Stihl SG 51, SG 71 Instruction Manual

SG 51, 71
Instruction Manual2 - 14
English
Contents
1 Guide to Using this Manual.........................2
2 Safety Precautions and Working Techni‐
ques............................................................ 2
3 Assembling the Unit.................................... 6
4 Harness.......................................................7
5 Controls.......................................................8
6 Filling the Container.................................... 9
7 Spraying......................................................9
8 After Spraying........................................... 10
9 Storing the Machine.................................. 10
10 Inspection and Maintenance by User........10
11 Maintenance and Care..............................11
12 Main Parts.................................................12
13 Specifications............................................12
14 Troubleshooting........................................ 13
15 Maintenance and Repairs......................... 13
16 Disposal.................................................... 13
17 EC Declaration of Conformity................... 14
18 UKCA Declaration of Conformity.............. 14
Dear Customer,
It has been built using modern production techni‐ ques and comprehensive quality assurance. Every effort has been made to ensure your satis‐ faction and trouble-free use of the product.
Please contact your dealer or our sales company if you have any queries concerning this product.
Your
Dr. Nikolas Stihl

1 Guide to Using this Manual

1.1 Pictograms

All the pictograms attached to the machine are shown and explained in this manual.

1.2 Symbols in text

WARNING
Warning where there is a risk of an accident or personal injury or serious damage to property.
NOTICE
Caution where there is a risk of damaging the machine or its individual components.

1.3 Engineering improvements

STIHL's philosophy is to continually improve all of its products. For this reason we may modify the design, engineering and appearance of our products periodically.
Therefore, some changes, modifications and improvements may not be covered in this man‐ ual.
2 Safety Precautions and
Working Techniques
This instruction manual covers a STIHL sprayer which is also referred to as the unit in the descriptions.
Special safety precautions must be observed when working with this sprayer.
It is important that you read the instruction manual before first use and keep it in a safe place for future reference. Non-observance of the instruction manual may result in seri‐ ous or even fatal injury.

2.1 General

Observe all applicable local safety regulations, standards and ordinances.
If you have not used this model before: Have your dealer or other experienced user show you how it is operated or attend a special course in its operation.
Minors should never be allowed to use this prod‐ uct.
Keep bystanders, especially children, and ani‐ mals away from the work area.
When the sprayer is not in use, put it in a place where it does not endanger others. Secure it against unauthorized use.
Original Instruction Manual
0000006531_020_GB
Printed on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG 2022
0458-597-0121-C. VA0.C22.
2 0458-597-0121-C
2 Safety Precautions and Working Techniques English
The user is responsible for avoiding injury to third parties or damage to their property.
Do not lend or rent your sprayer without the instruction manual. Be sure that anyone using it understands the information contained in this manual.
Do not operate your sprayer if any of its compo‐ nents are damaged. Make sure that all compo‐ nents are properly sealed – no leaks.
Pressurize the tank only with the pump that is installed in the sprayer.
Operate the sprayer only if it is complete and properly assembled.
To operate this sprayer you must be rested, in good physical condition and mental health.
Do not operate the sprayer if you are under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment.

2.2 Intended use

The sprayer is suitable for spraying chemicals and other liquids to control pests and weeds. Typical areas of application are in fruit and vege‐ table growing, horticulture, plantations, grassland and the forestry industry.
Only use plant protection products that are spe‐ cifically approved for use in sprayers.
Do not use your sprayer for any other purpose because of the increased risk of accidents and damage to the sprayer. Never attempt to modify your sprayer in any way since this may result in accidents or damage to the sprayer.

2.3 Clothing and Equipment

Wear proper protective clothing and equipment when using, filling and cleaning the sprayer. Fol‐ low the chemical manufacturer's instructions with respect to protective equipment.
Clothing must be snug-fitting but allow complete freedom of movement.
Immediately change work clothes contaminated with plant control chemicals.
For some chemicals it is necessary to wear impermeable coveralls.
If you are spraying overhead, wear impermeable head covering.
Do not wear sandals or go barefoot.
Wear a suitable respirator.
Inhaling plant control chemicals may endanger your health. Always wear a suitable respirator to protect yourself against health risks and allergic reactions. Observe warnings in the directions for use of the plant protection product and all appli‐ cable local safety regulations, standards and ordinances.

2.4 Transport

Transporting in a vehicle:

2.5 Cleaning

Clean plastic surfaces with a cloth. Do not use aggressive detergents. They may damage the plastic.
Do not use a pressure washer to clean the unit. The solid jet of water may damage parts of the unit.

2.6 Accessories

Only use parts and accessories that are explicitly approved for this tool by STIHL or are technically identical. If you have any questions in this respect, consult a servicing dealer. Use only high quality parts and accessories in order to avoid the risk of accidents and damage to the tool.
STIHL recommends the use of genuine STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.
Wear impermeable safety boots with a non-slip sole which are resistant to plant control chemicals.
Wear impermeable gloves resistant to plant control chemicals.
WARNING
To reduce the risk of eye injuries, wear snug-fitting safety glasses in accordance with European Standard EN 166. Make sure the safety glasses are a good fit.
Properly secure the sprayer to prevent turn‐ over and damage. The tank must be de-pressurized, empty and clean.
0458-597-0121-C 3
English 2 Safety Precautions and Working Techniques
When filling from central water supply, do not
Never attempt to modify your tool in any way since this may increase the risk of personal injury. STIHL excludes all liability for personal injury and damage to property caused while using unauthorized attachments.

2.7 Handling Chemicals

Read the instructions supplied with the plant pro‐ tection chemical prior to use. Follow the instruc‐ tions with respect to mixing, using, personal pro‐ tection equipment, storage and disposal.
Observe legal requirements for handling plant protection chemicals.
Plant protection chemicals may contain substan‐ ces that are harmful to humans, animals, plants and the environment – risk of poisoning and risk of serious or fatal injuries!
Avoid contact with plant protection chemicals.
Plant protection chemicals may be used only by persons trained in their handling and the appro‐ priate first-aid measures.
Keep instructions or label of the plant protection chemical available at all times in order to inform the doctor about the chemical concerned in an emergency. In an emergency, follow the chemi‐ cal manufacturer's instructions provided or on the label. Observe manufacturer's safety data sheets.
2.7.1 Mixing plant protection chemicals and
Use plant protection chemicals only as specified by the manufacturer.
filling tank
Before filling the tank with chemicals, carry out a test with fresh water and check all parts of the sprayer for leaks. Never apply undiluted liquid concentrates of plant protection products. Mix the plant protection chemical and fill the tank outdoors only or in well-ventilated loca‐ tions. Only mix sufficient solution for the job in hand so that nothing is left over. Do not mix different plant protection products unless such a mixture is approved by the man‐ ufacturer. Mix different chemicals only in accordance with the manufacturer's instructions – incorrect mixtures may produce toxic fumes or explo‐ sive solutions. Stand the sprayer on a level surface – do not fill the tank above the maximum mark.
immerse the end of the hose in the solution – sudden low pressure in the system may cause the solution to be sucked back into the water supply. To reduce the risk of injury, do not fill the
sprayer while carrying it. Close the tank tightly after filling.
2.7.2 Application Work only in the open or in very well ventilated
locations, e.g. open greenhouses. Do not eat, drink or smoke while working with
plant protection chemicals. Never blow through nozzles or other compo‐
nents by mouth. Do not spray in windy conditions.
Too high or too low a spray pressure or unfavor‐ able weather conditions can result in the wrong solution concentration. Overdosing may damage plants and the environment. Under-dosing may result in unsuccessful plant treatment.
In order to reduce the risk of damage to the envi‐ ronment and plants, do not operate the sprayer:
if pressure is too high or too low
in windy conditions
at temperatures above 40°C in the shade
in direct sunlight
In order to reduce the risk of accidents and dam‐ age to the sprayer, never operate the sprayer with:
flammable liquids
viscous or sticky liquids
caustic or corrosive chemicals
liquids hotter than 40°C
2.7.3 Storage During work breaks, do not leave the sprayer
in the hot sun or near any heat source. Do not store plant protection chemical in the
sprayer for longer than one day. Store and transport plant protection products
only in approved containers. Never store the plant protection products in
containers intended for foods, drinks or animal feed. Do not store plant protection products with
foods, drinks or animal feed. Keep plant protection products out of the
reach of children and animals. Store the sprayer empty and clean. It must not
be under pressure. Store plant protection products and power tool
in a place secured against unauthorized use.
4 0458-597-0121-C
0000012325_002
271BA003 KN
2 Safety Precautions and Working Techniques English
Store the unit in a dry place protected from
frost.
2.7.4 Disposal
Dispose of plant protection chemicals in accord‐ ance with environmental requirements – follow instructions of chemical manufacturer.
Never dispose of residual plant protection prod‐ ucts or contaminated rinsing solutions in water‐ ways, drains, sewers, street gutters or manholes.
Dispose of residual chemicals and used con‐
tainers in accordance with local waste dis‐ posal regulations.

2.8 Holding and Controlling the Unit

Carry the unit on your back with both harness straps – do not hang it over one shoulder.
Walk slowly forwards as you work – observe the nozzle outlet at all times – do not walk back‐ wards – risk of stumbling.
Hold the unit upright. To avoid the risk of chemi‐ cal leaking from the tank and causing injury, do not bend forwards.

2.9 During Operation

Never spray in the direction of bystanders – risk of injury.
Take special care in slippery conditions – damp, snow, ice, on slopes or uneven ground.
Watch out for obstacles: Be careful of refuse, tree stumps, roots and ditches which could cause you to trip or stumble.
To reduce the risk of accidents, take a break in good time to avoid tiredness or exhaustion.
Work calmly and carefully – in daylight conditions and only when visibility is good. Stay alert so as not to endanger others.
Never work on a ladder or any other insecure support.
When working in open ground and gardens take special care to avoid harming small animals.
To reduce the risk of electrocution, never work in the vicinity of live wires or power cables.
Always clean the sprayer before changing to a different plant protection product.

2.10 After Finishing Work

Check all parts of the unit for leaks.
After finishing work, thoroughly clean the unit and wash your hands, face and, if necessary, your clothes.
Keep other persons and animals away from the areas that have been sprayed and do not walk on them until the plant protection chemical has dried.

2.11 Maintenance and Repairs

Do not attempt any maintenance or repair work not described in the instruction manual. Have all
For emergencies: Practice quickly opening the fastener on the waist belt (SG 71 only), loosen‐ ing the shoulder straps and setting down the unit. To avoid damage, do not throw the unit to the ground when practicing.
other work performed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an author‐ ized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training
0458-597-0121-C 5
1
0000-GXX-2198-A0
2
3
1
0000-GXX-2199-A0
3
2
0000-GXX-2204-A0
3
5
4
A
B
C
1
2
0000-GXX-2200-A0
0000-GXX-2201-A0
2
3

English 3 Assembling the Unit

courses and are supplied with the necessary technical information.
Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the unit. If you have any questions in this respect, consult a servicing dealer.
STIHL recommends the use of genuine STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.
Always clean and empty the tank and release pressure in the sprayer before carrying our any maintenance or repair work.
When cleaning the tank, tube and hose system, make sure that other persons are not endan‐ gered by escaping liquid – risk of injury.
► Push the hose (2) onto the connector on the
gun (3).
► Tighten down the union nut (1) by hand.
► Push the spray wand (4) into the connector on
the gun (3).
► Tighten down the union nut (5) by hand.

3.3 Mounting the Lever

3 Assembling the Unit
The small hardware required for assembly is in the tank.

3.1 Connecting Hose to Unit

The length of the handle (1) can be adjusted (A, B, C) to suit the operator. ► Push the handle (1) into the lever (2).
► Push the union nut (1) over the hose (2). ► Push the hose (2) behind the shaft and onto
the elbow connector (3).
► Slip the union nut (1) onto the elbow connector
(3) and tighten it down firmly by hand.

3.2 Mounting the Spray Gun

The lever can be mounted on the left or right of the unit. ► Push the lever (2) into the shaft (3).
► Push the union nut (1) over the hose (2).
6 0458-597-0121-C
0000-GXX-2202-A0
2
4
0000-GXX-2203-A0
2
A B C
5
0000012326_002
8014BA008 AS
1
1
2
2

4 Harness English

► Adjust the harness straps so that the back‐
plate fits snugly and securely against your back
4.1 Adjusting the Height of Har‐ ness Straps
The harness straps can be adjusted to suit your physique.
► Swing the lever (2) upwards. ► Lay the unit on its side.
► Use a screwdriver to pry the pin (1) out of the
backplate
► Remove the pin (1) and pull out the ends of
The position of the lever (2) can varied to suit the operator’s size. ► Set the distance (A, B or C) as required. ► Insert retaining pin (4) in the hole in the shaft
(5) to secure the lever (2).
4 Harness
the harness straps (2)
► Fit the ends of the harness straps (2) in the
lower position
► Insert the pin (1) and engage it in the back‐
plate

4.2 Adjusting the Harness Straps

The SG 71 is equipped with a waist/hip belt (not available in all countries).
0458-597-0121-C 7
A
B
271BA047 KN
C
D
271BA048 KN
8014BA014 AS
8014BA023 AS
8014BA019 AS
3
2
1

English 5 Controls

D Squeeze the hooks to open the quick-release
fastener
5 Controls
Make yourself familiar with how the controls function before using your sprayer for the first time.

5.1 Lever

Pressurizing the tank
► Operate the pump lever slowly and steadily
A Pull the ends of the straps downward to
tighten the harness
B Lift the tabs of the adjusters to loosen the
straps
with the gun closed – several strokes are required to build up pressure.
Transport position
► Move the pump lever to upright position until it
engages.
C Close and lock the quick-release fastener by
pushing it together
8 0458-597-0121-C

5.2 Cap

1
2
0000011028_002
1
2
0000011015_002
max
8014BA013 AS
8014BA012 AS
1
2
max
8014BA011 AS
8014BA021 AS

6 Filling the Container English

There are three measuring cups in the cap. They can be used to prepare the plant protection solu‐ tion. 1 5 ml (0.2 fl.oz)
2 10 ml (0.3 fl.oz)
3 25 ml (0.8 fl.oz)
► Remove the cap from the tank.

5.3 Spray Gun

Unlocking / locking spray gun
► Check the O-ring (1) in the cap (2).
It must be in good condition.
► Push locking lever (1) upwards – the trig‐
ger (2) is unlocked and can be operated.
► Fill up with thoroughly mixed plant protection
solution – do not overfill (no further than max. mark – arrow).
► Push the locking lever (1) downwards – the
trigger (2) is locked to reduce the risk of acci‐ dental operation.
6 Filling the Container
Before filling the tank with chemicals, carry out a test with fresh water and check all parts of the sprayer for leaks.
► Fit the cap and tighten it down firmly with both
hands.

7 Spraying

► Carry the unit on your back with both harness
straps – do not hang it over one shoulder.
► Operate the pump lever slowly and steadily
with the gun closed – several strokes are required to build up pressure.
► Operate the gun and always pay attention to
the optimal working pressure while spraying.
► If the working pressure drops more than
► Stand the sprayer on a level surface.
0458-597-0121-C 9
0.5 bar (7.25 PSI) , restore it by operating the pump handle.
8014BA043 KK
8014BA026 AS
8014BA044 KK
8014BA041 KK
8014BA042 KK

English 8 After Spraying

Working pressures / spray rates – see "Specifi‐ cations".
8 After Spraying
► Empty the container in a well ventilated loca‐
tion. ► Rinse the container with clean water. ► Fill the container with clean water. ► Fit the cap on the container and tighten it
down firmly. ► Pressurize the container and continue spray‐
ing until the container is empty and no longer
under pressure.

9 Storing the Machine

► Secure the unit against unauthorized use. ► Dry the unit and store it in a place protected
from direct sunlight and frost.
10 Inspection and Mainte‐
nance by User

10.1 Greasing the piston packing

Removal
Installing
► Screw the pump tube into the container until
the lug (arrow) engages in the toothing.

10.2 Oil pump rod

► Apply a few drops of resin-free oil to the pump
rod

10.3 Greasing the bearing of the pump lever

► Unscrew the pump tube from the container
The pump cover can be opened using a 1/2" ratchet wrench.
► Grease the bearing of the pump lever
► Grease piston packing with a lubricating
grease
10 0458-597-0121-C
6159BA025 KN
1
2
6159BA026 KN
2
6159BA032 ST
1
6159BA033 ST

11 Maintenance and Care English

10.4 Cleaning the filter

► Unscrew the hollow-cone nozzle (1) with swirl
insert (2)
► Unscrew the handle (1) from the spray gun
and take out the filter (2)
► Rinse out the filter under running water

10.5 Cleaning the nozzle

11 Maintenance and Care
The following intervals apply to normal operating conditions only. If your daily working times are lon‐ ger, shorten the specified intervals accordingly.
► Rinse out all parts under running water and
then reassemble
weekly
monthly
before starting work
if problem
if damaged
every 12 months
as required
after 50 refills
Complete unit Visual inspection
0458-597-0121-C 11
(condition, leaks) Clean X
after finishing work or daily
X
8014BA036 AS8014BA033 AS
1
2
14
15
5
6
4
12
13
3
9
10
11
16
17
#
8
7

English 12 Main Parts

The following intervals apply to normal operating conditions only. If your daily working times are lon‐ ger, shorten the specified intervals accordingly.
weekly
monthly
if problem
if damaged
as required
after 50 refills
every 12 months
before starting work
O-ring in container's cap Visual inspection
X
(condition, leaks)
after finishing work or daily
Solution container, hose system, wand
Drain X
Clean X Nozzle Clean X X Filter in spray gun Clean X X X Piston cup seal Lubricate with
X X X
grease Pump rod Lubricate with oil X X Pump lever bearing Lubricate with
X X
grease Safety labels Replace X
12 Main Parts
5 Spray gun
6 Spray wand
7 Spinner insert
8 Hollow cone nozzle
9 Container cap
10 Gasket
11 Strainer
12 Tank
13 Lever
14 Handle
15 Pump barrel
16 Piston cup seal
17 Retaining pin
# Serial number

13 Specifications

13.1 Working Pressures / Spray
1 Backplate
2 Harness
3 Hose
4 Filter
12 0458-597-0121-C
Working pressure Flow rate with hollow
1.0 bar 0.39 l/min
1.5 bar 0.49 l/min
2.0 bar 0.56 l/min
3.0 bar 0.69 l/min
4.0 bar 0.81 l/min
6.0 bar 0.96 l/min
Rates
cone nozzle
000BA073 KN

14 Troubleshooting English

13.2 SG 51 Specifications

Working pressure, max.: 6 bar Flow volume, max.: 1.4 l/min Solution capacity, max.: 12 l Operating temperature, max.: 40°C Residual solution in tank: <0.25 l Recoil force: <20 N Dry weight: 4.5 kg

13.3 SG 71 Specifications

Working pressure, max.: 6 bar Flow volume, max.: 1.4 l/min Solution capacity, max.: 18 l Operating temperature, max.: 40°C Residual solution in tank: <0.27 l Recoil force: <20 N Dry weight: 4.8 kg
14 Troubleshooting
Before starting, spray the unit empty until the pressure has been completely relieved - when working on the unit, liquid may splash out uncontrollably if the pressure is not released. After the work, carry out a test run with clear water.
Fault Cause Remedy Pressure gauge does not
show the container pressure Pumping action produces no
pressure. Lever is remarkably easy to operate
Lever blocked or difficult to move down
Tool only sprays when pump‐ ing
Nozzle does not spray – pres‐ sure in unit OK
Liquid drips from the nozzle Nozzle / swirl insert / filter blocked Clean nozzle / swirl insert / filter Jet only – no atomization Swirl insert on the nozzle missing Insert swirl insert into nozzle
1)
STIHL recommends STIHL servicing dealers

15 Maintenance and Repairs

Users of this machine may only carry out the maintenance and service work described in this user manual. All other repairs must be carried out by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an author‐ ized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
When repairing the machine, only use replace‐ ment parts which have been approved by STIHL for this power tool or are technically identical. Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the machine.
STIHL recommends the use of original STIHL replacement parts.
Original STIHL parts can be identified by the STIHL part number, the { logo and the
0458-597-0121-C 13
Pressure gauge defective Replace pressure gauge
Pump tube damaged Replace pump tube Valve disc damaged
Piston packing damaged
Piston packing not greased Grease piston packing Nozzle / swirl insert / filter blocked Clean nozzle / swirl insert / filter Pressure vessel fully filled with liq‐
uid
Nozzle / swirl insert / filter blocked Clean nozzle / swirl insert / filter
Nozzle fouled Cleaning the nozzle
STIHL parts symbol K (the symbol may appear alone on small parts).
Replace valve discs
Replace piston packing
Pump the unit completely empty. Repeat after 5 fillings at the lat‐ est
1)
1)

16 Disposal

Contact the local authorities or your STIHL serv‐ icing dealer for information on disposal.
Improper disposal can be harmful to health and pollute the environment.
► Take STIHL products including packaging to a
suitable collection point for recycling in accord‐ ance with local regulations.

English 17 EC Declaration of Conformity

► Do not dispose with domestic waste.
17 EC Declaration of Con‐
formity
ANDREAS STIHL AG & Co. KG Badstr. 115 D-71336 Waiblingen
Germany
declares under our sole responsibility that
Designation: Sprayer Make: STIHL Series: SG 51, SG 71 Serial identification number: 4255
conforms to the relevant provisions of Directive 2006/42/EC and has been developed and manu‐ factured in compliance with the following stand‐ ards in the versions valid on the date of produc‐ tion:
DIN EN ISO 19932‑1: 2013, DIN EN ISO 19932‑2: 2014
Technical documents deposited at:
ANDREAS STIHL AG & Co. KG Produktzulassung
Waiblingen, 15.07.2021
ANDREAS STIHL AG & Co. KG
pp
conforms to the relevant provisions of UK regula‐ tions Supply of Machinery (Safety) Regulations 2008 and has been manufactured in compliance with the following standards in the versions valid on the date of production:
DIN EN ISO 19932‑1: 2013, DIN EN ISO 19932‑2: 2014
Technical documents deposited at:
ANDREAS STIHL AG & Co. KG
Done at Waiblingen, 15.07.2021
ANDREAS STIHL AG & Co. KG
pp
Dr. Jürgen Hoffmann
Director Product Certification & Regulatory Affairs
Dr. Jürgen Hoffmann
Director Product Certification & Regulatory Affairs
18 UKCA Declaration of Con‐
formity
ANDREAS STIHL AG & Co. KG Badstr. 115 D-71336 Waiblingen
Germany
declare under our sole responsibility that
Category: Sprayer Manufacturer's brand: STIHL Series: SG 51, SG 71 Serial identification number: 4255
14 0458-597-0121-C
18 UKCA Declaration of Conformity English
0458-597-0121-C 15
www.stihl.com
*04585970121C*
0458-597-0121-C
*04585970121C*
0458-597-0121-C
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