Stihl SP 92 Instruction Manual

SP 92
Instruction Manual2 - 23
English
Contents
1 Guide to Using this Manual.........................2
2 Safety Precautions and Working Techni‐
ques............................................................ 2
3 Using the Unit............................................. 7
4 Assembling the Unit.................................... 8
5 Fuel........................................................... 10
6 Fueling...................................................... 11
7 Fitting the Harness....................................11
8 Backpack Carrying System.......................12
9 Starting / Stopping the Engine.................. 13
10 Operating Instructions...............................15
11 Replacing the Air Filter..............................15
12 Adjusting the Carburetor........................... 16
13 Spark Plug................................................ 16
14 Engine Running Behavior......................... 17
15 Storing the Machine.................................. 17
16 Inspection and Maintenance by User........17
17 Inspections and Maintenance by Dealer...19
18 Maintenance and Care..............................19
19 Minimize Wear and Avoid Damage...........20
20 Main Parts.................................................21
21 Specifications............................................22
22 Maintenance and Repairs......................... 22
23 Disposal.................................................... 23
24 EC Declaration of Conformity................... 23
Dear Customer,
It has been built using modern production techni‐ ques and comprehensive quality assurance. Every effort has been made to ensure your satis‐ faction and trouble-free use of the product.
Please contact your dealer or our sales company if you have any queries concerning this product.
Your
Dr. Nikolas Stihl

1 Guide to Using this Manual

1.1 Pictograms

The meanings of the pictograms attached to the machine are explained in this manual.
Depending on the model concerned, the follow‐ ing pictograms may be attached to your machine.
Fuel tank; fuel mixture of gasoline and engine oil
Operate manual fuel pump

1.2 Symbols in text

WARNING
Warning where there is a risk of an accident or personal injury or serious damage to property.
NOTICE
Caution where there is a risk of damaging the machine or its individual components.

1.3 Engineering improvements

STIHL's philosophy is to continually improve all of its products. For this reason we may modify the design, engineering and appearance of our products periodically.
Therefore, some changes, modifications and improvements may not be covered in this man‐ ual.
2 Safety Precautions and
Working Techniques
Special safety precautions must be observed when working with this power tool because the rakes and tines move at a high stroke rate.
It is important that you read and understand the User Manual before commissioning and to keep it in a safe place for future reference. Non­compliance with the User Manual may cause serious or even fatal injury.
Observe all applicable local safety regulations, e.g. by trade organizations, social insurance institutions, labor safety authorities etc.
If you have never used a power tool before: Have your dealer or other experienced user show you how to operate your machine – or attend a special course to learn how to operate it.
Minors should never be allowed to use the machine – except for apprentices over the age of 16 when working under supervision.
Children, animals and bystanders must not be allowed near the machine.
Original Instruction Manual
0000008639_006_GB
Printed on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG 2021
0458-422-0121-D. VA0.J21.
2 0458-422-0121-D
002BA316 KN
2 Safety Precautions and Working Techniques English
When not using the machine, it must be laid down in such a way that it does not endanger anyone. Ensure that the machine cannot be used without authorization.
The user is responsible for accidents or risks involving third parties or their property.
Lend or rent your power tool only together with this User Manual and only to persons who are familiar with this model and its operation.
The use of noise emitting power tools may be restricted to certain times by national or local regulations.
Anyone operating the machine must be well res‐ ted, in good physical health and in good mental condition.
If you have any condition that might be aggrava‐ ted by strenuous work, check with your doctor before operating a machine.
If you have a pacemaker: The ignition system of your machine produces an electromagnetic field of very low intensity. This field may interfere with some pacemakers. STIHL recommends that per‐ sons with pacemakers consult their physician and the pacemaker manufacturer to reduce any health risk.
Anyone who has consumed alcohol or drugs or medicines affecting their ability to react must not operate a power tool.
Use your power tool only for harvesting fruit about the size of coffee berries, nuts, olives, sloes, etc.
The power tool must not be used for any other purpose because of the increased risk of acci‐ dents and damage to the machine. Never attempt to modify your power tool in any way since this may result in accidents or damage to the machine.
Only mount tools and accessories that are explicitly approved for this power tool by STIHL or are technically identical. If you have any ques‐ tions in this respect, consult a servicing dealer. Use only high quality parts and accessories. in order to avoid the risk of accidents and damage to the machine.
STIHL recommends the use of original STIHL tools and accessories. They are specifically designed to match the product and meet your performance requirements.

2.1 Clothing and equipment

Wear proper protective clothing and equipment.
Clothing must be sturdy but allow complete freedom of movement. Wear snug-fitting clothing, e.g. an overall and jacket combination, do not wear a work coat.
Do not wear clothing which could become trap‐ ped in wood, brush or moving parts of the machine. Do not wear a scarf, necktie or jewelry. Tie up and confine long hair (headscarf, cap, hard hat, etc.).
Wear sturdy shoes with non-slip soles.
WARNING
To reduce the risk of eye injuries, wear close-fitting safety glasses in accordance with European Standard EN 166. Make sure the safety glasses are a snug fit.
Wear "personal" sound protection, e.g. ear defenders.
Wear a safety hard hat where there is a danger of head injuries from falling objects.
Wear sturdy protective gloves made of a resistant material (e. g. leather).
STIHL can supply a comprehensive range of per‐ sonal protective equipment.

2.2 Transporting the machine

Always stop the engine.
Carry the machine suspended from the shoulder strap or by the drive tube. Do not touch hot parts of the machine, especially the muffler and gear housing – risk of burns!
By vehicle: When transporting in a vehicle, prop‐ erly secure your machine to prevent turnover, damage and fuel spillage.
0458-422-0121-D 3
English 2 Safety Precautions and Working Techniques
Do not make any changes to the controls or

2.3 Refueling

Gasoline is an extremely flammable fuel. Keep clear of naked flames. Do not spill any fuel – do not smoke.
Always shut off the engine before refueling.
Do not fuel a hot engine – fuel may spill and cause a fire.
Open the fuel cap carefully to allow any pressure build-up in the tank to release slowly and avoid fuel spillage.
Only refuel the machine in a well ventilated place. If fuel has been spilled, immediately clean the machine – do not allow your clothes to be splashed with fuel. If that happens, change your clothes at once.
After fueling, tighten down the tank cap as securely as possible.
This reduces the risk of unit vibrations causing the fuel cap to loosen or come off and spill quan‐ tities of fuel.
Check for leaks. Do not start the engine if there is a fuel leak – serious or fatal burns could result!

2.4 Before starting

Check that your power tool is properly assem‐ bled and in good condition – refer to appropriate chapters in the instruction manual:
Check the fuel system for leaks, especially the
visible parts, e. g., fuel cap, hose connections, manual fuel pump (only in machines with a manual fuel pump). In case of leakage and damage, do not start the engine – risk of fire! Have the machine serviced by a dealer before using it The stop switch / slide control must be easy to
actuate Smooth action of choke knob, throttle trigger
lockout, throttle set wheel and throttle trigger – the throttle trigger must return automatically to the idle position. The knob must spring back from the warm start position g to the operat‐ ing position F when the throttle trigger lockout and throttle trigger are pressed simultaneously Rake and tines on the rake: All are correctly
mounted, secure and in good condition (clean, not bent or cracked) Check that the spark plug boot is secure – a
loose boot may cause sparking that could ignite combustible fumes and cause a fire!
the safety devices Keep the handles dry and clean, free from oil
and dirt, for safe control Adjust the harness to suit your height and
reach. Observe the chapter "Fitting the Har‐ ness"
To reduce the risk of personal injury, do not operate your machine if it is not in a safe condi‐ tion.
To prepare for emergencies when using a har‐ ness: Practice setting down the machine quickly. To avoid damage, do not throw the unit to the ground when practicing.

2.5 Starting the engine

Start the engine at least 3 meters from the fuel‐ ing spot, outdoors only.
Place the machine on firm ground in an open area. Make sure you have good balance and secure footing. Hold the machine securely. The rakes and tines must be clear of the ground and all other obstructions because they may begin to run when the engine starts – allow sufficient clearance for movement of the rakes and tines.
Your power tool a one-person unit. To reduce the risk of injury from fall falling branches or contact with the rakes and tines, do not allow other per‐ sons within a radius of 5 meters of your own position – even when starting.
To reduce the risk of injury, avoid contact with the rakes and tines.
Do not drop-start the engine – start it as descri‐ bed in the User Manual.
Note that the rakes and tines continue to run for a short period after you let go of the throttle trig‐ ger – flywheel effect!
Check idling engine: The rakes and tines must not move when the engine is idling – with the throttle trigger released.
To reduce the risk of fire, keep hot exhaust gases and hot muffler away from easily combus‐ tible materials (e.g. wood chips, bark, dry grass, fuel).

2.6 Holding and guiding the machine

Always hold the unit firmly with both hands on the handles. Make sure you always have good balance and secure footing.
4 0458-422-0121-D
002BA318 KN
002BA317 KN
2 Safety Precautions and Working Techniques English
Make sure you always have good balance and secure footing.
When working at heights:
Always use a lift bucket
Never work on a ladder
Never work in a tree
Never work in unsteady locations
Never work with just one hand
Greater care and attention than usual are required when wearing ear protection, as sounds
Wrap your fingers and thumbs around the han‐ dles. Right hand on control handle, left hand on handle hose on drive tube, even if you are left­handed.
(shouts, beeps, etc.), warning you of impending danger, cannot be heard properly.
Take breaks when you start getting tired or feel‐ ing fatigue – risk of accidents!
Work calmly and carefully – in daylight conditions and only when visibility is good. Proceed with caution, do not put others in danger.
As soon as the engine is running, the power machine generates toxic exhaust gas. These gases may be odorless and invisible. Never run the engine indoors or in poorly ventilated locations, even if your model is equip‐ ped with a catalytic converter.
To reduce the risk of fire, do not smoke while
The machine can be carried on a harness that bears the weight of the machine.

2.7 While working

In the event of impending danger or in an emer‐ gency, shut off the engine immediately – move the stop switch / slide control in the direction of 0.
Ensure that there is nobody within a 5 m radius – risk of injury due to falling objects This distance must also be maintained in relation to objects (vehicles, window panes) – risk of property dam‐ age!
Make sure the idle speed setting is correct. The rakes and tines must not move when the engine is idling with the throttle trigger released.
Check and correct the idle speed setting at regu‐ lar intervals. If the rakes and tines still run when the engine is idling, have your dealer check your machine and make proper adjustments or repairs.
Exercise caution in wet conditions on slopes, uneven ground, etc. – risk of slipping!
Clear away fallen branches and scrub.
Watch out for obstacles: tree stumps, roots – risk of tripping or stumbling!
operating or standing near your power tool. Com‐ bustible fuel vapor may escape from the fuel sys‐ tem.
If your power tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work – see also "Before Starting". Check in particular that the fuel system has no leaks and the safety equipment is fully operative. Never use a power tool that is no longer safe to operate. In case of doubt, contact a dealer.
Do not operate your power tool in the starting throttle position – engine speed cannot be con‐ trolled in this position.
Before you leave the machine: Shut the engine off.
If rakes and tines are blocked: Release the throt‐ tle trigger – switch off the engine – unblock rakes and tines.
Opening the throttle while the rakes and tines are blocked increases the load and reduces engine speed. The clutch then slips continuously and this causes overheating and damage to impor‐ tant components (e.g. clutch, polymer housing components) – and this can increase the risk of
0458-422-0121-D 5
English 2 Safety Precautions and Working Techniques
injury from the rakes and tines moving while the engine is idling.
Keep the rakes and tines clear of foreign objects – such objects may be caught and thrown and damage the rakes and tines.
Check the rakes and their tines at regular short intervals or immediately if there is a noticeable change in the tool's behavior:
Shut off the engine, hold the machine
securely. Check the condition and firm seat, watch out
for fine cracks Replace damaged parts immediately, even if
they have only superficial cracks. Shut off the engine and remove the spark plug
boot before replacing the tines or rake with tines – risk of injury!.
Never continue using or attempt to repair dam‐ aged or cracked rakes or tines.

2.8 Vibrations

Prolonged use of the power tool may result in vibration-induced circulation problems in the hands (whitefinger disease).
No general recommendation can be given for the length of usage because it depends on several factors.
The period of usage is prolonged by:
Hand protection (wearing warm gloves)
Work breaks
The period of usage is shortened by:
Any personal tendency to suffer from poor cir‐
culation (symptoms: frequently cold fingers, tingling sensations). Low outside temperatures.
The force with which the handles are held (a
tight grip restricts circulation).
Continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear (e.g. tingling sensation in fingers), seek medical advice.

2.9 Maintenance and Repairs

Service the machine regularly. Do not attempt any maintenance or repair work not described in the instruction manual. Have all other work per‐ formed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an author‐ ized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training
courses and are supplied with the necessary technical information.
Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the machine. If you have any questions in this respect, consult a servicing dealer.
STIHL recommends the use of genuine STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.
To reduce the risk of injury, always shut off the engine before carrying out any maintenance or repairs or cleaning the machine. – Exception: Carburetor and idle speed adjustments.
Do not turn the engine over on the starter with the spark plug boot or spark plug removed unless the slide control / stop switch is on STOP or 0 since there is otherwise a risk of fire from uncontained sparking.
To reduce the risk of fire, do not service or store your machine near open flames.
Check the fuel filler cap for leaks at regular inter‐ vals.
Use only a spark plug of the type approved by STIHL and make sure it is in good condition – see "Specifications".
Inspect the ignition lead (insulation in good con‐ dition, secure connection).
Check the condition of the muffler.
To reduce the risk of fire and damage to hearing, do not operate your machine if the muffler is damaged or missing.
Do not touch a hot muffler since burn injury will result.
Vibration behavior is influenced by the condition of the AV elements – check the AV elements at regular intervals.
6 0458-422-0121-D
1
414BA002 KN
32
414BA003 KN
3
414BA004 KN

3 Using the Unit English

3 Using the Unit
This power tool is used for harvesting nuts and fruits.
The influences of ripeness, variety and size of fruits or nuts determines whether this power tool is suitable for harvesting. The performance of this special harvester is affected by the above­mentioned factors.
This unit is not recommended for harvesting des‐ sert fruit, e.g. apples, pears, plums, etc.
NOTICE
The forkhead (2) performs rapid reciprocating movements during operation. Take care not to damage branches with the forkhead. Do not force branches between the rakes (3).

3.1 Working Technique

Use the following working technique to obtain best results and good performance from the har‐ vester: ► Accelerate the engine and comb the branches
with the rakes. Use the throttle trigger to obtain the optimum rake stroke rate.
► Keep the throttle open only as long as the
rakes are engaged in the branches.
► Do not accelerate the engine when the rakes
are not engaged in the branches.
► Reposition the rakes in the next section of the
tree.
► Repeat this process for all sections of the tree.
WARNING
Do not operate the unit if one of the tines (1) is missing or broken. Operating the unit with broken and/or missing tines (1) may result in the opera‐ tor being exposed to high loads caused by increased vibration – see "Vibrations".
0458-422-0121-D 7
► Pay attention to the tree's limb structure during
operation:
Comb the lower section (A) from the top
downwards, this also applies for drooping branches at the outer extremities of the tree. Comb the upper section (B) from the bottom
upwards. Comb the tree from the inside outwards,
towards the tips of the branches.
414BA005 KN
1
414BA006 KN
1
414BA007 KN
1
413BA014 KN
002BA248 KN

English 4 Assembling the Unit

► While combing the branches, turn the rakes to
and fro around the shaft's axis (C) if neces‐ sary.
► Have the whole tree even if there is very little
fruit left on it.
► Do not hold the unit in one spot for too long so
as not to damage leaves and branches unnec‐ essarily.
► Always shut off the engine before leaving the
unit unattended.
4 Assembling the Unit

4.1 Mounting the Gearbox

► Place the power tool on the ground so that it
rests on the machine support (arrow).
► Loosen the clamp screws (1) on the gearbox –
do not remove them.
NOTICE
Operating the unit with broken and/or missing tines (1) may result in damage to gearbox com‐ ponents or overload them. Therefore, do not con‐ tinue using a unit with broken and/or missing tines.
Operating the unit with broken and/or missing tines reduces the unit's harvesting performance. ► Always replace damaged tines – see chapter
on "Inspection and Maintenance by User".
► Pull the protective cap off the end of the drive
tube.
8 0458-422-0121-D
413BA015 KN
A
414BA008 KN
2
3
414BA009 KN
414BA025 KN
1
2
414BA026 KN
16 mm
2
4
1
3
4 Assembling the Unit English
The plug may come out of the drive tube when you pull off the cap. Push it back into the drive tube as far as stop.
► Apply a mark (with pencil or colored pen) at
distance A (40 mm) from the end of the drive tube.
► Push the gearbox (2) onto the drive tube (3)
as far as stop – turn it back and forth at the same time – until it reaches or covers the mark on the drive tube.
Alternative check: The drive tube is correctly positioned when it completely closes the slot in the gearbox’s clamp (short arrows).

4.2 Fitting the Tines

► Screw the tines (1) into the two rakes (2) by
hand as far as stop – fit all eight tines on the rakes.
► Tighten down the tines by hand.
► Line up the gearbox parallel to the machine
support or the ground.
► Tighten down the clamp screws on the gear‐
box firmly.
0458-422-0121-D 9
► Engage the combination wrench (3) on the
hexagon (4) at the base of tine (1) and screw down as far as stop.
414BA024 KN
1
3

English 5 Fuel

Engines equipped with M-Tronic deliver full power when run on gasoline with an ethanol con‐ tent of up to 25% (E25).
5.2.2 Engine Oil
If you mix the fuel yourself, use only STIHL two­stroke engine oil or another high-performance engine oil in accordance with JASO FB, JASO FC, JASO FD, ISO-L-EGB, ISO-L-EGC or ISO-L­EGD.
► Use the combination wrench (3) to tighten
down the tine (1) firmly by turning it another 30° to 40°.
► Remove the combination wrench from the tine.
5 Fuel
Your engine requires a mixture of gasoline and engine oil.
WARNING
For health reasons, avoid direct skin contact with gasoline and avoid inhaling gasoline vapor.

5.1 STIHL MotoMix

STIHL recommends the use of STIHL MotoMix. This ready-to-use fuel mix contains no benzol or lead, has a high octane rating and ensures that you always use the right mix ratio.
STIHL MotoMix uses STIHL HP Ultra two-stroke engine oil for an extra long engine life.
MotoMix is not available in all markets.

5.2 Mixing Fuel

NOTICE
Unsuitable fuels or lubricants or mix ratios other than those specified may result in serious dam‐ age to the engine. Poor quality gasoline or engine oil may damage the engine, sealing rings, hoses and the fuel tank.
5.2.1 Gasoline
Use only high-quality brand-name gasoline with a minimum octane rating of 90 – leaded or unlea‐ ded.
Gasoline with an ethanol content of more than 10% can cause running problems in engines with a manually adjustable carburetor and should not be used in such engines.
STIHL specifies STIHL HP Ultra two-stroke engine oil or an equivalent high-performance engine oil in order to maintain emission limits over the machine’s service life.
5.2.3 Mix Ratio
STIHL 50:1 two-stroke engine oil: 50 parts gaso‐ line to 1 part oil
5.2.4 Examples
Gasoline STIHL engine oil 50:1 Liters Liters (ml) 1 0.02 (20) 5 0.10 (100) 10 0.20 (200) 15 0.30 (300) 20 0.40 (400) 25 0.50 (500)
► Use a canister approved for storing fuel. Pour
oil into canister first, then add gasoline and mix thoroughly.

5.3 Storing Fuel

Store fuel only in approved safety-type fuel can‐ isters in a dry, cool and safe location protected from light and the sun.
Fuel mix ages – only mix sufficient fuel for a few weeks work. Do not store fuel mix for longer than 30 days. Exposure to light, the sun, low or high temperatures can quickly make the fuel mix unusable.
STIHL MotoMix may be stored for up to 2 years without any problems. ► Thoroughly shake the mixture in the canister
before fueling your machine.
WARNING
Pressure may build up in the canister – open it carefully.
► Clean the fuel tank and canister from time to
time.
10 0458-422-0121-D
0208BA019 KN
0208BA020 KN
0208BA021 KN
1
2
002BA319 KN

6 Fueling English

Dispose of remaining fuel and cleaning fluid properly in accordance with local regulations and environmental requirements.

6.4 Close the tank cap.

6 Fueling

6.1 Fuel filler cap

► Place the cap in the opening. ► Turn the cap clockwise as far as stop and
tighten it down as firmly as possible by hand.

7 Fitting the Harness

The type of harness is market-specific.
WARNING
When fueling on a slope, always position the machine with the filler cap facing uphill.
► Place the machine on level ground so that the
filler cap is facing up.
► Before fueling, clean the filler cap and the area
around it to ensure that no dirt falls into the tank.

6.2 Open the tank cap.

7.1 Shoulder strap

► Turn the cap counterclockwise until it can be
removed from the tank opening.
► Remove the cap.

6.3 Filling up with fuel

Take care not to spill fuel while fueling and do not overfill the tank.
STIHL recommends you use the STIHL filler noz‐ zle for fuel (special accessory). ► Fill up with fuel.
0458-422-0121-D 11
► Put on the shoulder strap (1). ► Adjust the length of the strap so that the cara‐
biner (2) is about a hand’s width below your right hip.
1
002BA320 KN
2
1
2
1
002BA320 KN
2
1
2
2 3
1
2
414BA029 KN
414BA031 KN
5
6
4

English 8 Backpack Carrying System

7.2 Attaching unit to harness

► Attach the carabiner (1) to the carrying ring (2)
on the drive tube.

7.3 Detaching unit from harness

► Press down the bar on the carabiner (1) and
pull the carrying ring (2) out of the carabiner.
The backpack carrying system distributes the load evenly over the shoulders, back and hips. ► Put the backpack carrying system (1) on your
back and adjust it as described in the instruc‐ tion sheet provided.
► With the engine running, attach the power tool
to the backpack carrying system, i.e. hook the carabiner (2) to the ring (3) on the drive tube.
8 Backpack Carrying System
► Adjust the hip belt (4), the two harness straps
(5) and the support strap (6).
12 0458-422-0121-D
0208BA028 KN
2
1
4
3
5
0000-GXX-5224-A0
2.
1.
6
0000-GXX-5475-A0
414BA013 KN

9 Starting / Stopping the Engine English

The preset limit can be temporarily overridden
9 Starting / Stopping the
by squeezing the throttle trigger firmly.
Engine

9.1 Controls

9.2 Starting the Engine

► Press the manual fuel pump bulb (5) at least
five times – even if the bulb is already filled with fuel.
Cold engine (cold start)
1 Throttle trigger lockout
2 Throttle trigger
3 Stop switch with Run and Stop positions.
Depress the stop switch () to switch off the ignition – see "Function of Stop Switch and Ignition System".
4 Throttle set wheel – limits travel of throttle
trigger – see "Function of Throttle Set Wheel".
9.1.1 Function of Stop Switch and Ignition
The stop switch is normally in the Run position, i.e. when it is not depressed: The ignition is switched on – the engine is ready to start. Oper‐ ate the stop switch to switch off the ignition. The ignition is switched on again automatically after the engine stops.
9.1.2 Function of Throttle Set Wheel
Travel of throttle trigger can be limited with the set wheel:
0458-422-0121-D 13
System
Turn throttle set wheel in direction of – as far as stop to limit travel to idle speed. Turn throttle set wheel in direction of + as far as stop to allow travel to full throttle.
Turn choke knob (6) and then push it in at g
Also use this setting if the engine has been run‐ ning but is still cold.
Turn throttle set wheel in direction of + as far
as stop.
Hot engine (hot start) ►
Choke knob (6) remains in F position.
9.2.1 Cranking
414BA014 KN
414BA015 KN
414BA016 KN
English 9 Starting / Stopping the Engine
► Place the powerhead on the ground: It must
rest securely on the engine support. Rest the gearbox on a raised support (high mound) or position the drive tube in the fork of a branch. Check that the rakes are not touching the ground or any other obstacles.
NOTICE
Do not stand or kneel on the drive tube since it will otherwise be permanently bent and dam‐ aged.
Alternative method of starting:
► Hold the starter grip in your right hand and pull
► Hold the unit securely with your left hand on
the fan housing – your thumb should be under the fan housing – rest the drive tube in the fork of a branch – check that the rakes and tines are not touching the ground or any other obstacles.
it out slowly and steadily.
NOTICE
Do not pull out the starter rope all the way – it might otherwise break.
► Do not let the starter grip snap back. Guide it
slowly back into the housing so that the starter rope can rewind properly.
► Continue cranking until the engine runs.
9.2.2 As soon as the engine runs
At temperatures below +10°C
Warm up the engine for at least 10 seconds in position g.
At temperatures above +10°C
► Make sure you have a firm footing. ► When starting from the kneeling position, hold
Warm up the engine for at least 5 seconds in position g.
the unit with your left hand and press it down firmly – your thumb should be under the fan housing.
14 0458-422-0121-D
0208BA033 KN

10 Operating Instructions English

If the engine does not start ► Check that all settings are correct. ► Check that there is fuel in the tank and refuel if
necessary.
► Check that the spark plug boot is properly con‐
nected.
► Repeat the starting procedure.
Fuel tank run until completely dry ► After refueling, depress the manual fuel pump
bulb at least 5 times – even if the bulb is already filled with fuel.
► Set the choke knob according to engine tem‐
perature.
► Now start the engine.
10 Operating Instructions

10.1 During break-in period

A factory-new machine should not be run at high revs (full throttle off load) for the first three tank fillings. This avoids unnecessary high loads dur‐ ing the break-in period. As all moving parts have
► Depress throttle trigger lockout and pull the
throttle trigger – the choke knob moves to the run position F.
Warm up a cold engineat varying speeds.
WARNING
Make sure the carburetor is correctly adjusted. The working tool must not move when the engine is idling.
Your machine is now ready for operation.

9.3 Stopping the Engine

► Depress the momentary contact stop switch –
the engine stops – release the stop switch – it springs back to the run position.

9.4 Other Hints on Starting

Engine stalls in cold start position g. ► Depress throttle trigger lockout and pull the
throttle trigger – the choke knob moves to the run position F.
Continue cranking in position F until the engine runs.
Running engine stalls in cold start position g or under acceleration. ►
Continue cranking in cold start position g until the engine runs.
to bed in during the break-in period, the frictional resistances in the engine are greater during this period. The engine develops its maximum power after about 5 to 15 tank fillings.

10.2 During Operation

After a long period of full throttle operation, allow the engine to run for a short while at idle speed so that engine heat can be dissipated by the flow of cooling air. This protects engine-mounted components (ignition, carburetor) from thermal overload.

10.3 After Finishing Work

Storing for a short period: Wait for the engine to cool down. Empty the fuel tank and keep the machine in a dry place, well away from sources of ignition, until you need it again. For longer out­of-service periods – see "Storing the Machine".

11 Replacing the Air Filter

Do not remove the filter cover or replace the air filter as long as there is no noticeable loss of power.
0458-422-0121-D 15
1
1
2
3
4
6162BA007 AM
0208BA036 KN
1
0208BA037 KN
2
3
0208BA038 KN
000BA039 KN
A

English 12 Adjusting the Carburetor

11.1 If there is a noticeable loss of engine power

► Fit a new spark plug after about 100 operating
hours – or sooner if the electrodes are badly eroded. Install only suppressed spark plugs of the type approved by STIHL – see "Specifica‐ tions".

13.1 Removing the spark plug

Turn the choke knob to g.
► Take out the screws (1). ► Remove the filter cover (2). ► Clean away loose dirt from around the filter. ► Remove the filter element (3). ► Replace dirty or damaged filters. ► Replace any damaged parts. ► Fit the new air filter in the filter housing (4). ► Fit the filter cover. ► Fit the screws and tighten them down firmly.
► Turn screw (1) in cap (2) until cap can be
removed
► Lay down cap
12 Adjusting the Carburetor
► Pull off the spark plug boot (3) ► Unscrew spark plug,

13.2 Checking the Spark Plug

The carburetor has been set at the factory to pro‐ vide an optimum fuel-air mixture under most operating conditions.

12.1 Adjusting Idle Speed

Engine stops while idling ► Turn the idle speed screw (LA) slowly clock‐
wise until the engine runs smoothly.
Attachment runs when engine is idling ► Turn the idle speed screw (LA) slowly counter‐
clockwise until the attachment stops running.

13 Spark Plug

► If the engine is down on power, difficult to start
or runs poorly at idle speed, first check the spark plug.
16 0458-422-0121-D
► Clean dirty spark plug. ► Check electrode gap (A) and readjust if neces‐
sary – see "Specifications".
► Rectify the problems which have caused foul‐
ing of the spark plug.
Possible causes are:
Too much oil in fuel mix.
Dirty air filter.
1
000BA045 KN
1
2
0208BA039 KN
2
0208BA042 KN
1

14 Engine Running Behavior English

Unfavorable running conditions.
WARNING
Arcing may occur if the adapter nut (1) is loose or missing. Working in an easily combustible or explosive atmosphere may cause a fire or an explosion. This can result result in serious inju‐ ries or damage to property.
► Use resistor type spark plugs with a properly
tightened adapter nut.

13.3 Installing the Spark Plug

► Fit the spark plug and tighten it down firmly. ► Press the boot firmly onto the spark plug.
► Drain and clean the fuel tank in a well ventila‐
ted area.
► Dispose of fuel properly in accordance with
local environmental requirements.
► Run the engine until the carburetor is dry – this
helps prevent the carburetor diaphragms stick‐ ing together.
► Clean the rakes and tines and check them for
damage
► Thoroughly clean the machine – pay special
attention to the cylinder fins and air filter.
► Store the machine in a dry, high or locked
location, out of the reach of children and other unauthorized persons.
16 Inspection and Mainte‐
nance by User

16.1 Adjusting the Throttle Cable

The throttle cable can be adjusted only when the machine is properly assembled. The control han‐ dle must be in the normal operating position.
If the following adjustments do not produce the required result, have your servicing dealer repair the machine. STIHL recommends an authorized STIHL servicing dealer.
16.1.1 Checking Adjustment of Throttle Cable
Error: Engine speed increases when only the throttle trigger is pulled.
► Fit the cap (1), insert the screw (2) and tighten
it down firmly.
14 Engine Running Behavior
If engine running behavior is still unsatisfactory after the air filter has been serviced and the car‐ buretor and throttle cable have been adjusted correctly, the cause may also be in the muffler.
Have the muffler checked for contamination (cok‐ ing) by a servicing dealer!
STIHL recommends that maintenance and repair work be carried out only by authorized STIHL dealers.
► Start the engine. ► Pull the throttle trigger (1) – do not press down
the throttle trigger lockout (2).
If the engine speed increases or if the attach‐ ment runs, the throttle cable has to be adjusted. ► Shut down the engine.

15 Storing the Machine

For periods of 3 months or longer
0458-422-0121-D 17
0208BA043 KN
414BA010 KN
414BA020 KN
1
16 mm
4 4
3
2
2
414BA027 KN
1
3
4
English 16 Inspection and Maintenance by User
16.1.2 Adjusting the Throttle Cable
► Depress the throttle trigger lockout (1) and the
throttle trigger (2) as far as stop and hold them in that position.
Apply only sufficient pressure to hold the levers against their stops. ► Rotate screw in throttle trigger 1/2 turn coun‐
terclockwise.
► Release the throttle trigger and throttle trigger
lockout. ► Start the engine and check the adjustment. ► Shut down the engine and repeat adjustment if
necessary.
16.1.3 Replacing Tines
► Engage the combination wrench (2) on the
hexagon (3) at the base of the tine (1).
► Use the combination wrench to loosen the
tine.
► Unscrew the tine from the rake (4).
A set of 4 tines is available as a special acces‐ sory – see "Special Accessories” for part num‐ ber. ► Broken, badly worn and missing tines must be
replaced immediately with new tines.
► Screw the tine (1) into the rake (4) as far as
possible by hand.
18 0458-422-0121-D
414BA028 KN
3
2
0208BA044 KN
0208BA045 KN

17 Inspections and Maintenance by Dealer English

► Engage the combination wrench (2) on the
hexagon (3) at the base of the tine (1) and
screw down as far as stop.
► Check the pickup bodies in the fuel tank annu‐
ally and have them replaced when necessary
The pickup bodies should be located in the tank in the areas shown in the figure.

17.3 Antivibration element

► Use the combination wrench (2) to tighten
down the tine firmly by turning it another 30° to
40°.
17 Inspections and Mainte‐
nance by Dealer

17.1 Maintenance work

STIHL recommends that all maintenance and repairs be carried out by STIHL dealers.
A vibration-absorbing rubber element is installed between the powerhead and the shaft. Have it checked in the event of noticeable wear or con‐ stantly increased vibration.

17.2 Fuel pickup body in tank

18 Maintenance and Care

The following intervals apply to normal operating conditions only. If your daily working time is longer or operating conditions are difficult (very dusty work area, etc.), shorten the specified intervals accord‐ ingly.
before starting work
Complete machine Visual inspection (condi‐
0458-422-0121-D 19
tion, leaks) Clean X Replace any damaged
parts
after finishing work or daily
X X
X
weekly
monthly
every 12 months
after each refueling stop
if problem
if damaged
as required

English 19 Minimize Wear and Avoid Damage

The following intervals apply to normal operating conditions only. If your daily working time is longer or operating conditions are difficult (very dusty work area, etc.), shorten the specified intervals accord‐ ingly.
weekly
monthly
if problem
if damaged
as required
every 12 months
before starting work
after each refueling stop
after finishing work or daily
Control handle Check operation X X Air filter Visual inspection X X
Replace
1)
X
Fuel tank Clean X X X Manual fuel pump (if fit‐
ted)
Pickup body (filter) in fuel tank
Carburetor Check idle adjustment –
Check X Have repaired by servic‐
ing dealer
Check
Replace
2)
2)
2)
X
X
X X X
X X the attachment must not run
Readjust idle speed X
Spark plug Readjust electrode gap X
Replace after every 100 operating hours
Cooling air inlet Visual inspection X
Clean X
Cylinder fins
All accessible screws and
Clean
2)
X
Re-tighten X
nuts (not adjusting screws)
Antivibration elements
Visual inspection
2)
Replace
3)
X X X
X
Tines Visual inspection X X
Replace X Check tightness X X
Safety labels Replace X
1)
Only if there is a noticeable loss of engine power
2)
STIHL recommends an authorized STIHL servicing dealer.
3)
see chapter "Inspections and Maintenance by Dealer", section "Antivibration Elements"
19 Minimize Wear and Avoid
Damage
Observing the instructions in this manual helps reduce the risk of unnecessary wear and dam‐ age to the power tool.
The power tool must be operated, maintained
and stored with the due care and attention
described in this owner's manual.
The user is responsible for all damage caused by
non-observance of the safety precautions, oper‐
ating and maintenance instructions in this man‐
ual. This includes in particular:
20 0458-422-0121-D
14
13
1
2
3
4
5
6
7
1
12
8
11
10
9
18
20
15
16
17
21
19
#
0000-GXX-5498-A0

20 Main Parts English

Alterations or modifications to the product not
approved by STIHL. Using tools or accessories which are neither
20 Main Parts
approved or suitable for the product or are of a poor quality. Using the product for purposes for which it
was not designed. Using the product for sports or competitive
events. Consequential damage caused by continuing
to use the product with defective components.

19.1 Maintenance Work

All the operations described in the "Maintenance Chart" must be performed on a regular basis. If these maintenance operations cannot be per‐ formed by the owner, they should be performed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an author‐ ized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
If these maintenance operations are not carried out as specified, the user assumes responsibility for any damage that may occur. Among other parts, this includes:
Damage to the engine due to neglect or defi‐
cient maintenance (e.g. air and fuel filters), incorrect carburetor adjustment or inadequate cleaning of cooling air inlets (intake ports, cyl‐ inder fins). Corrosion and other consequential damage
resulting from improper storage. Damage to the machine resulting from the use
of poor quality replacement parts.

19.2 Parts Subject to Wear and Tear

Some parts of the power tool are subject to nor‐ mal wear and tear even during regular operation in accordance with instructions and, depending on the type and duration of use, have to be replaced in good time. Among other parts, this includes:
Rakes and tines
Drive and mounting components of rakes and
tines Clutch
Filters (air, fuel)
Rewind starter
Spark plug
Components of antivibration system
0458-422-0121-D 21
1 Rakes
2 Tines
3 Forkhead
4 Gearbox
5 Drive Tube
6 Handle Hose
7 Carrying Ring
8 Throttle Trigger
9 Set Wheel
10 Stop Switch
11 Throttle Trigger Lockout
12 Spark Plug Boot
13 Air Filter Cover
14 Machine Support
15 Manual Fuel Pump
16 Choke Knob
17 Carburetor Adjusting Screw
18 Tank Cap
19 Fuel Tank
20 Starter Grip
21 Muffler
# Serial Number

English 21 Specifications

21 Specifications

21.1 Engine

Single cylinder two-stroke engine
Displacement: Bore: 35 mm
Stroke: 25 mm Engine power to ISO 8893: 0.9 kW (1.2 bhp) at
Idle speed: 2,800 rpm Cut-off speed (rated): 9,800 rpm

21.2 Ignition System

Electronic magneto ignition
Spark plug (resistor type): NGK CMR6H Electrode gap: 0.5 mm

21.3 Gearbox

Gear ratio: 11:1 Forkhead stroke: 20 mm Strokes per minute at n =
9,800 rpm1):

21.4 Fuel system

All position rotary valve carburetor with integral fuel pump
Fuel tank capacity:

21.5 Weight

Complete machine, dry: 5.4 kg

21.6 Overall length

Complete machine: 2310 mm

21.7 Features

C Convenience features

21.8 Noise and Vibration Data

Noise and vibration data are measured at idling and maximum rated speed in a ratio of 1:6.
For further details on compliance with Vibration Directive 2002/44/EC visit www.stihl.com/vib.
Attachment: Rake with tines
21.8.1 Sound pressure level Lp to ISO 11201
90 dB(A)
21.8.2 Sound power level Lw to ISO 3744
105 dB(A)
24.1 cc
8,500 rpm
1,820 strokes/min
540 cc (0.54 l)
21.8.3 Vibration level a
Left handle:
Right handle:
The K‑factor in accordance with Directive
2006/42/EC is 2.0 dB(A) for the sound pressure
level and sound power level; the K‑factor in
accordance with Directive 2006/42/EC is
2.0 m/s2 for the vibration level.
5.8 m/s
6.4 m/s

21.9 REACH

REACH is an EC regulation and stands for the
Registration, Evaluation, Authorisation and
Restriction of Chemical substances.
For information on compliance with the REACH
regulation (EC) No. 1907/2006 see
www.stihl.com/reach.

21.10 Exhaust Emissions

The CO2value measured in the EU type approval
procedure is specified at www.stihl.com/co2.
The measured CO2value was determined on a
representative engine in accordance with a
standardized test procedure under laboratory
conditions and does not represent either an
explicit or implied guarantee of the performance
of a specific engine.
The applicable exhaust emission requirements
are fulfilled by the intended usage and mainte‐
nance described in this instruction manual. The
type approval expires if the engine is modified in
any way.

22 Maintenance and Repairs

Users of this machine may only carry out the
maintenance and service work described in this
user manual. All other repairs must be carried
out by a servicing dealer.
STIHL recommends that you have servicing and
repair work carried out exclusively by an author‐
ized STIHL servicing dealer. STIHL dealers are
regularly given the opportunity to attend training
courses and are supplied with the necessary
technical information.
When repairing the machine, only use replace‐
ment parts which have been approved by STIHL
for this power tool or are technically identical.
Only use high-quality replacement parts in order
to ISO 20643
hv,eq
2
2
1)
Movement of rake in one direction is 1 stroke. The back and forth movement of the rake counts as
two strokes (= 2 working strokes).
22 0458-422-0121-D
000BA073 KN

23 Disposal English

to avoid the risk of accidents and damage to the machine.
STIHL recommends the use of original STIHL replacement parts.
Original STIHL parts can be identified by the STIHL part number, the { logo and the STIHL parts symbol K (the symbol may appear alone on small parts).
23 Disposal
Observe all country-specific waste disposal rules and regulations.
STIHL products must not be thrown in the gar‐ bage can. Take the product, accessories and packaging to an approved disposal site for envi‐ ronment-friendly recycling.
Contact your STIHL servicing dealer for the lat‐ est information on waste disposal.
ANDREAS STIHL AG & Co. KG
Produktzulassung
The year of manufacture and serial number are
applied to the product.
Done at Waiblingen, 03.02.2020
ANDREAS STIHL AG & Co. KG
pp
Dr. Jürgen Hoffmann
Head of Product Data, Regulations and Licens‐
ing
24 EC Declaration of Con‐
formity
ANDREAS STIHL AG & Co. KG Badstr. 115 D-71336 Waiblingen
Germany
declare under our sole responsibility that
Designation: Harvesters Make: STIHL Series: SP 92 Serial identification num‐ ber: Displacement:
conforms to the relevant provisions of Directives 2011/65/EU, 2006/42/EC and 2014/30/EU and has been developed and manufactured in com‐ pliance with the following standards in the ver‐ sions valid on the date of production:
EN ISO 12100, EN 55012, EN 61000‑6‑1
Technical documents deposited at:
0458-422-0121-D 23
4259
24.1
3
www.stihl.com
*04584220121D*
0458-422-0121-D
*04584220121D*
0458-422-0121-D
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