Stoelting E111I-A Operators Manual

Model E111I-A
OPERATORS MANUAL
Manual No. 513697 Rev.0
This manual provides basic information about the machine. Instructions and suggestions are given covering its operation and care.
The illustrations and specifi cations are not binding in detail. We reserve the right to make changes to the machine without notice, and without incurring any obligation to modify or pro­vide new parts for machines built prior to date of change.
stoeltingfoodservice.com
Stoelting Foodservice Equipment 502 Highway 67 Kiel, WI 53042-1600 U.S.A.
Main Tel: 800.558.5807 Fax: 920.894.7029
Customer Service: 888.429.5920 Fax: 800.545.0662 Email: foodservice@stoelting.com
© 2015 PW Stoelting, LLC
A Few Words About Safety
Safety Information
Read and understand the entire manual before operating or maintaining Stoelting equipment.
This manual provides the operator with information for the safe operation and maintenance of Stoelting equipment. As with any machine, there are hazards associated with their operation. For this reason safety is emphasized throughout the manual. To highlight specifi c safety information, the following safety defi ni- tions are provided to assist the reader.
The purpose of safety symbols is to attract your at­tention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
If you need to replace a part, use genuine Stoelting parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious per­sonal injury. The message that follows the symbol contains important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and relative degree of a hazard.
WARNING
The signal word “WARNING” indicates a potentially hazardous situation, which, if not avoided, may result in death or serious injury and equipment/property damage.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result in minor or moderate injury and equipment/property damage.
CAUTION
The signal word “CAUTION” not preceded by the safety alert symbol indicates a potentially hazardous situation, which, if not avoided, may result in equip­ment/property damage.
NOTE (or NOTICE)
The signal word “NOTICE” indicates information or procedures that relate directly or indirectly to the safety of personnel or equipment/property.
TABLE OF
CONTENTS
Section Description Page 1 Introduction
1.1 Description ..................................................................................................1
1.2 Specifi cations .............................................................................................1
2 Installation Instructions
2.1 Safety Precautions .....................................................................................3
2.2 Shipment and Transit ..................................................................................3
2.3 Machine Installation ....................................................................................3
3 Initial Set-Up and Operation
3.1 Operator’s Safety Precautions ...................................................................5
3.2 Operating Controls and Indicators ..............................................................5
3.3 Emptying the Freezing Cylinder .................................................................7
3.4 Disassembly of Parts ..................................................................................7
3.5 Cleaning Disassembled Parts ....................................................................8
3.6 Cleaning the Machine .................................................................................8
3.7 Assembling Machine ..................................................................................8
3.8 Sanitizing ....................................................................................................9
3.9 Initial Freeze Down and Operation .............................................................10
3.10 Normal Freeze Down and Operation ..........................................................11
3.11 Morning Startup/Freeze Down Procedures ................................................11
3.12 Mix Information ...........................................................................................11
4 Maintenance and Adjustments
4.1 Machine Adjustment ...................................................................................13
4.2 Product Consistency Adjustment ................................................................13
4.3 Locking the Control Panel ..........................................................................13
4.4 Obtaining Readings and Modifying Settings (Service Personnel Only) ......13
4.5 Readings (Service Personnel Only) ...........................................................15
4.6 Adjustments (Service Personnel Only) .......................................................16
4.7 Other Settings (Service Personnel Only) ....................................................16
4.8 Drive Belt Tension Adjustment ....................................................................17
4.9 Condenser Cleaning ...................................................................................18
4.10 Preventative Maintenance ..........................................................................18
4.11 Extended Storage .......................................................................................18
5 Troubleshooting
5.1 Error Codes ................................................................................................19
5.2 Troubleshooting ..........................................................................................19
5.3 Troubleshooting - Machine .........................................................................21
6 Replacement Parts
6.1 Decals and Lubrication ...............................................................................23
6.2 Auger Shaft and Faceplate Parts ...............................................................24
6.3 Hopper Covers and Trays ...........................................................................25
SECTION 1
INTRODUCTION
1.1 DESCRIPTION
The Stoelting E1 1 1I-A counter top machine is gravity fed. It is equipped with fully automatic controls to provide a uniform product. The E1 1 1I-A is designed to operate with almost any type of commercial soft serve or non-dairy mixes available, including: ice milk, ice cream, yogurt, and frozen dietary desserts.
This manual is designed to assist qualifi ed service per- sonnel and operators in the installation, operation and maintenance of the Stoelting E111I-A gravity machine.
1.2 SPECIFICATIONS
Figure 1-1 E111I-A
Figure 1-2 Specifi cation
Owner’s Manual #513697 1 E111I-A Model Machine
1.2 SPECIFICATIONS (CONTINUED)
Model E111I-A
Dimensions Machine with crate
width 15-1/8’’ (38,4 cm) 19-1/2’’ (49,5 cm)
height 35-5/8’’ (90,5 cm) 45-3/4’’ (116,2 cm)
depth 28-7/8’’ (73,3 cm) 33-1/2’’ (85,1 cm)
Weight 224 lbs (101,6 kg) 270 lbs (122,4 kg)
Electrical 1 Phase, 115 VAC, 60Hz
running amps 14A
connection type NEMA5-20P power cord provided
International Option 1 Phase, 220-240 VAC, 50Hz
Compressor 4,250 Btu/hr (R-404A)
Drive Motor 1/2 hp
Air Flow Air cooled units require 3” (7,6 cm) air space on the right side
Hopper Volume 3.375 gallon (12,78 liters)
Freezing Cylinder
Volume
0.5 gallon (1,89 liters)
Owner’s Manual #513697 2 E111I-A Model Machine
SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS
Do not attempt to operate the machine until the safety precautions and operating instructions in this manual are read completely and are thoroughly understood.
Take notice of all warning labels on the machine. The la­bels have been put there to help maintain a safe working environment. The labels have been designed to withstand washing and cleaning. All labels must remain legible for the life of the machine. Labels should be checked periodi­cally to be sure they can be recognized as warning labels.
If danger, warning or caution labels are needed, indicate the part number, type of label, location of label, and quantity required along with your address and mail to:
STOELTING
ATTENTION: Customer Service
502 Hwy. 67
Kiel, Wisconsin 53042
2.2 SHIPMENT AND TRANSIT
The machine has been assembled, operated and inspected at the factory. Upon arrival at the fi nal destination, the entire machine must be checked for any damage which may have occurred during transit.
With the method of packaging used, the machine should arrive in excellent condition. THE CARRIER IS RESPON­SIBLE FOR ALL DAMAGE IN TRANSIT, WHETHER VISIBLE OR CONCEALED. Do not pay the freight bill until the machine has been checked for damage. Have the carrier note any visible damage on the freight bill. If concealed damage and/or shortage is found later, advise the carrier within 10 days and request inspection. The customer must place claim for damages and/or shortages in shipment with the carrier. Stoelting, Inc. cannot make any claims against the carrier.
2.3 MACHINE INSTALLATION
WARNING
Installation must be completed by a qualifi ed electrician/refrigeration specialist.
Incorrect installation may cause personal injury, severe damage to the machine and will void fac­tory warranty.
Installation of the machine involves moving the machine close to its permanent location, removing all crating, set­ting in place, assembling parts, and cleaning.
A. Uncrate the machine. B. Accurate leveling is necessary for correct drainage
of machine barrel and to insure correct overrun.
Figure 2-1 Space and Ventilation Requirements
Place a bubble level on top of the machine at each corner to check for level condition. If adjustment is necessary, level the machine by turning the bottom part of each leg in or out.
C. The machine has a base gasket that must be
installed. Separate the gasket and install it with the seam to the back. Make sure the angled side of the gasket is facing up.
D. Correct ventilation is required. The right side of
the machine is the air intake and left side is the discharge. Both sides must have 3” clearance.
CAUTION
Failure to provide adequate ventilation will void warranty.
E. Place the Main Freezer Power Off/On switch in
the OFF position.
F. Connect the power cord to the proper power
supply. The machine has a NEMA5-20P. Check the nameplate on your machine for proper supply . The unit must be connected to a properly grounded receptacle. The electrical cord furnished as part of the machine has a three prong grounding type plug. The use of an extension cord is not recommended, if necessary use one with a size 12 gauge or heavier with ground wire. Do not use an adapter to circumvent the grounding requirement.
WARNING
Do not alter or deform electrical plug in any way. Altering the plug to fi t into an outlet of dif ferent con- guration may cause fi re, risk of electrical shock, product damage and will void warranty.
Owner’s Manual #513697 3 E111I-A Model Machine
Owner’s Manual #513697 4 E111I-A Model Machine
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