Stihl FS 87 Instruction Manual

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STIHL FS 87
Instruction Manual
Original Instruction ManualPrinted on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG, 2012
0458-274-0121-C. VA0.K11.
FS 87, FS 87 R
English
1
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Contents
Dear Customer,
Thank you for choosing a quality engineered STIHL product.
This machine has been built using modern production techniques and comprehensive quality assurance. Every effort has been made to ensure your satisfaction and troublefree use of the machine.
Please contact your dealer or our sales company if you have any queries concerning your machine.
Your
Hans Peter Stihl
Guide to Using this Manual 2 Safety Precautions and Working
Techniques 2 Approved Combinations of Cutting
Attachment, Deflector, Handle and Harness 11
Mounting the Bike Handle 12 Mounting the Loop Handle 14 Adjusting the Throttle Cable 15 Fitting the Carrying Ring 15 Mounting the Deflector 16 Mounting the Cutting Attachment 17 4-MIX Engine 20 Fuel 20 Fueling 21 Fitting the Harness 23 Balancing the Trimmer/Brushcutter 23 Starting / Stopping the Engine 25 Operating Instructions 27 Cleaning the Air Filter 27 Adjusting the Carburetor 28 Spark Arresting Screen in Muffler 30 Spark Plug 30 Lubricating the Gearbox 31 Replacing the Starter Rope and
Rewind Spring 32 Storing the Machine 34 Sharpening Metal Cutting Blades 34 Maintenance and Care 36 Minimize Wear and Avoid Damage 38 Main Parts 39 Specifications 40
Special Accessories 41 Maintenance and Repairs 42 EC Declaration of Conformity 42 Quality Certification 43
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Pictograms
The meanings of the pictograms attached to the machine are explained in this manual.
Depending on the model concerned, the following pictograms may be attached to your machine.
Symbols in text
Warning where there is a risk of an accident or personal injury or serious damage to property.
Caution where there is a risk of damaging the machine or its individual components.
Engineering improvements
STIHL's philosophy is to continually improve all of its products. For this reason we may modify the design, engineering and appearance of our products periodically.
Therefore, some changes, modifications and improvements may not be covered in this manual.
Observe all application local safety regulations, standards and ordinances.
If you have not used this type of power tool before: Have your dealer or other experienced user show you how to operate your power tool or attend a special course in its operation.
Minors should never be allowed to use a power tool.
Keep bystanders, especially children, and animals away from the work area.
When the power tool is not in use, shut it off so that it does not endanger others. Secure it against unauthorized use.
The user is responsible for avoiding injury to third parties or damage to their property.
Guide to Using this Manual
Fuel tank; fuel mixture of gasoline and engine oil
Operate decompression valve
Manual fuel pump
Operate manual fuel pump
Tube of grease
Intake air: Summer operation
Intake air: Winter operation
Handle heating
Safety Precautions and Working Techniques
Some special safety pre
-
cautions must be observed to reduce the risk of personal injury when operating this power tool because of the very high speed of its cut
-
ting attachment.
It is important you read and understand the instruction manual before first use and keep the manual in a safe place for future reference. Non­observance of the instruction manual may result in serious or even fatal injury.
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Do not lend or rent your power tool without the instruction manual. Be sure that anyone using it understands the information contained in this manual.
The use of noise emitting power tools may be restricted to certain times by national or local regulations.
To operate the power tool you must be rested, in good physical condition and mental health.
If you have any condition that might be aggravated by strenuous work, check with your doctor before operating a power tool.
Persons with pacemakers only: The ignition system of your power tool produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. STIHL recommends that persons with pacemakers consult their physician and the pacemaker manufacturer to reduce any health risk.
Do not operate the power tool if you are under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment.
Depending on the cutting attachment fitted, use your power tool only for cutting grass, wild growth, shrubs, scrub, bushes, small diameter trees and similar materials.
Do not use your power tool for any other purpose because of the increased risk of accidents.
Only use cutting attachments and accessories that are explicity approved for this power tool model by STIHL or are technically identical. If you have any questions in this respect, consult a
servicing dealer. Use only high quality parts and accessories in order to avoid the risk of accidents and damage to the machine.
STIHL recommends the use of original STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.
Never attempt to modify your unit in any way since this may increase the risk of personal injury. STIHL excludes all liability for personal injury and damage to property caused while using unauthorized attachments.
Do not use a pressure washer to clean the power tool. The solid jet of water may damage parts of the power tool.
The deflector on this power tool cannot protect the operator from all objects thrown by the cutting attachment (stones, glass, wire, etc.). Such objects may ricochet and then hit the operator.
Clothing and Equipment
Wear proper protective clothing and equipment.
Sturdy shoes with non-slip soles may be worn as an alternative only when using mowing heads.
A face shield alone does not provide adequate eye protection.
Wear hearing protection, e.g. earplugs or ear muffs.
STIHL offers a comprehensive range of personal protective clothing and equipment.
Clothing must be sturdy but allow complete free
-
dom of movement. Wear snug-fitting clothing, an overall and jacket combi
-
nation, do not wear a work coat.
Avoid clothing that could get caught on branches or brush or moving parts of the machine. Do not wear a scarf, necktie or jewelry. Tie up and con
-
fine long hair (e.g. with a hair net, cap, hard hat, etc.).
Wear steel-toed safety boots with non-slip soles.
Wear a safety hard hat for thinning operations, when working in high scrub and where there is a danger of head injuries from falling objects. To reduce the risk of injury from thrown objects, always wear a face shield and safety glasses.
Wear heavy-duty gloves.
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Transporting the Power Tool
Always turn off the engine.
Carry the unit hanging from the shoulder strap or properly balanced by the drive tube. Fit transport guard on metal cutting attachments to avoid the risk of injury from blade contact
Transporting in a vehicle: Properly secure your power tool to prevent turnover, fuel spillage and damage.
Fueling
Always shut off the engine before refueling.
Do not fuel a hot engine – fuel may spill and cause a fire.
Open the fuel cap carefully to allow any pressure build-up in the tank to release slowly and avoid fuel spillage.
Fuel your power tool only in well­ventilated areas. If you spill fuel, wipe the machine immediately – if fuel gets on your clothing, change immediately.
Your power tool comes standard with either a screw-type or bayonet-type fuel cap.
This reduces the risk of unit vibrations causing the fuel cap to loosen or come off and spill quantities of fuel.
To reduce the risk of serious or fatal burn injuries, check for fuel leakage. If fuel leakage is found, do not start or run the engine until leak is fixed.
Before Starting
Check that your power tool is properly assembled and in good condition – refer to appropriate chapters in the instruction manual.
Use only an approved combination
of cutting attachment, deflector, handle and harness. All parts must be assembled properly and securely.
Slide control / stop switch must
move easily to STOP or 0
Smooth action of throttle trigger
interlock (if fitted) and throttle trigger – the throttle trigger must return automatically to the idle position.
Check that the spark plug boot is
secure – a loose boot may cause arcing that could ignite combustible fumes and cause a fire.
Cutting tool or attachment: Check
for correct and secure assembly and good condition.
Check protective devices (e.g.
deflector for cutting attachment, rider plate) for damage or wear. Always replace damaged parts. Do not operate your machine with a damaged deflector or worn rider plate (lettering and arrows no longer legible).
Never attempt to modify the controls
or safety devices in any way.
Gasoline is an extremely flammable fuel. Keep clear of naked flames. Do not spill any fuel – do not smoke.
002BA079 KN
After fueling, tighten down the screw-type fuel cap as securely as possible.
Insert the fuel cap with hinged grip (bayonet-type cap) correctly in the opening, turn it clockwise as far as stop and fold the grip down.
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Keep the handles dry and clean –
free from oil and dirt – for safe control of the power tool.
Adjust the harness and handle(s) to
suit your height and reach. See chapters on "Fitting the Harness" and "Balancing the Trimmer/Brushcutter".
To reduce the risk of personal injury, do not operate your power tool if it is damaged or not properly assembled.
If you use a shoulder strap or full harness: Practice removing and putting down the machine as you would in an emergency. To avoid damage, do not throw the machine to the ground when practicing.
Starting the engine
Start the engine at least 3 meters from the fueling spot, outdoors only.
Place the unit on firm ground in an open area. Make sure you have good balance and secure footing. Hold the unit securely. The cutting attachment must be clear of the ground and all other obstructions because it may begin to run when the engine starts.
Your power tool is a one-person unit. To reduce the risk of injury from thrown objects, do not allow other persons within a radius of 15 meters of your own position – even when starting.
Check idle speed setting: The cutting attachment must not rotate when the engine is idling with the throttle trigger released.
To reduce the risk of fire, keep hot exhaust gases and hot muffler away from easily combustible materials (e.g. wood chips, bark, dry grass, fuel).
Holding and Controlling the Power Tool
Always hold the power tool firmly with both hands on the handles.
Make sure you always have good balance and secure footing.
Models with bike handle
Right handle on control handle, left hand on left handle.
Models with loop handle
On models with a loop handle and barrier bar, left hand on loop handle, right hand on control handle, even if you are left-handed.
During Operation
Make sure you always have good balance and secure footing.
In the event of impending danger or in an emergency, switch off the engine immediately by moving the slide control / stop switch to STOP or 0.
To reduce the risk of injury, do not allow any other persons within a radius of 5 meters of your own position. To reduce the risk of damage to property, also maintain this distance from other objects (vehicles, windows).
The correct engine idle speed is important to ensure that the cutting attachment stops rotating when you let go of the throttle trigger.
To reduce the risk of injury, avoid contact with the cutting attachment.
Do not drop start the power tool – start the engine as described in the instruction manual. Note that the cutting attachment continues to run for a short period after you let go of the throttle trigger – flywheel effect.
002BA055 KN
002BA080 KN
15m (50ft)
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Check and correct the idle speed setting at regular intervals. If the cutting attachment still rotates at idle speed, have your dealer make proper adjustments or repairs. STIHL recommends a STIHL servicing dealer.
Take special care in slippery conditions – damp, snow, ice, on slopes or uneven ground.
Watch out for obstacles: Roots, tree stumps or holes which could cause you to trip or stumble.
Always stand on the ground while working, never on a ladder, work platform or any other insecure support.
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
To reduce the risk of accidents, take a break in good time to avoid tiredness or exhaustion.
Work calmly and carefully – in daylight conditions and only when visibility is good. Stay alert so as not to endanger others.
To reduce the risk of serious or fatal injury from breathing toxic fumes, ensure proper ventilation when working in trenches, hollows or other confined locations.
To reduce the risk of accidents, stop work immediately in the event of nausea, headache, visual disturbances (e.g. reduced field of vision), problems with hearing, dizziness, deterioration in ability to concentrate. Apart from other possibilities, these symptoms may be caused by an excessively high concentration of exhaust gases in the work area.
Operate your power tool so that it produces a minimum of noise and emissions – do not run the engine unnecessarily, accelerate the engine only when working.
To reduce the risk of fire, do not smoke while operating or standing near your power tool. Note that combustible fuel vapor may escape from the fuel system.
The dusts, vapor and smoke produced during operation may be dangerous to health. If the work area is very dusty or smoky, wear a respirator.
If your power tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work – see also "Before Starting".
Check the fuel system in particular for leaks and make sure the safety devices are working properly. Do not continue operating your power tool if it is damaged. In case of doubt, have the unit checked by your servicing dealer.
Do not operate your power tool in the starting throttle position – engine speed cannot be controlled in this position.
Special care must be taken when working in difficult, over-grown terrain.
When cutting high scrub, under bushes and hedges: Keep cutting attachment at minimum height of 15 cm to avoid harming small animals.
Always shut off the engine before leaving the unit unattended.
Check the cutting attachment at regular short intervals during operation or immediately if there is a noticeable change in cutting behavior:
Turn off the engine. Hold the unit
firmly and wait for the cutting attachment to come to a standstill.
Check condition and tightness, look
for cracks.
Your power tool produces toxic exhaust fumes as soon as the engine is running. These fumes may be colorless and odorless and contain unburned hydrocarbons and benzol. Never run the engine indoors or in poorly ventilated loca
-
tions, even if your model is equipped with a cata
-
lytic converter.
To reduce the risk of injuryfrom thrown objects, never operate the unit without the proper deflector for the type of cutting attachment being used.
Inspect the work area: Stones, pieces of metal or other solid objects can be thrown and cause per
-
sonal injury or damage the cutting attachment and property (e.g. parked vehicles, windows).
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Check sharpness.
Replace damaged or dull cutting
attachments immediately, even if they have only superficial cracks.
Clean grass and plant residue off the cutting attachment mounting at regular intervals – remove any build up of material from the cutting attachment and deflector.
To reduce the risk of injury, shut off the engine before replacing the cutting attachment.
Do not continue using or attempt to repair damaged or cracked cutting attachments by welding, straightening or modifying the shape (out of balance).
This may cause parts of the cutting attachment to come off and hit the operator or bystanders at high speed and result in serious or fatal injuries.
When using mowing heads
Equip the deflector with the additional components specified in the instruction manual.
Use only the deflector with properly mounted line limiting blade to ensure the mowing lines are automatically trimmed to the approved length.
To reduce the risk of injury, always turn off the engine before adjusting the nylon line of manually adjustable mowing heads
Using the unit with over-long nylon cutting lines reduces the motor's operating speed. The clutch then slips continuously and this causes overheating and damage to important components (e.g. clutch, polymer
housing components) – and this can increase the risk of injury from the cutting attachment rotating while the engine is idling.
When using metal cutting attachments
STIHL recommends the use of original STIHL metal cutting attachments. They are specifically designed to match your model and meet your performance requirements.
Metal cutting attachments rotate at very high speed. The forces that occur act on the machine, the attachment and the material being cut.
Sharpen metal cutting attachments regularly as specified.
Unevenly sharpened metal cutting attachments cause out-of-balance which can impose extremely high loads on the machine and increase the risk of breakage.
Dull or improperly sharpened cutting edges can put a higher load on the cutting attachment and increase the risk of injuryfrom cracked or broken parts.
Inspect metal cutting attachments for cracks or warping after every contact with hard objects (e.g. stones, rocks, pieces of metal). To reduce the risk of injury, remove burrs and other visible build-ups of material (use a file) because they may become detached and be thrown at high speed during operation.
To reduce the above-mentioned risks when using a metal cutting attachment, never use a metal cutting attachment with a diameter larger than specified. It must not be too heavy. It must be
manufactured from materials of adequate quality and its geometry must be correct (shape, thickness).
To reduce the risk of injury, a metal cutting attachment not manufactured by STIHL must not be heavier, thicker, have a different shape or a diameter larger than the largest metal cutting attachment approved by STIHL for this power tool model.
Vibrations
Prolonged use of the power tool may result in vibration-induced circulation problems in the hands (whitefinger disease).
No general recommendation can be given for the length of usage because it depends on several factors.
The period of usage is prolonged by:
Hand protection (wearing warm
gloves)
Work breaks
The period of usage is shortened by:
Any personal tendency to suffer
from poor circulation (symptoms: frequently cold fingers, tingling sensations).
Low outside temperatures.
The force with which the handles
are held (a tight grip restricts circulation).
Continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear (e.g. tingling sensation in fingers), seek medical advice.
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Maintenance and Repairs
Service the machine regularly. Do not attempt any maintenance or repair work not described in the instruction manual. Have all other work performed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the machine. If you have any questions in this respect, consult a servicing dealer.
STIHL recommends the use of genuine STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.
To reduce the risk of injury, always shut off the engine before carrying out any maintenance or repairs or cleaning the machine. – Exception: Carburetor and idle speed adjustments.
Do not turn the engine over on the starter with the spark plug boot or spark plug removed unless the slide control / stop switch is on STOP or 0 since there is otherwise a risk of fire from uncontained sparking.
To reduce the risk of fire, do not service or store your machine near open flames.
Check the fuel filler cap for leaks at regular intervals.
Use only a spark plug of the type approved by STIHL and make sure it is in good condition – see "Specifications".
Inspect the ignition lead (insulation in good condition, secure connection).
Check the condition of the muffler.
To reduce the risk of fire and damage to hearing, do not operate your machine if the muffler is damaged or missing.
Do not touch a hot muffler since burn injury will result.
Vibration behavior is influenced by the condition of the AV elements – check the AV elements at regular intervals.
Symbols on Deflectors
An arrow on the deflector shows the correct direction of rotation of the cutting attachments.
Harness / Strap
The harness is included in the scope of supply or available as a special accessory.
N Use a shoulder strap. N With the engine running, attach the
machine to the shoulder strap.
Grass cutting blades and brush knives must always be used in combination with a shoulder strap.
Circular saw blades must always be used in combination with a full harness with a quick-release system.
Use deflector in combination with mowing heads only. Do not use metal cutting attachments.
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Mowing Head with Nylon Lines
Nylon line achieves a soft cut for edging and trimming around trees, fence posts, etc. – less risk of damaging tree bark.
To reduce the risk of injury, never use steel wire in place of the nylon cutting line.
STIHL Polycut Mowing Head with Polymer Blades
For mowing unobstructed edges of meadows (without posts, fences, trees or similar obstacles).
Check the wear limit marks!
If one of the wear limit marks on the PolyCut mowing head is worn through (arrow): Do not continue using the mowing head. Install a new one. There is otherwise a risk of injury from thrown parts of the head.
It is important to follow the maintenance instructions for the Polycut mowing head.
Risk of Kickout (Blade Thrust) with Metal Cutting Attachments
When using metal cutting attachments (grass cutting blade, brush knife, circular saw blade) there is a risk of kickout when the rotating blade comes into contact with a solid object such as a tree trunk, branch, tree stump, rock or similar. The machine is thrown to the right or to the rear – opposite to the attachment's direction of rotation.
The risk of kickout is greatest when the black area of the rotating cutting attachment comes into contact with a solid object.
Grass Cutting Blade
Use for grass and weeds only – sweep the brushcutter in an arc like a scythe.
Improper use may damage the grass cutting blade – risk of injury from thrown parts.
000BA015 KN
002BA177 KN
002BA135 KN
000BA020 KN
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Resharpen the grass cutting blade according to instructions when it has dulled noticeably.
Brush Knife
Suitable for cutting matted grass, wild growth and scrub, thinning young stands with a maximum stem diameter of 2 cm. To reduce the risk of personal injury, never attempt to cut thicker wood.
To cut wild growth and scrub, lower the brush knife down onto the growth to achieve shredding effect – do not use the cutting attachment above waist height.
Exercise extreme caution when using this method of cutting. The higher the cutting attachment is off the ground, the greater the risk of injury from cuttings being thrown sideways.
Use the brushcutter like a scythe (sweep it to the right and left) at ground level when cutting grass and thinning young stands.
Warning! Improper use of a brush knife may cause it to crack, chip or shatter – risk of injury from thrown parts.
To reduce the risk of injury it is essential to take the following precautions
Avoid contact with stones, rocks,
pieces of metal and other solid foreign objects.
Never cut wood or shrubs with a
stem diameter of more than 2 cm – use a circular saw blade for this purpose.
Inspect the brush knife at regular
short intervals for signs of damage. Do not continue working with a damaged brush knife.
Resharpen the brush knife regularly
(when it has dulled noticeably) and have it balanced if necessary (STIHL recommends a STIHL servicing dealer).
Circular Saw Blade
For cutting shrubs and trees:
Up to a stem diameter of 4 cm when used on brushcutters.
Up to a stem diameter of 7 cm when used on clearing saws.
Before starting the cut, accelerate the engine up to full throttle. Perform cut with uniform pressure.
Use circular saw blades only with a matching limit stop of the correct diameter.
To reduce the risk of blade damage, avoid contact with stones and the ground. Resharpen the blade properly in
good time – dull teeth may result in the blade cracking and shattering and causing serious injury.
When felling, maintain a distance of at least two tree lengths from the next felling site.
Risk of kickout
The risk of kickout is highest in the black area of the blade: Do not use this area of the circular saw blade for cutting.
There is also a risk of kickout when using the lighter shaded areas of the blade: These areas of the blade should only be used by experienced operators with specialized training.
STIHL recommends that you use the non-shaded area of the circular saw blade. Always start the cut with this area of the blade.
002BA066 KN
002BA068 KN
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11
Approved Combinations of Cutting Attachment, Deflector, Handle and Harness
Cutting Attachment Deflector Handle Shoulder strap
1
2
3
4
5
6
7
8
9
10
17
11
12
13
15
16
14
18
22
22
20
21
22
20
19
21
23
25
25
24
24
25
26
681BA118 KN
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Approved Combinations
Select correct combination from the table according to the cutting attachment you intend to use.
For safety reasons only the cutting attachments, deflectors, handles and harnesses/shoulder straps shown in each row of the table may be used together. No other combinations are permitted because of the risk of accidents.
Cutting Attachments
Mowing heads
1 STIHL SuperCut 20-2 2 STIHL AutoCut C 25--2 3 STIHL AutoCut 25-2 4 STIHL TrimCut 31-2 5 STIHL FixCut 25-2 6 STIHL PolyCut 20-3
Metal cutting attachments
7 Grass cutting blade 230-2 8 Grass cutting blade 230-4 9 Grass cutting blade 230-8 10 Grass cutting blade 250-40 Spezial 11 Brush knife 250-3 12 Scratcher tooth circular saw blade
200
13 Chisel tooth circular saw blade 200
Non-metal grass cutting blades, brush knives and circular saw blades are not approved.
Deflectors
14 Deflector only for mowing heads 15 Deflector with 16 Skirt and blade for all mowing heads
only (see "Mounting the deflector")
17 Deflector without skirt and blade for
all metal mowing attachments and brush knife
18 Limit stop for circular saw blades
Handles
19 Loop handle 20 Loop handlewith 21 Barrier bar 22 Bike handle
Harnesses
23 Shoulder strap may be used 24 Shoulder strap must be used 25 Full harness may be used 26 Full harness must be used
Mounting the handlebar
N Mount the handlebar (1) on the
drive tube (2) about 40 cm (15 in) (A) forward of the engine housing.
N Place the clamp (3) and handle
support (4) against the drive tube (2).
Mounting the Bike Handle
1
3
4
6
7
A
7
002BA236 KN
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13
Securing the handlebar
N Place the handlebar (1) in the
handle support so that distance A is no more than 15 cm (6 in) – the rubber handle (5) must be on the left (viewed from engine).
N Place the clamp (6) on the handle
support.
N Insert the screws (7) through the
holes in the parts and screw them into the clamp (3) as far as stop.
N Line up the handlebar. N Tighten down the screws firmly.
Mounting the control handle
N Take out the screw (8) – the nut (9)
remains in the control handle (10).
N Push the control handle onto the
end of the handlebar (1) until the holes (12) line up – the throttle trigger (11) must point towards the gearbox.
N Insert the screw (8) and tighten it
down firmly.
Fitting the throttle cable
Do not kink the throttle cable or lay it in tight radii – make sure the throttle trigger moves freely.
N Push the throttle cable (13) into the
retainer (14).
Throttle cable adjustment
Some machine versions are equipped with a throttle cable adjuster.
N Check adjustment of throttle cable –
see chapter on "Adjusting the Throttle Cable".
1
A
002BA237 KN
5
1
8
10
11
12
002BA238 KN
12
9
002BA239 KN
13
14
13
14
14
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