STIHL SR 400, SR 320 Owner's Manual

STIHL SR 32D, 4DD
Instruction Manual Owner's Manual
Assembling
.
Safety Precautions Operating Instructions
Maintenance
iii
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Controls 2 Safety Precautions 4 Assembly of Unit 11 Fuel 14 Fueling 15 Control Handle 16 Starting 17 Air Filter 19 Adjusting the Carburetor 20 Operating Instructions 21 Checking Spark Plug 22 Replacing the Starter Rope and Rewind Spring 23 Special Accessories 26 Metering Unit 27 Notes on Use of Mistblower 28
Printed on chlorine-free paper
Maintenance Chart 37 Specifications 38 STIHL Incorporated Federal Emission Control Warranty Statement 39
This Manual contains operating and safety instructions for all STIHL SR 320, SR 400 mistblowers. Pay special attention to the safety precautions outlined on pages 4 to 10. Allow only persons who understand this Manual to operate your mistblower. To receive maximum performance and satisfaction from your STIHL mistblower, it is important that you read and under­stand the maintenance and safety precautions before using your mist­blower. Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this Manual.
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Because a mistblower is a high-speed tool, some special safety precautions must be observed as with any other power tool to reduce the risk of personal injury. Careless or improper use may cause serious or even fatal injury. STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time-to-time. If the opera­ting characteristics or the appearance of your mistblower differ from those described in this Manual, please contact your STIHL dealer for information and assistance.
1999 Andreas Stihl AG & Co., Waiblingen
0458 352 3021. M0,15. G9. PM. Printed in USA
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1
1 = Baffle screen 2 = Nozzle 3 = Metering knob 4 = Extension tube 5 = Throttle trigger 6 = Setting lever
3
6
7
2
4
5
8
9
11
12
14
7 = Stop switch 8 = Control handle 9 = Stop cock 10 = Pleated hose 11 = Carrying harness 12 = Back plate 13 = Back rest pad 14 = Air filter cover
10
15
15
52BA002 KN
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21
20
13
22
19
17
18
16
A001 KN
15 = Rubber buffers
16 = Container filler cap 17 = Container 18 = Spark plug boot 19 =Carburator adjustment screws 20 = Choke knob 21 =Fuel filler cap 22 = Starter grip 23 =Muffler
23
003 KN
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To vary the direction and shape of the spray.
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Directs and widens the spray.
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For varying the spraying rate.
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Accessory for lengthening the discharge tube.
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Controls the speed of the engine.
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Sets the throttle to various positions.
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Stops engine.
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Handle on the flexible hose to hold and direct the tube in the required direction.
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Opens and closes spray liquid hose.
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For spraying, dusting or spreading in the desired direction.
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For carrying the unit.
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Helps protect the back of the user.
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Increases carrying comfort.
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Covers the air filter element.
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Elements designed to reduce the transmission of vibrations created by the engine to the operators back.
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For closing the container.
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Contains the material to be sprayed.
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Connects the spark plug to the ignition wire.
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For tuning carburator.
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Eases engine starting by enriching mixture.
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For closing the fuel tank.
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The grip of the pull starter, which is the device to start the engine.
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Attenuates exhaust noises and diverts exhaust gases away from operator.
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The use of any mistblower may be dangerous. It is important that you read, fully
understand and observe the following safety precautions and warnings.
Reread the owner‘s manual
and the safety instructions
periodically.
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Careless or improper use of the ma­chine may cause serious injury. Have your STIHL Dealer show you how to operate your mistblower. Observe all applicable local safety regulations, standards and ordinances.
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Minors should never be allowed to use a mistblower: Bystanders, especially chil­dren, and animals should not be allowed in the area where a machine is in use. Never let the unit run unattended. Do not lend or rent your machine without the owner‘s manual. Be sure that anyone using your unit understands the information contained in this manual. Most of these safety precautions and warnings apply to the use of all STIHL mistblowers. Different models may have different parts and controls. See the ap­propriate section of your owner‘s manual for a description of the controls and function of the parts of your machine.
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1. the operator
2. the mistblower
3. the use of the mistblower .
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You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Do not operate a mistblower when you are fatigued. Be alert - if you get tired while operating your machine, take a break. Tiredness may result in loss of control. Working with any mistblower can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating the machine.
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Prolonged use of a mistblower, (or other machines) exposing the operator to vibrations may produce whitefinger disease (Raynaud‘s phenomenon) or carpal tunnel syndrome. These con­ditions reduce the hand‘s ability to feel and regulate temperature, produce numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis.
All factors which contribute to whitefinger disease are not known, but cold weather, smoking and diseases or physical conditions that affect blood vessels and blood transport, as well as high vibration levels and long periods of exposure to vibration are mentioned as factors in the development of whitefinger disease. In order to reduce the risk of whitefinger disease and carpal tunnel syndrome, please note the following:
- Most STIHL power tools are available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the engine to the operator’s hands. An AV system is recommended for those persons using power tools on a regular or sustained basis.
- Wear gloves and keep your hands warm.
- Keep the AV system well maintained. A mistblower with loose compo­nents or with damaged or worn AV buffers will tend to have higher vibration levels.
- Maintain a firm grip at all times, but do not squeeze the handles with constant, excessive pressures, take frequent breaks.
All the above mentioned precautions do not guarantee that you will not sustain whitefinger disease or carpal tunnel syndrome. Therefore continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately.
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Clothing must be sturdy and snug-fitting, but allow complete freedom of move­ment. Avoid loose-fitting jackets, flared or cuffed pants, scarfs, unconfined long hair or anything that could be drawn into the air intake.
Wear overalls or long pants to protect your legs. Do not wear shorts. Use of gloves when working with the mist­blower is recommended.
Good footing is most important. Wear sturdy shoes with nonslip soles.
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To reduce the risk of injury associated with the inhalation of dust, use a face filter mask. When using the mistblower, follow all of the chemical manufacturers instructions with respect to proper eye, skin, nose and mouth protection. When working in greenhouses, make sure they are well ventilated and, if necessary wear a respirator.
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Proper eye protection is a must. Even though the discharge is directed away from the operator, ricochets and bounce-backs can occur during mist­blower operations.
Never operate a mistblower unless wearing goggles or properly fitted safety glasses with adequate top and side protection which comply with ANSI Z 87.1 (or your appli­cable national standard).
Fellow workers must also wear eye pro­tection.
Mistblower noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Continual and regular users should have their hearing checked regulary.
Cloth soaped with chemical solutions has to be changed immediately.
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For illustrations and definitions of the mistblower parts see the chapter on "Parts and Controls"!
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Never modify a mistblower in any way. Only attachments supplied by STIHL or expressly approved by STIHL for use with the specific STIHL mistblower models are authorized. Although certain unauthorized attachment are useable for the STIHL mistblower, their use may be extremely dangerous.
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Always turn off the engine before taking the machine off your back and putting it down. When transporting your unit in a vehicle, properly secure it to prevent turnover, fuel spillage and damage to the machine.
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Before starting work, always inspect the rubber buffers which connect the engine to the pack frame. If the buffers are torn or damaged, they should be replaced by your STIHL dealer. Failure of one or more buffers may cause the engine or fuel tank to hit or rub against other parts, and may lead to serious injury from in­creased vibrations or from fire as the result of fuel leakage.
Adjust carrying harness to suit your size before starting work.
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This STIHL unit uses an oil-gasoline mixture for fuel (see the chapter on "Fuel" of your owner‘s manual).
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Gasoline is an extremely flammable fuel. If spilled or ignited by a spark or other ignition source,
it can cause fire and serious burn injury or property damage. Use extreme caution when handling gasoline or fuel mix.
Do not smoke or bring any fire or flame near the fuel.
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Fuel your machine in well-ventilated areas, outdoors only. Always shut off the engine and allow it to cool before refueling. Relieve fuel tank pressure by loosening fuel cap slowly. Never remove fuel filler cap while engine is running.
Select bare ground for fueling and move at least 10 feet (3 m) from the fueling spot before starting the engine. Wipe off any spilled fuel before starting your mistblower and check for leakage. Always tighten fuel filler cap securely after fueling.
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To reduce the risk of serious injury from burns, never attempt to refuel the unit until it has been completely removed from the operator.
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Check for fuel leakage while refueling and during operation. If fuel or oil leakage is found, do not start or run the engine until leak is fixed and spilled fuel has been wiped away. Take care not to get fuel on your clothing. If this happens, change your clothing immediately.
Always store gasoline in approved container.
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Unit vibrations can cause an improperly tightened fuel cap to loosen or come off and spill quantities of fuel.
In order to reduce risk of fuel spillage and fire, tighten fuel cap by hand with as much force as possible.
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You should always inspect your unit before starting it. Make sure the controls and safety devices are working properly.
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Your mistblower is a one-person machine. To reduce the risk of eye or other injury from thrown objects, insure that bystanders are at least 50 feet (15m) away during use.
Stop the engine immediately if you are approached.
The assistance of another person may be needed in placing the unit on your back after starting. In order to reduce the risk of injury to the assistant from thrown objects or from contact with fumes, the engine should be kept at idle speed during this brief period, and your assistant should not stand in the area of the outlet nozzle or exhaust. Otherwise,
the unit should be started and operated without assistance.
For specific starting instructions, see the appropriate section of your owner‘s manual. Place the machine on firm ground or other solid surface in an open area. Maintain good balance and secure footing.
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When you pull the starter grip, don‘t wrap the starter rope around your hand. Do not allow the grip to snap back, but guide the starter rope slowly back to permit the rope to rewind properly. Failure to follow this procedure may result in injury to hand or fingers and may damage the starter mechanism.
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Never operate your machine if it is damaged, improperly adjusted or not completely and securely assembled.
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Start and operate your unit outdoors in a ventilated area.
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Your mistblower pro­duces poisonous exhaust fumes as soon as the combustible engine is running. These gases (e.g. carbon monoxide)
may be colorless and odorless.
To reduce the risk of serious or fatal injury from breathing toxic fumes, never run the mistblower indoors or in poorly ventilated locations. Ensure proper ventilation when working in trenches or other confined areas. Keep the space behind the engine clear at all times to allow for the escape of hot and toxic exhaust fumes.
Operate your machine under good visibility and daylight conditions only. Work carefully.
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When working with the mistblower, always wear it on your back using the carrying harness. Wrap your fingers tightly around the handle, keeping the control handle cradled between your thumb and forefinger. Keep your hand in this position to have your machine under control at all times.
Make sure your control handle and grip is in good condition and free of moisture, pitch, oil or grease.
:DUQLQJ To reduce the risk of personal injury, do not direct air blast towards bystanders, since the high pressure of the air flow could injure eyes and could blow small objects at great speed.
Mistblowers may also be used in green­houses which are well ventilated if the operator can protect himself from any harmful effects through the use of proper eye, skin, nose and mouth protection. Breathing exhaust fumes or toxic chemi­cals in mist can cause serious or fatal injury.
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Never insert any foreign object into the air intake of the machine or into the nozzle of the mistblower. It wil damage the fan wheel and may cause serious injury to the operator or bystanders as a result of the object or broken parts being thrown out at high speed.
Do not place the mistblower on the ground when operating at high speed, because small objects such as sand, gras, dust, etc. may be pulled into the air intake and damage the fan wheel.
In the event of the machine catching fire (for what ever reason) throw it off quickly by releasing the spring catches on both sides of the harness.
In an emergency, you may slip out of the harness and throw off the machine quickly by first releasing the lap belt ­on machines that are so equipped ­and then lifting the tabs of the two sliding harness adjusters to slacken the shoul­der straps. Try this procedure a number of times before using the machine in order to become accustomed with it. Pay attention to the direction of the wind, i.e., do not work against the wind.
To reduce the risk of stumbling and loss of control, do not walk backward while operating the machine.
Pay attention to the direction of the wind, i.e. do not work against the wind. Do not direct air blast towards bystanders.
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The mistblower may be used only for the operations described in your manual.
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Exercise extreme caution when handling chemicals. Follow all safety precautions and instructions laid down by the manu­facturer. Avoid contact with chemicals and chemical solutions. Be sure the mist­blower is the proper tool for the job.
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Do not spray flammable liquids; such as gasoline or paint thinner. Such substan­ces create a risk of fire or explosion and may damage the mistblower. Do not spray caustic or acid solutions. Contact with such substances may cause serious or fatal injury or damage the pro­perty, including the mistblower.
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When spraying, stand so that the wind blows the spray away from you and by­standers. Keep children and pets away from areas that have just been sprayed.
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Always empty and clean the liquid con­tainer after each use. Residual chemicals may have undesirable effects during subsequent spraying with a different type of chemical (e.g., residual herbicide may damage or kill plants being sprayed with a pesticide). It is best to fill the con­tainer with clean water and let it drain out with the tap open. Be cautious where you drain the liquid during the cleaning process.
Never store liquid in the container for more than one day.
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The mistblower can be used for spraying chemicals an liquids to control pests and weeds in fruit and vegetables gardens, on trees and bushes, citrus, coffee, tobacco, cotton and many other areas. It is also useful in the maintenance of young trees, controlling the bark beetle and other plant diseases.
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To reduce the risk of contaminating the surrounding environment, be careful not to overfill the container with chemical solution.
If you fill the container with a hose attached to a water pipe be sure the end of the hose is out of the solution to reduce the risk of chemicals being sucked into the water pipe in the case of a sudden vacuum. Calculate the correct amount of chemi­cal solution so that it is used up at one time.
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Use only identical STIHL replacement parts for maintenance and repair. Use of parts manufactured by others may cause serious or fatal injury.
Follow the maintenance and repair instructions in the appropriate section of your owner’s manual. Refer to the maintenance chart at the end of this manual.
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Always stop the engine and make sure that the fan is stopped before doing any maintenance or repair work or cleaning the mistblower. Do not attempt any main­tenance or repair work not described in your owner’s manual. Have such work performed at your STIHL service shop only.
Check fuel filler cap for leaks at regular intervals. Use the specified spark plug and make sure it and the ignition lead are always in good condition.
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A worn or damaged muffler is a fire hazard and may cause loss of hearing. Check to see that the muffler is in good condition. The mistblower must not be operated if the muffler is not functioning properly or has been removed.
Remember that the risk of forest fires is greater in hot weather. Use the spark arresting muffler supplied with the unit. Never touch a hot muffler or burn will result.
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In order to reduce the risk of fire, do not modify or remove any part of the muffler or spark arrestor.
Tighten all nuts, bolts and screws except the carburetor adjustment screws after each use.
Keep spark plug and wire connection tight and clean. The spark plug electrode gap should be checked with a feeler gauge at least every 50 operating hours and reset if necessary. Fit a new spark plug if the electrodes are badly pitted. For any maintenance please refer to the maintenance chart DQGWRWKHZDUUDQW\ VWDWHPHQW near the end of this manual.
Store mistblower in a dry, high or locked location place and out of reach of children.
Before storing for longer than a few days, always empty the fuel tank.
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Assembly of Unit
The unit is partly disassembled for ease of shipment and must be completely assembled before it is used for the first time.
The tools on the underside of the unit (1 combination wrench and 1 carburetor screwdriver) should be used for the assembly work.
Mounting the elbow
- Line up the stops on the elbow (1) and fan housing stub (2).
- Push the elbow (1) into the stub (2) as far as it will go.
- Fit a nut (3) into each of the molded hexagon seats on the stub.
- Insert a screw (4) into each nut from the other side and tighten moderately (it must still be possible to turn the elbow).
Important: The throttle cable with integrated stop switch wire is already connected to the control handle and the engine and must not be kinked during assembly.
Top: Ellbow fitted to fan housing Center: Spraying attachment fitted Bottom: Stop cock lever in vertical position
- Attach throttle cable with the retainer (5) to the pleated hose.
Mounting the spraying attachment
Insert extension tube (12) into the pleated hose (7) as far as it will go.
- Rotate the pleated hose (7) to the left (counterclockwise) as far as the stop and leave it in that position until you have completed the following adjustments.
- Rotate the control handle (10) to the left (counterclockwise) until it is horizontal.
- Rotate the extension tube 12 to the left (counterclockwise) until the metering unit (13) points in the same direction as the control handle.
- Tighten the clamp screw (11). (Observe instructions in chapter "Adjusting the control handle")
- Push the free end of the liquid hose (14) over the stub on the stop cock (15) and secure in position with the hose clip (16).
- Secure liquid hose to the pleated hose with the retainer (5).
- Close the stop cock (move lever to vertical position).
Fill up with spray mix and check all hose connections for leaks.
12
The pivot-mounted pleated hose allows the blower tube or spraying attachment to be rotated about 90° to the left or right (i.e. counterclockwise or clockwise) from the center position (control handle vertical).
Adjusting the control handle
You can adjust the position of the control handle on the pleated hose to suit your reach.
Carry out the adjustment as follows:
- Put the unit on your back.
- Release the clamp screw (11).
- Slide the control handle along the pleated hose to the most comfortable position.
- Retighten the clamp screw (11).
Top: Range of rotation of tube Center: Range of adjustment of control handle Bottom: Pulling ends of straps downward (left)
Lifting tabs of strap adjusters (right)
Adjusting the harness straps
The harness straps are attached to the backplate and have sliding adjusters for adjustment to any required length.
Pull the ends of the straps downward to tighten the backplate against your back. Lift the tabs of the two sliding adjusters to slacken the harness straps.
Adjust the straps so that the backplate is held firmly and securely against your back.
13
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