hexagon socket set screw

1					U/T1	V/T2	W/T3
	R/L1	S/L2		T/L3
		PE	PO	PA/+	PB	PC/-	PE

grounding terminal(M16 hexagon socket set screw) grounding terminal(M8 screw)

Following power terminals are cage type ones.

-Input terminals of VFPS1-4007PDE to 4220PDE

-All power terminals of VFPS1-4300PLE to 4900PLE, VFPS1-4300PDE to 4900PDE For tightening torque and cable stripping length, refer to the table below.

				DC terminals and
	Input terminals			Output terminals				Grounding terminals
Type	R/L1, S/L2, T/L3			P0, PA/+, PB, PC/-,				*1)
				U/T1, V/T2, W/T3
VFPS1-
	Tightening torque		Stripping	Tightening torque			Stripping	Tightening torque		Stripping
			length				length			length
	N·m	lb·ins	mm	N·m	lb·ins		mm			mm
4300PLE	24	212	22	24	212		22	24	212	22
4370PLE, 4450PLE	24	212	22	24	212		22	24	212	22
4550PLE~4900PLE	41	360	34	41	360		34	41	360	34
4007PDE~4022PDE	0.7	6.3	8	-	-		-	-	-	-
4037PDE, 4055PDE	0.7	6.3	8	-	-		-	-	-	-
4075PDE, 4110PDE	1.7	15.2	9	-	-		-	-	-	-
4150PDE	1.7	15.2	11	-	-		-	-	-	-
4185PDE, 4220PDE	2.2	19.6	16	-	-		-	-	-	-
4300PDE	4.3	38.4	19	24	212		22	24	212	22
4370PDE, 4450PDE	7	62.6	24	24	212		22	24	212	22
4550PDE~4900PDE	25	221	27	41	360		34	41	360	34

*1) For 4300PLE to 4900PLE and 4300PDE to 4900PDE, these values are for PE terminals (cage type ones). Refer to following table for tightening torque for other grounding terminals.

Recommended tightening torque for power terminal screws

	N·m	lb·ins
M 3	0.6	5.3
M 4	1.4	12.4
M 5	3.0	26.6
M 6	5.4	47.8
M 8	12.0	106
M10	24.0	212
M12	41.0	360

A-10