Stihl BR 800 X MAGNUM®, BR 800 C-E MAGNUM® BR 800 X MAGNUM®, BR 800 C-E MAGNUM®

STIHL BR 800, BR 800 X
WARNING
Read Instruction Manual thoroughly before use and follow all safety precautions – improper use can cause serious or fatal injury.
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Instruction Manual Manual de instrucciones
Instruction Manual 1 - 39
Manual de instrucciones 40 - 82
Contents
English
Guide to Using this Manual 2 Safety Precautions and Working
Techniques 3 Assembling the Unit 12 Adjusting the Throttle Cable 15 Fitting the Harness 15 Fuel 16 Fueling 18
Original Instruction ManualPrinted on chlorine-free paper
Winter Operation 19 Information Before You Start 20 Starting / Stopping the Engine 21 Operating Instructions 24 Replacing the Air Filter 24 Engine Management 25 Adjusting the Carburetor 25 Spark Plug 25 Spark Arresting Screen in Muffler 27 Storing the Machine 27 Inspections and Maintenance by
Dealer 28 Maintenance and Care 29 Main Parts 31
Printing inks contain vegetable oils, paper can be recycled.
Specifications 33 Maintenance and Repairs 33 Disposal 34 Limited Warranty 34 STIHL Incorporated Federal
Emission Control Warranty Statement 34
STIHL Incorporated California Exhaust and Evaporative Emissions Control Warranty Statement 36
Trademarks 38
Allow only persons who fully understand this manual to operate your blower.
To receive maximum performance and satisfaction from your STIHL blower, it is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in chapter "Safety Precautions and Working Techniques" before using your blower. For further information you can go to www.stihlusa.com.
Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this manual.
WARNING
Because a blower is a high-speed tool, some special safety precautions must be observed as with any other power tool to reduce the risk of personal injury. Careless or improper use may cause serious or even fatal injury.
© ANDREAS STIHL AG & Co. KG, 2021
0458-490-8621-A. VA5.L21.
0000008196_007_GB
BR 800, BR 800 X
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems.
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Guide to Using this Manual
Pictograms
The meanings of the pictograms attached to or embossed on the machine are explained in this manual.
Depending on the model concerned, the following pictograms may be on your machine.
Fuel tank for gasoline and engine oil mixture
Air intake winter mode
Air intake summer mode
Press to operate manual fuel pump
Symbols in Text
A description of a step or procedure that refers directly to an illustration may contain item numbers that appear in the illustration. For example:
N Remove the screw (1) N Pull the spark arresting screen (2)
upwards out of the muffler
In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are indicated with the symbols and signal words described below:
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
NOTICE
Indicates a risk of property damage, including damage to the machine or its individual components.
described in this manual, please contact your STIHL dealer or the STIHL distributor for your area for assistance.
Many operating and safety instructions are supported by illustrations.
The individual steps or procedures described in the manual may be shown in different ways:
N A bullet indicates a step or
procedure.
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Engineering Improvements
STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of your machine differs from those
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Safety Precautions and Working Techniques
Because a blower is gas­oline-powered and produces a strong air blast, special safety pre­cautions must be observed to reduce the risk of personal injury.
It is important that you read, fully understand and observe the following safety precautions and warnings. Read the instruction manual and the safety precautions periodically. Careless or improper use may cause serious or fatal injury.
Have your STIHL dealer show you how to operate your power tool. Observe all applicable local safety regulations, standards and ordinances.
WARNING
Do not lend or rent your power tool without the instruction manual. Be sure that anyone using it understands the information contained in this manual.
WARNING
The use of this machine may be hazardous.
Use your blower only for clearing leaves, grass, paper and dust in yards, gardens, sport stadiums, parks, driveways and parking lots.
WARNING
Do not use it for other purposes, since misuse may result in personal injury or property damage, including damage to the machine.
WARNING
Minors should never be allowed to use this power tool. Bystanders, especially children, and animals should not be allowed in the area where it is in use.
WARNING
To reduce the risk of injury to bystanders and damage to property, never let your power tool run unattended. When it is not in use (e.g. during a work break), shut it off and make sure that unauthorized persons do not use it.
Most of these safety precautions and warnings apply to the use of all STIHL blowers. Different models may have different parts and controls. See the appropriate section of your instruction manual for a description of the controls and the function of the parts of your model.
Do not clean your machine with a pressure washer. The solid jet of water may damage parts of the machine.
Safe use of a blower involves
1. the operator
2. the power tool
3. the use of the power tool.
THE OPERATOR
Physical Condition You must be in good physical condition
and mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Do not operate this machine when you are fatigued.
WARNING
Be alert – if you get tired, take a break. Tiredness may result in loss of control. Working with any power tool can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating this machine.
WARNING
Prolonged use of a power tool (or other machines) exposing the operator to vibrations may produce white finger disease (Raynaud's phenomenon) or carpal tunnel syndrome.
These conditions reduce the hand's ability to feel and regulate temperature, produce numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis.
All factors which contribute to white finger disease are not known, but cold weather, smoking and diseases or physical conditions that affect blood vessels and blood transport, as well as high vibration levels and long periods of exposure to vibration are mentioned as
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factors in the development of white finger disease. In order to reduce the risk of white finger disease and carpal tunnel syndrome, please note the following:
Most STIHL power tools are
available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the machine to the operator's hands. An AV system is recommended for those persons using power tools on a regular or sustained basis.
Keep your hands warm. Keep the AV system well
maintained. A power tool with loose components or with damaged or worn AV elements will tend to have higher vibration levels.
Maintain a firm grip at all times, but
do not squeeze the handle with constant, excessive pressure. Take frequent breaks.
All the above-mentioned precautions do not guarantee that you will not sustain white finger disease or carpal tunnel syndrome. Therefore, continual and regular users should closely monitor the condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately.
WARNING
The ignition system of the STIHL unit produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. To reduce the risk of serious or fatal injury, persons with a pacemaker should
consult their physician and the pacemaker manufacturer before operating this tool.
Proper Clothing
WARNING
To reduce the risk of injury, the operator should wear proper protective apparel.
WARNING
To reduce the risk of injury to your eyes never operate your power tool unless wearing goggles or properly fitted protec­tive glasses with adequate top and side protection complying with ANSI Z87 "+" (or your applicable national standard).
Power tool noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Continual and regular users should have their hearing checked regularly.
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
Clothing must be sturdy and snug-fitting, but allow complete freedom of movement.
Avoid loose-fitting jack­ets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined long hair or anything that could become drawn into the air intake. Secure hair so it is above shoulder level.
Good footing is very important. Wear sturdy boots with nonslip soles. Steel-toed safety boots are recommended.
WARNING
To reduce the risk of injury when the inhalation of dust cannot be substantially controlled use an appropriate respirator for the material being blown. For more information see the "Working conditions" section of these Safety Precautions.
THE POWER TOOL
For illustrations and definitions of the power tool parts see the chapter on "Main Parts."
WARNING
Never modify this power tool in any way. Only attachments supplied by STIHL or expressly approved by STIHL for use with the specific STIHL model are authorized. Although certain unauthorized attachments are useable with STIHL power tools, their use may, in fact, be extremely dangerous.
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If this tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work. Check in particular that the fuel system is tight (no leaks) and that the controls and safety devices are working properly. Do not continue operating this machine if it is damaged. In case of doubt, have it checked by your STIHL servicing dealer.
WARNING
Small particles (e.g. dust) blown through the blower tubes and nozzle can cause a static charging of the blower tubes. This is especially true in low humidity and high dust conditions. In order to reduce the risk of shock from static charging and subsequent injury from loss of control, your blower has features designed to help reduce the build up of static electricity in the blower tubes and equalize the charge with the engine and/or operator:
The control handle is designed to conduct static electricity through the throttle cable to the engine and from the handle through the operator to the ground.
If your blower is properly assembled and you are still experiencing static shocks, make sure that your footwear has conductive soles and try operating your unit without gloves, which may be interfering with the conduction of the charge.
THE USE OF THE POWER TOOL
Transporting the Power Tool
WARNING
Always switch off the engine before taking the machine off your back and putting it down. When transporting it in a vehicle, properly secure it to prevent turnover, fuel spillage and damage to the unit.
Fuel Your STIHL power tool uses an oil-
gasoline mixture for fuel (see the "Fuel" chapter in this instruction manual).
WARNING
Gasoline is an extremely flammable fuel. If spilled and ignited by a spark or other ignition source, it can cause fire and seri­ous burn injury or property damage. Use extreme caution when handling gasoline or fuel mix. Do not smoke or bring any fire or flame near the fuel or the power tool. Note that combus­tible fuel vapor may escape from the fuel system.
Fueling Instructions
WARNING
To reduce the risk of fire and serious personal injury, always remove the backpack blower from the operator’s back and place it on the ground before attempting to fuel the machine.
WARNING
Pick a Safe Location To reduce the risk of fire and explosion,
fuel your power tool in a well-ventillated area, outdoors away from flames, pilot lights, heaters, electric motors, and other sources of ignition. Vapors can be ignited by a spark or flame many feet away. Select bare ground for fueling and move at least 10 feet (3 m) from the fueling spot before starting the engine. Wipe off any spilled fuel before starting your power tool. Take care not to get fuel on your clothing. If this happens, change your clothing immediately.
Allow the Power Tool to Cool Before Removing the Fuel Cap
WARNING
Gasoline vapor pressure may build up inside the fuel tank. The amount of pressure depends on a number of factors such as the fuel used, altitude and temperature. To reduce the risk of burns and other personal injury from
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escaping gas, vapor and fumes, always shut off the engine and allow it to cool before removing the fuel cap.
The engine is air cooled. When it is shut off, cooling air is no longer drawn across the cylinder and engine temperatures will rise for several minutes before starting to cool. In hot environments, cooling will take longer. To reduce the risk of burns and other personal injury from escaping gas, vapor and fumes, allow the power tool to cool. If you need to refuel before completing a job, turn off the machine and allow the engine to cool before opening the fuel tank.
Fuel Spraying or “Geysering”
WARNING
Removing the cap on a pressurized fuel tank can result in gasoline, vapors and fumes being forcefully sprayed out from the fuel tank in all directions. The escaping gasoline, vapors or fumes can cause serious personal injury, including fire and burn injury, or property damage.
Sometimes also referred to as "fuel geysering," fuel spraying is an expulsion of fuel, vapors and fumes which can occur in hot conditions, or when the engine is hot, and the tank is opened without allowing the power tool to cool adequately. It is more likely to occur when the fuel tank is half full or more.
Pressure is caused by fuel and heat and can occur even if the engine has not been running. When gasoline in the fuel tank is heated (by ambient temperatures, heat from the engine, or other sources), vapor pressure will increase inside the fuel tank.
Some blends of gasoline, particularly those designed for use in winter, are more volatile and may cause tanks to pressurize more quickly or create greater pressure. At higher altitudes, fuel tank pressurization is more likely.
How to Avoid Fuel Spraying Removing the fuel cap on a pressurized
tank can result in gasoline, vapors and fumes being forcefully sprayed out from the fuel tank in all directions. To reduce the risk of burns, serious injuries or property damage from fuel spraying:
Follow the fueling instructions in this
chapter.
Always assume your fuel tank is
pressurized.
Allow the power tool to cool before
removing the fuel cap.
In hot environments, cooling will
take longer.
The engine is air cooled. When it is
shut off, cooling air is no longer drawn across the cylinder and the engine temperature will rise for several minutes before starting to cool.
After the power tool has cooled appropriately, follow the safety instructions in this chapter for removing the cap.
Never remove the fuel filler cap by turning it directly to the open position. First check for residual pressure in the tank by slowly turning the cap approximately 1/2 turn counter­clockwise. The cap should be held in place by the threads while allowing residual vapor/pressure to be relieved.
Once the fumes or vapor have been relieved, turn the cap further until it can be removed from the tank opening.
Use only good quality fuel that is appropriate for the season (summer v. winter blends). Some blends of gasoline, particularly winter blends, are more volatile and can contribute to fuel spraying.
Removing the Threaded Fuel Filler Cap
WARNING
After allowing the power tool to cool, remove the fuel filler cap slowly and carefully to allow any remaining pressure build-up in the tank to release:
While maintaining steady,
downward pressure, slowly turn the cap approximately 1/2 turn counter­clockwise.
If any significant venting occurs,
immediately re-seal the tank by turning the cap clockwise to the closed position. Allow the power tool to cool further before attempting to open the tank.
Turn the cap to the open position
only after the contents of the tank are no longer under pressure.
Never remove the cap by turning it
directly to the open position. First allow the power tool to cool adequately and then release any residual pressure by slowly turning it approximately 1/2 turn counter­clockwise.
Never attempt to remove the cap
while the engine is still hot or running.
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Installing the Threaded Fuel Filler Cap
WARNING
Unit vibrations can cause an improperly tightened fuel filler cap to loosen or come off and spill quanti­ties of fuel. To reduce the risk of fuel spillage and fire, tighten the fuel filler cap by hand with as
much force as possible. Damaged or Broken Cap If your fuel cap does not tighten properly,
it may be damaged or broken. Stop using the power tool and take it to your authorized STIHL dealer for repair.
Vapor Lock
WARNING
Vapor lock occurs when fuel in the fuel line or carburetor vaporizes, causing bubbles to block the free flow of liquid fuel into the carburetor. Vapor lock cannot be relieved or affected by opening the fuel tank. Removing the fuel filler cap without first allowing the power tool to cool adequately can result in fuel spraying. Always follow the instructions in this section when removing the fuel cap.
To relieve vapor lock: – Press the manual fuel pump bulb at
least 20 to 30 times – even if the bulb is already filled with fuel – to clear the vapor and send liquid fuel into the carburetor. Then start the power tool. For specific starting instructions, see the appropriate section of your instruction manual.
If the manual fuel pump bulb will not
be filled, place the Choke Knob to the starting throttle position o and pull the starter cord until the engine runs.
If your power tool will not restart, or
if vapor lock occurs again, the power tool is being used in conditions too extreme for the fuel being used. Discontinue use and let the engine cool completely before attempting to start the power tool.
Before Operation
WARNING
Always check your power tool for proper condition and operation before starting, particularly the throttle trigger, setting lever and stop switch. The throttle trigger must move freely and always spring back to the idle position. Never attempt to modify the controls or safety devices.
are leaks or damage – risk of fire. Have the power tool repaired by a STIHL servicing dealer before using it.
WARNING
Never operate your power tool if it is damaged, improperly adjusted or maintained, or not completely and securely assembled.
WARNING
Check that the spark plug boot is securely mounted on the spark plug – a loose boot may cause arcing that could ignite combustible fumes and cause a fire.
Keep the handles clean and dry at all times; it is particularly important to keep them free of moisture, pitch, oil, fuel mix, grease or resin in order for you to maintain a firm grip and properly control your power tool.
WARNING
To reduce the risk of injury from parts thrown by the fan wheel, check the fan housing for damage (cracks or holes that could allow foreign objects to contact the fan wheel). If any such damage is found, stop using the unit and contact your STIHL dealer for repair.
BR 800, BR 800 X
WARNING
Check fuel system for leaks, especially the visible parts, e.g., filler cap, hose connections, manual fuel pump (only for power tools equipped with a manual fuel pump). Do not start the engine if there
WARNING
Adjust carrying harness to suit your size before starting work.
In an emergency, you may slip out of the harness and throw off the machine quickly. Try slipping out of the harness a number of times before using the machine in order to become
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accustomed to it. Do not throw off the machine while practicing as it could result in damage to the machine.
For specific starting instructions, see the appropriate section of your instruction manual.
Starting To reduce the risk of fire and burn
injuries, start the engine at least 10 feet (3 m) from the fueling spot, outdoors only.
WARNING
Your power tool is a one-person machine. To reduce the risk of eye or other injury from thrown objects, ensure that bystanders are at least 50 feet (15 m) away during use. Stop operation immediately if you are approached.
other solid surface in an open area. Maintain good balance and secure footing.
WARNING
When you pull the starter grip, do not wrap the starter rope around your hand. Do not let the grip snap back, but guide the starter rope to rewind it properly. Failure to follow this procedure may result in injury to your hand or fingers and may damage the starter mechanism.
Once the engine has started, immediately blip the throttle trigger, which should cause the choke knob to move to the run position and allow the engine to slow down to idle.
During Operation Holding and Controlling the Power Tool
WARNING
To reduce the risk of loss of control, never carry the unit with the strap(s) over one shoulder.
Wrap your fingers tightly around the handle, keeping the control handle cradled between your thumb and forefinger. Keep your hand in this position to have your machine under control at all times.
WARNING
Special care must be taken in slippery conditions (wet ground) and in difficult, overgrown terrain. Watch for hidden obstacles such as tree stumps, roots, rocks, holes and ditches to avoid stumbling. For better footing, clear away fallen branches, scrub and cuttings. Be extremely cautious when working on slopes or uneven ground.
To reduce the risk of stumbling and loss of control, do not walk backward while operating the machine.
WARNING
This unit is equipped with an ignition system that is normally in operational readiness. After the setting lever is used to stop the engine, it automatically springs back to the "on" position. If the engine is warm, it may be possible to start it by simply pulling the starter rope, with no further adjustments. To reduce the risk of injury, be particularly alert to keep children away from the unit.
For specific starting instructions, see the appropriate section of your manual. Place the power tool on firm ground or
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The blower is designed for single­handed operation with the right hand on the control handle. It should be carried as a backpack with the straps of the harness over both shoulders.
Watch out for small animals when using the blower on open ground, in yards and gardens.
WARNING
To reduce the risk of injury from loss of control, never work on a ladder or on any other insecure support.
Working Conditions To minimize blowing time, use a rake
and broom to loosen dirt particles before you start blowing.
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Save water by using a blower instead of a water hose for lawn and garden work wherever possible, e.g. for cleaning yards and patios.
Recommended working technique to minimize air pollution:
If conditions are very dusty, dampen
surfaces slightly before blowing.
Pull out the nozzle to full length so
that the airstream is at ground level.
Do not blow particles in the direction
of bystanders, in particular in the direction of children, pets, open windows or freshly washed vehicles. Take special care in such situations.
Remove the blow-swept debris in
rubbish bins – do not blow it onto the neighbor's land.
Recommended working technique to minimize noise:
Operate your power tool at
reasonable times only – not early in the morning, late at night or during midday rest periods when people could be disturbed. Observe local rest periods.
Fewer engines mean less noise.
Where possible, do not run more than one power tool at any time.
Operate blowers at the lowest
engine speed necessary to accomplish the task.
Check your blower before starting
work. Pay special attention to the muffler, air intakes and air filter.
Operate and start your power tool only outdoors in a well-ventilated area. Operate it under good visibility and daylight conditions only. Work carefully.
WARNING
As soon as the engine is running, this product gen­erates toxic exhaust fumes containing chemi­cals, such as unburned hydrocarbons (including benzene) and carbon monoxide, that are known to cause respira­tory problems, cancer, birth defects, or other reproductive harm. Some of the gases (e.g. carbon monoxide) may be color­less and odorless. To reduce the risk of serious or fatal injury/illness from inhaling toxic fumes, never run the machine indoors or in poorly venti­lated locations. If exhaust fumes become concen­trated due to insufficient ventilation, clear obstruc­tions from work area to permit proper ventilation before proceeding and/or take frequent breaks to allow fumes to dissipate before they become concentrated.
WARNING
Inhalation of certain dusts, especially organic dusts such as mold or pollen, can cause susceptible persons to have
an allergic or asthmatic reaction. Substantial or repeated inhalation of dust and other airborne contaminants, in particular those with a smaller particle size, may cause respiratory or other illnesses. This includes wood dust, especially from hardwoods, but also from some softwoods such as Western Red Cedar. Control dust at the source where possible. Use good work practices, such as operating the unit so that the wind or operating process directs any dust raised by the power tool away from the operator. Follow the recommendations of EPA/OSHA/NIOSH and occupational and trade associations with respect to dust ("particulate matter"). When the inhalation of dust cannot be substantially controlled, i.e., kept at or near the ambient (background) level, the operator and any bystanders should wear a respirator approved by NIOSH/MSHA for the type of dust encountered.
WARNING
If the substance being blown is a commercial substance, review the material safety data sheet for that substance and / or consult the material manufacturer / supplier. The state of California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, etc.
WARNING
Breathing asbestos dust is dangerous and can cause severe or fatal injury, respiratory illness or cancer. The use and disposal of asbestos-containing
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products have been strictly regulated by OSHA and the Environmental Protection Agency. If you have any reason to believe that you might be blowing or otherwise disturbing asbestos, immediately contact your employer or a local OSHA representative.
WARNING
Dust with silica in its composition may contain crystalline silica. Silica is a basic component of sand, quartz, brick, clay, granite and numerous other minerals and rocks, including masonry and concrete products. Repeated and / or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory disease, including silicosis. In addition, the state of California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When encountering such materials, always follow the respiratory precautions mentioned above.
Operating Instructions
WARNING
In the event of an emergency, switch off the engine immediately – move the setting lever to 0 or STOP.
WARNING
Even though bystanders should be kept away from the running power tool, never work alone. Keep within calling distance of others in case help is needed.
Stop the engine immediately if you are approached.
WARNING
To reduce the risk of personal injury, do not direct air blast towards bystanders, since the high pressure of the air flow can injure eyes and can blow small objects at great speed.
WARNING
The blower fan between the air intake and output openings rotates whenever the engine is running.
Never insert any foreign object into the air intake of the machine or into the nozzle of the blower. It will damage the fan wheel and may cause serious injury to the operator or bystanders as a result of the object or broken parts being thrown out at high speed.
Do not place the blower on the ground when operating at high speed, because small objects such as sand, grass, dust, etc. may be pulled into the air intake and damage the fan wheel. It is best to turn the machine off when putting it on the ground.
WARNING
Never modify your muffler. Any modification could cause an increase in heat radiation, sparks or sound level, thereby increasing the risk of fire, burn injury or hearing loss. You may also permanently damage the engine. Have your muffler serviced and repaired by your STIHL servicing dealer only.
WARNING
The muffler and other parts of the engine (e.g. fins of the cylinder, spark plug) become hot during operation and remain hot for a while after stopping the engine. To reduce risk of burns, do not touch the muffler and other parts while they are hot. Keep the area around the muffler clean. Remove excess lubricant and all debris such as pine needles, branches or leaves. Let the engine cool down sitting on concrete, metal, bare ground or solid wood away from any combustible substances.
WARNING
An improperly mounted or damaged cylinder housing or a damaged/deformed muffler shell may interfere with the cooling process of the muffler. To reduce the risk of fire or burn injury, do not continue work with a damaged or improperly mounted cylinder housing or a damaged/deformed muffler shell.
Your muffler is furnished with a spark arresting screen designed to reduce the risk of fire from the emission of hot particles. Never operate your unit with a missing or damaged spark arresting screen. If your gas/oil mix ratio is correct (i.e., not too rich), this screen will normally stay clean as a result of the heat from the muffler and need no service or maintenance. If you experience loss of performance and you suspect a clogged screen, have your muffler maintained by a STIHL servicing dealer. Some state or federal laws or regulations may require a properly maintained spark arrestor for certain
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uses. See the "Maintenance, Repair and Storing" section of these Safety Precautions. Remember that the risk of a brush or forest fire is greater in hot or dry conditions.
WARNING
Some STIHL power tools
are equipped with a cata-
lytic converter, which is
designed to reduce the
exhaust emissions of the
engine by a chemical pro-
cess in the muffler. Due
to this process, the muf-
fler does not cool down
as rapidly as conven-
tional mufflers when the
engine returns to idle or
is shut off. To reduce the
risk of fire and burn inju-
ries when using a
catalytic converter,
always set your power
tool down in the upright
position and never locate
it where the muffler is
near dry brush, grass,
wood chips or other com-
bustible materials while it
is still hot.
MAINTENANCE, REPAIR AND STORAGE
WARNING
Use only identical STIHL replacement parts for maintenance and repair. Use of non-STIHL parts may cause serious or fatal injury.
Strictly follow the maintenance and repair instructions in the appropriate section in this instruction manual. Please refer to the maintenance chart in this instruction manual.
WARNING
Always stop the engine and make sure that the fan is stopped before doing any maintenance or repair work or cleaning the power tool. Do not attempt any maintenance or repair work not described in this instruction manual. Have such work performed by your STIHL servicing dealer only.
Do not clean your machine with a pressure washer. The solid jet of water may damage parts of the machine.
WARNING
Use the specified spark plug and make sure it and the ignition lead are always clean and in good condition. Always press spark plug boot snugly onto spark plug terminal of the proper size. A loose connection between spark plug terminal and the ignition wire connector in the boot may create arcing that could ignite combustible fumes and cause a fire. Keep spark plug clean, and make sure ignition lead is in good condition. Do not use a spark plug with a detachable SAE adapter terminal. Arcing may occur that could ignite combustible fumes and cause a fire. This can result in serious injuries or damage to property.
WARNING
Never test the ignition system with the boot removed from the spark plug or with a removed spark plug, since uncontained sparking may cause a fire.
WARNING
Do not operate your power tool if the muffler is damaged, missing or modified. An improperly maintained muffler will increase the risk of fire and hearing loss. Your muffler is equipped with a spark­arresting screen to reduce the risk of fire; never operate your power tool if the screen is missing, damaged or clogged. Remember that the risk of a brush or forest fire is greater in hot or dry weather.
In California, it is a violation of § 4442 or
§ 4443 of the Public Resources Code to use or operate gasoline-powered tools on forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a complying spark arrester that is maintained in effective working order. The owner/operator of this product is responsible for properly maintaining the spark arrester. Other states or governmental entities/agencies, such as the U.S. Forest Service, may have similar requirements. Contact your local fire agency or forest service for the laws or regulations relating to fire protection requirements.
Tighten all nuts, bolts and screws except the carburetor adjustment screws after each use.
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0416BA001 KN
2
3
2
1
4
0416BA002 KN
3
0416BA003 KN
5
6
2
5
6
2
0416BA004 KN
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For maintenance items please also refer to the maintenance chart in this instruction manual.
Store the power tool in a dry and high or locked location out of reach of children.
Before storing for longer than a few days, always empty the fuel tank. See chapter "Storing the machine" in this instruction manual.
Store fuel in an approved and properly labeled safety-type canister only. Take care when handling gasoline! For health and safety reasons, avoid direct contact with the skin and avoid inhaling fuel vapor!
Assembling the Unit
Mounting the Hose Clamps and Pleated Hose
N Push the hose clamp (5) (without
retainer for throttle cable) onto the blower tube (6) – the positioning marks must face to the right.
N Push the blower tube (6) into the
pleated hose (2).
N Push the hose clamp (1) (with
retainer for throttle cable) onto the elbow (3) – the positioning marks must face to the left.
N Push the pleated hose (2) over the
elbow (3).
N Push the hose clamp (5) onto the
pleated hose (2).
N Line up the hose clamp (5) and
blower tube (6) – as shown.
N Secure the hose clamp (5) with the
screw (7).
N Push the hose clamp (1) onto the
pleated hose (2).
N Line up the positioning marks on the
hose clamp (1) and elbow (3) – the screw lug faces down.
N Secure the hose clamp (1) with the
screw (4).
12
BR 800, BR 800 X
English
4
6
5
0416BA008 KN
0416BA007 A1
1
2
3
3
0416BA005 KN
1
2
1
3
0416BA006 KN
2
Mounting the Control Handle
3
1
2
N Push the control handle (1) onto the
mount (2) .
N Insert and tighten down the
screws (3) firmly.
N Engage the throttle cable (4) with
sleeve (5) in the retainer (6).
Adjusting the Control Handle
0000-GXX-2045-A1
N Open the clamping lever (3). N Move the control handle (1) along
the blower tube (2) to the most comfortable position.
N Close the clamping lever (3).
Mounting the Nozzle (BR 800 C)
N Push the nozzle (1) onto the blower
tube (2) and engage it on the lugs (3).
Mounting the Nozzle (BR 800 C)
N Rotate the nozzle (1) in the direction
of the arrow until the lugs (3) are covered.
N Pull the nozzle (1) off the blower
tube (2).
Mounting the Nozzle (BR 800 X)
3
1
2
0000-GXX-3989-A0
N Push the nozzle (1) onto the blower
tube (2) and engage it on the lugs (3).
N Rotate the nozzle (1) in the direction
of arrow as far as the stop.
BR 800, BR 800 X
13
English
0416BA009 KN
Removing the Nozzle (BR 800 X)
2
1
N Rotate the nozzle (1) in the direction
of arrow as far as the stop.
N Pull the nozzle (1) off the blower
tube (2).
Adjusting the Blower Tube (BR 800 C)
1
2
Wear Mark on Nozzle
0000-GXX-3990-A0
The front end of the nozzle wears away due to abrasive ground contact during operation. The nozzle is subject to normal wear and tear and must be replaced when the wear mark is reached.
Transport Aid
The blower tube can be hooked to the blower housing for storage and transport.
N Unhook the blower tube before
starting the engine.
NOTICE
If clothing or other objects are hung on the hook, the intake openings may be covered and cause the engine to overheat.
N Use the hook only for hanging up
the blower tube for storage or transport.
N Do not hang clothing or other items
on the hook.
N Loosen the union nut (1). N Pull the blower tube (2) out to the
required length.
N Tighten the union nut (1).
14
0416BA015 KN
0000-GXX-5383-A0
N Attach D-ring to the hook on the
blower housing.
WARNING
If the engine is started while the blower tube is still on the hook, air or dirt particles can be blown into the user’s face and eyes.
BR 800, BR 800 X
English
002BA655 KN
A
B
271BA047 KN
C
D
271BA048 KN
Adjusting the Throttle Cable
It may be necessary to correct the adjustment of the throttle cable after assembling the machine or after a prolonged period of operation.
Adjust the throttle cable only when the unit is completely and properly assembled.
N Set the throttle trigger to the full
throttle position.
N Carefully rotate the screw in the
throttle trigger in the direction of the arrow until you feel initial resistance. Then rotate it another half turn in the same direction.
Fitting the Harness
Adjusting the Harness
C Close the buckle by pushing the two
parts together.
D Squeeze the hooks to open the
buckle.
A Pull the straps to tighten the
harness.
B Lift the tabs of the adjusters to
loosen the straps.
BR 800, BR 800 X
15
English
1
2
0000-GXX-6235-A0
Fitting the Harness (BR 800 C)
N Put the blower on your back. N Close the buckle on the waist belt
(1).
N Close the buckle on the chest strap
(2).
N Tighten the straps until the waist
belt fits snugly on your hips and the back padding is against your back.
Removing the Harness (BR 800 C)
N Loosen the straps. N Open the buckles on the chest strap
and waist belt.
N Take the blower off your back.
Fitting the Harness (BR 800 X)
N Put the blower on your back. N Tighten the straps until the back
padding is against your back.
Removing the Harness (BR 800 X)
N Loosen the straps. N Take the blower off your back.
Fuel
This engine is certified to operate on unleaded gasoline and the STIHL two­stroke engine oil at a mix ratio of 50:1.
Your engine requires a mixture of high­quality gasoline and two-stroke air cooled engine oil.
Use mid-grade unleaded gasoline with a minimum octane rating of 89 ((R+M)/2) and no more than 10% ethanol content.
NOTICE
Fuel with an octane rating below 89 may increase engine temperatures. This, in turn, increases the risk of piston seizure and damage to the engine.
The chemical composition of the fuel is also important. Some fuel additives not only detrimentally affect elastomers (carburetor diaphragms, oil seals, fuel lines, etc.), but magnesium castings and catalytic converters as well. This could cause running problems or damage the engine. For this reason STIHL recommends that you use only quality unleaded gasoline!
NOTICE
Gasoline with an ethanol content of more than 10% can cause running problems and major damage in engines and should not be used.
For further details, see www.STIHLusa.com/ethanol
The ethanol content in gasoline affects engine speed – it may be necessary to readjust the carburetor if you use fuels with various ethanol contents.
16
BR 800, BR 800 X
English
WARNING
To reduce the risk of personal injury from loss of control and/or contact with the running cutting tool, do not use your unit with an incorrect idle adjustment. At correct idle speed, the cutting tool should not move.
If your machine’s idle speed is incorrectly adjusted, have your authorized STIHL servicing dealer check your machine and make the proper adjustments and repairs.
The idle speed and maximum speed of the engine change if you switch from a fuel with a certain ethanol content to a fuel with a much higher or lower ethanol content.
This problem can be avoided by always using fuel with the same ethanol content.
To ensure the maximum performance of your STIHL engine, use a high quality 2­cycle engine oil. To help your engine run cleaner and reduce harmful carbon deposits, STIHL recommends using STIHL HP Ultra 2-cycle engine oil or ask your dealer for an equivalent fully synthetic 2-cycle engine oil.
To meet the requirements of EPA and CARB we recommend to use STIHL HP Ultra oil.
STIHL MotoMix
STIHL recommends the use of STIHL MotoMix. STIHL MotoMix has a high octane rating and ensures that you always use the right gasoline/oil mix ratio.
STIHL MotoMix uses STIHL HP Ultra two-stroke engine oil suited for high performance engines.
For further details, see www.STIHLusa.com/ethanol
If not using MotoMix, use only STIHL two-stroke engine oil or equivalent high­quality two-stroke engine oils that are designed for use in air cooled two-cycle engines.
The use of non-seasonal gasoline blends may increase the potential for pressure to build in the fuel tank during operation. For example, using a winter blend during the summer will increase pressure in the fuel tank. Always use gasoline blends appropriate to the season, altitude and other environmental factors.
Do not use NMMA or TCW rated (two­stroke water cooled) mix oils or other mix oils that state they are for use in both water cooled and air cooled engines (e.g., outboard motors, snowmobiles, chain saws, mopeds, etc.).
WARNING
Take care when handling gasoline. Avoid direct contact with the skin and avoid inhaling fuel vapor. When filling at the pump, first remove the container from your vehicle and place the container on the ground before filling. To reduce the risk of sparks from static discharge and resulting fire and/or explosion, do not fill fuel containers that are sitting in or on a vehicle or trailer.
The container should be kept tightly closed in order to limit the amount of moisture that gets into the mixture.
The machine's fuel tank should be cleaned as necessary.
Fuel mix ages
If not using MotoMix, only mix sufficient fuel for a few days of work, not to exceed 30 days of storage. Store in approved fuel-containers only. When mixing, pour oil into the container first, and then add gasoline. Close the container and shake it by hand to ensure proper mix of oil and gasoline.
WARNING
Shaking fuel can cause pressure to build in the fuel container. To reduce the risk of fire and severe personal injury or property damage from fuel spraying, allow the fuel container to sit for several minutes before opening. Open the container slowly to release any residual pressures. Never open the fuel container in the vicinity of any ignition source. Read and follow all warnings and instructions that accompany your fuel container.
Gaso­line
US gal. US fl.oz.
12.6 2 1/2 6.4 5 12.8
Dispose of empty mixing-oil containers only at authorized disposal locations.
Oil (STIHL 50:1 or equiva­lent high-quality oils)
BR 800, BR 800 X
17
English
452BA123 KN
002BA447 KN
Fueling
WARNING
Removing the cap on a pressurized fuel tank can result in gasoline, vapors and fumes being forcefully sprayed out from the tank in all directions. The escaping gasoline, vapors or fumes, sometimes referred to as fuel spraying or "geysering," can cause serious personal injury, including fire and burn injury, or property damage.
Fuel spraying can occur when the engine is hot and the tank is opened while under pressure. It can occur in hot environments even if the engine has not been running. Spraying is more likely to occur when the fuel tank is half full or more.
Avoid Injuries from Fuel Spraying. Always follow the fueling instructions in
this manual: – Treat every fuel tank as if it is
pressurized, particularly if it is half full or more.
Always allow the power tool to cool
adequately before attempting to open the fuel tank or refueling; this will take longer in hot conditions.
Never remove the cap by turning it
directly to the open position. Turn it first approximately 1/2 of a turn counter-clockwise to relieve any residual pressure.
Never open the fuel tank while the
engine is still hot or running.
Never open the fuel tank or re-fuel
the power tool near any sparks, flames or other ignition sources.
Pick the right fuel: use only good
quality (89 octane or higher), fresh fuel blended for the season.
Vapor lock: do not remove the fuel
cap in an effort to relieve vapor lock. Removing the cap has no effect on vapor lock.
Be aware that fuel spraying is more
likely at higher altitudes.
Preparations
N Before fueling, clean the filler cap
and the area around it to ensure that no dirt falls into the tank.
N Position the machine so that the
filler cap is facing up.
WARNING
In order to reduce the risk of fire and other personal injury from escaping gas vapor and fumes, remove the fuel filler cap slowly and carefully so as to allow any pressure build-up in the tank to release slowly.
Opening
WARNING
After allowing the power tool to cool, remove the fuel filler cap slowly and carefully to allow any remaining pressure build-up in the tank to release:
N While maintaining steady,
downward pressure, slowly turn the cap approximately a 1/2 turn counter-clockwise.
N If any significant venting occurs,
immediately re-seal the tank by turning the cap clockwise to the closed position. Allow the power tool to cool further before attempting to open the tank.
N Turn the cap to the open position
only after the contents of the tank are no longer under pressure.
N Remove the fuel filler cap.
18
BR 800, BR 800 X
English
002BA448 KN
WARNING
Never remove the cap by turning it directly to the open position. First allow the power tool to cool adequately and then release any residual pressure by slowly turning the cap approximately 1/2 turn counter-clockwise. Never attempt to remove the cap while the engine is still hot or running.
Refueling
Take care not to spill fuel while fueling and do not overfill the tank – leave approximately 1/2" (13 mm) air space.
Closing
N If your fuel cap still does not tighten
properly, it may be damaged or broken. Stop using the power tool and take it to your authorized STIHL dealer for repair or replacement.
Winter Operation
At temperatures below 50°F (+10°C)
3
1
2
0000-GXX-5388-A0
WARNING
An improperly tightened fuel filler cap can loosen or come off and spill quantities of fuel. To reduce the risk of fuel spillage and fire from an improperly installed fuel cap, tighten the fuel filler cap by hand with as much force as possible:
BR 800, BR 800 X
N Loosen the screws (1). N Remove the filter cover (2) together
with the air filter (3).
19
English
2
1
0416BA010 KN
0416BA013 KN
2
1
4
N Move the shutter (4) to the right to
position r (winter operation).
N Fit the filter cover (2) with air
filter (3) in position.
N Insert the screws (1) and tighten
them down firmly.
At temperatures above 70°F (+20 °C)
N Move the shutter (4) to the left to
position r (summer operation).
NOTICE
If the shutter (4) is not moved to position s at temperatures above 70°F (20°C), there is a risk of engine running problems caused by overheating.
Information Before You Start
NOTICE
With the engine stopped, check the following parts before starting and clean if necessary:
0000-GXX-5389-A0
Base plate Intake screen between backplate
and engine
Positions of Setting Lever
1 Setting lever 2 Throttle trigger
Position “F” Engine runs or is ready to start. Throttle
trigger (2) can be moved to any position. Position “” Ignition is interrupted, engine stops. The
setting lever (1) is not locked in this position. It springs back to position “F”. The ignition is switched on again.
Fixed throttle
The throttle trigger (2) can be locked in any position.
To disengage the lock: N Return the setting lever (1) to
position “F”.
20
BR 800, BR 800 X
English
0416BA011 KN
Starting / Stopping the Engine
Starting the Engine
N Observe safety precautions.
NOTICE
Start your machine on a clean, dust-free surface only to ensure that no dust is sucked in.
N Move the setting lever to F
N Press the fuel pump bulb at least 6
times – even if the bulb is already filled with fuel.
Cold engine (cold start)
N Turn the choke knob to c.
Warm engine (warm start)
N Turn the choke knob to o. Also use this setting if the engine has
been running but is still cold.
0000-GXX-5390-A0
Cranking
0000-GXX-5391-A00000-GXX-6223-A0
0000-GXX-5394-A0
N Place the machine securely on the
ground – make sure that bystanders are well clear of the nozzle outlet and
N take the blower tube off the hook on
the blower housing (transport position).
N Make sure you have a firm footing:
Hold the machine with your left hand on the housing and put one foot against the base plate to prevent it slipping.
BR 800, BR 800 X
21
English
0000-GXX-5392-A0
2
0416BA012 KN
0416BA016 KN
Versions with Easy2Start (BR 800 C) N Pull the starter rope steadily with
your right hand, allow it to rewind and continue pulling until the engine fires.
N Do not pull out the starter rope all
the way – it might otherwise break.
N Do not let the starter grip snap back.
Guide it slowly back into the housing so that the starter rope can rewind properly.
Versions without Easy2Start (BR 800 X) N Pull the starter grip slowly with your
right hand until you feel it engage and then give it a brisk strong pull.
N Do not pull out the starter rope all
the way – it might otherwise break.
N Do not let the starter grip snap back.
Guide it slowly back into the housing so that the starter rope can rewind properly.
When engine begins to start
As soon as the engine runs
N Blip the throttle trigger (2) – the
choke knob automatically returns to “F
or N Turn the choke knob to “F”. The engine settles down to idling speed.
At very low outside temperatures N Allow engine to run in the cold start
position c until it almost stalls.
N If the engine stalls in the cold start
position c, turn the choke knob to o and restart the engine.
Stopping the Engine
N Push the setting lever in the
direction of “” – the engine stops – the setting lever then springs back automatically.
After short work breaks (BR 800 C)
If the blower was running and the engine shut off, it can be restarted on your back.
If the engine is cold: N Move the choke knob to o and
continue cranking until the engine runs.
If the engine is warm: N continue cranking until the engine
runs.
22
BR 800, BR 800 X
English
0000-GXX-5395-A0
0416BA013 KN
2
1
N With the blower on your back, make
sure that bystanders are well clear of the nozzle outlet.
N Make sure you have good balance
and secure footing.
N Hold blower tube with your right
hand on the control handle.
N Pull the starter rope steadily with
your left hand, allow it to rewind and continue pulling until the engine starts.
N Do not pull out the starter rope all
the way – it might otherwise break.
N Do not let the starter grip snap back.
Guide it slowly back into the housing so that the starter rope can rewind properly.
If engine does not start
Choke knob If you did not turn the choke knob to o
quickly enough after the engine began to start, the combustion chamber is flooded.
N Push the setting lever (1) upwards.
The throttle trigger (2) is in the full throttle position.
N Continue pulling the starter rope
until the engine runs.
Other Hints on Starting If the engine does not start
N Check that all settings are correct. N Check that there is fuel in the tank
and refuel if necessary.
N Check that the spark plug boot is
properly connected.
N Repeat the starting procedure. N Check adjustment of throttle cable –
see chapter on "Adjusting the Throttle Cable".
Engine stalls in cold start position c or under acceleration
N Move the choke knob to o and
continue pulling the starter rope until the engine runs.
Engine does not start in warm start position o
N Move the choke knob to c and
continue pulling the starter rope until the engine runs.
Fuel tank run until completely dry N After refueling, depress the manual
fuel pump bulb at least 6 times – even if the bulb is already filled with fuel.
N Set the choke knob according to
engine temperature.
N Now start the engine.
BR 800, BR 800 X
23
English
Operating Instructions Replacing the Air Filter
During Operation
After a long period of full throttle operation, allow the engine to run for a short while at idle speed so that engine heat can be dissipated by the flow of cooling air. This helps protect engine­mounted components (ignition, carburetor) from thermal overload.
After Finishing Work
Storing for a short period: Wait for the engine to cool down. Keep the machine in a dry p lace , wel l awa y from sou rces of ignition, until you need it again. For longer out-of-service periods – see "Storing the Machine".
Dirty air filters reduce engine power, increase fuel consumption and make starting more difficult.
If There is a Noticeable Loss of Engine Power
3
1
N Fit the filter cover (2) with air
filter (3) in position.
N Insert the screws (1) and tighten
them down firmly.
24
2
0000-GXX-5388-A0
N Loosen the screws (1). N Remove the filter cover (2) together
with the air filter (3).
N Remove the air filter (3) from the
filter cover.
N Replace a dirty or damaged air filter
(3).
N Fit the new air filter (3) in the filter
cover (2).
BR 800, BR 800 X
English
Engine Management Adjusting the Carburetor
Exhaust emissions are controlled by the design of the engine and components (e.g. carburation, ignition, timing and valve or port timing).
Adjusting Idle Speed
Engine stops while idling: N Turn the idle speed screw (LA)
slowly clockwise until the engine runs smoothly.
Spark Plug
If there is a loss of engine power, the machine is difficult to start or runs poorly at idle, first check the spark plug.
Install a new spark plug after approximately 100 operating hours or earlier if the electrodes are eroded/corroded.
The wrong fuel mix (too much engine oil in the gasoline), a dirty air filter and unfavorable running conditions (mostly
0000-GXX-6224-A0
at part throttle etc.) affect the condition of the spark plug. These factors cause deposits to form on the insulator nose, which may degrade performance.
Removing the Spark Plug
3
1
2
4
0000-GXX-5396-A0
BR 800, BR 800 X
N Loosen the screw (1). N Remove the cover (2). N Pull off the spark plug boot (3). N Unscrew the spark plug (4).
25
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