Stoelting E157 Owner’s Manual

Model E157A / E257A
OPERATORS MANUAL
Manual No. 513651 Rev.2
This manual provides basic information about the machine. Instructions and suggestions are given covering its operation and care.
The illustrations and specifi cations are not binding in detail. We reserve the right to make changes to the machine without notice, and without incurring any obligation to modify or pro­vide new parts for machines built prior to date of change.
stoeltingfoodservice.com
Stoelting Foodservice Equipment 502 Highway 67 Kiel, WI 53042-1600 U.S.A.
Main Tel: 800.558.5807 Fax: 920.894.7029
Customer Service: 888.429.5920 Fax: 800.545.0662 Email: foodservice@stoelting.com
© 2014 PW Stoelting, LLC
A Few Words About Safety
Safety Information
Read and understand the entire manual before operating or maintaining Stoelting equipment.
This manual provides the operator with information for the safe operation and maintenance of Stoelting equipment. As with any machine, there are hazards associated with their operation. For this reason safety is emphasized throughout the manual. To highlight specifi c safety information, the following safety defi ni- tions are provided to assist the reader.
The purpose of safety symbols is to attract your at­tention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
If you need to replace a part, use genuine Stoelting parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious per­sonal injury. The message that follows the symbol contains important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and relative degree of a hazard.
WARNING
The signal word “WARNING” indicates a potentially hazardous situation, which, if not avoided, may result in death or serious injury and equipment/property damage.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result in minor or moderate injury and equipment/property damage.
CAUTION
The signal word “CAUTION” not preceded by the safety alert symbol indicates a potentially hazardous situation, which, if not avoided, may result in equip­ment/property damage.
NOTE (or NOTICE)
The signal word “NOTICE” indicates information or procedures that relate directly or indirectly to the safety of personnel or equipment/property.
TABLE OF CONTENTS
SECTION 1 - INTRODUCTION ............................................................................................ 1
1.1 Description ......................................................................................................................1
1.2 Specifications ..................................................................................................................1
SECTION 2 - INSTALLATION INSTRUCTIONS ..................................................................3
2.1 Safety Precautions ........................................................................................................... 3
2.2 Shipment and Transit........................................................................................................3
2.3 Freezer Installation ........................................................................................................... 3
2.4 Adjusting Cup Dispensers................................................................................................7
SECTION 3 - INITIAL SET-UP AND OPERATION...............................................................9
3.1 Operator's Safety Precautions..........................................................................................9
3.2 Operating Controls and Indicators ....................................................................................9
3.3 Draining The Freezer For Disassembling and Cleaning....................................................10
3.4 Disassembly and Cleaning of Freezer Parts..................................................................... 10
3.5 Sanitizing The Freezers and Freezer Parts.......................................................................15
3.6 Assembly of Freezer ........................................................................................................ 15
3.7 Mix Information .................................................................................................................17
3.8 Freeze Down and Operation ............................................................................................17
3.9 Dispensing Product..........................................................................................................17
3.10 Routine Cleaning............................................................................................................17
3.1 1 Preventative Maintenance...............................................................................................17
3.12 Extended Storage ..........................................................................................................18
SECTION 4 - DECALS AND TAGS .....................................................................................21
4.1 How to Order Decals and T ags.........................................................................................21
SECTION 1
INTRODUCTION
1.1 DESCRIPTION
Models E157A and E257A freezers are gravity fed. The freezers are equipped with fully automatic controls to provide a uniform product. The freezers are designed to operate with most neutral bases and concentrated flavors.
1.2 SPECIFICATIONS
This manual is designed to assist qualified service person­nel and operators in the installation, operation and mainte­nance of the Models E157A and E257A freezers.
Model E157A (LE157A )
Model E257A (LE257A )
Dimensions Machi ne wit h c r ate Machi ne wit h crate
widt h 15'' ( 38, 1 c m) 28'' ( 71, 1 c m) 15'' ( 38, 1 c m) 17'' ( 43, 2 c m)
h eight 32'' ( 81, 3 c m) 40-1/ 4' ' ( 102 , 2 cm ) 58'' ( 147,3 cm ) 66'' ( 167, 6 c m)
depth 29-1/ 2' ' ( 74,9 cm ) 35-1/ 2' ' ( 90,2 cm ) 15'' ( 38, 1 c m) 21'' ( 53, 3 c m)
Weight
Electrical
runnin g am p s
connection type
International Option
Compressor
Drive M otor
Cooling
Hopper Volume
142 lb s ( 64, 4 kg ) 2 00 l bs ( 90,7 kg) 140 l bs ( 63, 5 kg) 165 lbs (74 , 8 kg)
1 Phase, 115 VA C, 60Hz
approxim at e l y 9A
NEM A5- 15P included
1 Pha se, 220 - 240 VAC, 50Hz
2,250 Btu /h r ( R-404A)
1/12 h p
Air cool ed unit s r equir e 6" (15 , 2 cm ) air spac e an sides and back
10 gal l on (37,85 l ite r s)
1
Figure 1
Model E157A - Front
Figure 2
Model E157A - Side
Figure 3
Model E257A - Front
NOTE: Figures in parenthesis are in centimeters.
Figure 4
Model E257A - Side
2
SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS
Do not attempt to operate the freezer until the safety precautions and operating instructions in this manual are read and completely understood.
Take notice of all warning labels on the freezer (Figures 6 & 7). The labels have been put there to help maintain a safe working environment. The labels have been designed to withstand washing and cleaning. All labels must remain legible for the life of the freezer. Labels should be checked periodically to be sure they can be recognized as warning labels.
If danger, warning, or caution labels are needed, indicate the part number, type of label, location of label, and quantity required along with your address and advise your distributor.
2.2 SHIPMENT AND TRANSIT
The freezer has been assembled, operated and inspected at the factory. Upon arrival at the final destina­tion, the complete freezer must be checked for any damage which may have occurred during transit.
With the method of packaging used, the freezer should arrive in excellent condition. THE CARRIER IS
RESPONSIBLE FOR ALL DAMAGE IN TRANSIT, WHETHER VISIBLE OR CONCEALED.
NOTE Accurate leveling is necessary for correct drainage of freezer barrel and to insure proper operation.
C. The counter model freezer must be placed on a solid
level surface. Place the rubber pad furnished under the freezer to create a seal to that surface. The counter model freezer is air-cooled and discharges at the top. AL LOUVERED PANELS MUST have 3" of clearance on sides of unit, 10" of clearance at the top, and 1" clearance at rear of unit for proper cooling.
Do not pay the freight bill until the freezer has been checked for damage. Have the carrier note any visible damage on the freight bill. If concealed damage and/or shortage is found later, advise the carrier within 10 days and request inspection. The customer must place claim for damages and/or shortages in shipment with the carrier.
2.3 FREEZER INSTALLATION
Installation of the freezer involves moving the freezer close to its permanent location, removing all crating, setting in place, assembling parts, and cleaning.
A. Uncrate the freezer. B. The floor model freezers must be placed in a
solid level position. To level the freezer, turn the bottom part of each leg in or out. Place a level on top of the hopper, with the cover removed, to check whether or not the freezer islevel (Fig. 5).
Figure 5
Adjustable Leg
3
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