Stoelting E112 User Manual

Model E112
OWNER’S MANUAL
Manual No. 513613 Rev.1 October, 2006
Owner's Manual
For E112
Stoelting Counter Model Gravity Freezer
Shake and Frozen Beverage
This manual provides basic information about the freezer. Instructions and suggestions are given covering its operation and care.
The illustrations and specifications are not binding in detail. We reserve the right to make changes to the freezer without notice, and without incurring any obligation to modify or provide new parts for freezers built prior to date of change.
STOELTING, LLC Ph: 800-558-5807 502 Hwy. 67 Kiel, WI 53042 Fax: 920-894-7029
A Few Words About Safety
Safety Information
Read and understand the entire manual before operating or maintaining Stoelting equipment.
This Owner's Manual provides the operator with information for the safe operation and maintenance of Stoelting equipment. As with any machine, there are hazards associated with their operation. For this reason safety is emphasized throughout the manual. T o highlight specific safety information, the following safety definitions are provided to assist the reader.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
If you need to replace a part, use genuine Stoelting parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality .
Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious personal injury . The message that follows the symbol contains important information about safety .
Signal Word:
Signal words are distinctive words used throughout this manual that alert the reader to the existence and relative degree of a hazard.
WARNING
The signal word “WARNING” indicates a potentially hazardous situation, which, if not avoided, may result in death or serious injury and equipment/property damage.
CAUTION
The signal word “CAUTION” indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and equipment/property damage.
CAUTION
The signal word “CAUTION” not preceded by the safety alert symbol indicates a potentially hazardous situa­tion, which, if not avoided, may result in equipment/ property damage.
NOTICE
The signal word “NOTICE” indicates information or procedures that relate directly or indirectly to the safety or personnel or equipment/property .
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1. INTRODUCTION
1.1 Description............................................................................................................. 1
1.2 Specifications ........................................................................................................ 1
2. INSTALLATION INSTRUCTIONS
2.1 Safety Precautions ................................................................................................. 3
2.2 Shipment and Transit.............................................................................................. 4
2.3 Freezer Installation ................................................................................................. 4
3. INITIAL SET-UP AND OPERATION
3.1 Operator's Safety Precautions................................................................................ 5
3.2 Operating Controls and Indicators........................................................................... 5
3.3 Sanitizing ............................................................................................................... 6
3.4 Freeze Down and Operation................................................................................... 7
3.5 Mix Information ....................................................................................................... 7
3.6 Removing Mix From Freezer .................................................................................. 7
3.7 Cleaning The Freezer............................................................................................. 7
3.8 Disassembly of Freezer Parts ................................................................................ 8
3.9 Cleaning The Freezer Parts.................................................................................... 9
3.10 Sanitize Freezer and Freezer Parts....................................................................... 9
3.11 Assembly of Freezer ............................................................................................. 9
3.12 Routine Cleaning................................................................................................... 10
3.13 Preventive Maintenance ........................................................................................ 10
3.14 Extended Storage ................................................................................................. 13
4. TROUBLESHOOTING CHARTS
4.1 Mix Light Indicators.................................................................................................. 14
4.2 Troubleshooting Charts ........................................................................................... 14
5. REPLACEMENT PARTS ........................................................................................... 15
LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1- 1 Model E112 Freezer .............................................................................................. 1
1- 2 Freezer Specifications ........................................................................................... 1
2- 1 Warning Label Locations ....................................................................................... 3
2-2 Electrical Plug ....................................................................................................... 4
3- 1 Freezer Controls .................................................................................................... 5
3- 2 Sanitizing Hopper .................................................................................................. 6
3- 3 Mix Inlet Regulator................................................................................................. 6
3-4 Spigot Assembly ................................................................................................... 8
3- 5 Spigot and Ice Breaker Bar Removal...................................................................... 8
3-6 Removing O-ring .................................................................................................... 8
3- 7 Cleaning Freezer Cylinder ...................................................................................... 9
3- 8 Auger Rear Seal .................................................................................................... 9
3- 9 Auger Assembly ....................................................................................................1 0
3-10 Stator Assembly....................................................................................................10
3-11 Door Assembly ......................................................................................................10
SECTION 1
DESCRIPTION AND SPECIFICATIONS
1.1 DESCRIPTION
The Stoelting E112 counter freezer is gravity fed. The freezer is equipped with fully automatic controls to provide a uniform product. The freezer is designed to operate with almost any type of shake or frozen beverage mix. This manual is designed to assist qualified service personnel and operators in the installation, operation and mainte­nance of the Stoelting E112 gravity freezer.
Figure 1-1 Model E112
Figure 1-2 Freezer Specifications
1
MODEL E112 COUNTER MODEL GRAVITY FREEZER
DIMENSIONS:
Freezer: 15-1/4" (33.8 cm) wide x 31-15/16" (81.1 cm) deep x 30-3/8" (77.2 cm) high Crated: 17-1/2" (44.4 cm) wide x 36-1/2" (92.7 cm) deep x 35" (88.9 cm) high
WEIGHT:
Freezer: 250 lbs. (140 kg) Crated: 270 lbs. (125 kg)
ELECTRICAL:
Description E112-37 E112-307
Voltage AC 1 PH 115V 60Hz 1 PH 220V 50Hz
Total Run Amps 16.00 9.00
Drive Motor 1/2 HP 1/2 HP
Use 20 amp HACR circuit breaker.
Automatic circuit built into electronic control protects major freezer components under abnormal operating conditions.
COOLING:
Air Inlet: Filter located on bottom of machine. Air Outlet: Requires minimum 3" (7.6 cm) clearance on both sides. Back air clearance of 4" (10.2 cm) for side-by-side installation.
HOPPER:
3.625 Gallons (13.72 liters) refrigerated and insulated.
FREEZING CYLINDER:
1.2 Gallons (4.54 liters)
2
SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS
Do not attempt to operate the freezer until the safety precautions and operating instructions in this manual are read completely and are thoroughly understood.
Take notice of all warning labels on the freezer. The labels have been put there to help maintain a safe working environment. The labels have been designed to withstand washing and cleaning. All labels must remain legible for the life of the freezer. Labels should be checked periodically to be sure they can be recognized as warning labels.
If danger, warning or caution labels are needed, indicate the part number, type of label, location of label, and quantity required along with your address and mail to:
STOELTING, INC.
ATTENTION: Customer Service
502 Hwy. 67
Kiel, Wisconsin 53042
Figure 2-1 Warning Label Locations
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