Stoelting E122 Operator’s Manual
Model E122 / F122
OPERATORS MANUAL
Manual No. 513667 Rev.3
This manual provides basic information about the machine. Instructions and suggestions are
given covering its operation and care.
The illustrations and specifi cations are not binding in detail. We reserve the right to make
changes to the machine without notice, and without incurring any obligation to modify or provide new parts for machines built prior to date of change.
DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this
manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation, or servicing of the machine, contact Stoelting.
stoeltingfoodservice.com
Stoelting Foodservice Equipment
502 Highway 67
Kiel, WI 53042-1600
U.S.A.
Main Tel: 800.558.5807
Fax: 920.894.7029
Customer Service: 888.429.5920
Fax: 800.545.0662
Email: foodservice@stoelting.com
© 2014 PW Stoelting, LLC
A Few Words About Safety
Safety Information
Read and understand the entire manual before
operating or maintaining Stoelting equipment.
This manual provides the operator with information
for the safe operation and maintenance of Stoelting
equipment. As with any machine, there are hazards
associated with their operation. For this reason safety
is emphasized throughout the manual. To highlight
specifi c safety information, the following safety defi ni-
tions are provided to assist the reader.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and
their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions
or warnings they give are not substitutes for proper
accident prevention measures.
If you need to replace a part, use genuine Stoelting
parts with the correct part number or an equivalent
part. We strongly recommend that you do not use
replacement parts of inferior quality.
Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious personal injury. The message that follows the symbol
contains important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and
relative degree of a hazard.
WARNING
The signal word “WARNING” indicates a potentially
hazardous situation, which, if not avoided, may result
in death or serious injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result
in minor or moderate injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” not preceded by the
safety alert symbol indicates a potentially hazardous
situation, which, if not avoided, may result in equipment/property damage.
NOTE (or NOTICE)
The signal word “NOTICE” indicates information or
procedures that relate directly or indirectly to the
safety of personnel or equipment/property.
TABLE OF
CONTENTS
Section Description Page
1 Description and Specifi cations
1.1 Description ..................................................................................................1
1.2 Specifi cations .............................................................................................2
2 Installation Instructions
2.1 Safety Precautions .....................................................................................5
2.2 Shipment and Transit ..................................................................................5
2.3 Machine Installation ....................................................................................5
2.4 Auto Fill Pump Installation ..........................................................................6
2.5 IntelliTec2™ Setup ......................................................................................6
3 Initial Set-Up and Operation
3.1 Operator’s Safety Precautions ...................................................................9
3.2 Operating Controls and Indicators .............................................................9
3.3 Removing Mix From Machine .....................................................................10
3.4 Disassembly of Machine Parts ...................................................................11
3.5 Cleaning and Sanitizing the Machine Parts ................................................12
3.6 Assembly of Machine .................................................................................12
3.7 Sanitizing ....................................................................................................13
3.8 Freeze Down and Operation ......................................................................14
3.9 Mix Information ...........................................................................................14
3.10 Routine Cleaning ........................................................................................14
3.11 Preventive Maintenance .............................................................................14
3.12 Extended Storage .......................................................................................16
4 Troubleshooting
4.1 Error Codes ................................................................................................17
4.2 Troubleshooting - Error Codes ...................................................................17
4.3 Troubleshooting - Machine .........................................................................19
4.4 Troubleshooting - Autofi ll Pump ..................................................................20
5 Replacement Parts
5.1 Decals and Lubrication ...............................................................................21
5.2 Auger Shaft and Faceplate Parts ...............................................................22
5.3 Hopper Parts ..............................................................................................24
5.4 Auto Fill Parts .............................................................................................25
6 Special Applications
6.1 Application of Stoelting F122 and Arctic Quake Non-Dairy Concentrate ....27
7 Warranty
7.1 Warranty of Mix Transfer Pumps / Cocktail / Slush ....................................31
SECTION 1
DESCRIPTION AND SPECIFICATIONS
1.1 DESCRIPTION
The Stoelting E122 & F122 countertop machines are gravity fed. The machines are equipped with fully automatic
controls to provide a uniform product. This manual is
designed to help qualifi ed service personnel and opera-
tors with the installation, operation and maintenance of
the Stoelting E122 & F122 gravity machines.
Figure 1-1 Model E122
Figure 1-1 Model F122
Owner’s Manual #513667 Rev.3 1 E122 & F122 Model Machines
1.2 SPECIFICATIONS
Model E122
Dimensions Machine
width 19-5/8’’ (49,8 cm)
height 35-1/2’’ (90,2 cm)
depth 30-1/4’’ (76,8 cm)
Electrical 1 Phase, 208-240 VAC, 60Hz
connection type NEMA5-15P power cord provided
Compressor 5,500 Btu/hr
Drive Motor Two - 1/3 hp
Air Flow Air cooled units require 4” (10,2 cm) air space in back
Hopper Volume Two - 3 gallon (11,36 liters)
Freezing Cylinder
Volume
Two - 1.25 gallon (4,73 liters)
Owner’s Manual #513667 Rev.3 2 E122 & F122 Model Machines
Model F122
Dimensions Machine with crate
width 25-7/8’’ (65,7 cm) 31-3/4’’ (80,6 cm)
height 38-1/4’’ (97,2 cm) 47-3/8’’ (120,3 cm)
depth 33-3/8’’ (84,8 cm) 41-1/4’’ (104,8 cm)
Weight 390 lbs (176,9 kg) 485 lbs (219,9 kg)
Electrical 1 Phase, 208-240 VAC, 60Hz
running amps 14.5A
connection type NEMA6-20P power cord provided
Compressor 12,000 Btu/hr
Drive Motor Two - 1/2 hp
Air Flow Air cooled units require 6” (15,24 cm) air space on both sides
Owner’s Manual #513667 Rev.3 3 E122 & F122 Model Machines
Owner’s Manual #513667 Rev.3 4 E122 & F122 Model Machines
SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS
Do not attempt to operate the machine until the safety
precautions and operating instructions in this manual are
read completely and are thoroughly understood.
Take notice of all warning labels on the machine. The labels have been put there to help maintain a safe working
environment. The labels have been designed to withstand
washing and cleaning. All labels must remain legible for
the life of the machine. Labels should be checked periodically to be sure they can be recognized as warning labels.
If danger, warning or caution labels are needed, indicate
the part number, type of label, location of label, and quantity
required along with your address and mail to:
STOELTING
ATTENTION: Customer Service
502 Hwy. 67
Kiel, Wisconsin 53042
Figure 2-1 Space and Ventilation Requirements
E. Correct ventilation is required. The machine
requires 6” clearance on both sides for proper
air fl ow.
CAUTION
Failure to provide adequate ventilation will void
warranty.
2.2 SHIPMENT AND TRANSIT
The machine has been assembled, operated and inspected
at the factory. Upon arrival at the fi nal destination, the
entire machine must be checked for any damage which
may have occurred during transit.
With the method of packaging used, the machine should
arrive in excellent condition. THE CARRIER IS RESPONSIBLE FOR ALL DAMAGE IN TRANSIT, WHETHER
VISIBLE OR CONCEALED. Do not pay the freight bill
until the machine has been checked for damage. Have
the carrier note any visible damage on the freight bill. If
concealed damage and/or shortage is found later, advise
the carrier within 10 days and request inspection. The
customer must place claim for damages and/or shortages
in shipment with the carrier. Stoelting cannot make any
claims against the carrier.
2.3 MACHINE INSTALLATION
Installation of the machine involves moving the machine
close to its permanent location, removing all crating, setting in place, assembling parts, and cleaning.
A. Uncrate the machine.
B. Determine the location of the machine. The
location must be able to hold 470 lbs.
C. Accurate leveling is necessary for correct drainage
of the machine barrel and to insure correct overrun.
Place a bubble level on top of the machine at each
corner to check for level condition. If adjustment
is necessary, level the machine by turning the
bottom part of each leg in or out.
F. Connect the power cord to the proper power
supply . Check the nameplate on your machine for
proper supply. The unit must be connected to a
properly grounded receptacle. The electrical cord
furnished as part of the machine has a three prong
grounding type plug. The use of an extension
cord is not recommended, if necessary use one
with a size 12 gauge or heavier with ground wire.
Do not use an adapter to get around grounding
requirement.
WARNING
Do not alter or deform electrical plug in any way.
Altering the plug to fi t into an outlet of dif ferent con-
fi guration may cause fi re, risk of electrical shock,
product damage and will void warranty.
Owner’s Manual #513667 Rev.3 5 E122 & F122 Model Machines
2.4 AUTO FILL PUMP INSTALLATION
The auto fi ll pumps are powered by water and have a
fi xed orifi ce that delivers water and syrup to the machine
at an exact ratio. The auto fi ll kit is designed for use with
Bag In Box (BIB) concentrated syrup.
Follow these instructions to properly install the pump.
Repeat for each side.
A. Route the clear tubing with the BIB connector
to the BIB. If there is excess tubing, trim it and
reconnect it to the BIB connector.
B. Route the water line tubing to the shutoff valve of
the water supply . Trim excess tubing and connect
it to the shutoff valve.
C. Route the water line and syrup line tubing (3/8”
braided tubing) from the pump to the machine.
D. Route the water line tubing to the tube exiting the
rear panel. Trim excess tubing and connect.
E. Route the syrup line to the tubing connected to
the adapter on the hopper cover. Trim excess
tubing and connect.
F. Check that the clear tubing coming out of the
rear panel is connected to the plug in the hopper
cover. If not, connect it using a clamp in the kit.
G. Check that all tubing connections are properly
clamped, fi ttings are tightened and the tubing is
not kinked.
to
machine
to
BIB
water inlet
from shut-
off valve
syrup inlet
from BIB
Figure 2-3 Top View of Pump
water outlet
to machine
this side
of pump is
mounted to
the BIB shelf
syrup outlet
to machine
2.6 INTELLITEC2™ SETUP
PRIOR TO INSTALLATION
A. Locate a copy of the service contact fi le (info.txt).
B. Modify the info.txt fi le with information from the
service company using the instructions in the fi le.
C. Put the service contact fi le onto the root level of
a USB fl ash drive (do not put the fi les into any
folder).
SETTING MODEL INFORMATION
A. Press the Main Power button.
B. The display will ask if the machine is an E122 or
F122. Use the arrow buttons to move the cursor
to the correct model and press the SEL button.
SETTING CONTACT INFORMATION
A. Plug your USB fl ash drive into the control if it is
not already plugged in.
B. From the Current Status screen, press the left
arrow button to access the passcode selection
screen. Press the right arrow, SET, and then the
SEL button.
C. After the password is accepted, use the arrows to
move the cursor to the Modify Settings option and
press the SEL button. Then move the cursor to
the User Preferences and press the SEL button.
water
inlet
Figure 2-2 Auto Fill Pump Tubing Layout
Figure 2-4
Owner’s Manual #513667 Rev.3 6 E122 & F122 Model Machines
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