StreamLight VF-PS1 User Manual
E6581429
quip
p
y
p
p
Safety
recautions
Introduction
Contents
Read first
Instruction Manual
Totally enclosed box type Inverter
TOSVERT
1. Make sure that this instruction manual is delivered to the end user of the
inverter unit.
2.This manual gives supplementary information of some items referred in the
instruction manual E6581386 supplied with the product. Read this manual
and E6581386 before installing or operating the inverter unit, and store them
in a safe place for reference.
TM
VF-PS1
NOTICE
Connection
of e
ment
Operations
Searching and
setting
parameters
Monitoring the
eration status
o
List of function
ke
functions
Measures to
satisfy the
standards
Selection of
peripheral
devices
Table o f
arameters
Specifications
I
II
1
2
3
4
5
6
7
8
9
10
E6581429
I. Safety precautions
Thoroughly familiarize yourself with the symbols and indications shown in “I. Safety Precautions,” of the instruction
manual E6581386 and below, and then continue to read manuals. Make sure that you observe all cautions given.
Q Transportation & installation
Mandatory
• Handle the inverter unit with a crane.
Lifting heavy inverters can cause injury to persons.
Taking care of safety for users, handle carefully in order not to damage the inverter.
Carefully lift up the inverter, hanging wires on the hanging bolts or holes on the top or bottom of the inverter.
Note 1: Always keep the two sling ropes in balance when lifting the inverter, and take care that unexpected
force does not apply to the inverter during lifting.
Note 2: Always protect the inverter with a cover when transporting it .
Note 3: Do not put your hand in the wiring port or do not hold it when transporting the inverter.
• The main unit must be installed on a base that can bear the unit's weight. If the unit is installed on a base
that cannot withstand that weight, the unit may fall resulting in injury.
• Install a mechanical brake whenever the motor requires a brake (device which retains the motor shaft).
Failure to do so could lead to injury to persons because the inverter itself has no function of mechanically
retaining the brake shaft.
Caution
I
1
E6581429
II. Introduction
II
Thank you for your purchase of the totally enclosed box type for IP54 Inverter, “TOSVERT VF-PS1”.
Note) Drives with UL Type 12 conformity are optiona l. Contact your nearest Toshiba inverter distributor for them.
2
E6581429
- Contents -
I. Safety precautions······················································································································································ 1
II. Introduction································································································································································ 2
1. Read first····························································································································································· A-1
1.1 Check the product········································································································································ A-1
1.2 Contents of the product code······························································································· ························ A-1
1.3 Structure of the main body··························································································································· A-2
1.3.1 Names and functions···························································································································· A-2
1.3.2 Detaching the cover······························································································································ A-11
1.3.3 Grounding capacitor switching method································································································· A-12
1.3.4 In case of adopting external braking resistor (Optional)········································································ A-13
1.4 Notes on the application······························································································································· A-14
1.4.1 Installation············································································································································· A-14
2. Connection of equipment···································································································································· B-1
2.1 Cautions on wiring········································································································································ B-1
2.2 Standard connections··································································································································· B-2
2.3 Description of terminals································································································································ B-3
2.3.1 Main circuit terminals···························································································································· B-3
3. Operations··························································································································································· C-1
3.1 Settings to be made at first power on··········································································································· C-1
3.2 Setting/monitor modes ································································································································· C-2
3.3 Operation in Top View Mode························································································································ C-3
3.3.1 Setting a panel operation frequency····································································································· C-3
3.3.2 Using an EASY key function················································································································· C-4
3.3.3 Selecting a language to be displayed··································································································· C-5
3.3.4 Performing jog run································································································································ C-5
3.3.5 Emergency stop / reset operation········································································································· C-6
4. Searching and setting parameters······················································································································· D-1
4.1 Searching for the change histories of parameters (History function) ···························································· D-1
4.2 Setting a basic parameter···························································································································· D-2
4.3 Setting an extended parameter···················································································································· D-3
4.4 Searching for parameters whose setting has been changed (Changed Parameters)·································· D-4
5. Monitoring the operation status··························································································································· E-1
5.1 Displaying details of an item monitored········································································································ E-2
6. List of function key functions······························································································································· F-1
7. Measures to satisfy the standards······················································································································· G-1
7.1 How to cope with the CE standard··············································································································· G-1
7.1.1 Measures to satisfy the EMC directive·································································································· G-1
7.2 Measures to be taken to satisfy the UL/CSA standards ··············································································· G-4
7.2.1 Cautions as to peripheral devices········································································································· G-4
7.2.2 Conforming to UL Type 12 ···················································································································· G-4
8. Selection of peripheral devices··························································································································· H-1
8.1 Selection of wiring materials and devices···································································································· H-1
9. Table of par a me ter s············································································································································· I-1
10. Specifications······················································································································································ J-1
10.1 Models and their standard specifications ····································································································· J-1
10.2 Outside dimensions and weights·················································································································· J-4
i
E6581429
1. Read first
1.1 Check the product
Type indication Inverter main unit
Name plate
VF-PS1
Series name
Power supply
Motor capacity
Carton box
3PH-200/240V
0.75kW /1HP
Type indication
Warning label
Name plate
Operation panel
*1)
Type indication
label
Instruction manuals (2 volumes)
This manual
E6581386
Warning label
DANGER
Risk of injury, electric shock or fire.
・
Read the Instruction Manual.
・
Do not open the cover while pow er is app lie d or
for 15 minutes after power has been removed.
・
Ensure proper earth c onn ect ion.
Inverter Type
Applicable motor
Invert rated output capacity
Power supply
Related input current
Related output curr en t
Serial No.
*1): Operation panel is not attached to the inverter main unit at the delivery. Refer to 1.3.1 and attach the panel to the unit
before installing the inverter.
1.2 Contents of the product code
Explanation of the type and form written on the labe l.
Type Form
Special specification code
VFPS1- 4007PLE- WN -A22
Model name
TOSVERT
VF-PS1 series
Voltage class
4: 380V~480V
Applicable motor capacity
004:0.4kW
007:0.75kW
015:1.5kW
022:2.2kW
037:3.7kW
055:5.5kW
075:7.5kW
110:11kW
150:15kW
185:18.5kW
220:22kW
300:30kW
370:37kW
450:45kW
550:55kW
750:75kW
900:90kW
Operation p anel
P: Provided
Additional functions I
L: Built-in EMC filter
(class A)
+
basic filter
D: Built-in EMC filter
(class B)
+
basic filter
Additional functions II
E: Totally enclosed
box type
Y: Others
(non-standard)
*1): This code represents the factory default logic setting. You can switch from one input/output logic to the other using
slide switch SW 1. ⇒For more details, refer to the manual E6581386 Section 2.3.2.
Special
specification code
A: Special
specification code
(is a number)
Default interface
logic (*1)
WN: Negative
WP: Positive
1
A-1
E6581429
1.3 Structure of the main b o d y
1.3.1 Names and functions
1) Outside view
Operation panel (Note)
1
[ Front view ] [ Side view ]
Wiring port plate
Cooling fan
[ Bottom view ]
Note: Operation panel is not attached to the inverter main unit at the delivery. Attach the panel at the position of the upper
figure before installing the inverter.
A-2
E6581429
Q Operation panel
Totally enclosed box type VF-PS1 series have a s pecial operation panel.
(2)
(3) (4) (5)
(1)
1
(1): LCD panel
For explanation of windows displayed, see the next page.
(2) to (5): [F1] to [F4] f unc t io n keys
The function of each function key varies depending on the window currently displayed.
⇒ Refer to the next page and “6. List of function key functions”
(6): [ESC] key
Each time this key is pressed, modes change from one to another. Also, pressing this key brings you back to the
window one level higher in the window hierarchy.
(7): [FWD/REV] ke y
Each time this key is pressed, the direction of operation changes between forward run and reverse run.
(To use this key, parameter settings need to be changed. ⇒ Refer to the next page.)
(8): [RUN] key
The drive starts operation.
(To use this key, parameter settings need to be changed. ⇒ Refer to the nest page.)
(9): [STOP/RESET] k e y
The drive stops operation.
(To use this key, parameter settings need to be changed. ⇒ Refer to the next page.)
In case the inverter has tripped, pressing this key twice in a row resets the inverter.
* If multiple commands are entered by pressing the three keys [F2], [F3] and [F4] or [ESC], [FWD] and [RUN] in
rapid succession, a stop command will be issued instead to stop operation.
(10): Control dial
In a menu window, turn the dial clockwise or counterclockwise to select a menu item (the item selected is
highlighted) and press the dial to confirm the menu item selected.
Turn the dial clockwise (+) to select an item that follows the item currently selected.
Turn the dial counterclockwise (-) to select an item that precedes the item currently selected.
Selecting a menu item by turning the dial clockwise or counterclockwise and confirm the item selected by
pressing the dial are referred to as “select/confirm an item.”
In a value setting window, turn the dial clockwise or counterclockwise t o increment or decrement the value
displayed, and press the dial to confirm the value specified.*1
Turn the dial clockwise (+) to increment the value.
Turn the dial counterclockwise (-) to decrement the value.
Turning the dial clockwise or counterclockwise to increment or decrement the value displayed and pressing the
dial to confirm the value specified are referred to as “specify/confirm a value.”
*1: Some settings are executed only by tuning the control dial.
(9)
(8)
(10)
(6)
(7)
A-3
E6581429
p
Q LCD panel
This section explains the features of windows available, using the top window of Status Monitor Mode as an
example.
1
(1): Displays the mode currently selected.
(2): Displays the operating status of the inverter with a graphical symbol.
(Rotating) : In operation
: Operation impossible (While the frequency is set at 0H z, the [ RUN] key i s pre sse d.)
EOFF (blinking) : Waiting for emergency stop operation
(3): Displays the title or status of the window.
(4): Displays settings both in a menu form and numerically, or a list of various kinds of information.
(5): Displays the function assigned to each function key in an abbreviation or graphical symbol. The abbreviations
and graphical symbols in the window correspond to the [F1] to [F4] keys, respectively starting from the left.
Top : In this example, pressing the [F1 ] key displays the Top View Mode window.
: In this example, pressing the [F2] key displays the previous window.
: In this example, pressing the [F3] key displays the next window.
Prm : In this example, pressing the [F4] key displays the Parameter Setting Mode window.
⇒ For details, refer to “5. List of function key functions”.
(6) Graphical symbols displayed vary depending on whether there are windows that precede or follow the current
window.
: There are windows that precede and/or follow the current window.
: There is no window that precedes or follows the current window.
Q About changing parameter settings
By default, the inverter is set with parameters to the mode in which it controls the operation of the machine via a
terminal board. Moreover, the inverter is set so that the switching between forward run and reverse run cannot be
performed using its operation panel.
To operate the inverter using this unit, parameter settings need to be changed, as described be low.
Parameter CMOd (Command input mode) = 1 (Pane/LCD-option)
Parameter FMOd (Frequency input mode 1) = 4 (Pane/LCD-option)
Parameter Fr (Panel FWD/REV selection) = 2 (Forwa rd (s wi tc h a b le ) ),
This change of parameter settings makes it poss ible to start operation using the [RUN] key, to stop operation using
the [STOP/RESET] key, and to switch between forward run and reverse run using the [FWD/REV] key.
Furthermore, it allows you to set an operation frequency using the control dial.
⇒ Refer to “3.3.1 Setting a panel operation frequency.”
Status Monitor Mode
Real-time information
Rotative direction FWD
Frequency reference 60.0Hz
Output current 90%
Input voltage 99%
Output voltage 99%
To
(1)
Prm
(6)
3 (Reverse (switchable))
(2)
(3)
(4)
(5)
A-4
E6581429
(
)
2) Main circuit terminal
VFPS1-4007PLE~4022PLE
PO PA/+ PB PC/ -
M4 screw
Grounding capacitor
switching switch
VFPS1-4007PDE~4022PDE
M4 slotted head screw
VFPS1-4037PLE, 4055PLE
R/L1 S/L2 T/L3
R/L1 S/L2 T/L3
PO PA/+ PB PC/ -
PO PA/+ PB PC/ -
U/T1 V/T2 W/T3
Grounding terminal
M5 screw
U/T1 V/T2 W/T3
Grounding terminal
(M5 screw)
1
M4 screw
M4 screw
V/T2 W/T3
U/T1
Grounding capacitor
switching switch
T/L3
R/L1 S/L2
Grounding terminal(M5screw)
A-5
E6581429
1
VFPS1-4037PDE, 4055PDE
M4 slotted head
screw
VFPS1-4075PLE, 4110PLE
Grounding capacitor
switching switch
R/L1 S/L2
T/L3
PO PA/+ PB PC/ -
Grounding terminal (M5 screw)
PO PA/+ PB PC/-
U/T1
V/T2
W/T3
M4 screw
V/T2 W/T3T/L3 U/T1R/L1 S/L2
M5 screw
VFPS1-4075PDE, 4110PDE
R/L1 S/L2
T/L3
Groun ding terminal(M5 screw)
M4 slotted head screw
PO PA/+ PB PC/-
Grounding terminal(M5 screw)
A-6
U/T1
V/T2
M5 screw
W/T3
E6581429
VFPS1-4150PLE
Grounding capacitor
switching switch
W/T3V/T2U/T1PC/-PBPA/+POT/L3S/L2R/L1
M5 screw
1
VFPS1-4150PDE
VFPS1-4185PLE, 4220PLE
Grounding capacitor
switching switch
R/L1
S/L2
Grounding terminal
(M6 screw)
T/L3
Grounding terminal(M5 screw)
M4 slotted head screw
Grounding terminal
(M5 screw)
M5 screw
W/T3V/T2U/T1PC/-PBPA/+PO
M6 screw
W/T3V/T2U/T1PC/-PBPA/+POT/L3S/L2R/L1
grounding terminal
(M5 screw)
A-7
E6581429
VFPS1-4185PDE, 4220PDE
1
Grounding terminal(M6 screw)
VFPS1-4300PLE
VFPS1-4300PDE
R/L1
T/L3
S/L2
Grounding capacitor
switching switch
PA/+PO
Grounding terminal
(M10 hexagon socket set screw)
M5 slotted head screw
M5 slotted head screw
Grounding terminal(M5 screw)
Grounding terminal(M5 screw)
M6 screw
W/T3V/T2U/T1PC/-PBPA/+PO
M10 hexagon socket set screw
S/L2R/L1 T/L3
Grounding terminal
(M6 screw)
PA/+PO
Grounding terminal
(M10 hexagon socket set screw)
Grounding terminal(M5 screw)
A-8
M10 hexagon socket set screw
E6581429
VFPS1-4370PLE, 4450PLE
Grounding capacitor
switching switch
M10 hexagon socket set screw
PA/+PO
Grounding terminal
(M10 hexagon socket set screw)
Grounding terminal(M5 screw)
VFPS1-4370PDE, 4450PDE
M6 slotted head screw
M10 hexagon socket set screw
S/L2R/L1 T/L3
1
VFPS1-4550PLE~4900PLE
PA/+PO
Grounding terminal (M10 hexagon socket set screw)
Grounding capacitor
switching switch
T/L3S/L2 V/T2U/T1R/L1 W/T3
PA/+PO
Grounding terminal (M16 hexagon socket set screw)
Grounding terminal(M8 screw)
Grounding terminal(M5 screw)Grounding terminal(M6 screw)
PC/-PBPE PE
A-9
M16 hexagon socket set screw
E6581429
VFPS1-4550PDE~4900PDE
M20 hexagon socket head cap screw
M16 hexagon socket set screw
V/T2U/T1
1
R/L1
T/L3S/L2
W/T3
PA/+PO
grounding terminal(M16 hexagon socket set screw)
grounding terminal(M8 screw)
Following power terminals are cage type on es.
- Input terminals of VFPS1-4007PDE to 4220PDE
- All power terminals of VFPS1-4300PLE to 4900PLE, VFPS1-4300PDE to 4900PDE
For tightening torque and cable stripping length, refer to the table below.
Input terminals
Type
VFPS1-
4300PLE 24 212 22 24 212 22 24 212 22
4370PLE, 4450PLE 24 212 22 24 212 22 24 212 22
4550PLE~4900PLE 41 360 34 41 360 34 41 360 34
4007PDE~4022PDE 0.7 6.3 8 - - - - - 4037PDE, 4055PDE 0.7 6.3 8 - - - - - 4075PDE, 4110PDE 1.7 15.2 9 - - - - - 4150PDE 1.7 15.2 11 - - - - - 4185PDE, 4220PDE 2.2 19.6 16 - - - - - 4300PDE 4.3 38.4 19 24 212 22 24 212 22
4370PDE, 4450PDE 7 62.6 24 24 212 22 24 212 22
4550PDE~4900PDE 25 221 27 41 360 34 41 360 34
*1) For 4300PLE to 4900PLE and 4300PDE to 4900PDE, these values are for PE terminals (cage type ones).
Refer to following table for tightening torque for other grounding terminals.
R/L1, S/L2, T/L3
Tightening torque
N·m lb·ins mm N·m lb·ins mm mm
Recommended tightening torque for power
terminal screws
N·m lb·ins
M 3 0.6 5.3
M 4 1.4 12.4
M 5 3.0 26.6
M 6 5.4 47.8
M 8 12.0 106
M10 24.0 212
M12 41.0 360
Stripping
length
DC terminals and
Output terminals
P0, PA/+, PB, PC/-,
U/T1, V/T2, W/T3
Tightening torque
PC/-PBPE PE
Stripping
length
Grounding terminals
*1)
Tightening torque
Stri ppin g
length
A-10
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