STIHL FS 90 Owner's Manual

STIHL FS 90
Warning!
Read and follow all safety precautions in Instruction Manual – improper use can cause serious or fatal injury.
Lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones – el uso incorrecto puede causar lesiones graves o mortales.
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Instruction Manual Manual de instrucciones
Instruction Manual 1 - 54
Manual de instrucciones 55 - 113
Contents
English
Guide to Using this Manual 2 Safety Precautions and Working
Techniques 3 Approved Combinations of Cutting
Attachment, Deflector, Handle and Harness 18
Approved Power Tool Attachments 20 Mounting the Bike Handle 20 Mounting the Loop Handle 22
Original Instruction ManualPrinted on chlorine-free paper
Adjusting the Throttle Cable 24 Fitting the Carrying Ring 24 Mounting the Deflector 24 Mounting the Cutting Attachment 25 4-MIX Engine 28 Fuel 29 Fueling 30 Fitting the Harness 31 Balancing the Trimmer/Brushcutter 32 Starting / Stopping the Engine 33 Operating Instructions 36 Cleaning the Air Filter 36 Engine Management 36
Printing inks contain vegetable oils, paper can be recycled.
Adjusting the Carburetor 37 Spark Arresting Screen in Muffler 38 Spark Plug 39 Lubricating the Gearbox 40 Replacing the Starter Rope and
Rewind Spring 40 Storing the Machine 42 Sharpening Metal Cutting Blades 43 Maintenance and Care 44 Main Parts 46
Specifications 48 Special Accessories 49 Maintenance and Repairs 49 STIHL Incorporated Federal
Emission Control Warranty Statement 50
STIHL Incorporated California Exhaust and Evaporative Emissions Control Warranty Statement 52
Trademarks 54
Allow only persons who fully understand this manual to operate your trimmer / brushcutter.
To receive maximum performance and satisfaction from your STIHL trimmer / brushcutter, it is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in chapter "Safety Precautions and Working Techniques" before using your trimmer / brushcutter. For further information you can go to www.stihlusa.com.
Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this manual.
Warning!
Because a trimmer / brushcutter is a high-speed cutting tool some special safety precautions must be observed to reduce the risk of personal injury. Care­less or improper use may cause serious or even fatal injury.
Make sure your unit is equipped with the proper deflector, handle and harness for the type of cutting attachment being used. Always wear proper eye protection.
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© ANDREAS STIHL AG & Co. KG, 2011
0458-260-8621-C. M40.G11.CP.
0000000802_007_GB
FS 90, FS 90 R
1
English
Guide to Using this Manual
Pictograms
The meanings of the pictograms attached to or embossed on the machine are explained in this manual.
Depending on the model concerned, the following pictograms may be on your machine.
Fuel tank for gasoline and engine oil mixture
Press to operate decom­pression valve
Manual fuel pump
Press to operate manual fuel pump
Symbols in Text
Many operating and safety instructions are supported by illustrations.
The individual steps or procedures described in the manual may be marked in different ways:
N A bullet marks a step or procedure.
A description of a step or procedure that refers directly to an illustration may contain item numbers that appear in the illustration. Example:
N Loosen the screw (1). N Lever (2) ...
In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are marked with the symbols and signal words described below:
Danger!
Indicates an imminent risk of severe or fatal injury.
Engineering Improvements
STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of your machine differs from those described in this manual, please contact your STIHL dealer for assistance.
Filler hole for gear lubricant
Air intake summer mode
Air intake winter mode
Handle heating
2
Warning!
Indicates a hazardous situation which, if not avoided, could result in severe or fatal injury.
Caution!
Indicates a risk of property damage, including damage to the machine or its individual components.
FS 90, FS 90 R
English
Safety Precautions and Working Techniques
Because a trimmer / brushcutter is a high­speed, fast-cutting power tool sometimes equipped with sharp cutting blades, special safety precau­tions must be observed to reduce the risk of per­sonal injury.
It is important that you read, fully understand and observe the following safety precautions and warnings. Read the instruction manual and the safety precautions periodically. Careless or improper use may cause serious or fatal injury.
The terminology utilized in this manual when referring to the power tool reflects the fact that different types of cutting attachments may be mounted on it. The term "trimmer" is used to designate an FS unit that is equipped with a nylon line head or a head with flexible plastic blades (i.e., the PolyCut head). A "brushcutter" designates a unit equipped with a rigid metal blade. Many FS models may be used as either a trimmer or a brushcutter – therefore, the power tool is referred in this manual as a "trimmer / brushcutter." Some smaller and / or lightweight FS models may only be used as a trimmer, i.e., they may not be used with metal blades.
The term "clearing saw" indicates a high-powered trimmer / brushcutter that is particularly suited for use with a circular saw blade to clear saplings or small trees.
FS models with an "R" on the nameplate were originally configured (at the time of distribution) as a trimmer with a loop handle.
Warning!
As more fully explained later in these Safety Precautions, to reduce the risk of personal injury, make sure your unit is equipped with the proper handle, har­ness and deflector for the type of cutting attachment you are using. Use only cut­ting attachments that are specifically authorized by STIHL for use on your FS model.
Have your STIHL dealer show you how to operate your power tool. Observe all applicable local safety regulations, standards and ordinances.
Warning!
Do not lend or rent your power tool with­out the instruction manual. Be sure that anyone using it understands the infor­mation contained in this manual.
Warning!
The use of this machine may be hazard­ous. If the rotating line or blade comes in contact with your body, it will cut you. When it comes in contact with solid for­eign objects such as rocks or bits of metal, it may fling them directly or by ric­ochet in the direction of bystanders or the operator. Striking such objects could damage the cutting attachment and may cause blades to crack, chip or break. Thrown objects, including broken heads or blades, may result in serious or fatal injury to the operator or bystanders. STIHL does not recommend the use of rigid blades when cutting in stony areas.
Use your trimmer / brushcutter equipped with the appropriate cutting attachment only for cutting grass, brush, wood and similar material.
Warning!
Do not use it for other purposes, since misuse may result in personal injury or property damage, including damage to the machine.
Warning!
Minors should never be allowed to use this power tool. Bystanders, especially children, and animals should not be allowed in the area where it is in use.
FS 90, FS 90 R
3
English
Warning!
To reduce the risk of injury to bystand­ers and damage to property, never let your power tool run unattended. When it is not in use (e.g. during a work break), shut it off and make sure that unauthor­ized persons do not use it.
Most of these safety precautions and warnings apply to the use of all STIHL trimmers / brushcutters. Different models may have different parts and controls. See the appropriate section of your instruction manual for a description of the controls and the function of the parts of your model.
Safe use of a trimmer / brushcutter involves
1. the operator
2. the power tool
3. the use of the power tool.
THE OPERATOR
Physical Condition
You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Do not operate this machine when you are fatigued.
Warning!
Be alert – if you get tired, take a break. Tiredness may result in loss of control. Working with any power tool can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating this machine.
Warning!
Prolonged use of a power tool (or other machines) exposing the operator to vibrations may produce whitefinger dis­ease (Raynaud's phenomenon) or carpal tunnel syndrome.
These conditions reduce the hand's ability to feel and regulate temperature, produce numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis.
All factors which contribute to whitefinger disease are not known, but cold weather, smoking and diseases or physical conditions that affect blood vessels and blood transport, as well as high vibration levels and long periods of exposure to vibration are mentioned as factors in the development of whitefinger disease. In order to reduce the risk of whitefinger disease and carpal tunnel syndrome, please note the following:
Most STIHL power tools are
available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the machine to the operator's hands. An AV system is recommended for those persons using power tools on a regular or sustained basis.
Wear gloves and keep your hands
warm.
Keep the AV system well
maintained. A power tool with loose components or with damaged or worn AV elements will tend to have higher vibration levels.
Maintain a firm grip at all times, but
do not squeeze the handles with constant, excessive pressure. Take frequent breaks.
All the above-mentioned precautions do not guarantee that you will not sustain whitefinger disease or carpal tunnel syndrome. Therefore, continual and regular users should closely monitor the condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately.
Warning!
The ignition system of the STIHL unit produces an electromagnetic field of a very low intensity. This field may inter­fere with some pacemakers. To reduce the risk of serious or fatal injury, persons with a pacemaker should consult their physician and the pacemaker manufac­turer before operating this tool.
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FS 90, FS 90 R
English
Proper Clothing
To reduce the risk of injury, the operator should wear proper protective apparel.
Warning!
The deflector provided with your power tool will not protect the operator from all foreign objects (gravel, glass, wire, etc.) thrown back by the rotating cutting attachment. Thrown objects may also ricochet and strike the operator.
Warning!
To reduce the risk of injury to your eyes never operate your power tool unless wearing goggles or properly fitted protec-
tive glasses with adequate top and side protection com­plying with ANSI Z 87.1 (or your applicable national standard). To reduce the risk of injury to your face STIHL recommends that you also wear a face shield or face screen over your goggles or protective glasses.
Wear an approved safety hard hat to reduce the risk of injury to your head when there is a danger of head injuries.
Power tool noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Continual and regular users should have their hearing checked regularly.
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
Always wear gloves when handling the machine and metal blades. Heavy-duty, non­slip gloves improve your grip and help to protect your hands.
Clothing must be sturdy and snug-fitting, but allow complete freedom of movement. Wear long pants made of heavy material to help protect your legs. Do not wear shorts, sandals or go barefoot.
Avoid loose-fitting jackets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined long hair or anything that could become caught on branches, brush or the moving parts of the unit. Secure hair so it is above shoulder level.
Good footing is very important. Wear sturdy boots with nonslip soles. Steel-toed safety boots are recommended.
THE POWER TOOL
For illustrations and definitions of the power tool parts see the chapter on "Main Parts."
Warning!
Never modify this power tool in any way. Only attachments supplied by STIHL and expressly approved by STIHL for use with the specific STIHL model are authorized. Although certain unauthor­ized attachments are useable with STIHL power tools, their use may, in fact, be extremely dangerous. For the cutting attachments authorized by STIHL for your unit, see the chapter "Approved Combinations of Cutting Attachment, Deflector, Handle and Har­ness" in the instruction manual or the STIHL "Cutting Attachments, Parts & Accessories" catalog.
If this tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work. Check in particular that the fuel system is tight (no leaks) and that the controls and safety devices are working properly. Do not continue operating this machine if it is damaged. In case of doubt, have it checked by your STIHL servicing dealer.
THE USE OF THE POWER TOOL
Transporting the Power Tool
Warning!
To reduce the risk of injury from loss of control and blade or line contact, never carry or transport your power tool with the cutting attachment moving.
FS 90, FS 90 R
5
English
389BA019 KN
001BA220 KN
It may be carried only in a horizontal position. Grip the shaft in a manner that the machine is balanced horizontally. Keep the hot muffler away from your body and the cutting attachment behind you.
Warning!
Always shut off the engine and make sure the cutting attachment has stopped before putting a trimmer / brushcutter down. When transporting it in a vehicle, properly secure it to prevent turnover, fuel spillage and damage to the unit. STIHL recommends that you keep metal blades covered with the transport guard (optional accessory).
Fuel
Your STIHL power tool uses an oil­gasoline mixture for fuel (see the chapter on "Fuel" of your instruction manual).
Warning!
Gasoline is an extremely flammable fuel. If spilled and ignited by a spark or other ignition source, it can cause fire and seri-
ous burn injury or property damage. Use extreme caution when handling gasoline or fuel mix. Do not smoke or bring any fire or flame near the fuel or the power tool. Note that combustible fuel vapor may escape from the fuel system.
Fueling Instructions
Warning!
To reduce the risk of serious injury from burns, never attempt to refuel the unit until it has been completely removed from the operator.
Warning!
Fuel your power tool in well-ventilated areas, outdoors. Always shut off the engine and allow it to cool before refu­eling. Gasoline vapor pressure may build up inside the fuel tank depending on the fuel used, the weather conditions and the tank venting system.
In order to reduce the risk of burns and other personal injury from escaping gas vapor and fumes, remove the fuel filler cap on your power tool carefully so as to allow any pressure build-up in the tank to release slowly. Never remove the fuel filler cap while the engine is running.
Select bare ground for fueling and move at least 10 feet (3 m) from the fueling spot before starting the engine. Wipe off any spilled fuel before starting your machine.
Warning!
Check for fuel leakage while refueling and dur­ing operation. If fuel leakage is found, do not start or run the engine
until the leak is fixed and any spilled fuel has been wiped away. Take care not to get fuel on your cloth­ing. If this happens, change your clothing immediately.
Different models may be equipped with different fuel caps.
Toolless cap with grip
Warning!
In order to reduce the risk of fuel spill­age and fire from an improperly tightened fuel cap, correctly position and tighten the fuel cap in the fuel tank opening.
To do this with this STIHL cap, raise the grip on the top of the cap until it is upright at a 90° angle. Insert the cap in the fuel tank opening with the raised positioning
6
FS 90, FS 90 R
English
001BA227 KN
001BA226 KN
marks on the grip of the cap and on the fuel tank opening lining up. Using the grip, press the cap down firmly while turning it clockwise as far as it will go (approx. 1/4 turn).
Fold the grip flush with the top of the cap. Grip the cap and check for tightness. If the grip does not lie completely flush with the cap and the detent on the grip does not fit in the correspond­ing recess in the filler opening, or if the cap is loose in the filler opening, the cap is not properly seated and tightened and you must repeat the above steps.
Misaligned, damaged or broken cap
N If the cap does not drop fully into the
opening when the positioning marks line up and/or if the cap does not tighten properly when twisted, the base of the cap may be prematurely rotated (vis-à-vis the top) to the closed position. Such misalignment can result from handling, cleaning or an improper attempt at tightening.
Left: Base of cap in closed posi-
tion (with open space)
Right: Base of cap correctly posi-
tioned for installation
N To return the cap to the open
position for installation, turn the cap (with the grip up) until it drops fully into the tank opening. Next, twist the cap counterclockwise as far as it will go (approx. 1/4 turn) – this will twist the base of the cap into the correct position. Then, twist the cap clockwise, closing it normally.
N If your cap still does not tighten
properly, it may be damaged or broken; immediately stop use of the unit and take it to your authorized STIHL dealer for repair.
Screw Cap
Warning!
Unit vibrations can cause an improperly tightened fuel filler cap to loosen or come off and spill quanti­ties of fuel. In order to
reduce the risk of fuel spillage and fire, tighten the fuel filler cap by hand as securely as possible.
See also the "Fueling" chapter in your Instruction Manual for additional information.
Before Starting
Warning!
Always check your power tool for proper condition and operation before starting, particularly the throttle trigger, throttle trigger lockout, slide control / stop switch, cutting attachment, deflector and harness. The throttle trigger must move freely and always spring back to the idle position. Never attempt to mod­ify the controls or safety devices.
Warning!
Never operate your power tool if it is damaged, improperly adjusted or main­tained, or not completely or securely assembled.
FS 90, FS 90 R
7
English
A
000BA006 KN
B
000BA007 KN
Warning!
Do not attach any cutting attachment to a unit without proper installation of all required parts. Failure to use the proper parts may cause the blade or head to fly off and seriously injure the operator or bystanders.
Warning!
The cutting attachment must be prop­erly tightened and in safe operating condition. Inspect for loose parts (nuts, screws, etc.) and for cracked or dam­aged heads or cracked, bent, warped or damaged blades. Replace damaged heads or blades before using the power tool. Always keep blades sharp.
Keep the handles clean and dry at all times; it is particularly important to keep them free of moisture, pitch, oil, fuel mix, grease or resin in order for you to maintain a firm grip and properly control your power tool.
Warning!
Check that the spark plug boot is securely mounted on the spark plug – a loose boot may cause arcing that could ignite combustible fumes and cause a fire.
Warning!
To reduce the risk of personal injury to the operator from blade or line
contact and thrown objects, make sure your unit is equipped with the proper deflector, han­dle and harness for the type of cutting attachment being used (see chart in the chapter on "Approved Combinations of Cutting Attachment, Deflector, Handle and Harness").
As can be seen in that chart, some cutting attachments may require you to change your deflector, handle and / or harness.
Keep the deflector (and the attached skirt where appropriate) adjusted properly at all times (see chapters on "Mounting the Deflector" and "Mounting the Cutting Attachment" of your instruction manual).
Arrows on the deflector (A) and limit stop (B) (as seen from the underside) show the correct direction of rotation of the cutting attachment. When viewed from above, however, the cutting attachment rotates counterclockwise.
Adjust carrying harness and hand grip to suit your size before starting work. The machine should be properly balanced as specified in your instruction manual for proper control and less fatigue in operation. To be better prepared in case of an emergency, practice releasing the unit from the harness as quickly as possible.
Starting
Start the engine at least 10 feet (3 m) from the fueling spot, outdoors only.
For specific starting instructions, see the appropriate section of your manual. Place the power tool on firm ground or
8
FS 90, FS 90 R
English
002BA055 KN
002BA054 KN
other solid surface in an open area. Maintain good balance and secure footing.
Warning!
To reduce the risk of injury from blade or line contact, be absolutely sure that the cutting attachment is clear of you and all other obstructions and objects, includ­ing the ground, because when the engine starts at starting-throttle, engine speed will be fast enough for the clutch to engage and move the cutting attachment.
Once the engine has started, immediately blip the throttle trigger, which should release the starting throttle and allow the engine to slow down to idle.
With the engine running only at idle, attach the power tool to the spring hook of your harness (see appropriate chapter of this manual).
Warning!
Your power tool is a one-person machine. Do not allow other persons in the general work area, even when starting.
Warning!
To reduce the risk of injury from loss of control, do not attempt to "drop start" your power tool.
Warning!
When you pull the starter grip, do not wrap the starter rope around your hand. Do not let the grip snap back, but guide the starter rope to rewind it properly. Failure to follow this procedure may result in injury to your hand or fingers and may damage the starter mechanism.
Important Adjustments
Warning!
To reduce the risk of personal injury from loss of control or contact with the running cutting attachment, do not use your unit with incorrect idle adjustment. At correct idle speed, the cutting attach­ment should not move. For directions on how to adjust idle speed, see the appro­priate section of your instruction manual.
If you cannot set the correct idle speed, have your STIHL dealer check your power tool and make proper adjustments and repairs.
During Operation Holding and Controlling the Power
Tool
Always hold the unit firmly with both hands on the handles while you are working. Wrap your fingers and thumbs around the handles, keeping the handles cradled between your thumb and forefinger. Keep your hands in this position to have your power tool under control at all times. Make sure your trimmer handles and grips are in good condition and free of moisture, pitch, oil, fuel mix or grease.
FS 90, FS 90 R
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English
Warning!
Never attempt to operate your power tool with one hand. Loss of control of the power tool resulting in serious or fatal injury may
result. To reduce the risk of cut injuries, keep hands and feet away from the cutting attachment. Never touch a moving cutting attach­ment with your hand or any other part of your body.
Warning!
Do not overreach. Keep proper footing and balance at all times. Special care must be taken in slippery conditions (wet ground, snow) and in difficult, over­grown terrain. Watch for hidden obstacles such as tree stumps, roots and ditches to avoid stumbling. For bet­ter footing, clear away scrub and cuttings. Be extremely cautious when working on slopes or uneven ground.
Warning!
To reduce the risk of injury from loss of control, never work on a ladder or on any other insecure support. Never hold the cutting attachment above waist height.
Working Conditions
Operate and start your power tool only outdoors in a well ventilated area. Operate it under good visibility and daylight conditions only. Work carefully.
Warning!
As soon as the engine is running, this product gen­erates toxic exhaust fumes containing chemi­cals, such as unburned
hydrocarbons (including benzene) and carbon monoxide, that are known to cause respiratory prob­lems, cancer, birth defects, or other reproductive harm. Some of the gases (e.g. carbon monoxide) may be color­less and odorless. To reduce the risk of serious or fatal injury / illness from inhal­ing toxic fumes, never run the machine indoors or in poorly ventilated locations.
Warning!
If the vegetation being cut or the sur­rounding ground is coated with a chemical substance (such as an active pesticide or herbicide), read and follow the instructions and warnings that accompanied the substance at issue.
Warning!
Inhalation of certain dusts, especially organic dusts such as mold or pollen, can cause susceptible persons to have an allergic or asthmatic reaction. Sub­stantial or repeated inhalation of dust and other airborne contaminants, in par­ticular those with a smaller particle size, may cause respiratory or other ill­nesses. Control dust at the source where possible. Use good work prac­tices, such as operating the unit so that the wind or operating process directs any dust raised by the power tool away from the operator. Follow the recom­mendations of EPA / OSHA / NIOSH and occupational and trade associa­tions with respect to dust ("particulate matter"). When the inhalation of dust cannot be substantially controlled, i.e., kept at or near the ambient (back­ground) level, the operator and any bystanders should wear a respirator approved by NIOSH / MSHA for the type of dust encountered.
Operating Instructions
Warning!
Do not operate your power tool using the starting throttle lock, as you do not have control of the engine speed.
In the event of an emergency, shut off the engine immediately – move the slide control / stop switch to 0 or STOP.
10
FS 90, FS 90 R
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15m (50ft)
Warning!
The cutting attachment continues to rotate for a short period after the throttle trigger is released (flywheel effect).
Warning!
The rotating cutting attachment may fling foreign objects directly or by rico­chet a great distance.
To reduce the risk of eye and other injury always wear proper eye protection (see the chapter on "Proper Clothing") and ensure that bystanders are at least 50 feet (15 m) away. To reduce the risk of damage to property, also maintain this distance from such objects as vehicles or windows. Any coworkers who must be in the restricted area should also wear goggles or protective glasses. Stop the engine immediately if you are approached.
Warning!
Before you start work, examine the area for stones, glass, fence wire, metal, trash or other solid objects. The cutting attachment could throw objects of this kind.
Warning!
This trimmer / brushcutter is normally to be used at ground level with the cutting attachment parallel to the ground. Use of a trimmer / brushcutter above ground level or with the cutting attachment per­pendicular to the ground may increase the risk of injury, since the cutting attachment is more fully exposed and the power tool may be more difficult to control. Never use your trimmer / brush­cutter as a hedge trimmer.
Warning!
During cutting, check the tightness and the condition of the cutting attachment at regular short intervals with the engine and attachment stopped. If the behavior of the attachment changes during use, stop the engine immediately, wait until the cutting attachment stops, and check the nut securing the attachment for tightness and the blade or head for cracks, wear and damage.
Warning!
A loose blade or head may vibrate, crack, break or come off the trimmer / brushcutter, which may result in serious or fatal injury. Make sure that the cutting attachment is properly tightened. Use the wrench supplied or one of sufficient length to obtain the proper torque. If the blade or head loosens after being prop­erly tightened, stop work immediately. The retaining nut may be worn or dam­aged and should be replaced. If the blade or head continues to loosen, see your STIHL dealer. Never use a trimmer / brushcutter with a loose cutting attachment.
Warning!
Replace a cracked, damaged or worn­out head or a cracked, bent, warped, damaged, dull or worn out blade imme­diately, even if damage is limited to superficial cracks. Such attachments may shatter at high speed and cause serious or fatal injury.
Warning!
When using rigid blades, avoid cutting close to fences, sides of buildings, tree trunks, stones or other such objects that could cause the power tool to kick out or could cause damage to the blade. STIHL recommends use of the nylon line heads for such jobs. In addition, be alert to an increased possibility of rico­chets in such situations.
FS 90, FS 90 R
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Warning!
If the head, blade or deflector becomes clogged or stuck, always shut off the engine and make sure the cutting attachment has stopped before clean­ing. Grass, weeds, etc. should be cleaned off the blade or from around the head at regular intervals.
Warning!
To reduce the risk of unintentional rota­tion of the cutting attachment and injury, always shut off the engine and remove the spark plug boot before replacing the cutting attachment. To reduce the risk of injury, always shut off the engine before adjusting the length of the nylon line on manually adjustable mowing heads.
Warning!
The gearbox becomes hot during oper­ation. To reduce the risk of burn injury, do not touch the gear housing when it is hot.
Warning!
The muffler and other parts of the engine (e.g. fins of the cylinder, spark plug) become hot during operation and remain hot for a while after stopping the engine. To reduce risk of burns do not touch the muffler and other parts while they are hot.
Warning!
To reduce the risk of fire and burn injury, keep the area around the muffler clean. Remove excess lubricant and all debris such as pine needles, branches or leaves. Let the engine cool down sitting on concrete, metal, bare ground or solid wood away from any combustible substances.
Warning!
Never modify your muffler. The muffler could be damaged and cause an increase in heat radiation or sparks, thereby increasing the risk of fire and burn injury. You may also permanently damage the engine. Have your muffler serviced and repaired by your STIHL servicing dealer only.
Catalytic Converter
Warning!
Some STIHL power tools
are equipped with a cata-
lytic converter, which is
designed to reduce the
exhaust emissions of the
engine by a chemical process in the muffler. Due to this proc­ess, the muffler does not cool down as rapidly as conventional mufflers when the engine returns to idle or is shut off. To reduce the risk of fire and burn inju­ries, the following specific safety precautions must be observed.
Warning!
Since a muffler with a catalytic converter cools down less rapidly than conven­tional mufflers, always set your power tool down in the upright position and never locate it where the muffler is near dry brush, grass, wood chips or other combustible materials while it is still hot.
Warning!
An improperly mounted or damaged cyl­inder housing or a damaged / deformed muffler shell may interfere with the cool­ing process of the catalytic converter. To reduce the risk of fire or burn injury, do not continue work with a damaged or improperly mounted cylinder housing or a damaged / deformed muffler shell.
Your catalytic converter is furnished with screens designed to reduce the risk of fire from the emission of hot particles. Due to the heat from the catalytic reaction, these screens will normally stay clean and need no service or maintenance. If you experience loss of performance and you suspect a clogged screen, have your muffler maintained by a STIHL servicing dealer.
USING THE CUTTING ATTACHMENT
For an illustration of the various cutting attachments and instructions on proper mounting see the chapter on "Mounting the Cutting Attachment" in your instruction manual.
12
FS 90, FS 90 R
Warning!
002BA354 KN
002BA177 KN
To reduce the risk of severe or fatal injury from blade contact and / or loss of control, never attempt to use a metal blade on an FS model for which it is not authorized.
Using the Mowing Heads
Do not use with mowing line longer than the intended length. With a properly mounted deflector, the built-in line­limiting blade will automatically adjust the line to its proper length.
Using the unit with an overly long nylon cutting line increases the load on the engine and reduces its operating speed. This causes the clutch to slip continuously and results in overheating and damage to important components (e.g. clutch, polymer housing components). Such damage could, among other things, cause the cutting attachment to rotate at idle.
Mowing heads are to be used only on trimmers / brushcutters equipped with a line-limiting blade in the deflector in order to keep the line at the proper length (see "Main Parts" chapter in your instruction manual).
If the lawn edges are planted with trees or bordered by a fence etc., it is best to use a nylon line head. It achieves a "softer" cut with less risk of damaging tree bark etc. than polymer blades.
However, the polymer-bladed STIHL PolyCut produces a better cut if there are no plants along the edge of the lawn. Sharpening is not necessary, and worn polymer blades are easily replaced.
Warning!
To reduce the risk of serious injury, never use wire or metal-reinforced line or other material in place of the nylon cutting lines. Pieces of wire could break off and be thrown at high speed toward the operator or bystanders.
STIHL SuperCut mowing head
Fresh line is advanced automatically. Frayed line is replaced by a simple adjustment (see instruction sheet supplied with mowing head).
STIHL AutoCut mowing head
Nylon cutting line advances automatically when tapped against the ground (TapAction).
STIHL TrimCut mowing head
Frayed line is replaced by a simple adjustment (see instruction sheet supplied with mowing head).
STIHL PolyCut mowing head
Uses either nylon lines or nonrigid, pivoting polymer blades.
Observe wear indicators.
English
Warning!
Three rectangular wear limit marks are applied to the base (periphery) of the PolyCut. To reduce the risk of serious injury from breakage of the head or blades, the PolyCut must not be used when it has worn as far as one of these marks. It is important to follow the main­tenance instructions supplied with the head.
STIHL FixCut mowing head
Uses pre-cut lengths of nylon line.
Observe wear indicators.
Do not continue using the mowing head if the raised moldings (1) on the base are missing or worn – see right illustration above. The mowing head may otherwise shatter and flying objects could result in injury to the operator or bystanders. Install a new mowing head.
FS 90, FS 90 R
13
English
002BA135 KN
002BA355 KN
002BA066 KN
Risk of Kickout (Blade Thrust) with all Rigid Cutting Blades
Warning!
Kickout (blade thrust) is the sudden and uncontrolled motion towards the opera­tor's right or rear that can occur when the shaded area (especially the darkly shaded area) of a rotating blade comes in contact with a solid rigid object like a tree, rock, bush or wall. The rapid coun­terclockwise rotation of the blade may be stopped or slowed, and the cutting attachment may be thrown to the right or to the rear.
This kickout (blade thrust) may cause loss of control of the power tool and may result in serious or fatal injury to the operator or bystanders. To reduce the risk of injury, extreme caution should be used when cutting with the shaded area of any rigid blade.
Using the Grass Cutting Blade
All kinds of grass and weeds can be easily cut with the grass cutting blade. The power tool is swept in an arc similar to a scythe.
Warning!
To reduce the risk of serious or fatal injury from blade breakage, never attempt to use this blade to cut woody materials.
The 4-tooth grass cutting blade is intended to cut grass and weeds. It has 4 cutting knives with cutting edges on both sides, i.e. front and rear. When the cutting edges on one side become dull, the blade can be turned over to utilize the cutting edges on the other side.
The 8-tooth grass cutting blade is recommended for cutting fern or reed.
Both types of grass cutting blade have to be resharpened when all cutting edges are dull.
Using the Brush Knife
When fitted to the power tool, the brush knife is suitable for applications ranging from cutting matted grass to clearing weeds, wild growth and scrub.
To cut wild growth and scrub, lower the rotating brush knife down onto the growth to achieve a chopping effect – but keep the tool below waist height at all times.
Warning!
Exercise extreme caution when using this method of cutting. The higher the cutting attachment is off the ground, the greater the risk of loss of control and of cuttings being thrown sideways.
Use the power tool like a scythe to cut grass, i.e. sweep it to and fro in an arc.
Warning!
When cutting woody materials, use the left side of the blade to avoid "kickout" (blade thrust) situations.
Warning!
Improper use of a brush knife may cause it to crack, chip or shatter. Thrown blade fragments may seriously or fatally injure the operator or bystand­ers. To reduce the risk of injury, avoid contact with hard or solid foreign objects such as stones, rocks or pieces of metal.
14
FS 90, FS 90 R
English
000BA016 KN
002BA214 ST
Warning!
When cutting young saplings or other woody materials up to 2 cm (3/4 in.) in diameter, use the left side of the blade to avoid "kickout" situations (see section on "Risk of kickout (blade thrust) with all rigid cutting blades"). Do not attempt to cut woody material with a larger diame­ter, since the blade may catch or jerk the power tool forward. This may cause damage to the blade or power tool or loss of control of the power tool, result­ing in personal injury. Use a circular saw blade for such work.
Warning!
Inspect the brush knife at regular short intervals for signs of damage. Do not continue working with a damaged brush knife. Resharpen the brush knife regu­larly (when it has dulled noticeably).
Using the Circular Saw Blade
Circular saw blades are suitable for thinning brush and cutting small trees up to a diameter of 4 cm (1 1/2 in.). Do not attempt to cut trees with larger diameters, since the blade may catch or jerk the trimmer / brushcutter forward. This may cause damage to the blade or loss of control of the power tool and result in serious injury. Use a chain saw for such work.
standard deflector be removed and replaced by the special limit stop deflector (see chapter on "Mounting the Deflector"). This limit stop helps to keep the unit positioned against the tree during the cutting process. Inexperienced users should place the left side of the stop against the tree trunk before beginning to cut. This will keep the trimmer / brushcutter against the tree during the cutting operation and will reduce the risk of loss of control and possible kickout (described above and briefly again below).
Before starting the cut, accelerate the engine up to full throttle. Perform cut with uniform pressure. STIHL recommends that the circular saw blade be applied to the right of the tree, using the non-shaded area of the blade, as shown in the illustration above.
FS 90, FS 90 R
Warning!
To reduce the risk that the blade will crack and / or break, avoid all contact with stones, rocks or the ground. Sharpen blades in a timely manner as specified – dull teeth may cause the blade to crack or shatter.
When a trimmer / brushcutter with a circular saw blade is used to cut down small trees, STIHL recommends that the
15
English
002BA068 KN
Warning!
The risk of kickout is highest when cut­ting in the darker shaded area. To reduce the risk of kickout and resulting injury, do not use this area of the circular saw blade for cutting trees or shrubs. Special techniques using the lighter shaded areas of the blade to cut shrubs and trees should only be used by expe­rienced operators with specialized training in the use and control of the trimmer / brushcutter.
Warning!
To reduce the risk of loss of control and serious injury to the operator or bystanders by a kickout, never use a cir­cular saw blade on a trimmer / brushcutter with a loop handle, but rather only on one with a bicycle handle.
When felling small trees, maintain a distance of at least two tree lengths from the nearest coworker.
Warning!
In order to reduce the risk of injury from thrown objects or operator contact with the blade or head, be sure to remount the standard deflector when no longer using a circular saw blade.
MAINTENANCE, REPAIR AND STORING
Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However, if you make a warranty claim for a component which has not been serviced or maintained properly or if nonapproved replacement parts were used, STIHL may deny coverage.
Warning!
Use only identical STIHL replacement parts for maintenance and repair. Use of non-STIHL parts may cause serious or fatal injury.
Strictly follow the maintenance and repair instructions in the appropriate sections of your instruction manual.
Warning!
Always stop the engine and make sure that the cutting attachment is stopped before doing any maintenance or repair work or cleaning the power tool. Do not attempt any maintenance or repair work not described in your instruction man­ual. Have such work performed by your STIHL servicing dealer only.
Wear gloves when handling or performing maintenance on blades.
Warning!
Use the specified spark plug, and make sure it and the ignition lead are always clean and in good condition. Always press the spark plug boot snugly onto the spark plug terminal of the proper size. (Note: If the terminal has a detach­able SAE adapter nut, it must be securely attached.) A loose connection between the spark plug and the ignition wire connector in the boot may create arcing that could ignite combustible fumes and cause a fire.
Warning!
Never test the ignition system with the spark plug boot removed from the spark plug or with a removed spark plug, since uncontained sparking may cause a fire.
Warning!
Do not operate your power tool if the muffler is damaged, missing or modi­fied. An improperly maintained muffler will increase the risk of fire and hearing loss. If your muffler was equipped with a spark-arresting screen to reduce the risk of fire, never operate your power tool if the screen is missing or damaged. Remember that the risk of forest fires is greater in hot or dry weather.
Warning!
Never repair damaged cutting attach­ments by welding, straightening or modifying the shape. This may cause parts of the cutting attachment to come off and result in serious or fatal injuries.
16
FS 90, FS 90 R
Keep blades sharp. Tighten all nuts, bolts and screws, except the carburetor adjustment screws, after each use.
Do not clean your machine with a pressure washer. The solid jet of water may damage parts of the machine.
Store the power tool in a dry and high or locked location out of reach of children.
Before storing for longer than a few days, always empty the fuel tank. See chapter "Storing the Machine" in the instruction manual.
English
FS 90, FS 90 R
17
English
24
13
12
249BA064 KN
1
2
6
7
3
8
18
17
20
22
21
4
23
15
19
18
19
20
20
16
10
11
5
9
14
22
23
23
Approved Combinations of Cutting Attachment, Deflector, Handle and Harness
Cutting attachment Deflector Handle Harness
18
FS 90, FS 90 R
English
Permissible combinations
The complete equipment comprises:
Cutting attachment Deflector Handle Harness
Choose the proper combination from the table depending on the cutting attachment. Read the table horizontally from left to right.
Cutting attachments
Mowing heads 1 STIHL SuperCut 20-2
2 STIHL AutoCut C 25-2 3 STIHL AutoCut 25-2 4 STIHL TrimCut 31-2 5 STIHL FixCut 25-2 6 STIHL PolyCut 20-3
Metal cutting attachments 7 Grass cutting blade 230-4
8 Grass cutting blade 230-8 9 Brush knife 250-3 10 Circular saw blade 200 scratcher
tooth
11 Circular saw blade 200 chisel tooth
Circular saw blades of other, non­metal materials must not be used.
14 Skirt and blade for all mowing heads
(see “Mounting the deflector”)
15 Deflector without skirt and blade for
all metal mowing tools and brush knives
16 Limit stop for circular saw blades
Handles
17 Loop handle 18 Loop handle with 19 Barrier bar 20 Bike handle
Harnesses
21 Shoulder strap can be used 22 Shoulder strap must be used 23 Full harness can be used 24 Full harness must be used
Warning!
Based on the cutting attachment being used:
Choose the proper deflector in order to reduce the risk of injury from thrown objects and contact with the cutting attachment.
Make sure your unit is equipped with the proper handle and harness in order to reduce the risk of injury from loss of con­trol and contact with the cutting attachment.
Use grass cutting metal blades and brush knifes on this unit only if equipped with a bike handle or a loop handle with barrier bar.
Use circular saw blades on this unit only if equipped with a bike handle.
Do not use rigid plastic blades on this unit.
Deflectors, stop
12 Deflector only for mowing heads 13 Deflector with
FS 90, FS 90 R
19
English
228BA047 KN
BF
FH
FCS
KB
KW
HT
Approved Power Tool Attachments
The following STIHL interchangeable attachments may be mounted on the basic machine:
Interchangeable
2)
Use Soil cultivator Edger Scrub cutter Hedge trimmer Hedge trimmer Pole pruner Bristle brush Sweeper drum
attachment
1)
BF
2) 3)
FCS
1)
FH
2)
HL 0° HL 135° HT
1) 2)
2)
KB (4601) KW (4601)
2)
assembly
1)
stop (barrier bar) on loop handle is required
2)
not approved for machines with bicycle handle
3)
harness need not be used
Mounting the Bike Handle
Attaching the bicycle handle with rotating handlebar support
The machine is delivered with the rotating handlebar support already attached to the shaft. The clamps must be removed in order to attach the handlebar.
Removing the clamps
20
N hold onto the lower (1) and upper
clamps (2)
N Unscrew the tommy screw (3) –
after the tommy screw has been unscrewed, the parts are loose and are pressed apart by the two springs (4, 5)!
FS 90, FS 90 R
English
1
7
A
250BA046 KN
002BA234 KN
8
N Remove the tommy screw –
washer (6) remains on the tommy screw
N Separate clamps – springs (4, 5)
remain in the lower clamp!
Fastening the handlebar
N Position the handlebar (7) in the
lower clamp (1) so that distance (A) is not more than 6 in. (15 cm)
N Place the upper clamp on top and
hold both clamps together
N Insert the tommy screw with the
washer on it through both clamps as far as it will go – hold all parts together and secure them
N Position the entire secured
assembly on the handlebar support (8) with the tommy screw facing the motor
N Press the tommy screw into the
handlebar support as far as it will go and then screw it in – do not tighten it down yet
N Align the handlebar so that it is
perpendicular to the shaft – check distance (A)
N Tighten tommy screw
Attaching the control handle
N Unscrew the bolt (9) – the nut (10)
remains in the control handle (11)
N Push the control handle with the
throttle trigger (12) facing toward the gearbox onto the end of the handlebar (7) until the holes (13) align
N Screw in and tighten the bolt (9)
Fastening the throttle cable
Do not kink the throttle cable or run it in tight radiuses – the throttle trigger must move freely!
FS 90, FS 90 R
21
English
15
14
15
14
15
250BA002 KN
2
002BA098 KN
1
1
N Press throttle cable (14) into the
throttle cable support (15)
Adjusting the throttle cable
N Check throttle cable adjustment –
see "Adjusting the throttle cable"
Swiveling the handlebar Into the transport position
N Loosen the tommy screw (3) and
unscrew it until it is possible to swivel the handlebar (7) clockwise
N Turn the handle bar 90° and then
swivel it downward
N Tighten tommy screw (3)
Into the working position
N Swivel and turn the handlebar
counterclockwise in the opposite of the order described above
Mounting the Loop Handle
Loop handle with barrier bar
N Fit the square nuts (1) in the barrier
bar (2); the holes must line up.
22
FS 90, FS 90 R
English
5
4
002BA099 KN
2
3
6
7
4
5
002BA136 KN
1
6 1
3
8 7
8 7
10
9
4
002BA147 KN
A
N Fit the clamp (3) in the loop
handle (4) and place them both on the drive tube (5).
N Place the clamp (6) in position. N Place the barrier bar (2) in position
as shown.
N Line up the holes. N Insert the screws (7) and tighten
them down moderately against the barrier bar.
N Go to "Securing the loop handle".
Loop handle without barrier bar
N Fit the clamp (3) in the loop
handle (4) and place them both on the drive tube (5).
N Place the clamp (6) in position. N Line up the holes. N Fit washers (7) on the screws (8)
and insert the screws in the holes. Fit the square nuts (1) and screw them down as far as stop.
N Go to "Securing the loop handle".
Securing the loop handle
N Secure the loop handle (4) about
20cm/8in (A) forward of the control handle (9).
N Line up the loop handle. N Tighten down the screws firmly –
lock the nuts if necessary.
The sleeve (10) (not fitted on all models) must be between the loop handle and the control handle.
FS 90, FS 90 R
23
English
002BA163 KN
STOP
249BA017 KN
1
2
002BA142 KN
1
2
1
002BA380 KN
2
1
3
3
Adjusting the Throttle Cable
Some machine versions are equipped with a throttle cable adjuster on the control handle.
A properly adjusted throttle cable is the precondition for correct operation in the full throttle, starting throttle and idle positions.
Adjust the throttle cable only after the unit is fully assembled – the control handle must be in the normal operating position.
N Use a suitable tool to push the slide
to the end of the slot (see illustration).
N Press down the throttle trigger
lockout (1) and squeeze the throttle trigger (2) (full throttle) – this sets the throttle cable correctly.
Fitting the Carrying Ring
The carrying ring comes standard with the machine or is available as a special accessory.
For position of carrying ring see "Main Parts".
N Place the clamp (1) against the
drive tube with the tapped hole on the left (viewed from engine).
N Squeeze the two ends of the clamp
together and hold in that position.
N Insert the M6x14 screw (2). N Line up the carrying ring. N Tighten down the screw firmly.
Mounting the Deflector
Mounting the Deflector
1 Deflector for mowing attachments 2 Deflector for mowing heads
Deflectors (1) and (2) are both mounted to the gearbox in the same way.
N Place the deflector on the gearbox
flange.
N Insert the screws (3) and tighten
them down firmly.
24
FS 90, FS 90 R
English
4
1
5
4
002BA103 KN
7
002BA382 KN
6
002BA104 KN
Fitting the Skirt and Blade
These parts must be fitted to the deflector (1) when you use a mowing head.
N Slide the lower guide slot of the skirt
(4) onto the deflector (1) – it must snap into position.
N Push the blade (5) into the upper
guide slot on the skirt and line it up with the first hole.
N Insert the screw and tighten it down
firmly.
Mounting the Limit Stop
Always fit the limit stop (6) when you use a circular saw blade.
N Position the limit stop (6) on the
gearbox flange.
N Insert the screws (7) and tighten
them down firmly.
Mounting the Cutting Attachment
Preparations
N Lay your brushcutter on its back so
that the cutting attachment mounting face is facing up.
Mounting hardware for cutting attachments
The mounting hardware supplied depends on the cutting attachment that comes as original equipment with the new machine.
Mounting hardware is not packed with machine
Only mowing heads can be mounted.
FS 90, FS 90 R
25
English
2
002BA164 KN
1
3
4
5
7
8
2
002BA166 KN
7
N Pull the hose (1) (protector for
shipping) off the shaft (2).
N Go to "Mounting the mowing head".
If you want to mount a metal cutting attachment in place of a mowing head, you will need the following additional parts: Nut (3), rider plate (4) and thrust washer (5) (special accessories).
Mounting hardware is packed with machine
Mowing heads and metal cutting attachments may be mounted.
If the parts are packed with the machine
N Pull the hose (1) (protector for
shipping) off the shaft (2).
The nut (3), rider plate (4) and thrust wsher (5) are in the parts kit supplied with the machine.
N Go to "Mounting the mowing head"
or "Mounting the metal cutting attachment".
If the parts are mounted to the gearbox
N Go to "Removing the mounting
hardware".
Removing the mounting hardware
N Block the shaft – see next chapter
on "Blocking the output shaft".
N Use the combination wrench (6) –
comes standard with machine or is available as special accessory – to unscrew the nut (3) clockwise (left­hand thread) from the shaft (2).
N Pull the thrust washer (5) off the
shaft (2).
The rider plate (4) is in the parts kit supplied with the machine.
N Go to "Mounting the mowing head"
or "Mounting the metal cutting attachment".
Blocking the output shaft
N Insert the stop pin (7) or screwdriver
– come standard with machine or are available as special accessories – in the hole (8) in the gearbox as far as stop, and apply slight pressure.
N Rotate the nut or cutting attachment
on the shaft (2) until the stop pin slips into position and blocks the shaft.
Attaching the mowing head
Keep the information sheet for the mowing head in a safe place.
STIHL SuperCut 20-2, STIHL AutoCut 25-2, STIHL AutoCut C 25-2,
26
FS 90, FS 90 R
English
1
002BA081 KN
STIHL TrimCut 31-2, STIHL FixCut 25-2, STIHL PolyCut 20-3
N Turn the mowing head
counterclockwise until it is flush against the shaft (1)
N Block the shaft N Tighten the mowing head
Remove the tool used to block the shaft.
Removing the mowing head
N Block the shaft
STIHL SuperCut 20-2, STIHL AutoCut 25-2, STIHL AutoCut C 25-2,
STIHL TrimCut 31-2, STIHL FixCut 25-2, STIHL PolyCut 20-3
N Turn the mowing head clockwise
Feed out mowing line
STIHL SuperCut
Line is fed out automatically if the mowing line is at least 2 1/2 in. (6 cm) long – the blade on the deflector shortens excessively long mowing line to optimum length.
STIHL AutoCut
N Hold the mowing head parallel
above the surface of the lawn – tap it on the ground – approx. 1 1/4 in. (3 cm) of mowing line is fed out
The blade on the deflector shortens excessively long mowing line to optimum length – thus repeated tapping in succession is to be avoided!
Mowing line is only fed out if both mowing lines are still at least 1in.
(2.5 cm) long!
For all other mowing lines
Proceed as described in the mowing head information sheet.
Always switch off the engine to fed out mowing line by hand – otherwise there is a risk of injury!
Replacing mowing line and/or cutting blade
Proceed as described in the mowing head information sheet.
Mounting metal cutting attachments
The skirt and lne limiting blade are not required on the deflector for grass cutting blades 230-4 (1), 230-8 (2) or the brush knife (3) – see "Mounting the Deflector".
Fit the approriate limit stop for circular saw blades 200 (4, 5) – see "Mounting the deflector".
Lay your brushcutter on its back with the cutting attachment mounting face pointing up: The cutting edges of (1) and (3) may point in either direction. The cutting edges of (2), (4) and (5) must point clockwise.
Direction of rotation is indicated by an arrow on the inside of the mowing attachment deflector or limit stop.
FS 90, FS 90 R
27
English
N Place the cutting attachment (6) on
the thrust plate (7).
Collar (see arrow) must engage the mowing head's mounting hole.
N Fit the thrust washer (8) and rider
plate (9) on the shaft (10).
N Block the drive shaft. N Use the combination wrench (12) to
screw the mounting nut (11) on to the output shaft counterclockwise and tighten it down firmly.
If the mounting nut turns too freely, fit a new one.
Removing the metal cutting attachment
N Block the drive shaft. N Unscrew the mounting nut
clockwise.
N Take the parts off the shaft – do not
remove the thrust plate (7).
4-MIX Engine
The STIHL 4-MIX engine features mixture lubrication and must be run on a fuel mixture of gasoline and engine oil.
It operates otherwise on the 4-stroke principle.
28
FS 90, FS 90 R
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