Stihl FC 96, FC 111 FC 96, FC 111

STIHL FC 96, 111
WARNING
Read Instruction Manual thoroughly before use and follow all safety precautions – improper use can cause serious or fatal injury.
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Instruction Manual Manual de instrucciones
Instruction Manual 1 - 38
Manual de instrucciones 39 - 82
Contents
English
Guide to Using this Manual 2 Safety Precautions and Working
Techniques 3 Using the Unit 13 Approved Power Tool Attachments 15 Mounting the Loop Handle 15 Adjusting the Throttle Cable 16 Mounting the Cutting Blade 16
Original Instruction ManualPrinted on chlorine-free paper
Fuel 17 Fueling 18 Starting / Stopping the Engine 20 Operating Instructions 22 Replacing the Air Filter 22 Engine Management 23 Adjusting the Carburetor 23 Spark Arresting Screen in Muffler 23 Spark Plug 24 Storing the Machine 25 Replacing the Depth Wheel 26 Replacing the Skirt 26 Replacing the Cutting Blade 27 Checking and Replacing the Wear
Printing inks contain vegetable oils, paper can be recycled.
Guard 27 Maintenance and Care 28 Main Parts 30 Specifications 31 Maintenance and Repairs 32 Disposal 32 Limited Warranty 33 STIHL Incorporated Federal
Emission Control Warranty Statement 34
STIHL Incorporated California Exhaust and Evaporative Emissions Control Warranty Statement 36
Trademarks 38
Allow only persons who fully understand this manual to operate your edger.
To receive maximum performance and satisfaction from your STIHL edger, it is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in chapter "Safety Precautions and Working Techniques" before using your edger. For further information you can go to www.stihlusa.com.
Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this manual.
WARNING
Because an edger is a high-speed cutting tool some special safety precautions must be observed to reduce the risk of personal injury. Careless or improper use may cause serious or even fatal injury.
Make sure your unit is equipped with the proper deflector and handle for the type of cutting attachment being used. Always wear proper eye protection.
© ANDREAS STIHL AG & Co. KG, 2020
0458-299-8621-A. VA7.K20.
0000007326_010_GB
FC 96, FC 111
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems.
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Guide to Using this Manual
Pictograms
The meanings of the pictograms attached to or embossed on the machine are explained in this manual.
Depending on the model concerned, the following pictograms may be on your machine.
Fuel tank for gasoline and engine oil mixture
Press to operate decom­pression valve
Manual fuel pump
Press to operate manual fuel pump
Filler hole for gear lubricant
Air intake summer mode
Air intake winter mode
Handle heating
Symbols in Text
Many operating and safety instructions are supported by illustrations.
The individual steps or procedures described in the manual may be shown in different ways:
N A bullet indicates a step or
procedure.
A description of a step or procedure that refers directly to an illustration may contain item numbers that appear in the illustration. For example:
N Remove the screw (1) N Pull the spark arresting screen (2)
upwards out of the muffler
In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are indicated with the symbols and signal words described below:
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
NOTICE
Indicates a risk of property damage, including damage to the machine or its individual components.
Engineering Improvements
STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of your machine differs from those described in this manual, please contact your STIHL dealer or the STIHL distributor for your area for assistance.
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Safety Precautions and Working Techniques
Because an edger is a high-speed, fast-cutting power tool, special safety precautions must be observed to reduce the risk of personal injury.
It is important that you read, fully understand and observe the following safety precautions and warnings. Read the instruction manual and the safety precautions periodically. Careless or improper use may cause serious or fatal injury.
WARNING
As more fully explained later in these Safety Precautions, to reduce the risk of personal injury, make sure your unit is equipped with the proper handle, harness and deflector. Use only cutting attachments that are specifically authorized by STIHL for use on your FC model.
Have your STIHL dealer show you how to operate your power tool. Observe all applicable local safety regulations, standards and ordinances.
WARNING
Do not lend or rent your power tool without the instruction manual. Be sure that anyone using it understands the information contained in this manual.
WARNING
The use of this machine may be hazardous. If the rotating blade comes in contact with your body, it will cut you. When it comes in contact with solid foreign objects such as rocks or bits of metal, it may fling them directly or by ricochet in the direction of bystanders or the operator. Striking such objects could damage the cutting attachment and may cause blades to crack, chip or break. Thrown objects, including broken blades, may result in serious or fatal injury to the operator or bystanders.
Use your edger only for edging in grass, weeds and soft green plants.
WARNING
Do not use it for other purposes, since misuse may result in personal injury or property damage, including damage to the machine.
WARNING
Minors should never be allowed to use this power tool. Bystanders, especially children, and animals should not be allowed in the area where it is in use.
WARNING
To reduce the risk of injury to bystanders and damage to property, never let your power tool run unattended. When it is not in use (e.g. during a work break), shut it off and make sure that unauthorized persons do not use it.
Most of these safety precautions and warnings apply to the use of all STIHL edgers. Different models may have
different parts and controls. See the appropriate section of your instruction manual for a description of the controls and function of the parts of your model.
Safe use of an edger involves
1. the operator
2. the power tool
3. the use of the power tool.
THE OPERATOR
Physical Condition You must be in good physical condition
and mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Do not operate this machine when you are fatigued.
WARNING
Be alert – if you get tired, take a break. Tiredness may result in loss of control. Working with any power tool can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating this machine.
WARNING
Prolonged use of a power tool (or other machines) exposing the operator to vibrations may produce whitefinger disease (Raynaud's phenomenon) or carpal tunnel syndrome.
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These conditions reduce the hand's ability to feel and regulate temperature, produce numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis.
All factors which contribute to whitefinger disease are not known, but cold weather, smoking and diseases or physical conditions that affect blood vessels and blood transport, as well as high vibration levels and long periods of exposure to vibration are mentioned as factors in the development of whitefinger disease. In order to reduce the risk of whitefinger disease and carpal tunnel syndrome, please note the following:
Most STIHL power tools are
available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the machine to the operator's hands. An AV system is recommended for those persons using power tools on a regular or sustained basis.
Wear gloves and keep your hands
warm.
Keep the AV system well
maintained. A power tool with loose components or with damaged or worn AV elements will tend to have higher vibration levels.
Maintain a firm grip at all times, but
do not squeeze the handles with constant, excessive pressure. Take frequent breaks.
All the above-mentioned precautions do not guarantee that you will not sustain whitefinger disease or carpal tunnel syndrome. Therefore, continual and regular users should closely monitor the
condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately.
WARNING
The ignition system of the STIHL unit produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. To reduce the risk of serious or fatal injury, persons with a pacemaker should consult their physician and the pacemaker manufacturer before operating this tool.
Proper Clothing
WARNING
To reduce the risk of injury, the operator should wear proper protective apparel.
The deflector provided with your power tool will not protect the operator from all foreign objects (gravel, glass, wire, etc.) thrown back by the rotating cutting attachment. Thrown objects may also ricochet and strike the operator.
WARNING
To reduce the risk of injury to your eyes never operate your power tool unless wearing goggles or properly fitted protec­tive glasses with adequate top and side protection complying with ANSI Z87 "+" (or your applicable national stand­ard). If there is a risk of injury to the operator´s face, STIHL also recom­mends that you also wear a face shield or face screen over your gog­gles or protective glasses.
WARNING
Power tool noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Continual and regular users should have their hearing checked regularly.
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
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Always wear heavy duty work gloves (e.g. made of leather or other wear resistant material) when handling the machine and metal blades. Heavy­duty, nonslip gloves improve your grip and help to protect your hands.
Clothing must be sturdy and snug-fitting, but allow complete freedom of movement. Wear long pants made of heavy material to help protect your legs. Do not wear shorts, sandals or go barefoot.
Avoid loose-fitting jackets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined long hair or anything that could become caught on branches, brush or the moving parts of the unit. Secure hair so it is above shoulder level.
Good footing is very important. Wear sturdy boots with nonslip soles. Steel-toed safety boots are recommended.
Wear an approved safety hard hat to reduce the risk of injury to your head when there is a danger of head injuries.
THE POWER TOOL
WARNING
Never modify this power tool in any way. Only attachments supplied by STIHL and expressly approved by STIHL for use with the specific STIHL model are authorized. Although certain unauthorized attachments are useable with STIHL power tools, their use may, in fact, be extremely dangerous.
If this tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work. Check in particular that the fuel system is tight (no leaks) and that the controls and safety devices are working properly. Do not continue operating this machine if it is damaged. In case of doubt, have it checked by your STIHL servicing dealer.
THE USE OF THE POWER TOOL
Transporting the Power Tool
WARNING
To reduce the risk of injury from loss of control and blade contact, never carry or transport your power tool with the cutting attachment moving.
It may be carried only in a horizontal position. Grip the shaft in a manner that the machine is balanced horizontally. Keep the hot muffler away from your body and the cutting attachment behind you.
WARNING
Always shut off the engine and make sure that the cutting attachment has stopped before putting an edger down. When transporting it in a vehicle, properly secure it to prevent turnover, fuel spillage and damage to the unit.
Fuel Your STIHL power tool uses an oil-
gasoline mixture for fuel (see the "Fuel" chapter in this instruction manual).
For illustrations and definitions of the power tool parts see the chapter on "Main Parts."
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WARNING
Gasoline is an extremely flammable fuel. If spilled and ignited by a spark or other ignition source, it can cause fire and seri­ous burn injury or property damage. Use extreme caution when handling gasoline or fuel mix. Do not smoke or bring any fire or flame near the fuel or the power tool. Note that combus­tible fuel vapor may escape from the fuel system.
Fueling Instructions
WARNING
To reduce the risk of fire and serious personal injury, always place the power tool on the ground before attempting to fuel the machine.
WARNING
Pick a Safe Location To reduce the risk of fire and explosion,
fuel your power tool in a well-ventillated area, outdoors away from flames, pilot lights, heaters, electric motors, and other sources of ignition. Vapors can be ignited by a spark or flame many feet away. Select bare ground for fueling and
move at least 10 feet (3 m) from the fueling spot before starting the engine. Wipe off any spilled fuel before starting your power tool. Take care not to get fuel on your clothing. If this happens, change your clothing immediately.
Allow the Power Tool to Cool Before Removing the Fuel Cap
WARNING
Gasoline vapor pressure may build up inside the fuel tank. The amount of pressure depends on a number of factors such as the fuel used, altitude and temperature. To reduce the risk of burns and other personal injury from escaping gas, vapor and fumes, always shut off the engine and allow it to cool before removing the fuel cap.
The engine is air cooled. When it is shut off, cooling air is no longer drawn across the cylinder and engine temperatures will rise for several minutes before starting to cool. In hot environments, cooling will take longer. To reduce the risk of burns and other personal injury from escaping gas, vapor and fumes, allow the power tool to cool. If you need to refuel before completing a job, turn off the machine and allow the engine to cool before opening the fuel tank.
Fuel Spraying or “Geysering”
WARNING
Removing the cap on a pressurized fuel tank can result in gasoline, vapors and fumes being forcefully sprayed out from the fuel tank in all directions. The escaping gasoline, vapors or fumes can cause serious personal injury, including fire and burn injury, or property damage.
Sometimes also referred to as "fuel geysering," fuel spraying is an expulsion of fuel, vapors and fumes which can occur in hot conditions, or when the engine is hot, and the tank is opened without allowing the power tool to cool adequately. It is more likely to occur when the fuel tank is half full or more.
Pressure is caused by fuel and heat and can occur even if the engine has not been running. When gasoline in the fuel tank is heated (by ambient temperatures, heat from the engine, or other sources), vapor pressure will increase inside the fuel tank.
Some blends of gasoline, particularly those designed for use in winter, are more volatile and may cause tanks to pressurize more quickly or create greater pressure. At higher altitudes, fuel tank pressurization is more likely.
How to Avoid Fuel Spraying Removing the fuel cap on a pressurized
tank can result in gasoline, vapors and fumes being forcefully sprayed out from the fuel tank in all directions. To reduce the risk of burns, serious injuries or property damage from fuel spraying:
Follow the fueling instructions in this
chapter.
Always assume your fuel tank is
pressurized.
Allow the power tool to cool before
removing the fuel cap.
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In hot environments, cooling will
take longer.
The engine is air cooled. When it is
shut off, cooling air is no longer drawn across the cylinder and the engine temperature will rise for several minutes before starting to cool.
After the power tool has cooled appropriately, follow the safety instructions in this chapter for removing the cap.
Never remove the fuel filler cap by turning it directly to the open position. First check for residual pressure in the tank by slowly turning the cap approximately 1/2 turn counter­clockwise. The cap should be held in place by the threads while allowing residual vapor/pressure to be relieved. Once the fumes or vapor have been relieved, turn the cap further until it can be removed from the tank opening.
Use only good quality fuel that is appropriate for the season (summer v. winter blends). Some blends of gasoline, particularly winter blends, are more volatile and can contribute to fuel spraying.
Removing the Threaded Fuel Filler Cap
WARNING
After allowing the power tool to cool, remove the fuel filler cap slowly and carefully to allow any remaining pressure build-up in the tank to release:
While maintaining steady,
downward pressure, slowly turn the cap approximately 1/2 turn counter­clockwise.
If any significant venting occurs,
immediately re-seal the tank by turning the cap clockwise to the closed position. Allow the power tool to cool further before attempting to open the tank.
Turn the cap to the open position
only after the contents of the tank are no longer under pressure.
Never remove the cap by turning it
directly to the open position. First allow the power tool to cool adequately and then release any residual pressure by slowly turning it approximately 1/2 turn counter­clockwise.
Never attempt to remove the cap
while the engine is still hot or running.
Installing the Threaded Fuel Filler Cap
WARNING
Unit vibrations can cause an improperly tightened fuel filler cap to loosen or come off and spill quanti­ties of fuel. To reduce the risk of fuel spillage and fire, tighten the fuel filler cap by hand with as
much force as possible. Damaged or Broken Cap If your fuel cap does not tighten properly,
it may be damaged or broken. Stop using the power tool and take it to your authorized STIHL dealer for repair.
Vapor Lock
WARNING
Vapor lock occurs when fuel in the fuel line or carburetor vaporizes, causing bubbles to block the free flow of liquid fuel into the carburetor. Vapor lock cannot be relieved or affected by opening the fuel tank. Removing the fuel filler cap without first allowing the power tool to cool adequately can result in fuel spraying. Always follow the instructions in this section when removing the fuel cap.
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257BA003 KN
To relieve vapor lock: – Press the manual fuel pump bulb at
least 20 to 30 times – even if the bulb is already filled with fuel – to clear the vapor and send liquid fuel into the carburetor. Then start the power tool. For specific starting instructions, see the appropriate section of your instruction manual.
If the manual fuel pump bulb will not
be filled, place the Choke Knob to the starting throttle position < and pull the starter cord until the engine runs.
If your power tool will not restart, or
if vapor lock occurs again, the power tool is being used in conditions too extreme for the fuel being used. Discontinue use and let the engine cool completely before attempting to start the power tool.
Before Operation
WARNING
Always check your power tool for proper condition and operation before starting, particularly the throttle trigger, throttle trigger lockout, stop switch, cutting blade, deflector and harness. The throttle trigger must move freely and always spring back to the idle position. Never attempt to modify the controls or safety devices.
WARNING
Check fuel system for leaks, especially the visible parts, e.g., filler cap, hose connections, manual fuel pump (only for power tools equipped with a manual fuel pump). Do not start the engine if there
are leaks or damage – risk of fire. Have the power tool repaired by a STIHL servicing dealer before using it.
WARNING
Never operate your power tool if it is damaged, improperly adjusted or maintained, or not completely and securely assembled.
WARNING
Check that the spark plug boot is securely mounted on the spark plug – a loose boot may cause arcing that could ignite combustible fumes and cause a fire.
WARNING
Do not mount any cutting attachment to a unit without proper installation of all required parts. Failure to use the proper parts may cause the blade to fly off and seriously injure the operator or bystanders.
WARNING
The cutting attachment must be properly tightened and not damaged. Inspect for loose parts (nuts, screws, etc.) and for cracked, bent, warped or damaged blades. Replace a damaged blade before using the power tool.
Keep the handles clean and dry at all times; it is particularly important to keep them free of moisture, pitch, oil, fuel mix, grease or resin in order for you to maintain a firm grip and properly control your power tool.
WARNING
To reduce the risk of personal injury to the operator from blade con­tact and thrown objects, make sure your unit is equipped with the proper deflector, handle and harness.
An arrow on the deflector shows the correct direction of rotation of the cutting blade.
The arrow on the deflector must always face aw ay from you, so that cuttings and other debris will be diverted away from the machine and your position (see chapter "Working Techniques".)
For proper control and less fatigue during operation, adjust the loop handle to suit your size before starting work.
For specific starting instructions, see the appropriate section of your instruction manual.
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Starting
WARNING
Start the engine at least 10 feet (3 m) from the fueling spot, outdoors only.
For specific starting instructions, see the appropriate section of your manual. Place the power tool on firm ground or other solid surface in an open area. Maintain good balance and secure footing.
WARNING
To reduce the risk of injury from blade contact, be absolutely sure that the cutting attachment is clear of you and all other obstructions and objects, including the ground, because when the engine starts at starting-throttle, engine speed will be fast enough for the clutch to engage and move the cutting attachment.
Once the engine has started, immediately blip the throttle trigger, which should release the starting throttle and allow the engine to slow down to idle.
With the engine running only at idle, attach the power tool to the spring hook of your harness (see appropriate chapter of this manual.)
WARNING
Your power tool is a one-person machine. Do not allow other persons in the general work area, even when starting.
WARNING
To reduce the risk of injury from loss of control, do not attempt to "drop start" your power tool.
WARNING
When you pull the starter grip, do not wrap the starter rope around your hand. Do not let the grip snap back, but guide the starter rope to rewind it properly. Failure to follow this procedure may result in injury to your hand or fingers and may damage the starter mechanism.
Important Adjustments
WARNING
To reduce the risk of personal injury from loss of control or contact with the running cutting attachment, do not use your unit with incorrect idle adjustment. At correct idle speed, the cutting attachment should not move. For directions on how to adjust idle speed, see the appropriate section of your instruction manual.
If you cannot set the correct idle speed, have your STIHL dealer check your power tool and make proper adjustments and repairs.
During Operation Holding and Controlling the Power Tool
Always hold the unit firmly with both hands on the handles while you are working. Wrap your fingers and thumbs around the handles.
Your right hand should grip the rear handle. This also applies to left-handers.
WARNING
To reduce the risk of injury from loss of control, never work on a ladder or on any other insecure support. Never hold the cutting attachment above waist height.
WARNING
Never attempt to operate
your power tool with one
hand. Loss of control of
the power tool resulting in
serious or fatal injury may
result. To reduce the risk
of cut injuries, keep
hands and feet away
from the cutting attach-
ment. Never touch a
moving cutting attach-
ment with your hand or
any other part of your
body.
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15m (50ft)
WARNING
Do not overreach. Keep proper footing and balance at all times. Special care must be taken in slippery conditions (wet ground, snow) and in difficult, overgrown terrain. Watch for hidden obstacles such as tree stumps, roots and ditches to avoid stumbling. For better footing, clear away scrub and cuttings. Be extremely cautious when working on slopes or uneven ground.
Working Conditions Operate and start your power tool only
outdoors in a well ventilated area. Operate it under good visibility and daylight conditions only. Work carefully.
WARNING
As soon as the engine is running, this product gen­erates toxic exhaust fumes containing chemi­cals, such as unburned hydrocarbons (including benzene) and carbon monoxide, that are known to cause respira­tory problems, cancer, birth defects, or other reproductive harm. Some of the gases (e.g. carbon monoxide) may be color­less and odorless. To reduce the risk of serious or fatal injury / illness from inhaling toxic fumes, never run the machine indoors or in poorly venti­lated locations.
WARNING
If the vegetation being cut or the surrounding ground is coated with a chemical substance (such as an active pesticide or herbicide), read and follow the instructions and warnings that accompanied the substance at issue.
WARNING
Inhalation of certain dusts, especially organic dusts such as mold or pollen, can cause susceptible persons to have an allergic or asthmatic reaction. Substantial or repeated inhalation of dust and other airborne contaminants, in particular those with a smaller particle size, may cause respiratory or other illnesses. Control dust at the source where possible. Use good work practices, such as operating the unit so that the wind or operating process directs any dust raised by the power tool away from the operator. Follow the recommendations of EPA / OSHA / NIOSH and occupational and trade associations with respect to dust ("particulate matter".) When the inhalation of dust cannot be substantially controlled, i.e., kept at or near the ambient (background) level, the operator and any bystanders should wear a respirator approved by NIOSH / MSHA for the type of dust encountered.
Operating Instructions
WARNING
Do not operate your power tool using the starting throttle lock, as you do not have control of the engine speed.
In the event of an emergency, switch off the engine immediately – by pressing the stop switch.
WARNING
The cutting attachment continues to rotate for a short period after the throttle trigger is released (flywheel effect.)
WARNING
The rotating cutting attachment may fling foreign objects directly or by ricochet a great distance.
To reduce the risk of eye and other injury always wear proper eye protection (see the chapter on "Proper Clothing") and ensure that bystanders are at least 50 feet (15 m) away. To reduce the risk of damage to property, also maintain this distance from such objects as vehicles or windows. Even maintaining a minimum distance of 15 meters cannot exclude the potential danger. Any coworkers who must be in the restricted area should also wear goggles or protective glasses. Stop the engine immediately if you are approached.
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WARNING
Inspect the work area: To reduce the risk of injury, remove stones, pieces of metal and other solid objects which could be thrown 15 meters or more by the cutting attachment or damage the cutting attachment and property (e.g. parked vehicles, windows).
WARNING
During cutting, check the tightness and the condition of the cutting attachment at regular short intervals with the engine and attachment stopped. If the behavior of the attachment changes during use, stop the engine immediately, wait until the cutting attachment stops, and check the nut securing the attachment for tightness and the blade for cracks, wear and damage.
WARNING
A loose blade may vibrate, crack, break or come off the edger, which may result in serious or fatal injury. Make sure that the cutting attachment is properly tightened. Use the wrench supplied or one of sufficient length to obtain the proper torque. If the blade loosens after being properly tightened, stop work immediately. The retaining nut may be worn or damaged and should be replaced. If the blade continues to loosen, see your STIHL dealer. Never use an edger with a loose cutting attachment.
WARNING
Replace a cracked, bent, warped, damaged, dull or worn out blade immediately, even if damage is limited to superficial cracks. Such attachments may shatter at high speed and cause serious or fatal injury.
WARNING
When using your edger, avoid cutting close to fences, sides of buildings, tree trunks, stones or other such objects that could cause the power tool to kick out or could cause damage to the blade.
WARNING
If a rotating metal blade strikes a rock or other hard object, sparks may be created, which can ignite flammable materials under certain circumstances. Flammable materials can include dry vegetation and brush, particularly when weather conditions are hot and dry. When there is a risk of fire or wildfire, do not use metal blades around flammable materials or around dry vegetation or brush. Contact your local fire authorities or the U.S. Forestry Service if you have any question about whether vegetation and weather conditions are suitable for the use of a metal blade.
WARNING
If the blade or deflector becomes clogged or stuck, always shut off the engine and make sure the cutting attachment has stopped before cleaning. Grass, weeds, etc. should be cleaned off the blade at regular intervals.
WARNING
To reduce the risk of unintentional rotation of the cutting attachment and injury, always shut off the engine before replacing the cutting attachment.
WARNING
The gearbox becomes hot during operation. To reduce the risk of burn injury, do not touch the gear housing when it is hot.
WARNING
Never modify your muffler. Any modification could cause an increase in heat radiation, sparks or sound level, thereby increasing the risk of fire, burn injury or hearing loss. You may also permanently damage the engine. Have your muffler serviced and repaired by your STIHL servicing dealer only.
WARNING
The muffler and other parts of the engine (e.g. fins of the cylinder, spark plug) become hot during operation and remain hot for a while after stopping the engine. To reduce risk of burns, do not touch the muffler and other parts while they are hot. Keep the area around the muffler clean. Remove excess lubricant and all debris such as pine needles, branches or leaves. Let the engine cool down sitting on concrete, metal, bare ground or solid wood away from any combustible substances.
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WARNING
An improperly mounted or damaged cylinder housing or a damaged/deformed muffler shell may interfere with the cooling process of the muffler. To reduce the risk of fire or burn injury, do not continue work with a damaged or improperly mounted cylinder housing or a damaged/deformed muffler shell.
Your muffler is furnished with a spark arresting screen designed to reduce the risk of fire from the emission of hot particles. Never operate your unit with a missing or damaged spark arresting screen. If your gas/oil mix ratio is correct (i.e., not too rich), this screen will normally stay clean as a result of the heat from the muffler and need no service or maintenance. If you experience loss of performance and you suspect a clogged screen, have your muffler maintained by a STIHL servicing dealer. Some state or federal laws or regulations may require a properly maintained spark arrestor for certain uses. See the "Maintenance, Repair and Storing" section of these Safety Precautions. Remember that the risk of a brush or forest fire is greater in hot or dry conditions.
USING THE CUTTING ATTACHMENT
For an illustration of the cutting attachment and instructions on proper mounting see the chapter on "Replacing the Cutting Blade" in your instruction manual.
WARNING
To reduce the risk of severe or fatal injury from blade contact and / or loss of control, never attempt to use a metal blade on an FC model for which it is not authorized.
MAINTENANCE, REPAIR AND STORING
Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However, if you make a warranty claim for a component which has not been serviced or maintained properly, STIHL may deny coverage.
WARNING
Use only identical STIHL replacement parts for maintenance and repair. Use of non-STIHL parts may cause serious or fatal injury.
Strictly follow the maintenance and repair instructions in the appropriate sections of your instruction manual.
WARNING
Always stop the engine and make sure that the cutting attachment is stopped before doing any maintenance or repair work or cleaning the power tool. Do not attempt any maintenance or repair work not described in your instruction manual. Have such work performed by your STIHL servicing dealer only.
Wear gloves when handling or performing maintenance on blades.
WARNING
Use the specified spark plug, and make sure it and the ignition lead are always clean and in good condition. Always press the spark plug boot snugly onto the spark plug terminal of the proper size. (Note: If the terminal has a detachable SAE adapter nut, it must be securely attached.) A loose connection between the spark plug and the ignition wire connector in the boot may create arcing that could ignite combustible fumes and cause a fire.
WARNING
Never test the ignition system with the spark plug boot removed from the spark plug or with a removed spark plug, since uncontained sparking may cause a fire.
WARNING
Do not operate your power tool if the muffler is damaged, missing or modified. An improperly maintained muffler will increase the risk of fire and hearing loss. Your muffler is equipped with a spark­arresting screen to reduce the risk of fire; never operate your power tool if the screen is missing, damaged or clogged. Remember that the risk of a brush or forest fire is greater in hot or dry weather.
In California, it is a violation of § 4442 or
§ 4443 of the Public Resources Code to use or operate gasoline-powered tools on forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a complying spark arrester that is maintained in effective working order. The owner/operator of this product is
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257BA007 KN
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257BA004 KN
responsible for properly maintaining the spark arrester. Other states or governmental entities/agencies, such as the U.S. Forest Service, may have similar requirements. Contact your local fire agency or forest service for the laws or regulations relating to fire protection requirements.
WARNING
Never repair damaged cutting attachments by welding, straightening or modifying the shape. This may cause parts of the cutting attachment to come off and result in serious or fatal injuries.
Tighten all nuts, bolts and screws, except the carburetor adjustment screws, after each use.
Do not clean your machine with a pressure washer. The solid jet of water may damage parts of the machine.
Store the power tool in a dry and high or locked location out of reach of children.
Before storing for longer than a few days, always empty the fuel tank. See chapter "Storing the Machine" in the instruction manual.
Using the Unit
Your power edger is designed to produce sharp contoured borders around lawns and flower beds. It will cut almost all types of grass, weeds and soft green plants.
Preparations
N Plan the best route for edging.
Always hold and operate your edger on the right-hand side of your body.
Adjusting Depth of Cut
N Shut down the engine. N Loosen the wingnut (1)
counterclockwise.
N Push wheel (2) upwards to increase
the depth of cut (A) or downwards to reduce the depth of cut (A).
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If the work area is very dry, spray it lightly with water: this softens the soil and ensures that less dust is created. Slightly damp green plants are easier to cut.
WARNING
Clear away all obstacles and solid objects from the work area.
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B
2
3
257BA005 KN
257BA006 KN
257BA007 KN
257BA008 KN
Adjust correctly
The depth of cut depends on the unevenness of the ground, your height and the way you hold the edger. Use the following procedure:
N Adjust the depth wheel (2) so that
the blade (3) just touches the ground or breaks the surface of the soil (B) by no more than 5mm(0.2in).
N Tighten down the wingnut
clockwise.
N Standing in the normal working
position, check the depth of cut again and correct it if necessary.
WARNING Do not adjust the deflector. The deflector has been set at the factory
so that the arrow on the deflector and the open side point away from the
operator. This ensures that cuttings and other debris are directed away from the power tool and operator.
Edging
N Start the engine N Start the cut at no less than half
throttle and continue cutting at full throttle.
N Hold and guide your power tool so
that the blade is vertical.
N Cut steadily so that the engine is not
lugged down – do not apply force.
N Operate at no more than a normal
walking pace.
N Do not push the blade into the
ground.
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257BA009 KN
1
239BA008 KN
0000-GXX-1563-A0
N Always walk forwards when cutting,
do not pull the unit towards you.
N Cut at a steady pace to avoid hav ing
to make several passes.
N Use the gunning sight (1) to line the
blade up with the edge of the bed.
Approved Power Tool Attachments
The following STIHL attachments may be mounted to the basic power tool:
Interchangeable Attachment Application
BF Cultivator with pick
tines FH 145° Power scythe HL 0° Long reach hedge
trimmer HL 145° Long reach hedge
trimmer HT Pole pruner KB (4601) Bristle brush KW (4601) PowerSweep
Mounting the Loop Handle
Your new power tool comes with the loop handle mounted on the drive tube, but it must be turned and lined up to suit your requirements.
Adjusting the Loop Handle
N Use the combination wrench to
loosen the screw (1).
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N Turn the handle to the vertical
position.
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002BA655 KN
257BA013 KN
4
3
6
2
257BA014 KN
5
A
The loop handle can be adjusted to suit the height and reach of the operator and the application by changing distance (A).
Recommendation: distance (A): about 6 in (15 cm)
N Slide the handle to the required
position.
N Tighten down the screw with the
combination wrench so that the handle cannot be rotated on the drive tube.
Adjusting the Throttle Cable
It may be necessary to correct the adjustment of the throttle cable after assembling the machine or after a prolonged period of operation.
0000-GXX-1562-A0
Adjust the throttle cable only when the unit is completely and properly assembled.
N Set the throttle trigger to the full
throttle position.
N Carefully rotate the screw in the
throttle trigger in the direction of the arrow until you feel initial resistance. Then rotate it another half turn in the same direction.
Mounting the Cutting Blade
N Lay the power edger on its back so
that the blade mounting (1) faces up.
N Insert the stop pin (2) into the
hole (3) as far as stop – apply slight pressure and turn back and forth
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11
9
257BA015 KN
4
6
9
10
together with the thrust plate (4) until the pin slips into position and blocks the shaft.
N Fit the combination wrench (5) on
the screw (6).
N Loosen the screw clockwise (left-
hand thread) and take it out.
N Remove the thrust washer (4). N Position the blade (9) on the thrust
plate (10).
WARNING
Collar (see arrow) must engage the blade's mounting hole.
N Fit the thrust washer on the
N Fit the screw (6) in the shaft
shaft (11) and block the shaft.
counterclockwise and tighten it down firmly.
Fuel
This engine is certified to operate on unleaded gasoline and the STIHL two­stroke engine oil at a mix ratio of 50:1.
Your engine requires a mixture of high­quality gasoline and two-stroke air cooled engine oil.
Use mid-grade unleaded gasoline with a minimum octane rating of 89 ((R+M)/2) and no more than 10% ethanol content.
Fuel with an octane rating below 89 may increase engine temperatures. This, in turn, increases the risk of piston seizure and damage to the engine.
The chemical composition of the fuel is also important. Some fuel additives not only detrimentally affect elastomers (carburetor diaphragms, oil seals, fuel lines, etc.), but magnesium castings and catalytic converters as well. This could cause running problems or damage the engine. For this reason STIHL recommends that you use only quality unleaded gasoline!
Gasoline with an ethanol content of more than 10% can cause running problems and major damage in engines and should not be used.
For further details, see www.STIHLusa.com/ethanol
The ethanol content in gasoline affects engine speed – it may be necessary to readjust the carburetor if you use fuels with various ethanol contents.
WARNING
To reduce the risk of personal injury from loss of control and / or contact with the running cutting tool, do not use your unit with incorrect idle adjustment. At correct idle speed, the cutting tool should not move.
If your power tool´s idle speed is incorrectly adjusted, have your authorized STIHL servicing dealer check your machine and make the proper adjustments and repairs.
The idle speed and maximum speed of the engine change if you switch from a fuel with a certain ethanol content to another fuel with a much higher or lower ethanol content.
This problem can be avoided by always using fuel with the same ethanol content.
To ensure the maximum performance of your STIHL engine, use a high quality 2­cycle engine oil, such as STIHL 2-cycle engine oils. STIHL 2-cycle engine oils are specially designed for STIHL engines. To help your engine run cleaner and reduce harmful carbon deposits, STIHL recommends using STIHL HP Ultra 2-cycle engine oil, or use an equivalent high quality 2-cycle engine oil.
To meet the requirements of EPA and CARB we recommend to use STIHL HP Ultra oil or equivalent.
Do not use NMMA or TCW rated (two­stroke water cooled) mix oils or other mix oils that state they are for use in both water cooled and air cooled engines (e.g., outboard motors, snowmobiles, chain saws, mopeds, etc.).
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Take care when handling gasoline. Avoid direct contact with the skin and avoid inhaling fuel vapor. When filling at the pump, first remove the container from your vehicle and place the container on the ground before filling. To reduce the risk of sparks from static discharge and resulting fire and/or explosion, do not fill fuel containers that are sitting in or on a vehicle or trailer.
The container should be kept tightly closed in order to limit the amount of moisture that gets into the mixture.
The machine’s fuel tank should be cleaned as necessary.
STIHL MotoMix
STIHL recommends the use of STIHL MotoMix. STIHL MotoMix has a high octane rating and ensures that you always use the right gasoline/oil mix ratio.
STIHL MotoMix uses STIHL HP Ultra two-stroke engine oil suited for high performance engines.
For further details, see www.STIHLusa.com/ethanol
Fuel mix ages
If not using STIHL MotoMix, only mix sufficient fuel for a few days of work, not to exceed 30 days of storage. Store in approved fuel-containers only. When mixing, pour oil into the container first, and then add gasoline. Close the container and shake it vigorously by hand to ensure proper mix of oil and gasoline.
Gasoline Oil (STIHL 50:1 or equiva-
lent high-quality oils)
Liters Liters (ml) 1 0.02 (20) 5 0.10 (100) 10 0.20 (200) 20 0.40 (400)
US gal. US fl.oz.
12.6 2 1/2 6.4 5 12.8
Dispose of empty mixing-oil containers only at authorized disposal locations.
Fueling
WARNING
Removing the cap on a pressurized fuel tank can result in gasoline, vapors and fumes being forcefully sprayed out from the tank in all directions. The escaping gasoline, vapors or fumes, sometimes referred to as fuel spraying or "geysering," can cause serious personal injury, including fire and burn injury, or property damage.
Fuel spraying can occur when the engine is hot and the tank is opened while under pressure. It can occur in hot environments even if the engine has not been running. Spraying is more likely to occur when the fuel tank is half full or more.
Avoid Injuries from Fuel Spraying. Always follow the fueling instructions in
this manual: – Treat every fuel tank as if it is
pressurized, particularly if it is half full or more.
Always allow the power tool to cool
adequately before attempting to open the fuel tank or refueling; this will take longer in hot conditions.
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0000-GXX-0476-A0
002BA447 KN
002BA448 KN
Never remove the cap by turning it
directly to the open position. Turn it first approximately 1/2 of a turn counter-clockwise to relieve any residual pressure.
Never open the fuel tank while the
engine is still hot or running.
Never open the fuel tank or re-fuel
the power tool near any sparks, flames or other ignition sources.
Pick the right fuel: use only good
quality (89 octane or higher), fresh fuel blended for the season.
Vapor lock: do not remove the fuel
cap in an effort to relieve vapor lock. Removing the cap has no effect on vapor lock.
Be aware that fuel spraying is more
likely at higher altitudes.
Preparations
N Before fueling, clean the filler cap
and the area around it to ensure that no dirt falls into the tank.
N Position the machine so that the
filler cap is facing up.
WARNING
In order to reduce the risk of fire and other personal injury from escaping gas vapor and fumes, remove the fuel filler cap slowly and carefully so as to allow any pressure build-up in the tank to release slowly.
Opening
WARNING
After allowing the power tool to cool, remove the fuel filler cap slowly and carefully to allow any remaining pressure build-up in the tank to release:
N While maintaining steady,
downward pressure, slowly turn the cap approximately a 1/2 turn counter-clockwise.
N If any significant venting occurs,
immediately re-seal the tank by turning the cap clockwise to the closed position. Allow the power tool to cool further before attempting to open the tank.
N Turn the cap to the open position
only after the contents of the tank are no longer under pressure.
N Remove the fuel filler cap.
WARNING
Never remove the cap by turning it directly to the open position. First allow the power tool to cool adequately and then release any residual pressure by slowly turning the cap approximately 1/2 turn counter-clockwise. Never attempt to remove the cap while the engine is still hot or running.
Refueling
Take care not to spill fuel while fueling and do not overfill the tank – leave approximately 1/2" (13 mm) air space.
Closing
WARNING
An improperly tightened fuel filler cap can loosen or come off and spill quantities of fuel. To reduce the risk of fuel spillage and fire from an improperly installed fuel cap, tighten the fuel filler cap by hand with as much force as possible:
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2
1
3
0000-GXX-0477-A0
0000-GXX-0478-A0
N If your fuel cap still does not tighten
properly, it may be damaged or broken. Stop using the power tool and take it to your authorized STIHL dealer for repair or replacement.
Starting / Stopping the Engine
Controls
1 Throttle trigger lockout 2 Throttle trigger 3 Stop switch with Run and Stop
positions. Depress the stop switch () to switch off the ignition – see "Function of stop switch and ignition system".
Function of stop switch and ignition system
The ignition is switched off and the engine stopped when the stop switch is pressed. The stop switch returns automatically to the Run position when it is released: The ignition is switched on again after the engine stops – the engine is then ready to start.
Starting the Engine
N Press the manual fuel pump
bulb (9) at least five times – even if the bulb is already filled with fuel.
N Press in the choke knob (8) and turn
it to the position that suits the engine temperature:
g if the engine is cold < for warm start – also use this posi-
tion if the engine has been running but is still cold.
The choke knob must engage in position.
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0000-GXX-1319-A0
0000-GXX-1320-A0
0000-GXX-1558-A0
Cranking
N Place the unit on the ground: It must
rest securely on the engine support and the deflector.
To reduce the risk of accidents, check that the cutting attachment is not touching the ground or any other obstacles.
N Make sure you have a firm footing,
either standing, stooping or kneeling.
N Hold the unit firmly on the ground
with your left hand and press down – do not touch the throttle trigger or lockout lever – your thumb should be under the fan housing.
NOTICE
Do not stand or kneel on the drive tube.
0000-GXX-1674-A0
N Hold the starter grip with your right
hand.
N Pull the starter grip slowly until you
feel it engage and then give it a brisk strong pull.
NOTICE
Do not pull out the starter rope all the way – it might otherwise break.
N Do not let the starter grip snap back.
Guide it slowly back into the housing so that the starter rope can rewind properly.
N Continue cranking until the engine
runs.
As soon as the engine runs
N Press down the throttle trigger
lockout and open the throttle – the choke knob moves to the run position F. After a cold start, warm up the engine by opening the throttle several times.
WARNING
There is a risk of injury if the cutting attachment runs when the engine is idling. Adjust the carburetor so that the cutting attachment does not run when the engine is idling – see “Adjusting the Carburetor”.
Your machine is now ready for operation.
Stopping the Engine
N Depress the momentary contact
stop switch – the engine stops – release the stop switch – it springs back to the run position.
Other Hints on Starting
Engine stalls in cold start position g or under acceleration.
N Move the choke knob to < and
continue cranking until the engine runs.
Engine does not start in warm start position <
N Move the choke knob to g and
continue cranking until the engine runs.
If the engine does not start
N Check that all settings are correct. N Check that there is fuel in the tank
and refuel if necessary.
N Check that the spark plug boot is
properly connected.
N Repeat the starting procedure.
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1
0000-GXX-0482-A0
2
3
4
Engine is flooded N Move the choke knob to F and
continue cranking until the engine runs.
Fuel tank run until completely dry N After refueling, press the manual
fuel pump bulb at least five times – even if the bulb is already filled with fuel.
N Set the choke knob to suit the
engine temperature.
N Now start the engine.
Operating Instructions Replacing the Air Filter
During break-in period
A factory-new machine should not be run at high revs (full throttle off load) for the first three tank fillings. This avoids unnecessary high loads during the break-in period. As all moving parts have to bed in during the break-in period, the frictional resistances in the engine are greater during this period. The engine develops its maximum power after about 5 to 15 tank fillings.
During Operation
After a long period of full throttle operation, allow the engine to run for a short while at idle speed so that engine heat can be dissipated by the flow of cooling air. This protects engine­mounted components (ignition, carburetor) from thermal overload.
After Finishing Work
Storing for a short period: Wait for the engine to cool down. Empty the fuel tank and keep the machine in a dry place, well away from sources of ignition, until you need it again. For longer out-of­service periods – see "Storing the Machine".
Filters have an average life of more than a year. Do not remove the filter cover or replace the air filter as long as there is no noticeable loss of power.
If there is a noticeable loss of engine power
N Turn the choke knob to g. N Loosen the screws (1). N Remove the filter cover (2). N Clean away loose dirt from around
the filter.
N Remove the filter element (3). N Replace dirty or damaged filter
element (3).
N Replace any damaged parts.
Installing the Filter Element
N Install the filter element (3) in the
filter housing and fit the cover.
N Insert the screws (1) and tighten
them down firmly.
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0000-GXX-0495-A0
0000-GXX-0486-A0
4
5
Engine Management Adjusting the Carburetor
Exhaust emissions are controlled by the design of the engine and components (e.g. carburation, ignition, timing and valve or port timing).
The carburetor has been set at the factory to provide an optimum fuel-air mixture under most operating conditions.
Adjusting Idle Speed
Engine stops while idling N Warm up the engine for about
3 minutes.
N Turn the idle speed screw (LA)
slowly clockwise until the engine runs smoothly – the cutting attachment must not run.
Cutting attachment runs when engine is idling
N Turn the idle speed screw (LA)
slowly counterclockwise until the cutting attachment stops running and then turn the screw about another 1/2 to 3/4 turn in the same direction.
WARNING
If the cutting attachment continues to run when the engine is idling, have your machine checked and repaired by your servicing dealer.
Spark Arresting Screen in Muffler
WARNING
To reduce the risk of fire caused by hot particles escaping from the machine, never operate the machine without a spark arresting screen, or with the spark arresting screen damaged. Do not modify the muffler or spark arresting screen.
NOTICE
According to the law or regulations in some countries or federal states, certain operations may only be carried out if a properly serviced spark arresting screen is provided.
N If the engine is down on power,
check the spark arresting screen in the muffler.
N Wait for the muffler to cool down
N Undo screw (4) N Lift the spark arresting screen (5)
and pull it out.
N Clean the spark arresting
screen (5). If the screen is damaged or heavily carbonized, install a new one.
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000BA039 KN
A
N Refit the spark arresting screen (5) N Insert and tighten screw (4)
Spark Plug
If there is a loss of engine power, the machine is difficult to start or runs poorly at idle, first check the spark plug.
Install a new spark plug after approximately 100 operating hours or earlier if the electrodes are eroded/corroded.
The wrong fuel mix (too much engine oil in the gasoline), a dirty air filter and unfavorable running conditions (mostly at part throttle etc.) affect the condition of the spark plug. These factors cause deposits to form on the insulator nose, which may degrade performance.
Removing the Spark Plug
1
2
Checking the Spark Plug
N Clean dirty spark plug. N Check electrode gap (A) and
readjust if necessary – see chapter "Specifications."
N Use only resistor type spark plugs of
the approved range.
Rectify problems which have caused fouling of spark plug:
too much oil in fuel mix, dirty air filter, unfavorable running conditions, e.g.
operating at part load.
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0000-GXX 0537-A0
N Remove the cover (1). N Pull off the spark plug boot (2). N Unscrew the spark plug (3).
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0000-GXX-1831-A0
3
WARNING
To reduce the risk of fire and burn injury, use only spark plugs authorized by STIHL. Always press the spark plug boot (1) snugly onto the spark plug terminal (2).
Do not use a spark plug with a detachable SAE adapter terminal (3). Arcing may occur that could ignite combustible fumes and cause a fire. This can result in serious injuries or damage to property.
N Only use resistor type spark plugs
with solid, non-threaded terminals
Installing the Spark Plug
N Press the boot (2) firmly onto the
spark plug.
N Fit the cover (1) and screw it down
firmly.
Storing the Machine
For periods of 3 months or longer N Drain and clean the fuel tank in a
well ventilated area.
N Dispose of fuel properly in
accordance with local environmental requirements.
N Run the engine until the carburetor
is dry – this helps prevent the carburetor diaphragms sticking together.
N Thoroughly clean the machine – pay
special attention to the cylinder fins and air filter.
N Remove, clean and inspect the
cutting blade.
N Store the machine in a dry, high or
locked location, out of the reach of children and other unauthorized persons.
N Screw the spark plug (3) into the
cylinder.
N Tighten down the spark plug (3) with
the combination wrench.
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