Still EXV 16, EXV 14, EXV 20, EXV-SF 14, EXV 20i Original Instructions Manual
...
Original instructions
Pallet stacker
EXV 14 / 16 / 20
EXV14i/16i/20i
EXV-SF 14 / 16 / 20
EXV-SF 14i / 16i / 20i
EXP 14 / 16 / 20
0301 0303 0305 0323 0324
0325 0326 0327 0328 0329
0330 0331 0332 0333 0334
45758043402 EN - 02/2015
Table of contents
1 Introduction
Forklift data ......................................................... 2
General information ................................................... 2
How to Consult the Manual .............................................. 2
Date of edition and latest update of this manual ............................... 4
Copyright and trademark ri
Delivery of the forklift and documentation ................................... 4
EC declaration of conformity in accordance with Machinery Directive ............... 5
Technical service and spar
Normative References ................................................. 6
Type of use ......................................................... 6
Working conditions ................................................... 7
Modifications to Forklift ................................................. 7
Applied equipment .................................................... 8
User obligations ...................................................... 8
Environmental considerations ........................................... 8
Disposal of components and batteries ...................................... 8
Packaging .......................................................... 9
ghts ........................................... 4
e parts ......................................... 6
g
2Safety
Safety guidelines .................................................... 12
GeneralPrecautions ................................................. 12
General Safety Rul
Flooringrequirements ................................................ 12
Batteryconnectioncables ............................................. 13
Requirements for t
SafetyRegulationsRelativetoForkliftUse ................................. 13
SafetyRegulationsRelativetoOperatingMaterials ........................... 14
Residual risks ...................................................... 15
Residual dangers, residual risks ......................................... 15
Electromagnetic radiation .............................................. 17
Non-ionised rad
Noise ............................................................. 17
Vibrations ......................................................... 18
Safety tests ........................................................ 19
Regular safety inspection of the truck ..................................... 19
es ................................................. 12
hetraction-batterychargingarea .......................... 13
iation ................................................. 17
758043402 [EN] I
45
Table of contents
g
Safety devices ...................................................... 20
Locationofsafetydevices ............................................. 20
Damage, defects and misuse of s
afetydevices .............................. 22
3Overview
Technical description ................................................. 24
Overview .......................................................... 26
Instruments and controls
Start/stopkey ....................................................... 27
Display ........................................................... 28
Emergency shutdown handl
Tillercontrols ....................................................... 35
Tiller ............................................................. 38
Tillerpositions ...................................................... 38
Combitiller(ifpresent) ................................................ 40
OptiSpeed tiller (only present on EXV and EXVi versions) ...................... 42
Types of lifting masts ................................................. 4
Side protection ...................................................... 45
Description ........................................................ 45
Platform .......................................................... 47
Description ........................................................ 47
Definition of directions ................................................ 49
Markings .......................................................... 50
Locationoflabels .................................................... 50
Serialnumber ...................................................... 52
Dataplate ......................................................... 52
Capacityplate ...................................................... 53
Chassisframelabelling ............................................... 54
Options and varian
Listofoptionsandvariants ............................................. 55
Straddle automatic lowering (optional) .................................... 56
Accessories moun
Digicodeoption ..................................................... 58
BatteryelectrolytelevelindicatorLED(optional) ............................. 60
.............................................. 27
e ........................................... 34
ts ................................................. 55
tingbarwithdatasocket ................................. 57
3
4Use
Authorised and
Intended use of the trucks .............................................. 62
II
safe use ............................................... 62
45758043402 [EN]
Table of contents
Safetyinstructionsrelatingtouseofthetruck ............................... 62
Truck transport and lifting .............................................. 64
Transportingthetruck ................................................ 64
Transport .......................................................... 65
ClimaticConditionsforTransportandStorage ............................... 65
Loading and unloading the tr
Breaking-In ........................................................ 66
Checks and actions prior to commissioning ................................. 67
Listofchecksbeforeuse .............................................. 67
Operator position .................................................... 69
Operator’spositionforversionwithoutplatform .............................. 69
Operator position for ver
Use of the truck ..................................................... 72
Stoppingthetruckinemergencies ....................................... 72
Startingthetruck .................................................... 72
Truckoperation ..................................................... 73
Trucksteeringdirection ............................................... 74
Usingthetruckwiththe"
Reversedrive ...................................................... 76
Truckbrakesystems ................................................. 76
Parking and stopping t
ForkliftUseinCold-StorageRooms. ...................................... 78
Movement of the load ................................................. 79
Safety guidelines for
Checkstobecarriedoutbeforeliftingaload ................................ 82
Adjustingtheforkdistance(ifpresent) ..................................... 83
Automatic speed redu
Pickinguptheload ................................................... 84
Transportingloads ................................................... 88
Deposit the load. .................................................... 89
Usingthetruckoninclines,loadingbridgesandlifts. .......................... 90
Towingtrailers ...................................................... 90
Charging the batte
Internalaccessibility .................................................. 91
BatteryRecharging .................................................. 93
Charging curve sel
Recharging the battery using the on-board battery charger (optional) . . . ........... 94
Batterytype ........................................................ 95
Preparation ........................................................ 95
ry .................................................. 91
ector(onlywithon-boardbatterycharger) .................... 93
uck ......................................... 66
sionwithplatform .................................. 70
Tiller always active — Creep Speed" function (optional) . . . . . 75
hetruck .......................................... 77
handling loads ...................................... 79
ction with forks raised above the safety sensors ............. 84
g
758043402 [EN] III
45
Table of contents
g
5 Maintenance
General Information .................................................. 98
Preliminary maintenance oper
Scheduled maintenance .............................................. 99
SummaryTableofMaintenanceOperations ................................ 99
Maintenance as required ..............................................10
Cleaning the Forklift ..................................................101
Cleaning the lift chains ................................................101
Fuses ........................................................... . 102
Batteryreplacementwithremovalfromthetop ..............................102
Batteryreplacementwithsideremoval ....................................105
Puttingoutofcommissio
General Information ..................................................108
ForkliftTowing ......................................................109
Temporary Putting Out of
Checks and Inspections After a Long Period of Inactivity .......................109
Permanent Putting Out of Commission (Demolition) ..........................109
ations ...................................... 98
n ..............................................108
Commission ....................................109
6 Technical data
EXV and EXVi overall d
EXV-SF and EXVi-SF overall dimensions ..................................113
Datasheet .........................................................114
EXP overall dimensio
Datasheet .........................................................128
Batteries ..........................................................131
Supply table ........................................................133
imensions .......................................112
ns ...............................................127
1
IV
45758043402 [EN]
1
Introduction
1 Introduction
Forklift data
Forklift data
We recommend that you record the principal
forklift data in the following table so that they
are available if required by the sales network
or authorised service centre.
Type
Serial number
Date of delivery
.
General information
• This manual contains "Original Instructions"
provided by the manufacturer.
• The "operator" is defin
driving the forklift.
• The "user" is the physical or legal person
who has the forklift truck used by the
operators.
• For correct use of the forklift and in order
to avoid accidents, the operator is obliged
to read, understand and apply the contents
of this manual, the "Rules for the use of
industrial vehicles" and the labels and
plates applied to the forklift.
• This manual and the a
the use of industria
carefully and must a
for fast consultati
• The manufacturer assumes no responsibility for any accidents to persons or damage
ed as the person
ttached "Rules for
l vehicles" must be kept
lways be on the forklift
on.
to things due to the failure to observe the
instructions in this manual, in the "Rules for
the use of industrial vehicles" and on the
labels and adhesive supplied to the forklift.
• The forklift may not be
that than indicated in
• The forklift must be used by appropriately
trained operators only. For the necessary
operator training, contact the authorised
sales network.
• Persons working near the forklift must also
be instructed in the risks associated with
use of the forklift.
•Intheinterestsofc
illustrations in th
without the safety e
panels, etc.). The f
without safety equi
put to any use other
this manual.
lear information, some
is manual show the forklift
quipment (guards,
orklift may not be used
pment.
How to Consult the Manual
There is a table of contents at the beginning
of the manual for ease of use. The manual is
divided into chapters with specific topics. The
name and title of the chapter are given at the
top of each page The following is found at the
bottom of each page: the type of manual, the
identifying code, the language and the manual
version.
24
Some general information is provided in this
manual. Please only consider the information
relevant for your specific forklift.
The following symbols have been used to
highlight some parts of this manual.
DANGER
Failure to observe the instructions highlighted with
this symbol may jeopardise safety.
5758043402 [EN]
Introduction 1
HowtoConsulttheManual
CAUTION
Failure to observe the instructions highlighted with
this symbol may cause damage to the forklift and,
in some cases, result in warranty invalidity.
ENVIRONMENT NOTE
Failure to observe the instructions highlighted
with this symbol may cause environmental
damage.
NOTE
This symbol is used to provide a
information.
dditional
758043402 [EN] 3
45
1 Introduction
Date of edition and latest update of
this manual
Date of edition and latest update of this manual
The publication date of these operating
instructions is printed on the cover sheet.
The manufacturer makes continuous efforts
to improve its industrial trucks, and therefore
reserves the right to implement changes and
to accept no claims concerning the information
provided in this manual.
To receive technical assis
contact the service centre
closest manufacturer.
tance, please
authorised by your
Copyright and tradema
rk
rights
These instructions m
translated or made ac
ties—including as ex
express written app
Delivery of the fo
Ensure that the tr
requested and tha
the following doc
• Original instructions
• Rules for the compliant use industrial
vehicles;
• EC Declaration o
• Warranty book.
If the forklift has been delivered with a traction
battery and/or battery charger, ensure that
such products conform to the order and that
the relative user and maintenance manual are
ust not be reproduced,
cessible to third par-
cerpts—except with the
roval of the manufacturer.
rklift and documentation
uck has all of the options
t it has been delivered with
umentation:
f Compliance;
included, as well
battery charger.
If applied equipment, other equipment or
devices are present, ensure that they conform
to the order and that the relative use and
maintenance manual and of the relative EC
declaration (if provided by regulations in
effect) are included.
All of the above documentation must be kept
for the entire operative life of the forklift. In the
event that the documentation is lost or damaged, contact the authorised sales network for
copies of the original documentation.
as the EC declaration for the
44
5758043402 [EN]
Introduction 1
EC declaration of conformity in acc
ordance with Machinery Directive
EC declaration of conformity in accordance with Machinery Directive
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck
Model
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
mbH
STILL G
.
according to these operating instructions
according to these operating instructions
758043402 [EN] 5
45
1 Introduction
Technical service and spare parts
Technical service and spare parts
For scheduled maintenance and any repairs to
the forklift, contact only the authorised service
network.
The authorised service network has personnel
trained by the manufacturer, original spare
parts and the tools necessary to carry out
maintenance and repairs.
Servicing by the authorised
and the use of original spare
service network
parts maintain
the technical characteristics of the forklift over
time.
Only original spare parts provided by the manufacturer may be used for forklift maintenance
and repairs. The use of non-original spare
parts invalidates the warranty and renders the
user responsible for any accidents due to the
inappropriateness of the non-original parts.
Normative References
This forklift complies
• The most recent version of Machine Directive 2006/42/EC in effect
• Electromagnetic Compatibility Directive
2004/108/EC and subsequent amendments, relative to forklifts for handling in
accordance with the EN 12895 standard
The noise tests regard
level at the driver’s s
with:
ing the sound pressure
eat were carried out
in accordance with the E
and declared according
standard
The vibration tests were carried out in accordance with standard EN 13059 and declared
in accordance with standard EN 12096.
The limit values for the electromagnetic
emissions and immunity relative to the forklift
are those set out in the EN 12895 standard.
N 12053 standard
to the EN ISO 4871
Type of use
"Normal use conditions" of the forklift are
understood as:
• lifting and/or tra
with weight and loa
values provided (s
Data).
• transport and/or lifting on smooth, flat and
compact surfaces;
• transport and/or lifting of stable loads
uniformly distributed on the forks;
• transport and/or
approximately on
longitudinal pla
DANGER
The forklift must not be used for other purposes.
Any other use renders the user solely responsible
for injury/damage to persons and/or objects and
voids the warranty.
64
nsport of loads using forks
dcentrewithinthe
ee Chapter 6 - Technical
lifting with the load centre
the forklift’s median
ne.
The following scenarios are examples of
incorrect use of the forklift truck:
• Transport on uneve
compact) surfaces
• loads that exceed the weight and/or load
centre limits;
• transporting non-stable loads;
• transporting load
the forks;
• transporting swinging loads;
• transporting loads whose load centre is
considerably displaced with respect to the
forklift’s longitudinal median plane;
• transporting loa
block the view of t
• transporting loads piled so high that they
could fall onto the operator;
• travelling with a load over 300 mm off the
ground;
5758043402 [EN]
n (irregular or non-
s not equally distributed on
ds of dimensions such as to
he operator when driving;
Introduction 1
Working conditions
• transporting and/or lifting people;
• pushing or pulling loads;
• moving upwards or downwards on
with the load facing downwards
a slope
;
• turning at high speed;
Working conditions
The forklift has been designed and built for
internal transport.
Do not use beyond the limits of the climatic
conditions indicated below:
• Maximum ambient temperature: +40°C
• Minimum ambient temperature: +5°C
• Altitude up to 2000 m
• Relative humidity between 30% and 95%
(without condensation).
CAUTION
Do not use the forklift in dusty areas.
Using the forklift in environments with high concentrations of salty air or water could interfere with its
proper operation and cause corrosion of metallic
parts.
If the forklift must be used in conditions that
exceed the limits indicated or, in any case,
under extreme conditions (extreme weather,
• turning and/or moving sideways on slopes
(upwards or downwards);
• colliding with stationary and/or mobile
structures;
DANGER
Improper use of the forklift could cause it and/or at
the load to overturn.
cold-storage rooms, presence of strong magnetic fields etc), appropriate equipment and/or
use precautions are necessary. Contact the
authorised sales network for more information.
DANGER
The forklift may not be used in environments in
which there is a risk of explosion. It may not be
used to handle explosive loads.
For forklifts that must operate in environments
in which there is a risk of explosion or must
handle explosive loads, appropriate equipment is necessary and must be accompanied
by a specific EC Declaration of Compliance
which replaces that of the standard forklift,
and by the relevant User and maintenance
manual.
Contact the authorised sales network for more
information.
Modifications to Forklift
No modifications may be made to the forklift,
otherwise the EC certificate and the warranty
will become invalid, with the exception of:
• assembly of the options provided by the
manufacturer
• assembly of applied equipment
for which it is necessary to refer exclusively to
the authorised sales network
758043402 [EN] 7
45
DANGER
If the forklift is equipped at the factory or later with
devices that emit non-ionising radiation (such as
radio transmitters, RFID players, data terminals,
scanners, etc), the compatibility of such devices
must be verified with the presence of operators
using medical devices (such as heart pacemakers).
1 Introduction
Applied equipment
Applied equipment
To use equipment that has not been applied,
please contact the authorised sales network,
in order to:
• verify feasibility
• install the equipment
• add a label with the new residual capacity is
• provide documentation on the equipment
(user and maintenance manual and EC
certificate).
User obligations
Users must comply with app
lation governing forklif
licable local legis-
t use and maintenance.
Environmental consi
Disposal of compone
derations
nts and
batteries
The truckis compose
components or batt
and disposed of, th
•disposedof,
• treated or
• recycled in accord
national regulati
NOTE
The documentation provided by the battery
manufacturer must be observed when disposing of batteries.
ENVIRONMENT NOTE
We recommend working with a waste management company for disposal purposes.
d of different materials. If
eries need to be replaced
ey must be:
ance with regional and
ons.
84
5758043402 [EN]
Introduction 1
Environmental considerations
Packaging
During delivery of the truck, certain parts
are packaged to provide protection during
transport. This packaging must be removed
completely prior to initial start-up.
ENVIRONMENT NOTE
The packaging material mu
properly after delivery o
st be disposed of
f the truck.
758043402 [EN] 9
45
1 Introduction
Environmental considerations
10
45758043402 [EN]
2
Safety
2 Safety
Safety guidelines
Safety guidelines
General Precautions
NOTE
Some safety regulations to be followed when
using the forklift are listed below. These
General Safety Rules
• Only allow qualified, trained and authorized
personnel to use the forklift.
• Do not install equipment
less supplied or indica
turer.
• Maintain the forklift in full working efficiency
in order to limit any type of risk to the
minimum.
• Do not use the truck with bonnets or doors
open or with guards removed.
• The data plates found o
be kept in good condit
damaged.
• Carefully read and follow all of the safety
indications found on the forklift.
• Make sure that the forklift has sufficient
overhead clearance.
• Do not park the forkli
devices or fire escap
blocks traffic.
• If the forklift shows signs of failure or
breakage and there is reason to consider
it unsafe, stop, park it, and notify the
maintenance manager.
• Maintain appropriate distances from high
voltage overhead cables. Comply with
the safety distances established by the
competent authorities.
• Never raise the loa
on the forklift un-
ted by the manufac-
n the forklift must
ion and replaced if
ft in front of fire-fighting
es or anywhere that it
d using just one fork.
regulations integrate those
"Rules for approved use of ind
• Place the load on the fork carriage orin such
a way that the centre of gravity of the load is
as close as possible to the fork carriage.
• The load must be placed o
so that the centre of gra
on the mid point between
• Do not drive with loads off-centre laterally
with respect to the forklift’s median axis.
Lack of compliance with this regulation can
compromise forklift stability.
• Make sure that the surface on which the
load rests is able to support its weight.
• Always use safety clo
current regulations
tective equipment th
• Do not travel on loose or hilly ground or on
steps.
• Do not drive with loads raised more than
300 mm from ground level.
• Do not turn or stack o
• Reduce speed on slopes.
• Do not overload the forklift beyond the
capacity limits indicated on the capacity
plates.
• Individuals under t
alcohol are not per
• The operator may not use an MP3 player
or any electrical device that may distract
their attention from the surrounding work
environment.
in the manual
ustrial vehicles".
ntheforkarms
vity falls lengthwise
the fork arms.
thing compliant with
and any personal pro-
at may be applicable.
nslopes.
he influence of drugs and
mittedtousethetruck.
Flooring requirements
The forklifts do not have a shock absorbing
system; therefore, the work floor must be even
and without holes, which can be difficult to
12
get around. Any stairs must be equipped with
accompanying ramps to prevent impacts with
45758043402 [EN]
Safety 2
Safety guidelines
the wheels, which affect the entire structure of
the forklift.
CAUTION
DO NOT pass over cracks or damaged parts of the
floor with the forklift. Dirt and any objects inthe work
path must be removed immediately.
Battery connection cables
CAUTION
Using sockets with NON-ORIGINAL battery connection cables can be dangerous (see purchase
references in the parts catalogue)
Requirements forthe traction-battery charging area
When the traction battery is being charged, the
area must be sufficiently ventilated in order to
download or eliminate the gases produced
(EN 50272-3).
Safety Regulations Relative to Forklift Use
• The operator must familiarize himself with
the forklift to be able to better describe any
defects and assist maintenance personnel.
The operator, trained and authorized to use
the forklift, must be familiar with the controls
and performances of the forklift.
• Any defect (squeaking, leaks, etc.) must be
promptly reported because, if neglected, it
could cause more serious failures/defects.
• Carry out the inspections indicated in the
chapter on "Daily Inspections".
758043402 [EN] 13
45
ENVIRONMENT NOTE
Report any oil and/or battery fluid leaks: they
are dangerous and highly polluting.
CAUTION
If you notice a burning smell, stop the forklift and
turn off the engine, then disconnect the battery.
2 Safety
Safety guidelines
Safety Regulations Relative to Operating Materials
Rules for handling and disposing of
operating materials
ENVIRONMENT NOTE
Improper use and disposal of operating and
cleaning materials can cause serious damage
to the environment.
Always use and handle the operating materials in a suitable manner and follow the manufacturer’s instructions for the product’s use.
Keep the operating materials only in containers intended for this purpose and in a location
that satisfies the requirements.
The operating materials may be flammable, so
avoid contact with hot objects or open flames.
When topping up the operating materials, only
clean containers should be used.
Follow the manufacturer’s safety and disposal
instructions regarding the operating and
cleaning materials.
Do not disperse oils or other operating liquids!
Any spilt liquid must be immediately collected
and neutralised with a binding material (such
as an oil binder) and then disposed of in
accordance with current regulations.
Always comply with anti-pollution regulations!
Before carrying out work that involves lubrication, filter replacement or hydraulic equipment
interventions, the area in question must be
thoroughly cleaned.
The replaced parts must always be disposed
of in accordance with the anti-pollution laws.
ENVIRONMENT NOTE
The incorrect or unlawful use of brake fluid is
harmful to people’s health and the environment.
Oils
• Do not allow to come into contact with the
skin.
• Do not inhale oil vapors.
• Wear appropriate means of individual
protection during forklift maintenance
operations (gloves, goggles, etc.) to
prevent the oil from coming into contact
with your skin.
ENVIRONMENT NOTE
The used oils and relati
stances that are hazard
andmustbedisposedofa
regulations. We advise
thorised service netwo
DANGER
The penetration in the skin of hydraulic oil that has
leaked under pressure from the forklift’s hydraulic
system is dangerous. If this type of lesion should
occur, contact a doctor immediately.
DANGER
Small high pressure jets of oil can penetrate the
skin. Look for any leaks using a piece of cardboard.
ve filters contain subous to the environment
ccording to current
youtocontacttheau-
rk.
Battery Acid
• Do not inhale the vapor: it is poisonous.
• Use adequate means of individual protection to prevent contact with the skin.
• Battery acid is corrosive: if it should come
into contact with your skin, rinse abundantly
with water.
• Explosive gas mixtures can form when
charging the battery; therefore, the rooms
in which the battery is charged must be in
compliance with the specific regulations on
the subject (e.g. EN 50272-3 etc.).
• DO NOT smoke or use open flames and
lights within a 2 m radius from the charged
battery and in the battery charging area.
14
45758043402 [EN]
Safety 2
Residual risks
NOTE
For greater information, cons
battery manual that comes with
ENVIRONMENT NOTE
ult the specific
the battery.
The batteries contain substances that are hazardous to the environment. The replacement
Residual risks
Residual dangers, residual risks
Despite careful use and compliance with
standards and regulations, the possibility
of other risks occurring when using the truck
cannot be entirely excluded.
The truck and all othe
comply with current s
Nevertheless, even w
for its proper purpo
are followed, some r
excluded.
Even outside the defined danger areas of
the truck, residual risk cannot be excluded.
Persons in this area around the truck must
exercise a heightened degree of awareness,
so that they can react immediately in the event
of any malfunction, incident or breakdown etc.
WARNING
All persons that are in the vicinity of the truck must
be instructed regarding the risks that arise through
use of the truck.
In addition, we draw your attention to the Safety
Guidelines in these operating instructions.
r system components
afety requirements.
hen the truck is used
se and all instructions
esidual risks cannot be
and disposal of the life-expired battery must
be carried out as required by law. We advise
you to contact the authorised service network
that is equipped for eco-friendly disposal in
accordance with current regulations.
Risks can include:
• Escape of consumables due to leakages,
rupture of lines and containers etc.
• Risk of accidents when driving on ramps or
in conditions of poor visibility, etc.
• Falling, tripping etc. when moving the truck,
especially in wet or icy conditions or when
consumables are leaking.
758043402 [EN] 15
45
2 Safety
Residual risks
• Fire and explosion risks due to batteriesand
electrical voltages.
• Human error resulting from failure to
observe the safety guidelines.
• Unrepaired damage or defectiv
components.
• Insufficient maintenance and testing
• Use of incorrect consumables
• Maintenance intervals exce
The manufacturer shall not be held responsible for accidents involving the truck caused by
the failure of the operating company to comply
with these regulations either intentionally or
due to negligence.
Stability
The stability of the truck has been tested
in accordance with up-to-date technical
regulations and is guaranteed if the truck is
used correctly and in line with the intended
purpose. These standards only take into
account the static and dynamic tipping forces
that can arise during use in accordance
with the operating standards and intended
purpose. In extreme cases there is a risk of
exceeding the moment of tilt due to improper
use or incorrect operation, which will affect
stability.
Risks can include:
• loss of stability due t
loads etc.;
• turns at excessive speeds;
• moving with the load raised;
• moving with a load that
side (e.g. side shift)
• turning and driving diagonally across
slopes;
• driving on slopes with the load pointing
downhill;
• oversized loads;
• swinging loads;
• steps or ramp edges.
o unstable or sliding
;
e and worn
eded
is projecting to the
16
45758043402 [EN]
Safety 2
Electromagnetic radiation
Electromagnetic radiation
The limitvalues for electromagnetic emissions
and for immunity relative to the forklift are
those provided by the EN 12895 standard.
Non-ionised radiation
If the forklift is equipped at the factory or
later with devices that emit non-ionising
radiation (such as radio transmitters, RFID
players, data terminals, scanners, etc), the
compatibility of such devices must be verified
with the presence of operators using medical
devices (such as heart pacemakers).
Noise
Sound pressure level in driver’s seat L
Uncertainty factor KpA=4 dB (A)
The value is determined in a test cycle in
accordance with Harmonised European
Standard EN 12053 and declared according to
EN ISO 4871 with weighted time percentages
of the Transport, Lifting and Idling modes.
CAUTION
The value expressed above can be used to compare forklift trucks of the same category. This cannot be used to determine the noise level in workplaces (daily personal noise exposure). Noise values
that are lower or higher than thoseindicated above
can occur during actual truck use, for example
following different operating modes, different environmental conditions and additional noise sources.
<70dB(A)
pAZ
758043402 [EN] 17
45
2 Safety
Vibrations
Vibrations
Value of the vibrations to which the handsarms are exposed:
ā
<2.5m/s
w
The value complies with Harmo
pean Standard EN 13059 (Safe
trucks — methods for measuri
2
nised Euro-
ty of industrial
ng vibration).
CAUTION
The value expressed above can be used to compare forklift trucks of the same category. It cannot
be used to determine the operator’s daily exposure to vibrations during real operation of the truck;
these vibrations depend on the conditions of use
(floor conditions, method of use etc.) and therefore
daily exposure must be calculated using data from
the place of use.
18
45758043402 [EN]
Safety 2
Safety tests
Safety tests
Regular safety inspection of the truck
Safetyinspectionbasedontimeand
extraordinary incidents
The operating company must ensure that
the truck is checked at least once a year, or
following noteworthy incidents.
As part of this inspection
of the technical conditio
performed with regard to a
In addition, the truck mus
checked for damage that co
have been caused by impro
log must be created. The r
inspection must be retai
inspections have been ca
, a complete check
n of the truck must be
ccident safety.
t be thoroughly
uld potentially
per use. A test
esults from the
ned until a further two
rried out.
The inspection date is indicated by an adhesive label on the truck.
– Arrange for the service centre to perform
periodic safety inspections on the truck.
– Observe guidelines fo
on the truck in accorda
r checks carried out
nce with FEM 4.004.
The operator is responsible for ensuring any
defects are remedied without delay.
– Contact your service centre.
STILL GmbH Hamburg
Regelmäßige Prüfung
(FEM 4.004)
nach nationalen Vorschriften
basierend auf den EG-Richtlinien:
95/63/EG, 99/92/EG, 2001/45/EG
Nächste Prüfung
Die Prüfplakette ersetzt nicht das Prüfprotokoll
Mitglied der:
Fédération
Européene
de la Manutention
0000_003-001_V3
56344391019
NOTE
Observe the national regulations for your
country!
758043402 [EN] 19
45
2 Safety
Safety devices
Safety devices
Location of safety devices
Main safety devices on the truck
14
13
3
11
10
7
10-11-12
3
1
9
8
1Emer
2Til
20
gency shutdown handle.
ler position sensor. The truck will not
e if the tiller is not in the correct usage
mov
sition.
po
4
2
6
5
3 Oper
45758043402 [EN]
ator anti-crush safety button. Protects
operator from potential crushing by
the
king the truck.
bra
OM2308
Safety 2
Safety devices
4 Operator side protection. Prevents the
operator from fallingfrom the platformduring
ride-on driving (if present).
5 Protective covers fastened with screws.
Do not use the truck without the protective
covers.
6 Operator on the platform presence sensor
(if present). Only ride-on driving is allowed
with the platform lowered.
7 Anti-shearing protective guard. Available in
a metal grille version or a transparent plastic
material version.
8 "500-mm" sensor. Automatic speed reduc-
tion with forks raised approximately 500 mm
above the ground.
9 "1500-mm" sensor. Automatic speed
reduction with forks raised approximately
1500 mm above the ground.
10 Automatic truck braking when the tiller is
released by the operator
11 Horn. Used to indicate the presence of the
truck during travel.
12 Combi tiller clasp closure sensor. If the
clasp is not closed properly, the truck will not
move.
13 Fork stop latches. Used to adjust the
distance between the forks. Do not use
the truck with the latches open (EXP only).
14 Screw that acts as a mechanical stop. The
screw prevents the unintentional extraction
of the forks. Do not unscrew or remove the
stop. Do not use the truck if the mechanical
stop is missing (EXP only).
758043402 [EN] 21
45
2 Safety
Safety devices
Damage, defects and misuse of safety devices
The driver must report any damage or other
defects to the truck or attachment immediately
to the supervisory personnel.
Trucks and attachments that are not functional
or safe may not be used until they have been
properly repaired.
Do not remove or deactivate
and switches.
Fixed set values may only be changed with the
approval of the manufacturer.
Work on the electrical system (e.g. connecting
a radio, additional headlights etc.) is only
permitted with the manufacturer’s written
approval. All electrical system interventions
must be documented.
safety devices
22
45758043402 [EN]
3
Overview
3 Overview
Technical description
Technical description
General characteristics
The trucks described in this manual EXV 14,
EXV 16, EXV 20, EXV 14i, EXV 16i and EXV
20i, EXV 14-SF, EXV 16-SF, EXV 20-SF, EXV
14i-SF, EXV 16i-SF, EXV 20i-SF, EXP 14,
EXP 16, EXP 20 are designed to move and
stack pallets inside shops, warehouses and
factories.
Versions
• For the basic version (EXV a
the operator always guides
pedestrian mode (operated
ground)" as there is no pla
• The version"SF" is provided with a platform
for driving on board the truck. The operator
can use the truck both in pedestrian mode
(driving "on the ground") and in the mode
of "driving on board" by getting up on to the
appropriate operator’s platform.
• The version"i" is prepared for lifting and
lowering the spokes. It is available for both
the basic version of the truck and for the
version ."SF".
nd EXP)
the truck in
"from the
tform.
Lift
Nominal load:
• 1400 kg (EXV 14, EXV 14
EXV 14i-SF, EXP 14)
• 1600 kg (EXV 16, EXV 16i, EXV 16-SF,
EXV 16i-SF, EXP 16)
• 2000 kg (EXV 20, EXV 20i, EXV 20-SF,
EXV 20i-SF, EXP 20)
Pump unit
• Power rating 3.2 kW
i, EXV 14-SF,
Different types of lift mast:
• Telescopic "post": two-section telescopic
post without free lifting and two side cylinders
• "NiHo" post: two-section te
withfreelifting,lateralc
cylinders plus a central cyl
• Triplex "post" : three-section telescopic
post with free lifting, lateral chains and two
lateral cylinders plus a central cylinder
lescopic post
hains and two lateral
inder
Driving
The 185-W electric steering motor operates
the drive wheel using a reduction gear unit.
2.3 kW drive motor
On EXV, EXVi and EXP versions the operator
guides the truck from the ground. A long
ergonomic helm together with electric steering
allows the operator to drive the truck without
effort.
In versions EXV-SF the operator can drive the
truck on land or on board. A strong ergonomic
helm together with electric steering allows the
operator to drive the truck without effort.
The tiller is used to activate the following
controls:
• Steering
• Drive control throttle
•Horn
• Fork lifting and lowe
• Anti-crush safety button
• Truck braking when the tiller reaches the
upper end position and lower end position
(service brake)
• Buttons for raising
(only for versions"
For safety reasons, the helm automatically
returns to its initial position when released.
ring buttons
and lowering spokes
i")
Braking system
Regenerative braking
24
45758043402 [EN]
Loading...