Stihl FSA 45 Instruction Manual

STIHL FSA 45
Instruction Manual Manual de instrucciones
WARNING
Read Instruction Manual thoroughly before use and follow all safety precautions – improper use can cause serious or fatal injury.
ADVERTENCIA
Antes de usar la máquina lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones – el uso incorrecto puede causar lesiones graves o mortales.
Instruction Manual
1 - 35
Manual de instrucciones
36 - 74
Contents
English
1 Introduction 2 Guide to Using this Manual
2.1 Signal Words
2.2 Symbols in Text 3 Main Parts
3.1 Trimmer and Charger
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3.2 Mowing Head, Cutting Attachments and Deflector 4 Safety Symbols on the Products
Original Instruction ManualPrinted on chlorine-free paper
4.1 Trimmer and Charger
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5 IMPORTANT SAFETY INSTRUCTIONS
5.1 Introduction
5.2 Intended Use
5.3 Operator
5.4 Personal Protective Equipment
5.5 Trimmer
5.6 Integrated Battery
5.7 Using the Trimmer 6 Charger Safety
6.1 Warnings and Instructions 7 Maintenance, Repair and Storage
7.1 Warnings and Instructions 8 Before Starting Work
Printing inks contain vegetable oils, paper can be recycled.
8.1 Preparing the Trimmer for Operation 9 Charging the Trimmer
9.1 Charging 10 LED Diagnostics
10.1 Trimmer Status
10.2 Charge Status 11 Assembling the Trimmer
11.1 Mounting the Deflector
11.2 PolyCut 2-2 Mowing Head
11.3 Mounting the Loop Handle
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12 Adjusting the Trimmer
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12.1 Adjusting the Length of the Drive Tube
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12.2 Adjusting the Loop Handle
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12.3 Converting the Trimmer for Edging
3
13 Inserting and Removing the Activation Key
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13.1 Inserting the Activation Key
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13.2 Removing the Activation Key
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14 Switching the Trimmer On and Off
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14.1 Switching On
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14.2 Switching Off
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15 Checking the Trimmer
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15.1 Testing the Controls
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15.2 Checking the Mowing Head and Cutting
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20 20 20 21
Attachment
16 During Operation
16.1 Using the Trimmer
16.2 Using the FSA 45 for Edging 17 After Finishing Work
17.1 Preparing for Transportation or Storage 18 Transporting the Trimmer
18.1 Trimmer 19 Storing the Trimmer and Charger
19.1 Trimmer
19.2 Polymer Blades
19.3 Charger 20 Cleaning
20.1 Cleaning the Trimmer and Charger 21 Inspection and Maintenance
21.1 Inspecting and Maintaining the Trimmer 22 Troubleshooting Guide
22.1 Troubleshooting 23 Specifications
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© ANDREAS STIHL AG & Co. KG 2020
0458-718-8621-A. VA7.B20.
0000007382_009_GB
0458-718-8621-A
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems.
1
English

1 Introduction

23.1 STIHL FSA 45
23.2 STIHL LK 45
23.3 Symbols on the Trimmer and Charger
23.4 Engineering Improvements
23.5 FCC 15 Compliance Statement 24 Approved Deflector and Cutting Attachment
Combinations
24.1 STIHL FSA 45 25 Replacement Parts and Equipment
25.1 Genuine STIHL Replacement Parts 26 Disposal
26.1 Disposal of the Trimmer and Charger 27 Limited Warranty
27.1 STIHL Incorporated Limited Warranty Policy 28 Trademarks
28.1 Registered Trademarks
28.2 Common Law Trademarks 29 Addresses
29.1 STIHL Incorporated
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1 Introduction
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Thank you for your purchase. The information contained in this manual will help you receive maximum performance and
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satisfaction from your trimmer and, if followed, reduce the risk of injury from its use.
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SAVE THIS MANUAL!
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Have your authorized STIHL servicing dealer show you how to operate your power tool.
35 35
Do not lend or rent the trimmer without this instruction manual. Allow only persons who fully understand the information in this manual to operate the trimmer.
For further information, or if you do not understand any of the instructions in this manual, please go to www.stihlusa.com (for Canada: www.stihl.ca) or contact your authorized STIHL servicing dealer.
Because a trimmer is a high-speed cutting tool, special safety precautions must be observed to reduce the risk of personal injury.
Read this instruction manual thoroughly before use and periodically thereafter. Follow all safety precautions. Careless or improper use of the trimmer can cause serious or fatal injury.

2 Guide to Using this Manual

2.1 Signal Words

This manual contains safety information that requires your special attention. Such information is introduced with the following symbols and signal words:
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
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0458-718-8621-A

3 Main Parts

English
WARNING
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
NOTICE
Indicates a risk of property damage, including damage to the machine or its individual components.

2.2 Symbols in Text

The following symbol is included to assist you with the use of the manual:
Refers to a designated chapter or sub-chapter in this instruction manual.
3Main Parts

3.1 Trimmer and Charger

The trimmer is powered by an integrated lithium ion battery that cannot be removed from the power tool.
1 2
3
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8
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9
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18
20
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10 11 12
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1 Control Handle
Handle for the operator's rear hand.
2 Trigger Switch Lockout
Must be depressed while the retaining latch is unlocked to allow activation of the trigger switch.
3 Retaining Latch
Locks/unlocks the trigger switch.
4 Activation Key
Enables the flow of electrical power from the integrated battery to the motor.
5 Activation Key Socket
Socket for connecting the activation key to the trimmer.
6Star Knob
Tightens the loop handle in position.
7Housing
Contains the integrated battery.
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16
#
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0000-GXX-1403-A1
0458-718-8621-A
3
English
3 Main Parts
8 Drive Tube Release Button
Unlocks the drive tube to allow length adjustment and conversion for edging.
9 Loop Handle
Handle for the operator's front hand.
10 Trimmer LEDs
Indicate the trimmer's state of charge and display error messages regarding potential malfunctions in the power tool or its integrated battery.
11 Push Button
Activates the trimmer's LEDs.
12 Charging Socket
Socket for connecting the charger to the trimmer.
13 Trigger Switch
Activates the cutting attachment when depressed.
14 Drive Tube
Trimmer shaft.
15 Trimmer Head Adjustment Latch
Allows the angle of the trimmer head to be adjusted for edging.
16 Bump Guard
Limits the cutting range of the mowing line and helps regulate cutting depth during edging.
17 Connector
Connects the charger to the trimmer's charging socket.
18 Power Supply Cord
Supplies electrical charging current when the charger is plugged into an electrical outlet.
19 Plug
Connects the charger to an electrical outlet.
20 Charger (Power Supply)
Power supply for charging the trimmer.

3.2 Mowing Head, Cutting Attachments and Deflector

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4
3
6
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1 Deflector
Designed to reduce the risk of injury from thrown objects and contact with the cutting attachment.
2 Line Limiting Blade
Metal blade on the deflector that trims the nylon mowing line to the proper length.
3 Polymer Blade
Rigid cutting attachment for trimming grass and similar material.
4 Mounting Post
Post on each side of the mowing head for mounting the polymer blades.
5 Trimmer Line
Nylon cutting attachment for trimming grass and similar material.
6 PolyCut 2-2 Mowing Head
The mowing head for mounting nylon trimmer line or polymer blades.
0000-GXX-1404-A1
# Rating Plate
Contains electrical information and the product's serial number.
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0458-718-8621-A

4 Safety Symbols on the Products

English
4 Safety Symbols on the Products

4.1 Trimmer and Charger

The following safety symbols are found on the trimmer and/or charger:
To reduce the risk of injury, follow the specified safety precautions.
Read and follow all safety precautions in the instruction manual. Improper use can lead to serious or fatal personal injury or property damage.
To reduce the risk of eye injury, always wear proper eye protection, @ 5.4.
To reduce the risk of personal injury from thrown objects, inspect the work area and remove stones, glass, pieces of metal and other objects that could be thrown by the cutting attachment. @ 5.7.4.
15m (50ft)
To reduce the risk of injury or property damage from unintended activation, remove the activation key any time the trimmer is not in use, @ 7.
To reduce the risk of personal injury or property damage from a short circuit, fire or explosion, keep the trimmer dry. Protect it from rain, water, liquids and damp conditions. Never immerse the trimmer in water or other liquids, @ 5.5.
To reduce the risk of personal injury from thrown objects, keep bystanders at least 50 ft. (15 m) away, @ 5.7.4.
To reduce the risk of personal injury or property damage from fire, explosion or burns, including chemical burns, do not disassemble the trimmer's housing. Never crush, drop, damage or heat the trimmer above 212 °F (100 °C), expose it to fire or incinerate, @ 5.5.
To reduce the risk of personal injury or property damage from fire, use and store the trimmer only within an ambient temperature range of 32 °F to 122 °F (0 °C to 50 °C), @ 5.6.
To reduce the risk of personal injury or property damage from fire or electric shock, keep the charger dry. Protect it from rain, water, liquids and damp conditions. For indoor use only, @ 6.
5 IMPORTANT SAFETY
INSTRUCTIONS

5.1 Introduction

This section contains the prescribed general safety warnings and instructions for handheld, motor-operated electric trimmers. Additional important warnings and instructions are provided in subsequent sections of this manual.
WARNING
■ When using electric trimmers, basic safety precautions
should always be followed to reduce the risk of fire, electric shock and personal injury, including the following:
READ ALL INSTRUCTIONS BEFORE USING THE TRIMMER!
1)Avoid Dangerous Environment – Don’t use trimmers in
damp or wet locations.
2)Don’t Use In Rain.
3)Keep Children Away – All bystanders should be kept at a
distance from work area.
0458-718-8621-A
5
English
5 IMPORTANT SAFETY INSTRUCTIONS
4)Dress Properly – Do not wear loose clothing or jewelry. They can be caught in moving parts. Heavy-duty work gloves (e.g. made of leather or other wear resistant material) and substantial footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.
5)Use Safety Glasses – Always use face or dust mask if operation is dusty.
6)Use Right Tool – Do not use tool for any job except that for which it is intended.
7)Avoid Unintentional Starting – Do not carry trimmer with finger on the trigger switch.
8)Don’t Force Trimmer – It will do the job better and with less likelihood of a risk of injury at the rate for which it was designed.
9)Don’t Overreach – Keep proper footing and balance at all times.
10)Stay Alert – Watch what you are doing. Use common sense. Do not operate trimmer when you are tired.
11)Store Trimmer Indoors – When not in use, trimmer should be stored indoors in a dry, locked place out of reach of children with the activation key removed.
12)Maintain Trimmer With Care – Keep cutting attachment clean for best performance and to reduce the risk of injury. Follow instructions for changing accessories. Keep handles dry, clean, and free from oil and grease.
13)Check Damaged Parts – Before further use of the trimmer, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other condition that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless indicated elsewhere in this manual.
14)Keep guards in place and in working order.
15)Keep hands and feet away from cutting area and cutting attachment.
SAVE THESE INSTRUCTIONS

5.2 Intended Use

WARNING
■ This trimmer is designed for light duty cutting of grass and
similar material in yards and gardens around the home. Use of the trimmer for operations different than intended could result in serious injury or death.
– Use the trimmer only for light-duty trimming tasks
around the home and garden.
– Cut grass and similar material only. Do not use the
trimmer for cutting shrubs, bushes or other types of heavy vegetation.
■ Improper use could result in personal injury or property
damage, including damage to the trimmer.
– Use the trimmer and charger only as described in
this manual.
– Never attempt to modify or override the trimmer's
controls or safety devices in any way.
– Never use a trimmer that has been modified or
altered from its original design.
■ The LK 45 charger (power supply) is designed for
charging STIHL HSA 45, FSA 45 and BGA 45 power tools only.
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0458-718-8621-A
5 IMPORTANT SAFETY INSTRUCTIONS
English

5.3 Operator

WARNING
■ Working with the trimmer can be strenuous. The operator
must be in good physical condition and mental health. To reduce the risk of personal injury from fatigue and loss of control:
– Check with your doctor before using the trimmer if
you have any health condition that may be aggravated by strenuous work.
– Do not operate the trimmer while under the influence
of any substance (drug, alcohol or medication, etc.) that might impair vision, balance, dexterity or judgment.
– Be alert. Do not operate the trimmer when you are
tired. Take a break if you become tired.
– Do not permit minors to use the trimmer.
■ According to STIHL's current knowledge, the electric
motor of this trimmer should not interfere with a pacemaker.
– However, persons with a pacemaker or other
implanted medical device should consult their physician and device manufacturer before operating this trimmer.

5.4 Personal Protective Equipment

WARNING
■ Even a properly installed and adjusted deflector may not
protect the operator from all foreign objects thrown back by the cutting attachment. Thrown objects may also ricochet and strike the operator. To reduce the risk of personal injury:
– Always wear proper clothing and protective apparel,
including proper eye protection.
■ Loss of control and severe cut injuries may result if hair,
clothing or apparel make contact with the moving cutting attachment or otherwise become entangled in the components of the trimmer. To reduce the risk of severe personal injury:
– Wear sturdy and snug-fitting clothing that
also allows complete freedom of movement.
– Wear overalls or long pants made of
heavy material to help protect your legs. Do not wear shorts.
– Avoid loose-fitting jackets, scarves, neckties, flared
or cuffed pants, jewelry and any other apparel that could be caught on branches, brush or the moving cutting attachment.
– Secure hair above shoulder level before starting
work.
■ To reduce the risk of eye injury:
– Always wear goggles or close-fitting
protective glasses with adequate side protection that are impact-rated and marked as complying with ANSI Z87 "+".
– If there is a risk of facial injury, STIHL recommends
that you also wear a face shield or face screen over your goggles or protective glasses.
– Wear an approved protective helmet, when there is
a risk of head injury.
■ Good footing is very important. To help maintain a secure
footing and reduce the risk of injury while working:
– Wear substantial footwear with non-slip
soles. Do not wear sandals, flip-flops, open-toed or similar footwear.
■ To improve your grip and help protect your hands:
– Always wear heavy-duty non-slip work
gloves made of leather or another wear­resistant material when handling the trimmer.
0458-718-8621-A
7
English
5 IMPORTANT SAFETY INSTRUCTIONS

5.5 Trimmer

WARNING
■ To reduce the risk of electric shock:
– Do not expose the trimmer to rain, water
or excessive moisture. – Store the trimmer indoors. – Never immerse the trimmer in water or
other liquids.
■ If the moving cutting attachment contacts you, it will result
in serious laceration injuries. To reduce the risk of such injuries:
– Keep hands, feet and other parts of your body away
from the cutting attachment.
– Never touch the moving cutting attachment with your
hand or any other part of your body.
– Never operate the trimmer with a damaged or
missing deflector.
■ This battery-powered trimmer is intended only for light-
duty garden and landscape maintenance around the home. Use for other purposes may increase the risk of personal injury and property damage.
– Cut grass and similar material only. Do not use the
trimmer for cutting brush, shrubs, bushes or other types of heavy vegetation.
– Read and follow the operating instructions in this
manual for approved applications, @ 16.
■ To reduce the risk of personal injury to the operator and
bystanders:
– Always release the trigger switch and
remove the activation key before
assembling, transporting, adjusting,
inspecting, cleaning, servicing,
maintaining or storing the trimmer and
any other time it is not in use.
■ Although certain unauthorized attachments may fit your
STIHL trimmers, their use may be extremely dangerous. Only attachments supplied by STIHL or expressly approved by STIHL for use with this specific model are recommended.
– Use only attachments supplied or expressly
approved by STIHL.
– Never attempt to mount a metal blade for use on the
trimmer. – Never modify this trimmer in any way. – Never attempt to modify or override the trimmer's
controls or safety devices in any way. – Never use a trimmer that has been modified or
altered from its original design.
■ If the trimmer is dropped or subjected to similar heavy
impacts:
– Check that it is undamaged, in good condition and
functioning properly before continuing work. – Check that the controls and safety devices are
working properly. – Check the LEDs for error messages, @ 10.1. – Never work with a damaged or malfunctioning
trimmer. – Never use or charge a trimmer with a housing that is
cracked, deformed, excessively hot, leaking battery
fluid or otherwise damaged. These could be signs
that the battery inside the trimmer is damaged,
increasing the risk of personal injury and property
damage from short circuit, fire or explosion. In case
of doubt, have the trimmer checked by your
authorized STIHL servicing dealer.
■ If the trimmer is damaged, not working properly, has been
left outdoors, exposed to rain or damp conditions or dropped into water or other liquid, its components,
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0458-718-8621-A
5 IMPORTANT SAFETY INSTRUCTIONS
English
including its integrated battery, may no longer function properly and safety devices may be inoperative. To reduce the risk of personal injury and property damage:
– Take the trimmer to your authorized STIHL servicing
dealer to be checked before further operation.
■ Genuine STIHL replacement parts are specifically
designed to match your trimmer and meet safety and performance requirements. Use of parts that are not authorized or approved by STIHL may cause serious or fatal injury or property damage.
– STIHL recommends that only identical STIHL
replacement parts be used.

5.6 Integrated Battery

WARNING
■ Use of an unauthorized charging device can damage the
lithium ion battery inside the trimmer and result in fire, explosion and personal injury and property damage.
– Charge the trimmer only with a genuine
STIHL LK 45 charger (power supply).
■ The trimmer's integrated battery contains safety features
and devices which, if damaged, may allow it to generate heat, rupture, leak, ignite or explode.
– Be alert for signs that the battery may be damaged:
never use or charge a trimmer with a housing that is cracked, deformed, excessively hot, leaking battery fluid or otherwise damaged.
– Never attempt to remove the battery or open or
disassemble the trimmer's housing for any reason.
– Never subject the trimmer to heavy impacts or
attempt to crush, drop or otherwise damage it.
– Never heat the trimmer above 212 °F
(100 °C) or place it on or near fires, stoves or other high-temperature locations.
– Never expose the trimmer to microwaves or high
pressures.
– Never insert foreign objects into the trimmer's
charging socket, activation key socket or other
openings.
■ High temperatures may cause the trimmer's integrated
battery to generate heat, rupture, leak, ignite or explode, resulting in severe or fatal personal injury and property damage. Exposure to temperatures outside the recommended temperature range may also damage the battery.
– Use and store the trimmer only within an
ambient temperature range of 32 °F to 122 °F (0 °C to 50 °C).
– Never store the trimmer in direct sunlight
or inside a vehicle in hot weather.
■ To reduce the risk of personal injury and property damage
in the event the trimmer emits smoke, an unusual smell or feels unusually hot while using, charging or storing:
– Immediately discontinue using or charging the
trimmer. Contact the authorities in the event of fire or
explosion.
■ To reduce the risk of electric shock:
– Never bridge the electrical contacts of the activation
key socket with wires or other metallic objects (e.g.,
paper clips, nails, coins, keys).
– Keep the trimmer dry. Protect it from rain
and ensure that the trimmer and its battery are never exposed to water, liquids or damp conditions.
– Never immerse the trimmer in water or
other liquids. – Store the trimmer indoors in a dry room. – Never store the trimmer in damp or corrosive
environments or in conditions that could lead to corrosion of its metal components or battery.
– Protect the trimmer from exposure to corrosive
agents such as garden chemicals and de-icing salts, which may damage its battery and increase the risk of short circuit, fire and explosion.
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5 IMPORTANT SAFETY INSTRUCTIONS
– Do not attempt to repair, open or disassemble the
trimmer. There are no user-serviceable parts inside.
■ If the integrated battery is damaged, battery fluid can leak
out of the trimmer. Leaking battery fluid can cause skin and eye irritation or chemical burns.
– Avoid contact with skin and eyes. – Use an inert absorbent such as sand on spilled
liquids.
– In the event of accidental contact, immediately rinse
the contact area thoroughly with mild soap and water.
– If fluid gets into your eye(s): Do not rub. Rinse water
over the open eye(s) for at least 15 minutes and seek medical attention.
■ A battery fire can be dangerous. To reduce the risk of
severe personal injury and property damage in the event of fire:
– Evacuate the area. Fire can spread rapidly. Stay
clear of any vapors generated and maintain a safe
distance. – Contact the fire department. – Although water can be used to put out a battery fire,
use of a multi-purpose dry chemical fire extinguisher
is preferable. – Consult the fire department regarding proper
disposal of the burned battery.

5.7 Using the Trimmer

5.7.1 Before Operation

WARNING
■ Misuse or unauthorized use may result in personal injury
and property damage.
– Use the trimmer only as described in this instruction
manual.
■ For proper assembly of the cutting attachment, deflector
and handle:
– Read and follow the instructions on mounting the
cutting attachment, deflector and handle, @ 11.
■ The cutting attachment and deflector must be an
approved combination. Before replacing:
– Read and follow the instructions on selecting the
proper cutting attachment and deflector, @ 24.1.
■ The cutting attachment must be properly installed and
tightened before starting work. Failure to use the proper parts to mount the cutting attachment may cause the head to fly off and seriously injure the operator or bystanders.
– Never mount a cutting attachment to the trimmer
without the proper installation of all required parts (e.g., nuts, screws, thrust washer, thrust plate, etc.).
– Before starting work, inspect for loose parts (nuts,
screws, etc.) and for cracked or damaged heads.
– Replace damaged heads before using the power
tool.
10
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5 IMPORTANT SAFETY INSTRUCTIONS
English
■ Using only the approved combination of cutting
attachment and deflector is extremely important to maximize cutting performance and reduce the risk of personal injury from thrown objects or contact with the cutting attachment:
– To reduce the risk of serious injury, never use wire
or metal-reinforced line or other material in place of
the recommended nylon cutting line. Pieces of wire
could break off and be thrown at high speed toward
the operator or bystanders.
■ Using a trimmer that is modified, damaged, improperly
adjusted or not completely and securely assembled can lead to a malfunction and increase the risk of serious personal injury or death.
– Never operate a trimmer that is modified, damaged,
improperly maintained or not completely and
securely assembled. – Always check your trimmer for proper condition and
operation, particularly the retaining latch, trigger
switch lockout, trigger switch, deflector and cutting
attachment. – Ensure that the retaining latch, trigger switch lockout
and trigger switch move freely and spring back into
place when released. The trigger switch must not
engage until the retaining latch is unlocked and the
trigger switch lockout is depressed. – Never attempt to modify or override the controls or
safety devices. – The cutting attachment must engage only when the
activation key is inserted, the retaining latch is
unlocked and the trigger switch lockout and trigger
switch are depressed. – If your trimmer or any part is damaged or does not
function properly, take it to your authorized STIHL
servicing dealer. Do not use the trimmer until the
problem has been corrected.
■ Before inserting the activation key:
– Check the electrical contacts of the activation key
and activation key socket for corrosion or other foreign matter. Keep clean.
– Never insert a damaged, deformed or corroded
activation key.
– Read and follow the instructions on switching on the
trimmer, @ 14.1.
■ To help reduce the risk of serious personal injury or death
from unintentional starting:
– Be sure the retaining latch is in the locked position
before inserting the activation key.
– Never carry the trimmer with your finger on the
trigger switch.
– Release the trigger switch before removing the
activation key.
– Remove the activation key before
assembling, transporting, adjusting, inspecting, cleaning, servicing, maintaining or storing the trimmer and any other time it is not in use.
– Never leave the trimmer unattended when the
activation key is inserted.
– Never store the activation key in the trimmer.
■ Before switching on your trimmer, take the following steps
to reduce the risk of personal injury from thrown objects, loss of control or inadvertent contact with the cutting attachment:
– Be sure that the cutting attachment is clear of you
and all other obstructions and objects, including the ground.
– Read and follow the instructions on switching on the
trimmer, @ 14.1.
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0000-GXX-2169-A0
5 IMPORTANT SAFETY INSTRUCTIONS

5.7.2 Holding and Controlling the Trimmer

When trimming
When edging
WARNING
■ To maintain a firm grip and properly control your trimmer:
– Keep the handles clean and dry at all times. Keep
them free of moisture, pitch, oil, grease and resin.
■ To reduce the risk of serious or fatal injuries to the
operator or bystanders from loss of control:
– Always hold the trimmer firmly with both hands when
you are working. – Wrap your fingers tightly around the handles,
keeping the handles cradled between your thumb
and forefinger (see illustration).
– Position the trimmer in such a way that all parts of
your body are clear of the cutting attachment whenever the activation key is inserted.
■ Working with the cutting attachment above ground level or
perpendicular to the ground increases the risk of severe injury from thrown objects. It also exposes more of the cutting attachment and makes the trimmer more difficult to control, increasing the risk of injury. To reduce the risk of serious or fatal injury from loss of control or thrown objects when trimming:
– Keep the cutting attachment at ground level, parallel
to the ground.
■ Always adjust the drive tube position and trimmer head
0000-GXX-1417-A0
angle before using the unit for edging, @ 12.3. To reduce the risk of serious or fatal injury from loss of control or thrown objects when the trimmer is converted in this manner:
– Always hold the control handle with your right hand
and the loop handle with your left hand (see illustration).
– Keep the drive tube and cutting attachment to the
right side of your body while working, ensuring that the deflector is positioned between the cutting attachment and your body at all times
– Always adjust the position of the loop handle and
length of the drive shaft to suit your height and reach. Always maintain a comfortable and effective working position.
■ To reduce the risk of serious or fatal cut injuries to the
operator or bystanders from contact with the cutting attachment:
– Keep hands, feet and other body parts
away from the cutting attachment.
– Never touch a moving cutting attachment
with your hand or any other part of your body
– Do not touch the cutting attachment while the
activation key is inserted.
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5 IMPORTANT SAFETY INSTRUCTIONS
English
■ Operating the trimmer with one hand may lead to loss of
control and is extremely dangerous. To reduce the risk of serious or fatal injury to the operator or bystanders from loss of control:
– Never attempt to operate the trimmer
with one hand.
■ To reduce the risk of serious or fatal cut injuries to the
operator or bystanders from loss of control, keep proper footing and balance at all times:
– Make sure you have good balance and a secure
footing at all times. – Take special care in overgrown or wet terrain and
always watch for hidden obstacles such as tree
stumps, roots, rocks, holes and ditches to avoid
stumbling or falling. – Be extremely cautious when working on slopes or
uneven ground. – For better footing, always clear away fallen
branches, scrub, cuttings and other material, objects
or vegetation that can increase the danger of
slipping, tripping or falling. – Never operate the trimmer above waist height. – Do not overreach.
■ The trimmer should be balanced for proper control and
less fatigue during operation.
– Adjust the length of the drive tube and position of the
loop handle to achieve and maintain a comfortable
and effective working position, @ 12.

5.7.3 Working Conditions

WARNING
■ Operate your trimmer only under good visibility during
favorable daylight conditions.
– Postpone the work if the weather is windy, foggy,
rainy or inclement.
■ Your trimmer is a one-person machine.
– Bystanders, especially children, and animals should
not be allowed in the area where it is in use.
– Switch off the trimmer immediately if you are
approached.
■ To reduce the risk of injury to bystanders and
unauthorized users:
– Never leave the trimmer unattended when the
activation key is inserted.
– Switch off the trimmer and remove the activation key
during work breaks and any other time the trimmer is not in use.
■ Sparks generated from operation of the trimmer may be
capable of igniting combustible gases, liquids, vapors, dusts or other combustible materials and substances. To reduce the risk of fire and explosion:
– Never operate the trimmer in a location where
combustible gases, liquids, vapors, dusts or other combustible materials and substances are present.
– Read and follow recommendations issued by
government authorities (e.g., OSHA) for identifying and avoiding the hazards of combustible gases, liquids, vapors, dusts or other combustible materials and substances.
■ Use of this trimmer can generate dust and other
substances containing chemicals known to cause respiratory problems, cancer, birth defects and other reproductive harm.
– Consult governmental agencies such as EPA,
OSHA, CARB and NIOSH and other authoritative sources on hazardous materials if you are unfamiliar
0458-718-8621-A
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15m (50ft)
5 IMPORTANT SAFETY INSTRUCTIONS
with the risks associated with the particular
substances you are cutting or with which you are
working.
■ Inhalation of certain dusts, especially organic dusts such
as mold or pollen, can cause susceptible persons to have an allergic or asthmatic reaction. Substantial or repeated inhalation of dust or other airborne contaminants, especially those with a smaller particle size, may cause respiratory or other illnesses.
– Control dust at the source where possible. – To the extent possible, operate the trimmer so that
the wind or operating process directs any dust, mist
or other particulate matter raised by the trimmer
away from the operator. – When respirable dust or other particulate matter
cannot be kept at or near background levels, always
wear a respirator that is approved by NIOSH and
rated for worksite-specific conditions. Follow the
recommendations of governmental authorities (e.g.,
OSHA/NIOSH) and occupational and trade
associations.
■ If the vegetation being cut or the surrounding ground is
coated with a chemical substance, such as a pesticide or herbicide:
– Read and follow the instructions and warnings that
accompanied the substance coating the vegetation
or surrounding ground.

5.7.4 Operating Instructions

WARNING
■ In the event of an emergency:
– Switch off the motor immediately and remove the
activation key.
■ The cutting attachment continues to rotate for a short
period after the trigger switch is fully released. This is known as the "flywheel effect." To reduce the risk of serious personal injury from contact with the cutting attachment:
– Wait for the cutting attachment to stop
before walking with the trimmer or putting it down.
■ The rotating cutting attachment may fling foreign objects
directly or by ricochet a great distance. Thrown objects, including broken cutting attachments, may cause serious or fatal injury to the operator or bystanders. To reduce the risk of severe personal injury:
– Inspect the work area. Remove stones,
glass, pieces of metal or other objects that could be thrown by the cutting attachment, damage the cutting attachment or cause damage to property (e.g., parked vehicles, windows).
– Always wear proper eye
protection and keep bystanders at least 50 ft. (15 m) away from the work area. Any persons who must enter the restricted area must also wear proper eye protection.
– To reduce the risk of damage to property, also
maintain this distance from such objects as vehicles and windows.
– Maintaining a minimum distance of 50 ft. (15 m)
cannot eliminate the potential risk of personal injury and property damage from thrown objects.
– Switch off the motor immediately if you are
approached while working with the trimmer.
■ Your trimmer is equipped with a deflector. To reduce the
risk of personal injury from thrown objects and contact with the cutting attachment:
– Never operate the trimmer with a
damaged or missing deflector.
– Keep the deflector properly adjusted at
all times.
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5 IMPORTANT SAFETY INSTRUCTIONS
English
■ This trimmer is designed for use only with the STIHL
PolyCut 2-2 mowing head, which may be operated only with the specified nylon line or rigid polymer blades. Use of metal cutting attachments, wire or metal-reinforced line or other non-approved cutting attachments is not authorized and could be extremely dangerous.
– Never use metal blades or metal-
reinforced line on this trimmer. Use only the cutting attachments recommended in this manual, in combination with the recommended deflector. See Combinations of Deflectors and Cutting Attachments, @ 24.1.
■ To reduce the risk of severe personal injuries from
unintentional starting:
– Never touch the cutting attachment or
mowing head with your hand, feet or any other part of your body while the activation key is inserted, even when the cutting attachment is not moving. Keep bystanders at least 50 ft. (15 m) away.
– Remove the activation key before installing or
adjusting the bump guard and before converting the
unit for edging.
– If the mowing head, cutting attachment
or deflector becomes dirty, clogged or stuck, always switch off the motor, make sure the cutting attachment has stopped and remove the activation key before inspecting the cutting attachment and deflector. Clean dirt, grass, weeds and other material from the mowing head and deflector at regular intervals, but only after removing the activation key.
■ A damaged or loose cutting attachment or mowing head
may vibrate, crack, break or come off the trimmer, which may result in serious or fatal injury.
– Make sure the cutting attachment and mowing head
are properly tightened before starting work.
– Check the tightness and condition of the cutting
attachment and mowing head before starting work and any time trimming behavior changes during use. Always switch off the motor, wait for the cutting attachment to stop and remove the activation key before inspecting the trimmer or its cutting attachment.
– If the mowing head or cutting attachment loosens
after being properly tightened, stop work immediately and have the trimmer inspected by your authorized STIHL servicing dealer.
– Never use a trimmer with a loose mowing head or
cutting attachment.
■ A cracked, damaged or worn out mowing head may
shatter at high speeds and cause serious or fatal injury.
– Have a cracked, damaged or worn out mowing head
replaced immediately, even if damage appears to be limited to superficial cracks.
DANGER
■ To reduce risk of electrocution:
– Never operate this trimmer in the vicinity
of any wires or cables that may be carrying electric current.
– Do not rely on the trimmer's insulation
against electric shock.
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6 Charger Safety

6 Charger Safety

6.1 Warnings and Instructions

WARNING
■ To reduce the risk of fire, electric shock and other
personal injury or property damage:
– Read and follow all cautionary markings on the
charger and trimmer and all instructions in this
manual before using the charger. – Use the STIHL LK 45 charger (power supply) only
for charging STIHL HSA 45, FSA 45 and BGA 45
power tools. Using the STIHL LK 45 for other
purposes is prohibited and may lead to fire,
explosion or electric shock, resulting in serious or
fatal personal injury and property damage.
– For indoor use only. – Keep the charger dry. Protect it from
rain, water, liquids and damp conditions. Never charge a wet trimmer or use a wet charger.
– Do not handle the charger, including power supply
cord and plug, with wet hands. – Never use a damaged or improperly functioning
charger. – Never use or charge a trimmer with a housing that is
cracked, deformed, excessively hot, leaking battery
fluid or otherwise damaged. These could be signs
that the integrated battery inside the trimmer is
damaged, increasing the risk of personal injury and
property damage from short circuit, fire or explosion. – Operate the charger only indoors, in dry rooms and
within an ambient temperature range of 32 °F to
104 °F (0 °C to 40 °C). – Keep the charger out of the reach of children. – Always plug the charger into a properly installed
electrical outlet matching the voltage and electrical
frequency stated on the charger.
– Never use power strips to operate multiple chargers
or other devices from the same outlet or on the same circuit.
– Do not operate a charger that has received a sharp
or heavy blow, has been dropped or is otherwise damaged or not functioning properly in any way.
– Do not attempt to repair, open or disassemble the
charger. There are no user-serviceable parts inside.
■ To reduce the risk of electric shock or fire from a short
circuit:
– Make sure the trimmer and charger are completely
dry before starting the charging process.
■ The charger heats up during the charging process. To
reduce the risk of fire:
– Do not operate on a combustible surface (e.g.,
paper, cardboard, textiles) or in a combustible environment.
– Allow the charger to cool down normally. Do not
cover it.
■ Chargers can produce sparks which may ignite
combustible gases, liquids, vapors, dusts or other combustible materials. To reduce the risk of fire and explosion:
– Do not operate in a location where combustible
gases, liquids, vapors, dusts or other combustible materials are present.
■ Using a damaged power supply cord or plug may result in
fire, electric shock and other personal injury or property damage. To reduce these risks:
– Check the charger's power supply cord
and plug regularly for damage. If damaged, immediately disconnect the plug from the electrical outlet.
– Replace the charger if the power supply cord
becomes damaged. The power supply cord cannot be repaired or replaced.
– Unplug the charger from the electrical outlet and
remove it from the trimmer when not in use
16
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7 Maintenance, Repair and Storage

English
– Never jerk the power supply cord to disconnect it
from the electrical outlet. To unplug, grasp the plug,
not the power supply cord. – Do not use the power supply cord for carrying or
hanging up the charger. – Make sure the power supply cord is located or
marked so that it will not be stepped on, tripped over,
come in contact with sharp objects or moving parts,
or otherwise be subjected to damage or stress.
■ An extension cord should not be used unless absolutely
necessary. Overloading an extension cord can result in overheating and fire. If an extension cord must be used:
– Use only a properly wired 16 gauge (AWG 16) or
heavier gauge extension cord. – Never connect more than one charger or other
device to an extension cord. – Never use an extension cord with a wattage rating
lower than the wattage on your charger's rating
plate. – Never use an extension cord if the blades on its plug
are different from the blades on the charger plug in
number, size or shape. – Do not link (chain) extension cords.
■ In case of fire, or if the charger or trimmer it is charging
emits smoke, an unusual smell, feels hot or appears abnormal in any other way:
– Immediately disconnect the charger from the outlet.
Contact the authorities in the event of fire or
explosion. – Have the charger and trimmer inspected and
repaired by an authorized STIHL servicing dealer
before use.
■ Operation of the trimmer is disabled during the charging
process to reduce the risk of electric shock.
– Do not attempt to operate the trimmer during the
charging process or any time it is connected to the
LK 45.
7 Maintenance, Repair and Storage

7.1 Warnings and Instructions

WARNING
■ There are no user-authorized repairs for the trimmer or
charger. To reduce the risk of fire, electric shock or other personal injury and property damage:
– Users may carry out only the cleaning and
maintenance operations described in this manual.
– Strictly follow the cleaning and maintenance
instructions in the appropriate sections of this instruction manual.
– Never attempt to repair a damaged or broken
mowing head or cutting attachment. This may cause broken parts to come off and result in serious or fatal injuries.
– STIHL recommends that all repair or replacement
work be performed by authorized STIHL servicing dealers.
■ Unintentional starting may result in personal injury or
property damage. To reduce the risk of personal injury and property damage from unintentional starting:
– Remove the activation key before
inspecting the trimmer or carrying out any cleaning, maintenance or repair work, before storing, and any other time the trimmer is not in use.
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English

8 Before Starting Work

■ Use of parts that are not authorized or approved by STIHL
may cause serious or fatal injury or property damage.
– STIHL recommends that only identical STIHL
replacement parts be used for repair or
maintenance.
■ To reduce the risk of electric shock:
– Unplug the charger from the electrical outlet before
inspecting or cleaning the charger. – Regularly check the charger and ensure that the
insulation of the power supply cord and plug are in
good condition and show no signs of aging
(brittleness), wear or damage. – Replace the charger if the power supply cord
becomes worn or damaged. The power supply cord
cannot be repaired or replaced.
■ To reduce the risk of short circuit and fire:
– Keep the charging socket and power supply cord
connector free of foreign matter. Clean as necessary
with a dry cloth or soft, dry brush.
■ Improper storage can result in unauthorized use, damage
to the trimmer and charger, and an increased risk of fire, electric shock and other personal injury or property damage.
– Remove the activation key from the trimmer before
storing. Store the activation key away from the
trimmer in a safe place that is inaccessible to
children and other unauthorized users. – Never store the trimmer with the activation key
inserted. – Before storing, always unplug the charger from the
electrical outlet and remove the charger from the
trimmer. – Store the trimmer and charger indoors in a dry,
secure place that cannot be accessed by children or
other unauthorized users. – Store the trimmer only within an ambient
temperature range of 32 °F to 122 °F (0 °C to 50 °C).
8 Before Starting Work

8.1 Preparing the Trimmer for Operation

Before starting work: ► Fully charge the trimmer, @ 9.
► Mount the deflector, @ 11.1. ► Mount the trimmer line or polymer blades on the mowing
head, @ 11.2.1 or @ 11.2.2. ► Mount the trimmer's loop handle, @ 11.3. ► Adjust the length of the drive tube, @ 12.1. ► Adjust the trimmer's loop handle, @ 12.2. ► Check the condition of the mowing head and cutting
attachment, @ 15.2. ► Check the controls for proper function and condition,
@ 15.1.

9 Charging the Trimmer

9.1 Charging

WARNING
Read and follow the trimmer and charger safety precautions and instructions in this manual, @ 5.5 and @ 6. Be alert for signs that the integrated battery may be damaged. To reduce the risk of fire and explosion, never use or charge a trimmer with a housing that is cracked, deformed, excessively hot, leaking battery fluid or otherwise damaged, @ 5.6.
WARNING
Since the trimmer and charger heat up during the charging process, do not charge the trimmer on a combustible surface or in a location where combustible gases, liquids, vapors, dusts or other combustible materials or substances are present, @ 6.
18
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10 LED Diagnostics

20-40%
40-60%
60-80%
80-100%
0-20%
1
0000-GXX-1414-A0
English
To charge the trimmer: ► Remove the activation key, @ 13.2.
3
5
1
2
► Insert the charger plug into a properly installed electrical
outlet (6) with the same voltage and electrical frequency stated on the charger's rating plate (5).
► Push the connector (3) into the trimmer's charging
socket (2) until it stops. The LEDs on the trimmer (1) glow green during charging and show the state of charge.
When the LEDs on the trimmer go out, the charging process is complete and the charger will shut itself off.
► Remove the charger from the trimmer and disconnect the
charger plug from the electrical outlet when charging is complete.
A trimmer is not fully charged when it ships from the factory. STIHL recommends that you fully charge the trimmer before using it the first time.
Operate the charger only indoors, in dry rooms and within an ambient temperature range of 32 °F to 104 °F (0 °C to 40 °C).
The trimmer heats up during operation. The charging process begins only after the trimmer and its integrated battery have cooled down sufficiently.
Charging time depends on a number of factors, including the condition of the integrated battery and the ambient temperature. For a complete list of approximate charging times, see www.stihl.com/charging-times.
4
0458-718-8621-A
Operation of the trimmer is disabled during charging and any time the trimmer is connected to the charger.
6
10 LED Diagnostics

10.1 Trimmer Status

LEDs on the trimmer show the status of the power tool and its integrated battery.
If three LEDs glow red continuously: the integrated battery is either too hot or too cold. Allow the trimmer to warm up or cool down gradually at an ambient temperature of about
0000-GXX-1413-A1
50 °F to 68 °F (10 °C to 20 °C). If three LEDs flash red when you activate the trigger switch:
the trimmer has an electrical malfunction. Do not operate or charge the trimmer. Have it checked by an authorized STIHL servicing dealer before use or storage.
For troubleshooting information, @ 22.

10.2 Charge Status

The LEDs also show the trimmer's state of charge.
To determine the trimmer's state of charge:
► Press the push button (1) on the trimmer.
The LEDs on the trimmer will glow or flash green for about
5 seconds and indicate the state of charge (see
illustration).
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English

11 Assembling the Trimmer

For example: If four green LEDs glow continuously: full charge. If one green LED is flashing: less than 20 % charge.
11 Assembling the Trimmer

11.1 Mounting the Deflector

WARNING
To reduce the risk of injury from thrown objects or contact with the cutting attachment, never operate the trimmer without a properly mounted deflector. Keep bystanders at least 50 ft. (15 m) away.
To mount the deflector: ► Switch off the trimmer, @ 14.2.
► Remove the activation key, @ 13.2.
3
1

11.2 PolyCut 2-2 Mowing Head

11.2.1 Mounting the Trimmer Line

WARNING
Use of metal cutting attachments, wire or metal-reinforced line is not authorized and could be extremely dangerous. Use only the cutting attachments recommended in this manual, in combination with the recommended deflector, @ 5.7.4.
WARNING
A damaged or loose cutting attachment or mowing head may vibrate, crack, break or come off the trimmer, which may result in serious or fatal injury or property damage. Make sure the mowing head and cutting attachment are properly tightened and in good condition before starting work, @ 5.7.4.
To mount trimmer line on the PolyCut 2-2: ► Switch off the trimmer, @ 14.2.
► Remove the activation key, @ 13.2.
12
2 2
► Push the deflector (2) into the guides on the housing until
it stops.
The deflector must be tight against the housing. ► Insert and tighten the screws (3). The line limiting blade (1) comes mounted in the deflector
and may not be removed.
20
0000-GXX-1486-A1
0000-GXX-1405-A1
► From below, push the trimmer line up through the right
mounting hole and pull it back down through the left mounting hole until it is even with the bottom of the arrow (1).
► Hold the short end of the trimmer line firmly as you pull the
long end downward and then out through the notch in the mowing head. Make sure the trimmer line is firmly seated in the notch (2).
0458-718-8621-A
11 Assembling the Trimmer
0000-GXX-2041-A1
► Repeat the mounting process on the other side of the
mowing head with the second length of line.
English
► Cut the trimmer line so that it extends to the line limiting
blade.
NOTICE
Using the trimmer with overly long trimmer line increases the load on the motor and reduces its operating speed. This may result in overheating and damage to important components.

11.2.2 Mounting Polymer Blades

WARNING
Use of metal cutting attachments, wire or metal-reinforced line is not authorized and could be extremely dangerous. Use only the cutting attachments recommended in this manual, in combination with the recommended deflector, @ 5.7.4.
WARNING
A damaged or loose cutting attachment or mowing head may vibrate, crack, break or come off the trimmer, which may result in serious or fatal injury. Make sure the mowing head and cutting attachment are properly tightened and in good condition before starting work, @ 5.7.4.
1
2
2
1
► Position the large hole in the polymer blade on the
mounting post (see illustration).
► Pull the polymer blade (1) outward until the mounting
post (2) locks in the small hole in the polymer blade.
► Repeat the mounting process on the other side of the
mowing head with the second polymer blade.
Always ensure that both cutting blades are properly mounted before starting work. Operating the trimmer with only one blade will reduce cutting performance and may damage the trimmer.

11.3 Mounting the Loop Handle

WARNING
To reduce the risk of injury from loss of control, ensure that the loop handle is properly mounted and adjusted before starting work.
To mount the loop handle: ► Switch off the trimmer, @ 14.2.
► Remove the activation key, @ 13.2.
0000-GXX-1406-A0
To mount the PolyCut 2-2 polymer blades on the mowing head:
► Switch off the trimmer, @ 14.2. ► Remove the activation key, @ 13.2.
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English
1
2
0000-GXX-1412-A0

12 Adjusting the Trimmer

2
3
1
► Line up the loop handle (2) with the mounting hole on the
trimmer, keeping the recess for the star knob (1) on the
right (see illustration). ► Insert the mounting screw (3) and tighten it with the star
knob.
12 Adjusting the Trimmer

12.1 Adjusting the Length of the Drive Tube

WARNING
To reduce the risk of injury from loss of control, ensure that the drive tube is properly adjusted and engaged in the locked position at all times while working.
The length of the drive tube can be adjusted to suit the height and reach of the operator.
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► Depress and hold the drive tube release button (1). ► Adjust the control handle (2) until it engages in the desired
position.
► Release the drive tube release button.

12.2 Adjusting the Loop Handle

The loop handle can be set in different positions to suit the height and reach of the operator.
To adjust the position of the loop handle: ► Switch off the trimmer, @ 14.2.
► Remove the activation key, @ 13.2.
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To adjust the length of the drive tube: ► Switch off the trimmer, @ 14.2.
► Remove the activation key, @ 13.2. ► Hold the drive tube firmly.
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► Loosen the star knob (1). ► Adjust the loop handle (2) to the desired operating
position.
► Tighten the star knob securely.
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