Stoelting E112-LJ Installation Manual

Model E112-LJ / F112-LJ

OPERATORS MANUAL

Manual No. 513643 Feb. 2010

This manual provides basic information about the machine. Instructions and suggestions are
given covering its operation and care.

The illustrations and specifi cations are not binding in detail. We reserve the right to make
changes to the machine without notice, and without incurring any obligation to modify or pro­vide new parts for machines built prior to date of change.

DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this
manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation, or servicing of the machine, contact Stoelting.

stoeltingfoodservice.com

Stoelting Foodservice Equipment
502 Highway 67
Kiel, WI 53042-1600
U.S.A.

Main Tel: [phone]
Fax: [phone]

Customer Service: 888.429.5920
Fax: [phone]
Email: [e-mail]

© 2014 PW Stoelting, LLC

A Few Words About Safety

Safety Information

Read and understand the entire manual before
operating or maintaining Stoelting equipment.

This manual provides the operator with information
for the safe operation and maintenance of Stoelting
equipment. As with any machine, there are hazards
associated with their operation. For this reason safety
is emphasized throughout the manual. To highlight
specifi c safety information, the following safety defi ni-
tions are provided to assist the reader.

The purpose of safety symbols is to attract your at­tention to possible dangers. The safety symbols, and
their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions
or warnings they give are not substitutes for proper
accident prevention measures.

If you need to replace a part, use genuine Stoelting
parts with the correct part number or an equivalent
part. We strongly recommend that you do not use
replacement parts of inferior quality.

Safety Alert Symbol:

This symbol Indicates danger, warning or caution.

Attention is required in order to avoid serious per­sonal injury. The message that follows the symbol
contains important information about safety.

Signal Word:

Signal words are distinctive words used throughout

this manual that alert the reader to the existence and
relative degree of a hazard.

WARNING

The signal word “WARNING” indicates a potentially
hazardous situation, which, if not avoided, may result
in death or serious injury and equipment/property
damage.

CAUTION

The signal word “CAUTION” indicates a potentially

hazardous situation, which, if not avoided, may result
in minor or moderate injury and equipment/property
damage.

CAUTION

The signal word “CAUTION” not preceded by the
safety alert symbol indicates a potentially hazardous
situation, which, if not avoided, may result in equip­ment/property damage.

NOTE (or NOTICE)

The signal word “NOTICE” indicates information or
procedures that relate directly or indirectly to the
safety of personnel or equipment/property.

TABLE OF

CONTENTS

Section Description Page

1 Description and Specifications

1.1 Description .................................................................................................1

1.2 Specifications.............................................................................................2

2 Installation Instructions

2.1 Safety Precautions.....................................................................................5

2.2 Shipment and Transit .................................................................................5

2.3 Machine Installation....................................................................................5

2.4 Auto Fill Pump Installation..........................................................................6

3 Initial Set-Up and Operation

3.1 Operator’s Safety Precautions....................................................................7

3.2 Operating Controls and Indicators...............................................................7

3.3 Removing Mix From Machine .....................................................................8

3.4 Disassembly of Machine Parts ...................................................................8

3.5 Cleaning and Sanitzing the Machine Parts .................................................9

3.6 Assembly of Machine.................................................................................10

3.7 Sanitizing ...................................................................................................11

3.8 Freeze Down and Operation .......................................................................11

3.9 Mix Information...........................................................................................12

3.10 Routine Cleaning ........................................................................................12

3.11 Preventative Maintenance ...........................................................................12

3.12 Extended Storage.......................................................................................14

4 Troubleshooting

4.1 Light Indicators...........................................................................................15

4.2 Troubleshooting ..........................................................................................15

4.3 Troubleshooting - Auto Fill System.............................................................16

5 Replacement Parts

5.1 Decals and Lubrication ...............................................................................17

5.2 Auger Shaft and Faceplate Parts................................................................18

5.3 Hopper Parts ..............................................................................................20

5.4 Auto Fill Parts ............................................................................................21

SECTION 1

DESCRIPTION AND SPECIFICATIONS

1.1 DESCRIPTION

The Stoelting E112-LJ /F112-LJ counter machines are
gravity fed. The machines are equipped with fully automatic
controls to provide a uniform product. This manual is
designed to help qualified service personnel and operators
with the installation, operation and maintenance of the
Stoelting E112-LJ /F112-LJ gravity machines.

Figure 1-1 Model F112-LJ

Figure 1-1 Model E112-LJ

1

1.2 SPECIFICATIONS

E112

F112

Figure 1-2 Specifications

2

1.2 SPECIFICATIONS - CONTINUED

Model E112 Model F112

Dimensions Machine with crate Machine with crate

widt h 15-1/4'' ( 38, 7 c m ) 17-1/ 2 '' ( 44, 5 cm ) 17-1/4'' ( 43, 8 c m ) 29'' ( 73,7 cm)

heigh t 30-1/2'' ( 77, 5 cm) 35'' (88,9 cm ) 33'' (83,8 cm) 44'' (111,8 cm )

depth 32'' (81,3 cm ) 36- 1/ 2'' (92,7 cm) 30-1/4'' ( 76, 8 cm ) 39'' (99, 1 cm )

Weight

Electrical

ru nn in g amps

con n ect ion t ype

I n ternational Option

Compressor

Drive Mot or

Air Flow

Plumbi ng Fi t tings

Hopper Volum e

Freezing Cyli nder

Volume

Production

Capacity

205 lbs (92,9 kg) 215 lbs (97, 5 kg) 288 lbs (130,6 kg) 315 lbs (142,8 kg)

1 Phase, 115 VAC, 60Hz 1 Phase, 208-240 VAC, 60Hz

approx imat el y 16A approx imat ely 10A

NEM A5- 20P po w er co r d pr ovided N EM A6- 15P power cor d p r ovided

1 Ph ase, 220-240 VAC, 50Hz 1 Phase, 220-240 VAC, 50Hz

6,000 Btu/h r 8,600 Btu/h r

1/3 h p 3/4 h p

Air cooled units require 3" (7,6 cm) air

space on both s ides or 4"

(10, 2 c m ) air spac e in ba ck

Air cooled units requ ire 6" (15,24 cm )

air spac e on bot h sides

for side-by-side in st al l a t ion

N/A

Water c ool ed un its require 3/8" N.P.T.

wat er and drain f itt in gs.

3.625 gallon ( 13, 73 l it ers ) 5.375 gallon ( 20, 35 l it ers )

1.25 gall on (5 qu art ) , 4, 73 lit ers 2.125 gall on ( 8. 5 qu ar t ), 8,04 liters

18 GPH ( 68,15 l iter s) 24 GPH ( 90,87 l iter s)

3