Stoelting C131 Service Manual

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Model C131
OPERATORS MANUAL
Manual No. 513544 Rev.1
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This manual provides basic information about the machine. Instructions and suggestions are given covering its operation and care.
The illustrations and specif cations are not binding in detail. We reserve the right to make changes to the machine without notice, and without incurring any obligation to modify or pro­vide new parts for machines built prior to date of change.
stoeltingfoodservice.com
Stoelting Foodservice Equipment 502 Highway 67 Kiel, WI 53042-1600 U.S.A.
Main Tel: 800.558.5807 Fax: 920.894.7029
Customer Service: 888.429.5920 Fax: 800.545.0662 Email: foodservice@stoelting.com
© 2014 PW Stoelting, LLC
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A Few Words About Safety
Safety Information
Read and understand the entire manual before operating or maintaining Stoelting equipment.
This manual provides the operator with information for the safe operation and maintenance of Stoelting equipment. As with any machine, there are hazards associated with their operation. For this reason safety is emphasized throughout the manual. To highlight specif c safety information, the following safety def ni­tions are provided to assist the reader.
The purpose of safety symbols is to attract your at­tention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
If you need to replace a part, use genuine Stoelting parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious per­sonal injury. The message that follows the symbol contains important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and relative degree of a hazard.
WARNING
The signal word “WARNING” indicates a potentially hazardous situation, which, if not avoided, may result in death or serious injury and equipment/property damage.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result in minor or moderate injury and equipment/property damage.
CAUTION
The signal word “CAUTION” not preceded by the safety alert symbol indicates a potentially hazardous situation, which, if not avoided, may result in equip­ment/property damage.
NOTE (or NOTICE)
The signal word “NOTICE” indicates information or procedures that relate directly or indirectly to the safety of personnel or equipment/property.
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TABLE OF CONTENTS
SECTION1 - SPECIFICATIONS ................................................................................... 1
1.1 Description ............................................................................................................ 1
1.2 Specifications ........................................................................................................ 1
SECTION 2 - INSTALLATION INSTRUCTIONS .......................................................... 3
2.1 Safety Precautions................................................................................................. 3
2.2 Shipment and Transit ............................................................................................. 4
2.3 Freezer Installation ................................................................................................. 4
2.4 Floor Stand Installation........................................................................................... 4
SECTION 3 - INITIAL SET-UP AND OPERATION....................................................... 7
3.1 Operator's Safety Precautions................................................................................ 7
3.2 Operation Controls and Indicators.......................................................................... 7
3.3 Sanitizing ............................................................................................................... 7
3.4 Freeze Down and Operation .................................................................................. 10
3.5 Mix Information....................................................................................................... 10
3.6 Removing Mix From the Freezer ............................................................................ 11
3.7 Cleaning the Freezer.............................................................................................. 11
3.8 Disassembly of Freezer Parts ................................................................................ 11
3.9 Cleaning the Freezer Parts .................................................................................... 13
3.10 Sanitize Freezer and Freezer Parts ........................................................................ 13
3.11 Assembly of Freezer .............................................................................................. 13
3.12 Routine Cleaning ................................................................................................... 14
3.13 Preventative Maintenance ...................................................................................... 14
3.14 Extended Storage .................................................................................................. 15
SECTION 4 - TROUBLESHOOTING............................................................................ 17
SECTION 5 - REPLACEMENT PARTS........................................................................ 19
5.1 How To Order Parts................................................................................................ 19
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LIST OF ILLUSTRATIONS
Fig. Description Page
1 C131 Specifications ........................................................................................... 1
2 Warning Label Locations.................................................................................... 3
3 Space and Ventilation Requirements.................................................................. 4
4 Grounding Plug .................................................................................................. 4
5 Floor Stand ........................................................................................................ 5
6 Controls ............................................................................................................. 8
7 Mix Inlet Regulator .............................................................................................. 9
8 Sanitizing Procedure .......................................................................................... 9
9 Sanitizing Hopper............................................................................................... 9
10 Open Spigot and Drain Solution ......................................................................... 9
11 Dispensing Product............................................................................................10
12 Removing Mix Inlet Regulator..............................................................................11
13 Auger Flight and Front Auger Support Bushing Wear..........................................11
14 Removing Front Door ......................................................................................... 12
15 Removing Spigot................................................................................................12
16 Removing Front Auger Supports.........................................................................12
17 Removing Auger Assemblies .............................................................................12
18 Removing O-Rings .............................................................................................12
19 Washing Hopper and Freezer Barrel .................................................................. 13
20 Exploded View of Auger .....................................................................................13
21 Removing Spigot................................................................................................14
22 Sanitizing Air Inlet Regulator...............................................................................14
23 Electrical Components ....................................................................................... 20
24 C131 Exploded View ......................................................................................... 21
25 Refrigeration System..........................................................................................22
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SECTION 1
SPECIFICATIONS
1.1 DESCRIPTION
The Stoelting Centura 131 gravity fed, counter-top freezer provides a uniform product, and is designed to operate with almost any type of commercial soft serve or non­dairy mix available, including ice milk, ice cream, yogurt, and frozen dietary desserts.
THE FREEZER IS DESIGNED TO BE USED WITH BOTH BARRELS IN OPERATION.
This manual is designed to assist qualified service per­sonnel and operators in the installation, operation and maintenance of the Stoelting Model Centura 131 gravity freezer.
Information Packet Location Model Centura 131 - Left Side
1.2 SPECIFICATIONS Dimensions:
Width: 22" (56 cm) Depth: 27" (68 cm) Height: 34.75" (88 cm) Weight: 370 lbs. (168 kg)
Electrical:
Description: Centura 131 Voltage AC: 1 Ph, 208-230V Total Run. Amps: 10 Drive Motor: 1.5 HP Compressor: 9960 BTU
Use 20 amp HACR circuit breaker.
Cooling
Air cooled requires minimum 3" air clearance on right and left hand side. No clearance needed in the rear.
Hopper
3 Gallons (11.35 liters) each refrigerated and insulated.
Figure 1
C131 - Specifications
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SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS Do not attempt to operate the freezer until the safety
precautions and operating instructions in this manual are read completely and are thoroughly understood.
Take notice of all warning labels on the freezer (Fig. 2). The labels have been put there to help maintain a safe working environment. The labels have been designed to withstand washing and cleaning. All labels must remain legible for the life of the freezer.
Labels should be checked periodically to be sure they can be recognized as warning labels.
If danger, warning or caution labels are needed, indicate the part number, type of label, location of label, and quantity required along with your address and mail to:
STOEL TING, INC.
A TTENTION: Marketing Services
502 Hwy . 67
Kiel, Wisconsin 53042-1600
Fig. 2. Warning Label Locations
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2.2 SHIPMENT AND TRANSIT
The freezer has been assembled, operated and in­spected at the factory. Upon arrival at the final destina­tion, the complete freezer must be checked for any damage which may have occurred during transit.
D. Place the CLEAN-OFF-ON switch in the OFF posi-
tion.
E. Install the drip tray, covers and other miscellaneous
parts on the freezer.
With the method of packaging used, the freezer should arrive in excellent condition. THE CARRIER IS RE­SPONSIBLE FOR ALL DAMAGE IN TRANSIT,
WHETHER VISIBLE OR CONCEALED. Do not pay the
freight bill until the freezer has been checked for dam­age. Have the carrier note any visible damage on the freight bill.
If concealed damaged and/or shortage is found later, advise the carrier within 10 days and request inspection. The customer must place claim for damages and/or
shortages in shipment with the carrier. Stoelting, Inc.
cannot make any claims against the carrier.
2.3 FREEZER INST ALLATION
Installation of the freezer involves moving the freezer close to its permanent location, removing all crating, setting in place, assembling parts, and cleaning.
A. Uncrate the freezer.
B. Accurate leveling is necessary for correct drainage
of freezer barrel and to insure correct overrun. Place a spirit level on top of the freezer at each corner to check for level condition. If adjustment is necessary, level the freezer by turning the bottom part of each leg in or out. Then separate freezer base gasket and
install with the seam to the back and the flat to the bottom (Fig. 3).
F. Connect the power cord. The plug is designed for 208
or 230 volt/20 amp duty. Check the nameplate on your freezer for proper supply. The unit must be connected to a properly grounded receptacle. The electrical cord furnished as part of the freezer has a three prong grounding type plug (Fig.4). The use of an extension cord is not recommended. If one must be used, use one with a size 12 gauge or heavier with a ground wire. Do not use an adaptor to get around grounding requirement.
Fig. 4. Grounding Plug
C. Air cooled freezers require correct ventilation. The
right side of the freezer is the air intake and must
have a 3" (7.5cm) clearance. Air discharges out of the left side of the unit and must have 3" (7.5cm) clear-
ance. Do not obstruct the intake or discharge (Fig.3).
CAUTION FAILURE TO PROVIDE ADEQUATE VENTILATION WILL VOID WARRANTY!
CAUTION
DO NOT ALTER OR DEFORM PLUG IN ANY WAY!
2.4 FLOOR ST AND INSTALLATION
To install the C131 on the floor stand, follow the steps outlined below.
1. Uncrate the floor stand and place in an uprightposi­tion.
NOTE
Detailed instructions are included with each floor stand.
2. Place a spirit level across the top of the stand to check for level condition, side to side and front to back. If adjustment is necessary, level the stand by turning the bottom part of each leg in or out, then tighten the lock nut.
3. Remove the four legs from the freezer and replace with the four leg adapters provided. Adapters must be fully tightened to the freezer.
Fig. 3. Space and Ventilation Requirements
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4. Place the C131 freezer on the floor stand with the front of the freezer to the door end of the stand. Secure the freezer to the stand with the nuts and lock washers provided. Then separate freezer base gasket and install the seam to the back and the flat to the bottom (Fig. 5).
Fig. 5. Floor Stand
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SECTION 3
INITIAL SET-UP AND OPERATION
3.1 OPERA TOR'S SAFETY PRECAUTIONS
SAFE OPERATION IS NOT AN ACCIDENT; Observe these rules:
A. Know the freezer. Read and understand the Operat-
ing Instructions.
B. Notice all warning labels on the freezer.
C. Wear proper clothing. Avoid loose fitting garments,
and remove watches, rings or jewelry which could cause a serious accident.
D. Maintain a clean work area. Avoid accidents by
cleaning up the area and keeping it clean.
E. Stay alert at all times. Know which switch, push
button or control you are about to use and what effect it is going to have.
F. Disconnect electrical cord for maintenance.
Never attempt to repair or perform maintenance on the freezer until the main electrical power has been disconnected.
G.Do not operate under unsafe operating condi
tions. Never operate the freezer if unusual or exces
sive noise or vibration occurs.
3.2 OPERA TION CONTROLS AND INDICA TORS
Before operating the freezer, it is required that the operator know the function of each operating control. Refer to Figure 6 for the location of the operating controls on the freezer.
WARNING THE CLEAN-OFF-ON SWITCH MUST BE PLACED IN THE OFF POSITION WHEN DISASSEMBLING FOR CLEANING OR SERVICING. THE FREEZER MUST BE DISCONNECTED FROM ELECTRICAL SUPPLY BEFORE REMOVING ANY ACCESS PANEL.
A. CLEAN-OFF-ON SWITCH
The CLEAN-OFF-ON switch is a three-position toggle switch used to control the operation of the refrigera­tion system and auger. When the switch is placed in the CLEAN position, the refrigeration system will be
off and the auger will rotate for cleaning.
When the switch is placed in the OFF position, the
refrigeration system and auger will not operate.
B. NIGHT-SERVE SWITCH
The NIGHT-SERVE switch is a two position toggle switch. When the switch is placed in the SERVE position, the auger and compressor will run until the product is ready to serve. When the switch is in the NIGHT position, the auger and compressor will run to maintain a product in liquid form at a safe tempera­ture.
C. SPIGOT SWITCH
The SPIGOT switch will automatically actuate the auger drive and refrigeration systems when the spigot is opened to dispense product. When the spigot is closed, the drive motor and compressor will remain “on” until the product in the barrel is ready to serve again.
D. DRIVE MOTOR OVERLOAD
The internal drive motor overload will trip if the drive motor is overloaded. It will reset after approximately 10-12 minutes. If the drive motor continues to trip, refer to Section 4-Troubleshooting.
E. MIX LEVEL INDICATOR
The MIX LEVEL indicator has a red float designed to alert the operator to a low mix condition. When the
red indicator is not visible, there is approximately one
gallon of mix left in the hopper. Refill hopper immedi­ately.
NOTE
Failure to immediately refill hopper may result in opera­tional problems.
F. DOOR INTERLOCK SWITCH
When the door is securely fastened, the freezer will operate normally. When the door is removed, the drive and compressor will not run.
3.3 SANITIZING
Sanitizing must be done after the freezer is clean and
just before the hopper is filled with mix. Sanitizing the night before is not effective. However, you should
always clean the freezer and parts after using it.
WARNING THE UNITED STATES DEPARTMENT OF AGRICUL­TURE AND THE FOOD AND DRUG ADMINISTRATION REQUIRE THAT ALL CLEANING AND SANITIZING SO­LUTIONS USED WITH FOOD PROCESSING EQUIP­MENT BE CERTIFIED FOR THIS USE.
When the switch is placed in the ON position, the
refrigeration system and auger will operate automati-
cally. The switch should be placed in the ON position for normal operation.
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Figure 6. Controls
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When sanitizing the freezer, refer to local sanitary regulations for applicable codes and recommended
sanitizing products and procedures. The frequency of
sanitizing must comply with local health regula­tions.
Mix sanitizer according to manufacturer’s instructions to provide a 100 parts per million strength solution. Mix sanitizer in quantities of no less than 2 gallons (7.5 liters) of 120°F of water. Allow sanitizer to contact the surfaces to be sanitized for 5 minutes. Any sanitizer must be used only in accordance with the manufacturer’s instructions.
CAUTION PROLONGED CONTACT OF SANITIZER WITH FREEZER MAY CAUSE CORROSION OF STAINLESS STEEL PARTS.
In general, sanitizing may be conducted as follows:
A. Push the mix inlet regulator into hopper (Fig. 7).
Figure 7. Mix Inlet Regulator
B. Prepare 2 gallons (7.5 liters) of sanitizing solution
following manufacturer’s instructions. Pour into hopper with mix inlet regulator in place (Fig.8).
Figure 8. Sanitizing Procedure
Figure 9. Sanitizing Hopper
C. Place the CLEAN-OFF-ON toggle switch in the
CLEAN position. Check for leaks.
D. Clean sides of hopper, mix inlet regulator and under-
side of hopper cover using a sanitized soft bristle brush dipped in the sanitizing solution(Fig.9).
E. After five minutes, place a bucket under the spigot
and open spigot to drain sanitizing solution. Allow the freezer barrel to drain completely (Fig.10). When solution has drained, place the CLEAN-OFF-ON switch in the OFF position.
Figure 10. Open Spigot and Drain Solution
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3.4 FREEZE DOWN AND OPERA TION
This section covers the recommended operating proce­dures to be followed for the safe operation of the freezer.
A. Sanitize just prior to use.
B. Place the CLEAN-OFF-ON switch in the OFF posi-
tion.
C. With spigots open, pour approximately 1 gallon (3.8
liters) of mix into the hopper. Allow the mix to flush out about 8 ounces (0.23 liters) of sanitizing solution and liquid mix. Close the spigot.
D. Fill hopper with approximately 3 gallons (11.4 liters) of
prechilled (40°F or 4°C) mix. The freezer barrel will automatically fill until it is about half full.
CAUTION DO NOT OVERFILL THE HOPPER. MIX LEVEL MUST NOT BE HIGHER THAN 2 INCHES (5 CM) FROM THE TOP OF TH E AIR INLET TUBE ON THE MIX INLET REGULA­TOR.
E. Place the NIGHT-SERVE switch in the SERVE
position.
F. Place the CLEAN-OFF-ON switch in the ON position.
After about 6 to 10 minutes the freezer will shut off and the product will be ready to serve. Freeze down time may be longer for some frozen diet dessert mixes. High ambient temperatures may extend freeze down time.
G. To dispense product, move the spigot handle up
(Fig.11). Close spigot completely after dispensing. The freezer will run for a minimum of 50 seconds after the spigot is closed.
H. The freezer is designed to dispense the product at a
reasonable draw rate. If the freezer is overdrawn, the result is a soft product or a product that will not dispense at all. If this should occur, allow the freezer to run for approximately 30 seconds before dispens­ing additional product. After a while the operator will sense or feel when the freezer is beginning to fall behind, and will slow down on the rate of draw so as not to exceed the capacity.
I. Do not operate the freezer if the mix level indicator
shows a low-mix condition (red indicator no longer visible). A minimum of 1 gallon of mix should be kept in the hopper at all times.
Figure 11. Dispensing Product
3.5 MIX INFORMA TION
Mix can vary considerably from one manufacturer to another. Differences in the amount of butterfat content and quantity and quality of other ingredients have a direct bearing on the finished frozen product. A change in freezer performance that cannot be explained by a technical problem may be related to the mix.
When changing from one type of mix to another, you may have to change the mix inlet regulator and/or control settings. Please call your distributor for further informa­tion.
Proper product serving temperature varies from one manufacturer’s mix to another. Mixes should provide a satisfactory product in the 18° to 20°F (-7° to -6°C) range.
When checking the temperature, stir the thermometer in the frozen product to read the true temperature.
Mix does not improve with age. Old mix, or mix that has
been stored at too high a temperature, can result in a finished product that is less than satisfactory in taste and appearance. To retard bacteria growth in dairy based mixes, the best storage temperature range is between 36° to 40°F (2.2° to 4.4°C).
Some products tend to foam more than others. If excess foam should occur, skim the foam off with a sanitized utensil and discard. Periodically stir the mix in the hopper with a sanitized utensil.
J. For night operation, place the NIGHT-SERVE switch
to the NIGHT position. The product in the barrels will return to a liquid state in approximately 4 hours.
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3.6 REMOVING MIX FROM THE FREEZER
To remove the mix from the freezer, refer to the following steps:
A. Remove the mix inlet regulator from the hopper by
pulling straight up (Fig.12).
Figure 12. Removing Mix Inlet Regulator
D. Open the spigot to drain the water. Remember to
place a bucket or container under the spigot to catch the water. When the water has drained, turn the CLEAN-OFF-ON switch to the OFF position. Allow the freezer barrel to drain completely.
E. Repeat steps A through D using a mild detergent
solution.
3.8 DISASSEMBL Y OF FREEZER P ARTS
CAUTION PLACE THE CLEAN OFF-ON TOGGLE SWITCH IN THE OFF POSITION BEFORE DISASSEMBLING FOR CLEAN­ING OR SERVICING.
Inspection for worn or broken parts should be made at every disassembly of the freezer for cleaning or other purposes. All worn or broken parts should be replaced to ensure safety to both the operator and the customer and to maintain good freezer performance and a quality product. Two normal wear areas are the auger flights and front auger support bushing (Fig.13).
B. Place the CLEAN-OFF-ON switch in the CLEAN
position. Allow the mix to agitate in the freezer barrel until the mix has become a liquid, about 5 minutes.
C. Drain the liquid mix by opening the spigot. A bucket
or container should be placed under the spigot to catch the liquid mix.
D. Place the CLEAN-OFF-ON switch in the OFF posi-
tion.
3.7 CLEANING THE FREEZER
NOTE
The frequency of cleaning the freezer and freezer parts must comply with local health regulations.
After the mix has been removed from the freezer, the freezer must be cleaned. To clean the freezer, refer to the following steps:
A. Close the spigot and fill the hopper with 2 gallons (7.5
liters) of cold tap water.
B. Place the CLEAN-OFF-ON switch in the CLEAN
position.
C. Allow the water to agitate for approximately five
minutes.
Figure 13. Auger Flight and Front
Auger Support Bushing Wear
Frequency of cleaning must comply with the local health regulations. To disassemble the freezer, refer to the following steps:
A. Remove the mix inlet regulator from the hopper by
pulling straight up.
B. Remove the front door by turning off the circular
knobs and then pulling the front door off the studs (Fig.14).
C. Remove the rosette caps from the front door. Remove
the spigot handles by turning counter-clockwise, then push the spigot body through the bottom of the front door and remove spigot body (Fig.15).
NOTE
Machine will automatically shut off if left in CLEAN mode for approximately 20 minutes.
D. Remove the front auger supports and bushings
(Fig.16).
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Figure 14. Removing Front Door Figure 16. Removing Front Auger Supports
Figure 17. Removing Auger Assemblies
Figure 15. Removing Spigot
E. Remove the auger assemblies from the freezer. Pull
the augers out of the freezer barrel slowly. As the augers are being pulled out, carefully remove each of the plastic flights with springs (Fig.17).
F. To avoid dropping rear seals, keep the rear of the
auger shafts tipped up once they are clear of the freezer barrels.
G. Remove the rear seals.
H. Wipe socket lubricant from the drive end (rear) of the
auger with a cloth or paper towel.
Figure 18. Removing O-Ring
I. Remove all o-rings from parts by first wiping off the
lubricant using a clean paper towel. Then squeeze the o-ring upward with a dry cloth (Fig.18). When a loop is formed, roll out of the o-ring groove.
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WARNING DO NOT USE ANY TYPE OF SHARP OBJECT TO RE­MOVE THE O-RINGS.
3.9 CLEANING THE FREEZER P ARTS
Place all loose parts in a pan or container and take to the wash sink for cleaning. To clean freezer parts refer to the following steps:
A. Place all parts in warm mild detergent water and
clean with brushes provided. Rinse all parts with clean hot water.
CAUTION DO NOT DAMAGE PARTS BY DROPPING OR ROUGH HANDLING.
B. Wash the hopper and freezer barrel with warm
detergent water and brushes provided (Fig.19).
B. Place all parts in the sanitizing solution, then remove
and let air dry.
C. Using this sanitizing solution and the large barrel
brush provided, sanitize the barrel by dipping the brush in the sanitizing solution and brushing the barrel.
3.11 ASSEMBL Y OF FREEZER
To assemble the freezer parts, refer to the following steps:
NOTE
Petrol-Gel sanitary lubricant or equivalent must be used when lubrication of parts is specified.
NOTE
The United States Department of Agriculture and Food and Drug Administration require that lubricants used on food processing equipment be certified for this use. Use lubri­cants only in accordance with the manufacturer’s instruc­tions.
A. Assemble all o-rings onto parts dry, without lubrica-
tion. Then apply a thin film of sanitary lubrication to
exposed surfaces of the o-rings. Apply a thin film of sanitary lubricant to metal part of rear seal. Also apply a thin film of sanitary lubricant inside the hole of the front of the auger.
Figure 19. Washing Hopper and Freezer Barrel
C. Clean the rear seal surfaces from the inside of the
freezer barrel with warm detergent water.
NOTE
Clean the auger drive socket located inside the barrel at the rear seal area. Use clean cloth or paper towel for this purpose.
D. Clean the drip tray and insert with a soap solution.
Rinse with clean hot water.
3.10 SANITIZE FREEZER AND FREEZER P ARTS
A. Use a sanitizer mixed according to manufacturer’s
instructions to provide a 100 parts per million strength solution. Mix sanitizer in quantities of no less than 2 gallons (7.5 liters) of 120°F water. Allow the sanitizer to contact the surfaces to be sanitized for 5 minutes. Any sanitizer must be used only in accordance with the manufacturer’s instructions.
B. Assemble the rear seals onto the augers with the
large end to the rear. Be sure the o-ring is in place before installing the rear seal.
C. Lubricate the auger drive hex (rear) with a small
amount of white socket lubricant (Fig.20). A small container of socket lubricant is shipped with the freezer.
D. Screw the springs onto the studs in plastic flights.
Springs must be screwed into the flights com­pletely to provide compression (Fig.20).
Figure 20. Exploded View of Auger
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CAUTION DO NOT PLACE THE MIX INLET REGULATOR INTO THE HOPPER BEFORE INSTALLING THE AUGER.
NOTE
REFER TO 3-2, SECTION 3.3, for sanitizing the as-
sembled freezer before filling with mix.
E. Install the two plastic flights onto rear of the auger
and insert the auger assembly part way into freezer barrel.
F. Install the third plastic flight, push the auger into the
freezer barrel and rotate slowly until the auger engages the drive socket.
G. Install the auger support and bearing into the front of
the augers with one leg of the support at 9 o’clock.
H. Install the spigot bodies with springs and o-rings into
the front door from the bottom (Fig.21). Push straight up until the spigots are in place.
3.12 ROUTINE CLEANING
To remove spilled or dried mix from the freezer exterior, simply wash in the direction of the finish with warm
soapy water and wipe dry. Do not use highly abrasive
materials as they will mar the finish.
3.13 PREVENTIVE MAINTENANCE
It is recommended that a maintenance schedule be followed to keep the freezer clean and operating properly.
WARNING NEVER ATTEMPT TO REPAIR OR PERFORM MAINTE­NANCE ON FREEZER UNTIL THE MAIN ELECTRICAL POWER HAS BEEN DISCONNECTED.
A. Daily
1.The exterior should be kept clean at all times to preserve the lustre of the stainless steel. A mild alkaline cleaner is recommended. Use a soft cloth or sponge to apply the cleaner.
CAUTION DO NOT USE ACID CLEANERS, STRONG CAUSTIC COMPOUNDS OR ABRASIVE MATERIALS TO CLEAN ANY PART OF THE FREEZER EXTERIOR OR PLASTIC PARTS.
Figure 21. Removing Spigot
I. Install spigot handles by turning clockwise.
J. Install the front door on the freezer, then install the
circular knobs on the freezer studs.
CAUTION HAND TIGHTEN THE CIRCULAR KNOBS EVENLY. DO NOT OVERTIGHTEN KNOBS.
Look for the proper seal between the freezer barrel, o­ring, and front doors.
2.Run a sanitized brush down the air inlet regulator tube (Fig. 22).
Figure 22. Sanitizing Air Inlet Regulator
B. Weekly
1.To check o-rings and rear seal for excessive wear and replace if necessary.
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C. Monthly
CAUTION FREEZERS THAT HAVE AIR COOLED CONDENSERS MUST HAVE PROPER AIR CIRCULATION. DO NOT PLACE RIGHT OR LEFT SIDE OF FREEZER ANY CLOSER THAN 3 INCHES (7.5 CM) FROM ANY OBSTRUCTION. FAILURE TO CLEAN THE CONDENSER FILTER ON A REGULAR BASIS MAY RESULT IN SERIOUS FREEZER DAMAGE AND COULD VOID FREEZER WARRANTY.
Remove the phillips head screw from the lower side of the right side panel and pull the side panel down and out.
Remove the condenser filter and clean in warm soapy water. Rinse in clean water and shake dry, taking care not to damage the filter in any way.
Replace the condenser filter and side panel.
3.14 EXTENDED STORAGE
Refer to the following steps for storage of the freezer over any long period of shutdown time:
A. Turn the CLEAN-OFF-ON switch to the OFF position.
B. Disconnect (unplug) from the electrical supply
source.
C. With a warm water detergent, clean thoroughly all
parts that come in contact with the mix. Rinse in
clear water and dry all parts. Do not sanitize.
NOTE
Do not let the cleaning solution stand in the hopper or in the freezer barrel during the shutdown period.
D. Remove, disassemble and clean the front door, mix
inlet regulator and auger parts. Place the auger flights in a plastic bag with a moist paper towel to prevent them from becoming brittle.
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SECTION 4
TROUBLESHOOTING
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17
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18
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SECTION 5
REPLACEMENT PARTS
5.1 HOW TO ORDER PARTS
To assure receipt of the proper replacement parts, supply your dealer or distributor with the following information:
A. Model number of equipment.
O-RING IDENTIFICATION CHART
B. Serial number of model, stamped on nameplate
C. Part number, part name and quantity needed. Com-
mon part names and numbers are listed in this manual.
Spigot
624598
5/8" ID x 1/8" CS
Carburetor
624667
1-1/8" ID x 1/8" CS
Spigot (Center)
624614
3/4" x 1.0" x 1/8"
Front Door
625133
4" ID x 3/16" CS
Spigot (Center)
624664
1-1/16" ID x 1-5/16" x 1/8"
Rear Seal
624678
1-1/8" ID x 3/16" CS
O-Rings are drawn to Approximate Size
19
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Fig. 23. Electrical Components
20
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696725
Fig. 24. C131 - Exploded View
21
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Fig. 25. C131 Refrigeration System
22
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PARTS NOT SHOWN
146450 .................................. Bearing, Ball
146485 .................................. Bearing, Ball
162077 .................................. Blade Fan 16 in.
208135 .................................. Brush, Nylon 4 x 8 x 16 overall
208380 .................................. Brush, Nylon 1/4 x 14 x 3
208401 .................................. Brush, Nylon 1 x 3 x 10
208467 .................................. Brush, 3/8 x 1 x 5
232732 .................................. Cap Rosette 6 Point Plastic
236033 .................................. Cleaning Card C131
324105 .................................. Decal Caution - Elect. Shock
324106 .................................. Decal Caution - Wiring Material
324107 .................................. Decal Caution - Moving Parts
324141 .................................. Decal Caution - Rotating Blades
324208 .................................. Decal Refrig. Leak Check
324509 .................................. Decal Cleaning (SS & Shake)
324566 .................................. Decal Wired According To
324584 .................................. Decal Adequate Ventilation
324604 .................................. Decal Header Panel
324605 .................................. Decal Danger Automatic Start
342020 .................................. Drier
430119 ................................... Harness Cord 9 Ft.
490716 .................................. Leg Leveler Adjustable 3/8 - 16
508135 .................................. Lubricant - Petro-Gel 4 Oz.
513544 .................................. Owner's Manual C131
624598 .................................. O-Ring - Outer Spigots
624614 .................................. O-Ring - Center Spigot (Middle)
624644 .................................. O-Ring - Center Spigot
624678 .................................. O-Ring - Rear Seal
625133 .................................. O-Ring - Front Door
667882 .................................. Seal, Shaft
694255 .................................. Spring Comp
718766 .................................. Switch, Limit
744058 .................................. Transformer 208/240V Primary
1106373 ................................. Lubricant Spline
2119012 ................................. Indicator Assy. Liquid Level
3170767 ................................ Panel, Side
4170766 ................................ Upper Front Panel
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24
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WARRANTY
SOFT SERVE / SHAKE FREEZERS
1. Scope:
Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors, speed reducers, auger and auger flights of Stoelting soft serve / shake freezers will be free from defects in materials and workmanship under normal use and proper maintenance appearing within five (5) years, and that all other components of such equipment manufactured by Stoelting will be free from defects in material and workmanship under normal use and proper maintenance appearing within twelve (12) months after the date that such equipment is originally installed.
2. Disclaimer of Other Warranties:
THIS WARRANTY IS EXCLUSIVE; AND STOELTING HEREBY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
3. Remedies:
Stoelting’s sole obligations, and Buyer’s sole remedies, for any breach of this warranty shall be the repair or (at Stoelting’s option) replacement of the affected component at Stoelting’s plant in Kiel, Wisconsin, or (again, at Stoelting’s option) refund of the purchase price of the affected equipment, and, during the first twelve (12) months of the warranty period, deinstallation/reinstallation of the affected component from/into the equipment. Those obligations/remedies are subject to the conditions that Buyer (a) signs and returns to Stoelting, upon installation, the Checklist/Warranty Registration Card for the affected equipment, (b) gives Stoelting prompt written notice of any claimed breach of warranty within the applicable warranty period, and (c) delivers the affected equipment to Stoelting or its designated service location, in its original packaging/crating, also within that period. Buyer shall bear the cost and risk of shipping to and from Stoelting’s plant or designated service location.
4. Exclusions and Limitations:
This warranty does not extend to parts, sometimes called “wear parts”, which are generally expected to deteriorate and to require replacement as equipment is used, including as examples but not intended to be limited to o-rings, auger seals, auger support bushings and drive belts. All such parts are sold
AS IS.
Further, Stoelting shall not be responsible to provide any remedy under this warranty with respect to any component that fails by reason of negligence, abnormal use, misuse or abuse, use with parts or equipment not manufactured or supplied by Stoelting, or damage in transit.
THE REMEDIES SET FORTH IN THIS WARRANTY SHALL BE THE SOLE LIABILITY STOELTING AND THE EXCLUSIVE REMEDY OF BUYER WITH RESPECT TO EQUIPMENT SUPPLIED BY STOELTING; AND IN NO EVENT SHALL STOELTING BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER FOR BREACH OF WARRANTY OR OTHER CONTRACT BREACH, NEGLIGENCE OR OTHER TORT, OR ON ANY STRICT LIABILITY THEORY.
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