Stihl FSA 135 R / FSA 135 R FSA 135 R / FSA 135 R

STIHL FSA 135 R
Instruction Manual Manual de instrucciones
WARNING
Read Instruction Manual thoroughly before use and follow all safety precautions – improper use can cause serious or fatal injury.
ADVERTENCIA
Antes de usar la máquina lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones – el uso incorrecto puede causar lesiones graves o mortales.
Instruction Manual
1 - 57
Manual de instrucciones
58 - 120
Contents
English
1 Introduction 2 Guide to Using this Manual
2.1 Signal Words
2.2 Symbols in Text 3 Main Parts
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3.1 Trimmer / Brushcutter and Battery
3.2 Available Cutting Attachments and Deflectors 4 Safety Symbols on the Products
Original Instruction ManualPrinted on chlorine-free paper
4.1 Trimmer / Brushcutter
4.2 Deflectors for Mowing Heads
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4.3 Deflectors for Metal Cutting Attachments
4.4 Skirt
4.5 Battery
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5 IMPORTANT SAFETY INSTRUCTIONS
5.1 General Safety Warnings and Instructions
5.2 Introduction
5.3 Intended Use
5.4 Operator
5.5 Personal Protective Equipment
5.6 Trimmer / Brushcutter
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5.7 Using the Trimmer / Brushcutter
5.8 Working with the Cutting Attachments 6 Maintenance, Repair and Storage
Printing inks contain vegetable oils, paper can be recycled.
6.1 Warnings and Instructions 7 Battery Safety
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7.1 Warnings and Instructions 8 Before Starting Work
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8.1 Preparing the Trimmer / Brushcutter for Operation
9 Charging the Battery
9.1 Setting up the Charger
9.2 Charging
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10 LED Diagnostics and Acoustic Signals
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10.1 STIHL AP Battery
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10.2 STIHL AR Backpack Battery
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11 STIHL AR Backpack Battery
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11.1 Positioning the Connecting Cord
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11.2 Putting on the Harness
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12 Assembling the Trimmer / Brushcutter
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12.1 Mounting the Loop Handle
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12.2 Mounting the Barrier Bar
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12.3 Mounting and Removing a Deflector
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12.4 Mounting and Removing a Mowing Head
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12.5 Mounting and Removing a Metal Cutting
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Attachment
13 Adjusting the Trimmer / Brushcutter
13.1 Putting on and Adjusting the Shoulder Strap or Full Harness
13.2 Adjusting the Loop Handle
13.3 Balancing the Trimmer / Brushcutter
14 Inserting and Removing the Battery
14.1 Inserting the Battery
14.2 Removing the Battery
15 Switching the Trimmer / Brushcutter On and Off
15.1 Switching On
15.2 Switching Off
16 Checking the Power Tool
16.1 Testing the Controls
17 During Operation
17.1 Selecting the Power Level
17.2 Using the Trimmer / Brushcutter
17.3 Adjusting the Nylon Line
18 After Finishing Work
18.1 Preparing for Transportation or Storage
19 Transporting the Trimmer / Brushcutter and
Battery
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© ANDREAS STIHL AG & Co. KG 2020
0458-662-8621-A. VA0.J20.
0000009201_001_GB
0458-662-8621-A
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems.
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English
Contents
19.1 Trimmer / Brushcutter
19.2 Battery
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20 Storing the Trimmer / Brushcutter and Battery
20.1 Trimmer / Brushcutter
20.2 Battery 21 Cleaning
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21.1 Cleaning the Trimmer and Battery
21.2 Cleaning the Air Filter 22 Inspection and Maintenance
22.1 Inspection and Maintenance Chart
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22.2 Inspecting and Maintaining the Trimmer / Brushcutter
22.3 Lubricating the Gearbox
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22.4 Replacing the Trimmer Line on an AutoCut 25- 2 Mowing Head
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22.5 Sharpening and Balancing a Metal Cutting Attachment
23 Troubleshooting Guide
23.1 Trimmer / Brushcutter and Battery
24 Specifications
24.1 STIHL FSA 135 R
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24.2 Symbols on the Power Tool, Deflector and Battery
24.3 Engineering Improvements
24.4 FCC 15 Compliance Statement
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25 Approved Deflector, Cutting Attachment, Handle
and Harness Combinations
25.1 STIHL FSA 135 R
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26 Replacement Parts and Equipment
26.1 Genuine STIHL Replacement Parts
27 Disposal
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27.1 Disposal of the Power Tool
27.2 Battery Recycling
28 Limited Warranty
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28.1 STIHL Incorporated Limited Warranty Policy
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28.2 STIHL Incorporated CALIFORNIA ZERO EMISSIONS CONTROL WARRANTY STATEMENT
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29 Trademarks
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29.1 Registered Trademarks
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29.2 Common Law Trademarks
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30 Addresses
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30.1 STIHL Incorporated
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0458-662-8621-A
1 Introduction
English
1Introduction
Thank you for your purchase. The information contained in this manual will help you receive maximum performance and satisfaction from your trimmer and, if followed, reduce the risk of injury from its use.
The terminology utilized in this manual when referring to the power tool reflects the type of cutting attachments that may be mounted on it. The term "trimmer" is used to designate an FS / FSA unit that is equipped with a nylon line head or a head with flexible plastic blades (i.e., the PolyCut head.) A "brushcutter" designates a unit equipped with a rigid metal blade. Many STIHL FS / FSA models, including this power tool, may be used as either a trimmer or a brushcutter. Therefore, the power tool is referred in this manual as a "trimmer / brushcutter."
SAVE THIS MANUAL!
Because a trimmer / brushcutter is a high-speed cutting tool, special safety precautions must be observed to reduce the risk of personal injury.
Read this instruction manual thoroughly before use and periodically thereafter. Follow all safety precautions. Careless or improper use can cause serious or fatal injury.
WARNING
As more fully explained later in this manual, to reduce the risk of personal injury, make sure your unit is equipped with the proper handle, harness and deflector for the type of cutting attachment you are using. Use only cutting attachments that are specifically authorized by STIHL for use with this power tool. Always wear proper protective apparel and eye protection. Bystanders, especially children, and animals should not be allowed in the work area where the trimmer is in use.
WARNING
Use of this machine may be hazardous. If the rotating line or blade comes in contact with your body, it will cut you. When it comes in contact with solid foreign objects such as rocks, glass or bits of metal, it may fling them directly or by ricochet in the direction of bystanders or the operator. Striking such objects could damage the cutting attachment and may cause blades to crack, chip or break. Thrown objects, including broken heads or blades, may result in serious or fatal injury to the operator or bystanders. Follow the safety precautions in this manual to reduce the risk of personal injury.
2 Guide to Using this Manual
Have your authorized STIHL servicing dealer show you how to operate your power tool.
Do not lend or rent the power tool without this instruction manual. Allow only persons who fully understand the information in this manual to operate the trimmer / brushcutter.
For further information, or if you do not understand any of the instructions in this manual, please go to www.stihlusa.com or contact your authorized STIHL servicing dealer.
0458-662-8621-A
2.1 Signal Words
This manual contains safety information that requires your special attention. Such information is introduced with the following symbols and signal words:
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
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3 Main Parts
NOTICE
Indicates a risk of property damage, including damage to the machine or its individual components.
2.2 Symbols in Text
The following symbol is included to assist you with the use of the manual:
Refers to a designated chapter or sub-chapter in this instruction manual.
3 Main Parts
3.1 Trimmer / Brushcutter and Battery
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0000097098-001
1 Locking Lever
Secures the battery in the battery compartment.
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0458-662-8621-A
3 Main Parts
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0000-GXX-3081-A0
1 2
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English
2 Battery Compartment
Holds the battery.
3 Mounting Recess
Mounting area for a Smart Connector 2 A.
4 Air Filter
Filters the air drawn into the motor.
5 Control Handle
Handle for the operator's rear hand.
6 Trigger Switch
Activates the cutting attachment when depressed.
7 Trigger Switch Lockout
Must be depressed to allow activation of the trigger switch.
8 Retaining Latch
For switching the trimmer / brushcutter on and selecting the power level.
9LEDs
Indicate the unit's power level.
10 Carrying Ring
For connecting a harness to the trimmer / brushcutter.
11 Loop Handle
Handle for the operator's front hand.
12 Barrier Bar
Designed to reduce the risk of inadvertent operator contact with the cutting attachment. Required equipment when operating the unit with a metal blade.
13 Drive Tube
Shaft of the power tool.
14 Opening for Stop Pin
Opening that allows the operator to block the output shaft by inserting the stop pin.
15 Stop Pin
Blocks the output shaft when mounting a cutting attachment.
0458-662-8621-A
16 Gearbox
Covers the transmission system.
17 Screw Plug
Seals the grease filler opening at the gearbox.
18 Battery LEDs
Indicate the battery's state of charge and display error messages regarding potential malfunctions in the battery or power tool.
19 Push Button
Activates the battery's LEDs.
20 Battery
Supplies electrical power to the motor.
# Rating Plate
Contains electrical information and the product's serial number.
3.2 Available Cutting Attachments and Deflectors
1 Deflector for Metal Cutting Attachments
Designed to reduce the risk of injury from thrown objects and contact with the cutting attachment.
2 Grass Cutting Blade
Metal grass blade to cut matted and dry grass, ferns, weeds and similar vegetation.
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English
15m (50ft)
4 Safety Symbols on the Products
3Brush Knife
Metal brush blade to cut through heavy grass, weeds, brush, scrub and similar vegetation.
4 Line Limiting Blade
Metal blade on the deflector that trims the nylon mowing line to the proper length.
5Skirt
Converts certain STIHL deflectors for use with a mowing head.
6 Transport Guard
Designed to reduce the risk of injury from contact with a metal cutting attachment while transporting the unit.
7 Deflector for Mowing Heads
Designed to reduce the risk of injury from thrown objects and contact with the cutting attachment.
8 Mowing Head
Mowing head for mounting nylon trimmer line.
This power tool is sold with a cutting attachment and appropriate deflector. Other cutting attachments and appropriate deflectors are available as accessories.
4 Safety Symbols on the Products
To reduce the risk of eye injury, always wear proper eye protection. Wear an approved protective helmet when there is a risk of head injury, @ 5.5.
Wear sturdy boots with non-slip soles. When working with a metal cutting attachment, wear steel-toed safety boots, @ 5.5.
Always wear non-slip, heavy-duty work gloves (e.g. made of leather or other wear resistant material) when handling the machine or metal cutting attachments, @ 5.5.
Kickout (blade thrust) may cause loss of control of the power tool resulting in serious or fatal injury to the operator or bystanders. To reduce the risk of injury, use extreme caution when using a rigid blade, @ 5.8.1.
To reduce the risk of personal injury from thrown objects, inspect the work area and remove stones, glass, rocks, pieces of metal and other objects that could be thrown by the cutting attachment. @ 5.7.4.
To reduce the risk of personal injury from thrown objects, keep bystanders at least 50 ft. (15 m) away, @ 5.7.4.
4.1 Trimmer / Brushcutter
The following safety symbols are found on the trimmer / brushcutter:
To reduce the risk of injury, follow the specified safety precautions.
Read and follow all safety precautions in the instruction manual. Improper use can lead to serious or fatal personal injury or property damage.
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To reduce the risk of injury or property damage from unintended activation, remove the battery any time the trimmer / brushcutter is not in use, @ 7.
The gearbox becomes hot during operation. To reduce the risk of burn injury, avoid contacting the gearbox while it is still hot following operation, @ 6.
4.2 Deflectors for Mowing Heads
The following symbols may be found on deflectors designed for use with mowing heads:
0458-662-8621-A
4 Safety Symbols on the Products
English
The deflector may be used in combination with mowing heads.
The deflector must not be used in combination with grass cutting blades.
The deflector must not be used in combination with brush knives.
The deflector must not be used in combination with shredder blades.
The deflector must not be used in combination with circular saw blades.
4.3 Deflectors for Metal Cutting Attachments
The following symbols may be found on deflectors designed for use with metal cutting attachments:
The deflector must not be used in combination with mowing heads.
The deflector must not be used in combination with shredder blades.
The deflector must not be used in combination with circular saw blades.
4.4 Skirt
When using a deflector designed for use with a metal cutting attachment or mowing head, the skirt must be mounted securely in accordance with the instructions at the bottom of the deflector before working with a mowing head.
The following symbol may be found on the skirt:
This deflector may be used in combination with mowing heads.
4.5 Battery
The following safety symbols are found on the AR series backpack battery and the AP series battery:
To reduce the risk of injury, follow the specified safety precautions.
0458-662-8621-A
The deflector may be used in combination with grass cutting blades.
The deflector may be used in combination with brush knives.
Read and follow all safety precautions in the battery's instruction manual and the manual for the STIHL tool powered by this battery. Improper use can lead to serious or fatal personal injury or property damage.
To reduce the risk of personal injury or property damage from fire, explosion or burns, including chemical burns, do not disassemble, crush, drop, damage or heat above 212 °F (100 °C). Never expose to fire or incinerate, @ 7.
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English
5 IMPORTANT SAFETY INSTRUCTIONS
To reduce the risk of personal injury or property damage from fire, use and store only within an ambient temperature range of 14 °F to 122 °F (- 10 °C to 50 °C), @ 7.
AR 900, 1000, 2000, 3000 Backpack Batteries
To reduce the risk of personal injury or property damage from a short circuit, fire or explosion, keep dry. Protect from rain, water, liquids and damp conditions. Never immerse in water or other liquids, @ 7.
AR L Backpack Batteries
To reduce the risk of personal injury or property damage from a short circuit, fire or explosion, keep dry. Never immerse in water or other liquids, @ 7.
AP Series Batteries
To reduce the risk of personal injury or property damage from a short circuit, fire or explosion, keep dry. Never immerse in water or other liquids, @ 7.
Batteries sold separately.
5 IMPORTANT SAFETY
INSTRUCTIONS
5.1 General Safety Warnings and Instructions
This section contains the prescribed general safety warnings and instructions for handheld, motor-operated electric trimmers. Additional important warnings and instructions are provided in subsequent sections of this manual.
WARNING
■ When using electric trimmers, basic safety precautions
should always be followed to reduce the risk of fire, electric shock and personal injury, including the following:
READ ALL INSTRUCTIONS BEFORE USING THE TRIMMER!
1)Avoid Dangerous Environment – Don’t use trimmers in damp or wet locations.
2)Don’t Use In Rain.
3)Keep Children Away – All bystanders should be kept at a distance from work area.
4)Dress Properly – Do not wear loose clothing or jewelry. They can be caught in moving parts. Heavy-duty work gloves (e.g. made of leather or other wear resistant material) and substantial footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.
5)Use Safety Glasses – Always use face or dust mask if operation is dusty.
6)Use Right Tool – Do not use tool for any job except that for which it is intended.
7)Avoid Unintentional Starting – Do not carry trimmer with finger on the trigger switch. Be sure the trimmer is off when inserting the battery.
8)Don’t Force Trimmer – It will do the job better and with less likelihood of a risk of injury at the rate for which it was designed.
9)Don’t Overreach – Keep proper footing and balance at all times.
10)Stay Alert – Watch what you are doing. Use common sense. Do not operate trimmer when you are tired.
11)Store Trimmer Indoors – When not in use, trimmer should be stored indoors in a dry, locked place out of reach of children with the battery removed.
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0458-662-8621-A
5 IMPORTANT SAFETY INSTRUCTIONS
English
12)Maintain Trimmer With Care – Keep cutting attachment clean for best performance and to reduce the risk of injury. Follow instructions for lubricating and changing accessories. Keep handles dry, clean, and free from oil and grease.
13)Check Damaged Parts – Before further use of the trimmer, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other condition that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless indicated elsewhere in this manual.
14)Keep guards in place and in working order.
15)Keep metal cutting blades sharp.
16)Keep hands and feet away from cutting area and cutting attachment.
SAVE THESE INSTRUCTIONS
5.2 Introduction
WARNING
■ Use of this machine may be hazardous. If the rotating line
or blade comes in contact with your body, it will cut you. When it comes in contact with solid foreign objects such as rocks, glass or bits of metal, it may throw or fling them directly or by ricochet in the direction of bystanders or the operator. Striking such objects could damage the cutting attachment and may cause blades to crack, chip or break. Thrown objects, including broken heads or blades, may result in serious or fatal injury to the operator or bystanders. As more fully explained later in this manual, to reduce the risk of personal injury:
– Make sure your unit is equipped with the proper
handle, harness and deflector for the type of cutting attachment you are using.
– Use only cutting attachments that are specifically
authorized by STIHL for use on your trimmer model.
■ Do not lend or rent your trimmer without the instruction
manual. Be sure that anyone using it understands the information contained in this manual. Have your dealer show you how to operate your trimmer. Observe all applicable laws, regulations, standards and ordinances.
5.3 Intended Use
WARNING
■ When mounted with a mowing head or grass cutting
blade, this trimmer / brushcutter may be used for cutting heavy grass, weeds and similar vegetation. When mounted with a brush knife, it may be used for cutting heavy grass, weeds, brush, scrub and similar vegetation with a maximum diameter of 0.8 in. (20 mm).
– Do not use it for any other purposes.
■ Improper use could result in personal injury or property
damage, including damage to the power tool.
– Use the power tool and battery only as described in
this manual.
– Never attempt to modify or override the trimmer's /
brushcutter's controls or safety devices in any way.
– Never use a trimmer / brushcutter that has been
modified or altered from its original design.
– Be sure to read and follow the warnings and
instructions for your battery and charger before charging or starting work.
■ This power tool may be powered by a STIHL AP series
battery. Alternatively, it may be powered by a STIHL AR series backpack battery in combination with an AP Adapter.
Batteries, chargers and other accessories are sold separately.
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5 IMPORTANT SAFETY INSTRUCTIONS
5.4 Operator
WARNING
■ Working with the power tool can be strenuous. The
operator must be in good physical condition and mental health. To reduce the risk of personal injury from fatigue and loss of control:
– Check with your doctor before using the power tool
if you have any health condition that may be aggravated by strenuous work.
– Do not operate the power tool while under the
influence of any substance (drug, alcohol or medication, etc.) that might impair vision, balance, dexterity or judgment.
– Be alert. Do not operate the power tool when you are
tired. Take a break if you become tired.
– Do not permit minors to use the power tool.
■ According to STIHL's current knowledge, the electric
motor of this power tool should not interfere with a pacemaker.
– However, persons with a pacemaker or other
implanted medical device should consult their physician and device manufacturer before operating the power tool.
5.5 Personal Protective Equipment
WARNING
■ Even a properly installed and adjusted deflector may not
protect the operator from all foreign objects thrown or flung by the cutting attachment. Thrown objects may also ricochet and strike the operator. To reduce the risk of personal injury:
– Always wear proper clothing and protective apparel,
including proper eye protection.
■ Loss of control and severe cut injuries may result if hair,
clothing or apparel make contact with the moving cutting attachment or otherwise become entangled in the components of the trimmer / brushcutter. To reduce the risk of severe personal injury:
– Wear sturdy and snug-fitting clothing that
also allows complete freedom of movement.
– Wear overalls or long pants made of
heavy material to help protect your legs. Do not wear shorts.
– Avoid loose-fitting jackets, scarves, neckties, flared
or cuffed pants, jewelry and any other apparel that could be caught on branches, brush or the moving cutting attachment.
– Secure hair above shoulder level before starting
work.
■ To reduce the risk of eye injury:
– Always wear goggles or close-fitting
protective glasses with adequate side protection that are impact-rated and marked as complying with ANSI Z87 "+".
– If there is a risk of facial injury, STIHL recommends
that you also wear a face shield or face screen over your goggles or protective glasses. When working with a metal cutting attachment, always wear a face shield.
– Wear an approved protective helmet when there is a
risk of head injury.
■ Good footing is very important. To help maintain a secure
footing and reduce the risk of injury while working:
– Wear substantial footwear with non-slip
soles. Do not wear sandals, flip-flops, open-toed or similar footwear. When working with a metal cutting attachment, wear steel-toed safety boots.
■ To improve your grip and help protect your hands:
– Always wear heavy-duty non-slip work
gloves made of leather or another wear­resistant material when handling the trimmer / brushcutter.
– Always wear heavy-duty work gloves
when mounting or otherwise handling a metal cutting attachment.
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5.6 Trimmer / Brushcutter
WARNING
■ To reduce the risk of electric shock:
– Do not immerse the power tool in water or other
fluids.
– Store the power tool indoors.
■ If the moving cutting attachment contacts you, it will result
in serious laceration injuries. To reduce the risk of such injuries:
– Keep hands, feet and other parts of your body away
from the cutting attachment.
– Never touch the moving cutting attachment with your
hand or any other part of your body.
– Never operate the trimmer / brushcutter with a
damaged or missing deflector.
■ To reduce the risk of personal injury to the operator and
bystanders from blade or line contact and thrown objects:
– Make sure your unit is equipped with the
proper deflector, handle and harness for the type of cutting attachment being used. Keep the deflector and the attached skirt, where appropriate, properly adjusted at all times.
– Use of some cutting attachments will require you to
change the deflector, barrier bar and/or harness. See chapter @ 25 of this manual for approved cutting attachment, deflector, handle and harness configurations.
■ To reduce the risk of personal injury to the operator and
bystanders:
English
– Always release the trigger switch and
remove the battery before assembling, transporting, adjusting, inspecting, cleaning, servicing, maintaining or storing the trimmer / brushcutter, and any other time it is not in use.
– Never leave the power tool unattended when the
battery is inserted.
■ Although certain unauthorized attachments may fit your
STIHL trimmer / brushcutter, their use may be extremely dangerous. Only attachments supplied by STIHL or expressly approved by STIHL for use with this specific model are recommended.
– Use only attachments supplied or expressly
approved by STIHL. – Never modify this trimmer / brushcutter in any way. – Never attempt to modify or override the trimmer's /
brushcutter's controls or safety devices in any way. – Never use a trimmer / brushcutter that has been
modified or altered from its original design. – For a list of cutting attachments authorized by STIHL
for your unit, along with the approved deflector,
handle and harness configurations, see Chapter
@ 25 of this instruction manual or the STIHL
"Cutting Attachments, Parts & Accessories" catalog,
available from your dealer or at www.stihlusa.com.
■ If the power tool or battery is dropped or subjected to
similar heavy impacts:
– Check that it is undamaged, in good condition and
functioning properly before continuing work. – Check that the controls and safety devices are
working properly. – Check the LEDs on the battery for error messages,
@ 23. – Check that the battery has not been damaged.
Never use or charge a malfunctioning, damaged,
cracked, leaking or deformed battery.
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5 IMPORTANT SAFETY INSTRUCTIONS
– Never work with a damaged or malfunctioning power
tool or battery. In case of doubt, have the power tool and battery checked by your authorized STIHL servicing dealer.
■ If the power tool or battery is damaged, not working
properly, has been left outdoors or dropped into water or other liquid, its components may no longer function properly and safety devices may be inoperative. To reduce the risk of personal injury and property damage:
– Take the power tool and battery to your authorized
STIHL servicing dealer to be checked before further operation.
■ Genuine STIHL replacement parts are specifically
designed to match your power tool and meet safety and performance requirements. Use of parts that are not authorized or approved by STIHL may cause serious or fatal injury or property damage.
– STIHL recommends that only identical STIHL
replacement parts be used.
5.7 Using the Trimmer / Brushcutter
5.7.1 Before Operation
WARNING
■ Misuse or unauthorized use may result in personal injury
and property damage.
– Use the trimmer / brushcutter only as described in
this instruction manual.
■ The cutting attachment and deflector must be an
approved combination.
– Do not use circular saw blades on this
trimmer / brushcutter.
– Read and follow the instructions on selecting the
proper cutting attachment and deflector, @ 25.
■ The cutting attachment must be properly installed and
tightened before starting work. Failure to use the proper parts to mount the cutting attachment may cause the blade or mowing head to fly off and seriously injure the operator or bystanders.
– Read and follow the instructions on mounting the
cutting attachment, deflector and handle, @ 12. – Never mount a cutting attachment to the trimmer /
brushcutter without the proper installation of all
required parts (e.g., nuts, screws, thrust washer,
thrust plate, etc.). – Before starting work, inspect for loose parts (nuts,
screws, etc.) and for a cracked or damaged head or
a cracked, bent, warped or damaged blade. – Replace damaged or worn out heads or blades
before using the power tool. – Always keep metal cutting attachments sharp.
■ Using only an approved combination of cutting attachment
and deflector is extremely important to maximize cutting performance and reduce the risk of personal injury from thrown objects or contact with the cutting attachment:
– To reduce the risk of serious injury, never use wire
or metal-reinforced line or other material in place of
the recommended nylon cutting line. Pieces of wire
could break off and be thrown at high speed toward
the operator or bystanders.
■ Using a trimmer / brushcutter that is modified, damaged,
improperly adjusted or maintained, or not completely and securely assembled can lead to a malfunction and increase the risk of serious personal injury or death.
– Never operate a trimmer / brushcutter that is
modified, damaged, improperly maintained or not
completely and securely assembled. – Always check your unit for proper condition and
operation before starting work, particularly the
retaining latch, trigger switch lockout, trigger switch,
deflector, harness and cutting attachment.
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English
– Ensure that the retaining latch, trigger switch lockout
and trigger switch move freely and spring back into place when released. The trigger switch must not engage until the trigger switch lockout is depressed.
– Never attempt to modify or override the controls or
safety devices in any way.
– The cutting attachment must engage only when the
battery is inserted, the retaining latch is once pushed forward and the trigger switch lockout and trigger switch are depressed.
– If your trimmer / brushcutter or any part, including
the battery, is damaged or does not function properly, take it to your authorized STIHL servicing dealer. Do not use the unit until the problem has been corrected.
■ Before inserting the battery:
– Check the electrical contacts in the battery
compartment for corrosion or other foreign matter. Keep clean.
– Never insert or use a malfunctioning, damaged,
cracked, leaking or deformed battery.
– Read and follow the instructions on switching on the
power tool, @ 15.1.
■ To help reduce the risk of serious personal injury or death
from unintentional starting:
– Be sure the trigger switch lockout is in the locked
position and the trigger switch is in the off position before inserting the battery.
– Never carry the unit with your finger on the trigger
switch.
– Release the trigger switch before removing the
battery.
– Remove the battery before assembling,
transporting, adjusting, inspecting, cleaning, servicing, maintaining or storing the trimmer / brushcutter, and any other time it is not in use.
– Never leave the power tool unattended when the
battery is inserted.
– Never store the battery in the trimmer / brushcutter.
■ Before switching on your trimmer / brushcutter, take the
following steps to reduce the risk of personal injury from thrown objects, loss of control or inadvertent contact with the cutting attachment:
– Be sure that the cutting attachment is clear of you
and all other obstructions and objects, including the
ground. – Read and follow the instructions on switching on the
trimmer / brushcutter, @ 15.1.
5.7.2 Holding and Controlling the Trimmer / Brushcutter
WARNING
■ To maintain a firm grip and properly control your trimmer /
brushcutter:
– Keep the handles clean and dry at all times. Keep
them free of moisture, pitch, oil, grease and resin.
■ Operating the trimmer / brushcutter with one hand may
lead to loss of control and is extremely dangerous. To reduce the risk of serious or fatal injury to the operator or bystanders from loss of control:
– Never attempt to operate the trimmer /
brushcutter with one hand.
■ To reduce the risk of serious or fatal injuries to the
operator or bystanders from loss of control:
– Always hold the power tool firmly with both hands
when you are working. – Wrap your fingers tightly around the handles,
keeping the handles cradled between your thumb
and forefinger (see illustration below). – Position the power tool so that all parts of your body
are clear of the cutting attachment whenever the
battery is inserted. – The operator must use a harness as instructed in
this manual, @ 25
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5 IMPORTANT SAFETY INSTRUCTIONS
■ When the unit is mounted with a metal cutting attachment,
the operator must take special precautions to reduce the risk of severe injury from loss of control and contact with the cutting blade:
– The operator must mount the proper deflector and
the barrier bar as instructed in this manual, @ 12.2 and @ 12.3.
– The operator must use a harness, @ 13.1. – During operation, the operator's right hand must grip
the rear handle and the operator's left hand must hold the front handle. This applies to all operators, even those who are left-handed. Working with your hands in this position will allow you to more effectively manage the reactive forces encountered when working with a metal blade.
■ Working with the cutting attachment above ground level or
perpendicular to the ground increases the risk of severe injury from thrown objects. It also exposes more of the
cutting attachment and makes the unit more difficult to control, increasing the risk of injury. To reduce the risk of serious or fatal injury from loss of control or thrown objects:
– Keep the cutting attachment at ground level, parallel
to the ground.
■ To reduce the risk of serious or fatal injuries to the
operator or bystanders from contact with the cutting attachment:
– Keep hands, feet and other body parts
0000-GXX-4604-A0
away from the cutting attachment.
– Never touch a moving cutting attachment
with your hand or any other part of your body.
– Do not touch the cutting attachment while the battery
is inserted in the power tool.
■ To reduce the risk of serious or fatal cut injuries to the
operator or bystanders from loss of control, keep proper footing and balance at all times:
– Make sure you have good balance and a secure
footing at all times. – Take special care in overgrown or wet terrain and
always watch for hidden obstacles such as tree
stumps, roots, rocks, holes and ditches to avoid
stumbling or falling. – Be extremely cautious when working on slopes or
uneven ground, as the battery may alter your center
of balance. – For better footing, always clear away fallen
branches, scrub, cuttings and other material, objects
or vegetation that can increase the danger of
slipping, tripping or falling. – Never operate above waist height. – Do not overreach.
■ The trimmer / brushcutter should be balanced for proper
0000-GXX-4605-A0
control and less fatigue during operation.
– Adjust the position of the loop handle and harness to
achieve and maintain a comfortable and effective
working position, @ 13.
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5.7.3 Working Conditions
WARNING
■ Operate your trimmer / brushcutter only under good
visibility during favorable daylight conditions.
– Postpone the work if the weather is windy, foggy,
rainy or inclement.
■ Your trimmer / brushcutter is a one-person machine.
– Bystanders, especially children, and animals should
not be allowed in the area where it is in use.
– Switch it off immediately if you are approached.
■ To reduce the risk of injury to bystanders and
unauthorized users:
– Never leave the trimmer / brushcutter unattended
when the battery is inserted.
– Switch off the unit and remove the battery during
work breaks and any other time the power tool is not in use.
■ Sparks generated from operation of the trimmer /
brushcutter, may be capable of igniting combustible gases, liquids, vapors, dusts or other combustible materials and substances. To reduce the risk of fire and explosion:
– Never operate the trimmer / brushcutter in a location
where combustible gases, liquids, vapors, dusts or other combustible materials and substances are present.
– Read and follow recommendations issued by
government authorities (e.g., OSHA) for identifying and avoiding the hazards of combustible gases, liquids, vapors, dusts or other combustible materials and substances.
■ If a rotating metal blade strikes a rock or other hard object,
sparks may be created, which can ignite flammable materials under certain circumstances. Flammable materials can include dry vegetation and brush, particularly when weather conditions are hot and dry.
– When there is a risk of fire or wildfire, do not use
metal blades around flammable materials or around
dry vegetation or brush. – Contact your local fire authorities or the U.S. Forest
Service if you have any question about whether
vegetation and weather conditions are suitable for
the use of a metal blade. – STIHL does not recommend the use of metal blades
when cutting in rocky areas or in areas with debris or
other objects that could create sparks.
■ Use of this trimmer / brushcutter can generate dust and
other substances containing chemicals known to cause respiratory problems, cancer, birth defects and other reproductive harm.
– Consult governmental agencies such as EPA,
OSHA, CARB and NIOSH and other authoritative
sources on hazardous materials if you are unfamiliar
with the risks associated with the particular
substances you are cutting or with which you are
working.
■ Inhalation of certain dusts, especially organic dusts such
as mold or pollen, can cause susceptible persons to have an allergic or asthmatic reaction. Substantial or repeated inhalation of dust or other airborne contaminants, especially those with a smaller particle size, may cause respiratory or other illnesses.
– Control dust at the source where possible. – To the extent possible, operate the trimmer /
brushcutter so that the wind or operating process
directs any dust, mist or other particulate matter
raised by the trimmer / brushcutter away from the
operator. – When respirable dust or other particulate matter
cannot be kept at or near background levels, always
wear a respirator that is approved by NIOSH and
rated for worksite-specific conditions. Follow the
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5 IMPORTANT SAFETY INSTRUCTIONS
recommendations of governmental authorities (e.g., OSHA/NIOSH) and occupational and trade associations.
■ If the vegetation being cut or the surrounding ground is
coated with a chemical substance, such as a pesticide or herbicide:
– Read and follow the instructions and warnings that
accompanied the substance coating the vegetation or surrounding ground.
5.7.4 Operating Instructions
WARNING
■ In the event of an emergency:
– Switch off the motor immediately and remove the
battery.
■ The cutting attachment continues to rotate for a short
period after the trigger switch is fully released. This is known as the "flywheel effect." To reduce the risk of serious personal injury from contact with the cutting attachment:
– Wait for the cutting attachment to stop
before walking with the unit or putting it down.
■ The rotating cutting attachment may fling foreign objects
directly or by ricochet a great distance. Thrown objects, including broken cutting attachments, may cause serious or fatal injury to the operator or bystanders. To reduce the risk of severe personal injury:
– Inspect the work area. Remove stones,
glass, rocks, pieces of metal or other objects that could be thrown by the cutting attachment, damage the cutting attachment or cause personal injury or damage to property (e.g., parked vehicles, windows).
– STIHL does not recommend the use of
rigid blades when cutting in rocky areas or in areas where there is debris or other objects that could be thrown by the cutting attachment.
15m (50ft)
– To reduce the risk of damage to property, also
maintain this distance from such objects as vehicles
and windows. – Maintaining a minimum distance of 50 ft. (15 m)
cannot eliminate the potential risk of personal injury
and property damage from thrown objects. – Switch off the motor immediately if you are
approached while working with the trimmer /
brushcutter.
■ Your trimmer / brushcutter is equipped with a deflector. To
reduce the risk of personal injury from thrown objects and contact with the cutting attachment:
– Never operate the trimmer / brushcutter
– The cutting attachment and deflector
– Keep the deflector properly adjusted at
– Always wear proper eye
protection and keep bystanders at least 50 ft. (15 m) away from the work area. Any persons who must enter the restricted area must also wear proper eye protection.
with a damaged or missing deflector.
must be an approved combination.
all times.
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English
■ Use of wire, metal-reinforced line or other non-approved
cutting attachments is not authorized and could be extremely dangerous.
– Never use wire or metal-reinforced line on this
trimmer / brushcutter. Use only the cutting attachments recommended in this manual, in combination with the recommended deflector. See Combinations of Deflectors and Cutting Attachments, @ 25.
■ To reduce the risk of severe personal injuries from
unintentional starting:
– Never touch the cutting attachment or
mowing head with your hand, feet or any other part of your body while the battery is inserted, even when the cutting attachment is not moving. Keep bystanders at least 50 ft. (15 m) away.
– Switch off the motor and remove the
battery before inspecting a mowing head, cutting attachment or deflector. Clean dirt, grass, weeds and other material from the mowing head or blade and deflector at regular intervals, but only after removing the battery.
■ A damaged or loose cutting attachment may vibrate,
crack, break or come off during operation, which may result in serious or fatal injury.
– Make sure the cutting attachment is properly
tightened before starting work.
– Check the tightness and condition of the cutting
attachment before starting work and any time cutting behavior changes during use. Always switch off the motor, wait for the cutting attachment to stop and remove the battery before inspecting the trimmer / brushcutter or its cutting attachment.
– If the cutting attachment loosens after being properly
tightened, stop work immediately and have the unit inspected by your authorized STIHL servicing dealer.
■ A cracked, damaged or worn out cutting attachment may
shatter at high speeds and cause serious or fatal injury.
– Replace a cracked, damaged or worn out mowing
head or a cracked, bent, warped, damaged, dull or
worn out blade immediately, even if damage
appears to be limited to superficial cracks. – Never use a trimmer / brushcutter with a loose or
damaged cutting attachment.
DANGER
■ To reduce risk of electrocution:
– Never operate this trimmer in the vicinity
of any wires or cables that may be carrying electric current. Look carefully for concealed wires before starting work.
– Do not rely on the trimmer's insulation
against electric shock, even when holding the power tool by insulated gripping surfaces.
5.8 Working with the Cutting Attachments
5.8.1 Kickout (Blade Thrust) with All Metal Cutting Attachments
0000082390_003
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5 IMPORTANT SAFETY INSTRUCTIONS
WARNING
Kickout (blade thrust) is the sudden and uncontrolled movement of the cutting head toward the operator's right or rear that can occur when the shaded areas (especially the darkly shaded area) of a rotating blade contact a solid rigid object like a tree, rock, bush or wall. The cutting attachment may be thrown to the right or to the rear (black arrow) any time the rapid rotation of the blade is stopped, slowed, snagged or bound in an object that it doesn't immediately cut.
■ This kickout (blade thrust) may cause loss of control and
may result in serious or fatal injury to the operator or bystanders. To reduce the risk of injury, extreme caution should be used when cutting with the shaded area of any rigid blade (see illustration).
■ The greater the force of the kickout reaction, the more
difficult it becomes for the operator to control the unit. Blade thrust is more likely to occur in areas where it is difficult to see the material being cut.
■ Many factors influence the occurrence and force of the
kickout reaction. These include cutting attachment speed, the speed at which the cutting attachment contacts the object, the location and angle of contact, the condition of the cutting attachment, and how quickly the cutting attachment is slowed, snagged or stopped, among other factors.
– Use caution when working with the shaded areas of
any metal cutting attachment.
■ To reduce the risk of personal injury from kickout and
blade thrust when using a rigid cutting attachment:
– Avoid cutting close to fences, sides of buildings, tree
trunks or other such objects when a metal cutting blade is mounted. STIHL recommends using a nylon
line head for such jobs. – Keep metal cutting attachments sharp. – Keep bystanders at least 50 ft. (15 m) away from the
work area.
5.8.2 Using a Mowing Head
► When working, sweep the trimmer in a controlled manner,
parallel to the ground in front of you.
Mowing heads are to be used only on units equipped with a line-limiting blade in the deflector in order to keep the line at the proper length. When trimming along a fence, wall or around trees, it is preferable to use a mowing head with nylon line to reduce the risk of blade thrust or kickout, damage to the cutting attachment, and to reduce damage to the fence, wall or trees.
WARNING
■ To reduce the risk of serious injury:
– Never use wire or metal-reinforced line or other
material in place of the recommended nylon cutting line. Pieces of wire could break off and be thrown at high speed toward the operator or bystanders.
■ A cracked, damaged or worn out mowing head may
shatter at high speeds and cause serious or fatal injury.
– Have a cracked, damaged or worn out mowing head
replaced immediately, even if damage appears to be limited to superficial cracks.
■ When working close to fences, sides of buildings, tree
trunks of other such objects, be alert to an increased possibility of ricochets.
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5 IMPORTANT SAFETY INSTRUCTIONS
0000-GXX-3801-A0
0000-GXX-3916-A0
English
– Take care to clear area of all objects and
debris before trimming along fences or walls, near tree trunks or other objects that could increase the possibility of injury from the ricochet of thrown objects.
5.8.3 Using a Grass Cutting Blade
► When working with a grass cutting blade, sweep the
trimmer in a controlled manner, parallel to the ground in front of you. To reduce the risk of kickout, use the left side of the cutting blade.
All kinds of grass and weeds can be cut with a grass cutting blade.
– The 4-tooth grass cutting blade is intended to cut grass
and weeds. It has 4 cutting knives with cutting edges on both sides, i.e., front and rear. When the cutting edges on one side become dull, the blade can be turned over to utilize the cutting edges on the other side before it is resharpened.
– The 8-tooth grass cutting blade is recommended for
cutting fern or similar fleshy vegetation. When the cutting edges on one side become dull, the cutting edges have to be resharpened. The blade cannot be turned over to utilize the cutting edges on the other side.
WARNING
■ Improper use of a grass cutting blade may cause it to
crack, chip or shatter. Thrown blade fragments may seriously or fatally injure the operator or bystanders. To reduce the risk of injury:
– Avoid contact with hard or solid foreign objects such
as stones, glass, rocks or pieces of metal.
– Inspect the grass cutting blade at regular, short
intervals for signs of damage. Do not continue working with a damaged grass cutting blade.
– Resharpen the grass cutting blade regularly as
described on its packaging or instruction leaflet.
– Never attempt to cut woody material with the grass
cutting blade.
5.8.4 Using a Brush Knife
► When working with a brush knife, sweep the trimmer in a
controlled manner, parallel to the ground in front of you. To reduce the risk of kickout, use the left side of the cutting blade.
A brush knife is suitable for applications ranging from cutting matted grass to clearing weeds, wild growth and scrub brush.
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6 Maintenance, Repair and Storage
WARNING
■ Improper use of a brush knife may cause it to crack, chip
or shatter. Thrown blade fragments may seriously or fatally injure the operator or bystanders. To reduce the risk of injury:
– Avoid contact with hard or solid foreign objects such
as stones, glass, rocks or pieces of metal. – Inspect the brush knife at regular short intervals for
signs of damage. Do not continue working with a
damaged brush knife. – Resharpen the brush knife regularly as described on
its packaging or instruction leaflet. – When cutting young saplings or other woody
materials up to 0.8 in. (2 cm) in diameter, use the left
side of the cutting knife to avoid "kickout" situations. – Never attempt to cut woody material with a larger
diameter, since the brush knife may catch or jerk the
unit forward.
6 Maintenance, Repair and Storage
6.1 Warnings and Instructions
WARNING
■ There are no user-authorized repairs for the battery or
power tool. To reduce the risk of fire, electric shock or other personal injury and property damage:
– Users may carry out only the cleaning and
maintenance operations described in this manual. – Strictly follow the cleaning and maintenance
instructions in the appropriate sections of this
instruction manual. – Never attempt to repair a damaged or broken cutting
attachment. This may cause broken parts to come
off and result in serious or fatal injuries. – Wear non-slip, heavy-duty work gloves when
handling metal cutting attachments.
– STIHL recommends that all repair or replacement
work be performed by authorized STIHL servicing dealers.
■ Unintentional starting may result in personal injury or
property damage. To reduce the risk of personal injury and property damage from unintentional starting:
– Remove the battery before inspecting
the trimmer / brushcutter or carrying out any cleaning, maintenance or repair work, before storing, and any other time the power tool is not in use.
■ Use of parts that are not authorized or approved by STIHL
may cause serious or fatal injury or property damage.
– STIHL recommends that only identical STIHL
replacement parts be used.
■ To reduce the risk of serious or fatal injuries from a loose
or damaged cutting attachment:
– Keep blades sharp. – Tighten all nuts, bolts and screws after each use. – Never repair damaged cutting attachments by
welding, straightening or modifying the shape. Always replace a damaged cutting attachment before use.
■ The gearbox becomes hot during operation. To reduce the
risk of burn injury:
– Allow the gearbox to cool before
inspecting or lubricating and before changing a cutting attachment or deflector. Avoid contacting the gearbox while it is still hot following operation.
■ Improper storage can result in unauthorized use, damage
to the power tool and an increased risk of fire, electric shock and other personal injury or property damage.
– Remove the battery from the power tool before
storing.
– Never store the power tool or charger with the
battery inserted.
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7 Battery Safety
English
– Store the trimmer / brushcutter and battery indoors
in a dry, secure place that cannot be accessed by
children or other unauthorized users. – Never store the battery in the trimmer / brushcutter,
in the charger, in a metal container or in a container
with metal objects (e.g., paper clips, nails, coins,
keys).
■ Dropping the battery could result in personal injury or
property damage. To prevent the battery from falling during removal:
– Place the trimmer / brushcutter on a level surface. – Use care when ejecting the battery.
7 Battery Safety
7.1 Warnings and Instructions
WARNING
■ Read and follow the safety precautions on the battery and
all warnings and instructions that accompany it.
■ Use of unauthorized batteries can damage the power tool
and result in fire, explosion and personal injury and property damage.
– Use only genuine STIHL AR or AP series batteries
with this power tool.
■ Use of STIHL AR or AP series batteries for any purpose
other than powering STIHL products could be extremely dangerous.
– Use STIHL AR and AP series batteries only to power
compatible STIHL products.
■ Use of unauthorized chargers can damage the battery and
result in fire, explosion and personal injury and property damage.
– Charge STIHL AP series batteries only with genuine
STIHL AL 101, AL 300 or AL 500 series chargers.
– Charge STIHL AR series backpack batteries only
with genuine STIHL AL 300 or AL 500 series chargers.
■ The battery contains safety features and devices which, if
damaged, may allow the battery to generate heat, rupture, leak, ignite or explode.
– Never heat the battery above 212 °F
(100 °C).
– Never incinerate or place the battery on
or near fires, stoves or other high­temperature locations.
– Never use or charge a malfunctioning, damaged,
cracked, leaking or deformed battery.
– Never open, disassemble, crush, drop, subject to
heavy impact or otherwise damage the battery.
– Never expose the battery to microwaves or high
pressures.
– Never insert objects into the battery's cooling slots.
■ Extreme temperatures may cause the battery to generate
heat, rupture, leak, ignite or explode, resulting in severe or fatal personal injury and property damage. Exposure to temperatures outside the recommended temperature range may also reduce battery life and performance.
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7 Battery Safety
– Use and store the battery only within an
ambient temperature range of 14 °F to 122 °F (-10 °C to 50 °C).
– Never store the battery in direct sunlight
or inside a vehicle in hot weather.
■ To reduce the risk of personal injury and property damage
in the event the battery emits smoke, an unusual smell or feels unusually hot while using, charging or storing:
– Immediately discontinue using or charging the
battery. Contact the authorities in the event of fire or
explosion.
■ To reduce the risk of a short circuit, which could lead to
electric shock, fire and explosion:
– Keep STIHL AR 900,1000, 2000, 3000
backpack batteries dry. Protect from rain, water and other liquids. Attach the rain cover to a STIHL AR 1000, 2000, 3000 battery before starting work in rain or in very damp conditions.
– If a STIHL AP or AR L battery has been
exposed to rain during work, remove it from the product and allow it to dry indoors. Make sure it is completely dry before charging or using.
– Never immerse any STIHL battery in
water or other liquids.
– Never bridge the battery terminals with wires or
other metallic objects. – Keep a battery that is not in use away from metal
objects (e.g., paper clips, nails, coins, keys). – Never transport or store the battery in a metal
container. – Store the battery indoors in a dry room. – Never store the battery in damp or corrosive
environments or in conditions that could lead to
corrosion of its metal components. – Protect the battery from exposure to corrosive
agents such as garden chemicals and de-icing salts.
– Protect the battery from exposure to conductive
liquids such as salt water.
– Do not attempt to repair, open or disassemble the
battery. There are no user-serviceable parts inside.
■ Leaking battery fluid is potentially harmful and can cause
skin and eye irritation, chemical burns and other serious personal injury.
– Avoid contact with skin and eyes. – Use an inert absorbent such as sand on spilled
battery fluid.
– In the event of accidental contact, immediately rinse
the contact area thoroughly with mild soap and water.
– If fluid gets into your eye(s): do not rub. Rinse water
over the open eye(s) for at least 15 minutes and seek medical attention.
■ A battery fire can be dangerous. To reduce the risk of
severe personal injury and property damage in the event of fire:
– Evacuate the area. Fire can spread rapidly. Stay
clear of any vapors generated and maintain a safe
distance. – Contact the fire department. – Although water can be used to put out a battery fire,
use of a multi-purpose dry chemical fire extinguisher
is preferable. – Consult the fire department regarding proper
disposal of a burned battery.
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8 Before Starting Work
English
8 Before Starting Work
8.1 Preparing the Trimmer / Brushcutter for Operation
Before starting work: ► Fully charge the battery, @ 9.
► Mount the loop handle, @ 12.1. ► Mount a deflector that is approved for use with the cutting
attachment you intend to use, @ 12.3.1 and @ 25.
► Mount an approved mowing head, grass cutting blade or
brush knife, @ 12.4.1 or @ 12.5.1 and @ 25.
► If using a metal cutting attachment, mount the barrier bar,
@ 12.2. ► Put on and adjust the harness, @ 13.1. ► Adjust the loop handle, @ 13.2. ► Check the controls for proper function and condition,
@ 16.
9 Charging the Battery
9.1 Setting up the Charger
WARNING
A typical household electric circuit is between 15 and 20 amps. A single STIHL AL 500 charger draws approximately
4.8 amps. A single AL 300 charger draws approximately
4.4 amps. To reduce the risk of fire from overloading an electrical circuit:
► Ensure the electrical system is rated to withstand the
expected electrical draw before charging your battery.
► Charge multiple batteries one at a time or on separate
circuits, unless you know your circuit can handle the total expected draw from multiple chargers.
WARNING
Since the charger heats up during the charging process, do not operate the charger on a combustible surface or in a location where combustible gases, liquids, vapors, dusts or other materials and substances are present.
To set up the charger:
4
3
WARNING
Read and follow the safety precautions on the battery and charger and all warnings and instructions that accompany those products. To reduce the risk of short circuit, which could lead to electric shock, fire and explosion, make sure the charger and its components are dry and not damaged; operate the charger indoors at an appropriate ambient temperature.
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1
► Insert the plug (3) into a properly installed electrical
outlet (4) matching the voltage and electrical frequency stated on the rating plate on the charger.
The charger runs a self-test immediately after it is plugged in. The charger LED (1) will glow green for about 1 second, then it will glow red briefly before going out. Once the LED goes out, the self-test is complete and the charger is ready to charge the battery.
2
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English
3
2
1
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3
45
9 Charging the Battery
► Position the power supply cord (2) so that it will not be
stepped on, tripped over, come in contact with sharp
objects or moving parts or otherwise be subjected to
damage or stress.
9.2 Charging
WARNING
STIHL batteries contain safety features and devices which, if damaged, may allow the battery to generate heat, rupture, leak, ignite or explode. Never charge a malfunctioning, damaged, cracked, leaking or deformed battery, or use a charger that has been damaged. Never insert a wet battery or battery adapter. Never use a wet charger. Follow all product-specific warnings and instructions accompanying your battery and charger.
A battery is not fully charged when it ships from the factory. STIHL recommends that you fully charge the battery before using it the first time.
Operate the charger only indoors, in dry rooms and within an ambient temperature range of 41 °F to 104 °F (5 °C to 40 °C).
The battery heats up during operation of the power tool. If a hot battery is connected to the charger, it may be necessary for it to cool down before charging starts. The charging process begins only after the battery has cooled down sufficiently.
Charging time depends on a number of factors, including battery condition and the ambient temperature. For a complete list of approximate charging times, see www.stihl.com/charging-times.
To charge an AR battery:
► Push the plug of the connecting cord (1) into the
socket (2) of the AP Adapter (3) until it stops.
► Push the AP Adapter into the charger (5) until it stops.
The LED on the charger (4) glows green when the battery is charging.
The LEDs on the AR battery glow green and show the state of charge.
When the LEDs on the battery turn off, the charging process is complete and the charger will shut itself off. The AP Adapter can be removed from the charger.
► Disconnect the power supply cord from the electrical
outlet when the charger is not in use.
► Charge STIHL AR backpack batteries only with genuine
STIHL AL 300 or AL 500 series chargers.
To charge an AP battery:
3
2
4
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1
0000-GXX-3918-A0
0458-662-8621-A
10 LED Diagnostics and Acoustic Signals
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20-40%
40-60%
60-80%
80-100%
0-20%
English
► Push the battery (2) into the charger (3) until it stops.
The LED on the charger glows green when the battery is
charging.
The LEDs (1) on the AP battery glow green and show the
state of charge.
When the LEDs on the battery go out, the charging
process is complete and the charger will shut itself off. The
AP battery can be removed from the charger. ► Disconnect the power supply cord from the electrical
outlet when the charger is not in use. ► Charge STIHL AP series batteries only with genuine
STIHL AL 101, AL 300 or AL 500 series chargers.
10 LED Diagnostics and Acoustic Signals
10.1 STIHL AP Battery
10.1.1 Battery Status Four LEDs show the status of the battery. These LEDs can
glow or flash green or red.
If one LED glows red continuo usly: the battery is either too hot or too cold. Allow the battery to warm up or cool down gradually at an ambient temperature of about 50 °F to 68 °F (10 °C to 20 °C).
If all 4 LEDs flash red: the battery has a malfunction and must be replaced. Do not attempt to charge, use or store the battery.
If three LEDs flash red when you activate the trigger switch: the power tool has an electrical malfunction. Do not operate the power tool. Have it checked by an authorized STIHL servicing dealer before use or storage.
For troubleshooting information, @ 23.
10.1.3 Charge Status
The LEDs on the battery also show the battery's state of charge.
To determine the battery's state of charge:
► Press the button (1) on the battery.
The LEDs on the battery will glow or flash green for about 5 seconds and indicate the state of charge (see illustration).
For example: If four green LEDs glow continuously: full charge. If one green LED is flashing: less than 20 % charge.
10.1.2 Power Tool Status
The same LEDs on the battery will indicate the status of the power tool.
If three LEDs glow red continuously: the power tool motor is too hot. Allow the motor to cool down.
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10.2 STIHL AR Backpack Battery
10.2.1 Battery Status Six LEDs and an acoustic signal indicate the status of the
battery.
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English
1
2
3
.......
0000-GXX-3229-A1
0000-GXX-2673-A0
100 % 0 %
10 LED Diagnostics and Acoustic Signals
If three LEDs glow red continuously: the power tool motor is too hot. Allow the motor to cool down.
If three LEDs flash red when you activate the trigger switch: the power tool has an electrical malfunction. Do not operate the power tool. Have it checked by an authorized STIHL servicing dealer before use or storage.
For troubleshooting information, @ 23.
10.2.3 Charge Status
The LEDs and acoustic signals on the battery also indicate the battery's state of charge.
1 A short beep
The acoustic signal works as it should.
2 Four or six (AR L) long beeps
The battery's charge is low. Recharge the battery.
3 Rapid succession of short beeps
There is a malfunction in the battery. The signal stops automatically after a few seconds. Do not attempt to charge, use or store the battery. Replace the battery.
These LEDs can glow or flash green or red.
If one LED glows red continuo usly: the battery is either too hot or too cold. Allow the battery to warm up or cool down gradually at an ambient temperature of about 50 °F to 68 °F (10 °C to 20 °C).
If the four right side LEDs flash red and a rapid succession of several short beeps is emitted: the battery has a malfunction and must be replaced. Do not attempt to charge, use or store the battery.
► Be aware that your ability to hear the acoustic signal may
be reduced when wearing hearing protection.
10.2.2 Power Tool Status
When the battery is connected to the power tool, the same LEDs on the battery will indicate the status of the power tool.
To determine the battery's state of charge:
► Press the button (1) on the backpack battery. A single short beep will be emitted. The LEDs on the battery
will glow or flash green for about 5 seconds and indicate the state of charge (see illustration).
For example: If six green LEDs glow continuously: full charge. If one green LED is flashing and four long beeps are emitted:
less than 20 % charge.
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11 STIHL AR Backpack Battery
0000-GXX-9304-A0
C
D
11 STIHL AR Backpack Battery
11.1 Positioning the Connecting Cord
WARNING
To reduce the risk of injury from tripping on the connecting cord or losing control of the power tool, always secure the connecting cord with the hook and eye fasteners as described below. Always position and secure the connecting cord so that it will not interfere with the proper working technique as described in the instruction manual for the power tool you are using, or your ability to maintain control of the power tool.
WARNING
Manage the cord to prevent it from contacting the cutting/working attachment or catching on objects, which could cause you to lose balance or control of the power tool, resulting in serious personal injury and property damage.
The connecting cord can be secured in different positions and adjusted to suit the height and reach of the operator.
1
2
2
A B
2
2
English
The length of the connecting cord can be adjusted by making a loop around the top (Illustration C) or on the side (Illustration D) of the backpack battery with the hook and eye fasteners.
11.2 Putting on the Harness
WARNING
The operator must be able to remove the backpack battery quickly in the event of an emergency. In an emergency, open and remove the waist belt and chest strap quickly before dropping the battery to the ground.
To ensure a proper fit:
The connecting cord can run through the guide (1) on the shoulder strap (Illustration A), or along the back plate (Illustration B). Secure the connecting cord to the harness with the hook and eye fasteners (2). Always secure the connecting cord using the guide or hook and eye fasteners on the side of the body on which the power tool is held and controlled. Do not allow the connecting cord to swing across your body or hang at your side.
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0000-GXX-9303-A0
0000-GXX-7803-A0
► Put the backpack battery on your back. ► Fasten and adjust the waist belt (2) so that it rests
comfortably but securely on your hips.
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12 Assembling the Trimmer / Brushcutter
► Fasten the chest strap (1) and adjust it so that it fits
comfortably but securely across your chest.
3
4
► Adjust the harness straps so that the back padding fits
snugly and securely against your back. ► Always wear the battery harness over both shoulders. ► Thread the end of the waist belt through the loops (3)
and (4). ► To remove the harness, open the quick-release fasteners
on the waist belt and chest strap and loosen the harness
straps by lifting the sliding adjusters. To help reduce the risk of injury in the event of an
emergency, practice quickly opening the fasteners on the waist belt and chest strap, loosening the shoulder straps and removing the battery.
NOTICE
To avoid damage, ease the battery to the ground when practicing. Do not allow the battery to drop to the ground and do not throw it.
12 Assembling the Trimmer / Brushcutter
12.1 Mounting the Loop Handle
WARNING
To reduce the risk of injury from loss of control, ensure that the loop handle is properly and securely mounted before starting work.
To mount the loop handle: ► Switch off the power tool, @ 15.2.
0000-GXX-A276-A0
► Remove the battery, @ 14.2.
1 2
3
4
6 7
► Position one clamp (4) in the loop handle (3). ► Position the other clamp (6) against the underside of the
drive tube (5) and line up the holes in the loop handle and clamps.
► Put washers (2) on the screws (1) and insert the screws
through the holes in the loop handle and clamps.
► Attach the square nuts (7) and tighten securely. Ensure
that the handle is tight and will not move during operation.
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