Read Instruction Manual thoroughly before use and
follow all safety precautions – improper use can cause
serious or fatal injury.
ADVERTENCIA
Antes de usar la máquina lea y siga todas las precauciones
de seguridad dadas en el manual de instrucciones – el uso
incorrecto puede causar lesiones graves o mortales.
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process
with electronic systems.
1
English
1 Introduction
22 Inspection and Maintenance
22.1 Inspection and Maintenance Chart
22.2 Inspecting and Maintaining the Blower
23 Troubleshooting Guide
23.1 Blower
24 Specifications
24.1 STIHL BGA 200
24.2 Symbols on the Blower
24.3 Engineering Improvements
24.4 FCC 15 Compliance Statement
25 Replacement Parts and Equipment
25.1 Genuine STIHL Replacement Parts
26 Disposal
26.1 Disposal of the Power Tool
26.2 Battery Recycling
27 Limited Warranty
27.1 STIHL Incorporated Limited Warranty Policy
27.2 STIHL Incorporated CALIFORNIA ZERO
EMISSIONS CONTROL WARRANTY
STATEMENT
Thank you for your purchase. The information contained in
35
this manual will help you receive maximum performance and
35
satisfaction from your blower and, if followed, reduce the risk
of injury from its use.
37
37
SAVE THIS MANUAL!
37
37
37
38
38
38
38
38
39
Have your authorized STIHL servicing dealer show you how
39
to operate your power tool.
Do not lend or rent the blower without this instruction
39
manual. Allow only persons who fully understand the
information in this manual to operate the blower.
41
41
For further information, or if you do not understand any of
the instructions in this manual, please go to
41
www.stihlusa.com (for Canada: www.stihl.ca) or contact
41
your authorized STIHL servicing dealer.
41
Because a blower is a high-speed batterypowered tool, special safety precautions must
be observed to reduce the risk of personal injury.
Read this instruction manual thoroughly before
use and periodically thereafter. Follow all safety
precautions. Careless or improper use of the
blower can cause serious or fatal injury.
2Guide to Using this Manual
2.1Signal Words
This manual contains safety information that requires your
special attention. Such information is introduced with the
following symbols and signal words:
DANGER
Indicates a hazardous situation that, if not avoided, will
result in death or serious injury.
2
0458-812-8621-A
3 Main Parts
English
WARNING
Indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
NOTICE
Indicates a risk of property damage, including damage to the
machine or its individual components.
2.2Symbols in Text
The following symbol is included to assist you with the use
of the manual:
Refers to a designated chapter or sub-chapter in this
instruction manual.
3Main Parts
3.1Blower
8
3
1
2
12
4
11
5
9
10
4 Control Handle
The blower's handle.
5 Socket
Socket for the battery connecting cord.
6 Intake Screen
Covers the air intake opening and reduces risk of contact
with the blower fan.
7 Carrying Ring
Connects the blower to the harness.
8 Retaining Latch
For switching the blower on and selecting the power
level.
9LEDs
Indicate the unit's power level.
10 Trigger Switch Lockout
Must be depressed to allow activation of the trigger
switch.
11 Trigger Switch
Switches the motor on and off.
12 Power Hold Button
Holds the selected blowing force.
# Rating Plate
Contains electrical information and the product's serial
number.
7
#
1 Nozzle
Directs and concentrates the airstream.
2 Blower Tube
Directs the airstream.
3 Gripping Surface
For controlling the blower when it is attached to a hip
pad.
0458-812-8621-A
6
0000-GXX-B487-A0
3
English
4 Safety Symbols on the Products
3.2Battery Harness Options
8
3
1
2
4
7
3
2
3
5
6
2
2
6
The BGA 200 may be powered by a STIHL AR series
backpack battery. Alternatively, it may be powered by a
STIHL AP series battery in combination with a STIHL AP
Battery Bag with Connecting Cord.
A variety of battery harness options are available for use
with the BGA 200. (Batteries, battery harnesses and other
accessories sold separately.)
1 STIHL AR L Backpack Battery
Backpack battery.
2 Connecting Cord
Transmits electric current from the battery to the power
tool.
3Plug
Part of the connecting cord that fits into the power tool
socket.
9
8
3
4 Comfort Hip Pad
Attaches to an AR or AR L backpack harness and helps
support the blower.
5 STIHL AR Backpack Battery
Backpack battery.
6 Hip Pad
Attaches to an AR backpack harness or to the battery
backpack. Helps support the blower.
7 STIHL Battery Backpack
For carrying up to two AP series batteries on your back.
8 AP Battery Bag with Connecting Cord
Holds an AP battery and connects it to the power tool.
9 STIHL Battery Belt
For carrying up to two AP series batteries on your hip.
4Safety Symbols on the Products
4.1Blower
0000-GXX-B520
The following safety symbols are found on the blower.
To reduce the risk of injury, follow the specified
safety precautions.
Read and follow all safety precautions in the
instruction manual. Improper use can lead to
serious or fatal personal injury or property
damage.
To reduce the risk of eye injury, always wear
proper eye protection, @ 5.4.
To reduce the risk of personal injury from blown
objects, never direct the air flow toward
bystanders or pets, @ 5.6.4.
4
0458-812-8621-A
5 IMPORTANT SAFETY INSTRUCTIONS
5m (16 ft)
English
To reduce the risk of personal injury, keep hair
and loose-fitting clothing away from the air
intake, @ 5.4.
To reduce the risk of injury or property damage
from unintended activation, remove the
connecting cord any time the blower is not in
use, @ 5.5.
To reduce the risk of personal injury
from high velocity air flow and blown
objects, keep bystanders at least 16 ft.
(5 m) away, @ 5.6.4.
4.2Battery
The following safety symbols are found on the AR series
backpack battery and the AP series battery:
To reduce the risk of injury, follow the specified
safety precautions.
Read and follow all safety precautions in the
battery's instruction manual and the manual for
the STIHL tool powered by this battery. Improper
use can lead to serious or fatal personal injury or
property damage.
To reduce the risk of personal injury or property
damage from fire, explosion or burns, including
chemical burns, do not disassemble, crush,
drop, damage or heat above 212 °F (100 °C).
Never expose to fire or incinerate, @ 7.
AR 900, 1000, 2000, 3000 Backpack Batteries
To reduce the risk of personal injury or property
damage from a short circuit, fire or explosion,
keep dry. Protect from rain, water, liquids and
damp conditions. Never immerse in water or
other liquids, @ 7.
AR L Backpack Batteries
To reduce the risk of personal injury or property
damage from a short circuit, fire or explosion,
keep dry. Never immerse in water or other
liquids, @ 7.
AP Series Batteries
To reduce the risk of personal injury or property
damage from a short circuit, fire or explosion,
keep dry. Never immerse in water or other
liquids, @ 7.
Batteries sold separately.
5IMPORTANT SAFETY
INSTRUCTIONS
5.1Introduction
When using an electric blower, basic precautions should
always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THE
BLOWER!
SAVE THESE INSTRUCTIONS
0458-812-8621-A
To reduce the risk of personal injury or property
damage from fire, use and store only within an
ambient temperature range of 14 °F to
122 °F (- 10 °C to 50 °C), @ 7.
WARNING
■ To reduce the risk of fire, explosion, electric shock or other
personal injury, read and follow the important safety
instructions in this chapter. Additional important warnings
and instructions are provided in subsequent chapters of
this manual.
5
English
5 IMPORTANT SAFETY INSTRUCTIONS
5.2Intended Use
WARNING
■ This blower is designed for blowing leaves, grass, and
similar lightweight material from yards, gardens,
sidewalks, driveways, decks, patios and comparable
surfaces in the manner and in the conditions described in
this manual. Use of the blower for operations different
than intended could result in serious injury or death.
– Blow leaves, grass, and similar lightweight material
only.
■ Improper use could result in personal injury or property
damage, including damage to the blower.
– Use the blower and battery only as described in this
manual.
– Never attempt to modify or override the blower's
controls or safety devices in any way.
– Never use a blower that has been modified or altered
from its original design.
– Be sure to read and follow the warnings and
instructions for your battery and charger before
charging or starting work
■ This power tool may be powered by a STIHL AR series
backpack battery. Alternatively, it may be powered by a
STIHL AP series battery in combination with a STIHL AP
Battery Bag with Connecting Cord.
5.3Operator
WARNING
■ Working with the blower can be strenuous. The operator
must be in good physical condition and mental health. To
reduce the risk of personal injury from fatigue and loss of
control:
– Check with your doctor before using the blower if
you have any health condition that may be
aggravated by strenuous work.
– Do not operate the blower while under the influence
of any substance (drug, alcohol or medication, etc.)
that might impair vision, balance, dexterity or
judgment.
– Be alert. Do not operate the blower when you are
tired. Take a break if you become tired.
– Do not permit minors to use the blower.
■ According to STIHL's current knowledge, the electric
motor of this blower should not interfere with a
pacemaker.
– However, persons with a pacemaker or other
implanted medical device should consult their
physician and device manufacturer before operating
this blower.
5.4Personal Protective Equipment
Batteries, chargers and other accessories are sold
separately.
6
WARNING
■ To reduce the risk of personal injury:
– Always wear proper clothing and protective apparel,
including proper eye protection.
■ Loss of control and severe injuries may result if hair,
clothing or apparel are drawn into the air intake or
otherwise become entangled in the components of the
blower. To reduce the risk of severe personal injury:
0458-812-8621-A
5 IMPORTANT SAFETY INSTRUCTIONS
English
– Wear sturdy and snug-fitting clothing that
also allows complete freedom of
movement.
– Wear overalls or long pants made of
heavy material to help protect your legs.
Do not wear shorts.
– Wear a long-sleeve shirt or jacket.
– Avoid loose-fitting jackets, scarves,
neckties, flared or cuffed pants, jewelry
and any other apparel that could be
drawn into the air intake.
– Secure hair above shoulder level before
starting work.
■ To reduce the risk of eye injury:
– Always wear goggles or close-fitting
protective glasses with adequate side
protection that are impact-rated and
marked as complying with ANSI Z87 "+".
■ Good footing is very important. To help maintain a secure
footing and reduce the risk of injury while working:
– Wear substantial footwear with non-slip
soles. Do not wear sandals, flip-flops,
open-toed or similar footwear.
■ To help reduce the risk of personal injury caused by loss
of control during operation:
– STIHL recommends wearing heavy-duty
non-slip work gloves made of leather or
another wear-resistant material when
handling the blower.
5.5Blower
WARNING
■ To reduce the risk of electric shock:
– Do not immerse the blower in water or other fluids.
– Store the blower indoors.
■ This battery-powered blower is intended only for garden
and landscape maintenance. Use for other purposes may
increase the risk of personal injury and property damage.
– Read and follow the operating instructions in this
manual for approved applications, @ 17.
■ To reduce the risk of personal injury to the operator and
bystanders:
– Always remove the connecting cord
before assembling, transporting,
adjusting, inspecting, cleaning,
servicing, maintaining or storing the
blower. Remove the connecting cord in
the event of a malfunction or emergency,
and any other time it is not in use.
– Never leave the power tool unattended when it is
connected to a battery.
■ Although certain unauthorized attachments may fit STIHL
blowers, their use may be extremely dangerous. Only
attachments supplied by STIHL or expressly approved by
STIHL for use with this specific model are recommended.
– Use only attachments supplied or expressly
approved by STIHL.
– Never modify this blower in any way.
– Never attempt to modify or override the blower's
controls or safety devices in any way.
– Never use a blower that has been modified or altered
from its original design.
– Do not put any object into the openings of the
blower.
– Do not use the blower with any openings blocked.
– Keep the blower free of dust, lint, hair and anything
that might reduce air flow.
■ If the blower is dropped or subjected to similar heavy
impacts:
– Check that it is undamaged, in good condition and
functioning properly before continuing work.
– Check that the controls and safety devices are
working properly.
0458-812-8621-A
7
English
5 IMPORTANT SAFETY INSTRUCTIONS
– Check the LEDs on the battery for error messages,
@ 23.
– Check that the battery has not been damaged.
Never use or charge a malfunctioning, damaged,
cracked, leaking or deformed battery.
– Never work with a damaged or malfunctioning
blower or battery. In case of doubt, have the blower
and battery checked by your authorized STIHL
servicing dealer.
■ If the blower or battery is damaged, not working properly,
has been left outdoors, exposed to rain or damp
conditions or dropped into water or other liquid, its
components may no longer function properly and safety
devices may be inoperative. To reduce the risk of personal
injury and property damage:
– Take the blower and battery to your authorized
STIHL servicing dealer to be checked before further
operation.
■ Genuine STIHL replacement parts are specifically
designed to match your blower and meet safety and
performance requirements. Use of parts that are not
authorized or approved by STIHL may cause serious or
fatal injury or property damage.
– STIHL recommends that only identical replacement
parts be used.
5.6Using the Blower
5.6.1Before Operation
WARNING
■ Misuse or unauthorized use may result in personal injury
and property damage.
– Use the blower only as described in this instruction
manual.
■ Using a blower that is modified, damaged, improperly
adjusted or maintained, or not completely and securely
assembled can increase the risk of serious personal
injury.
– Never operate a blower that is modified, damaged,
improperly maintained or not completely and
securely assembled.
– Always check your blower for proper condition and
operation before starting work, particularly the
retaining latch, trigger switch lockout and trigger
switch.
– Ensure that the retaining latch, trigger switch lockout
and trigger switch move freely and spring back into
place when released. The trigger switch must not
engage until the trigger switch lockout is depressed.
– Never attempt to modify or override the controls or
safety devices in any way.
– If your blower or any part is damaged or does not
function properly, take it to your authorized STIHL
servicing dealer. Do not use the blower until the
problem has been corrected.
■ Before inserting the battery connecting cord into the
power tool's socket:
– Check the electrical contacts in the socket and on
the plug of the connecting cord for corrosion or other
foreign matter. Keep clean.
– If the socket is dirty or corroded, take the unit to your
authorized STIHL servicing dealer before use.
– Never use a malfunctioning, damaged, cracked,
leaking or deformed battery.
8
0458-812-8621-A
5 IMPORTANT SAFETY INSTRUCTIONS
English
– Read and follow the instructions on switching on the
blower, @ 15.1.
■ To help reduce the risk of serious personal injury from
unintentional starting:
– Be sure the trigger switch lockout is in the locked
position and the trigger switch is in the off position
before inserting the battery connecting cord.
– Never carry the blower with your finger on the trigger
switch.
– Release the trigger switch before removing the
connecting cord.
– Remove the connecting cord before
assembling, transporting, adjusting,
inspecting, cleaning, servicing,
maintaining or storing the blower.
Remove the connecting cord in the event
of a malfunction or emergency, and any
time the power tool is not in use.
– Never leave the power tool unattended when it is
connected to a battery.
– Never store the power tool with the connecting cord
in the power tool's socket.
5.6.2Holding and Controlling the Blower
WARNING
■ To maintain a firm grip and properly control your blower:
– Keep the handle clean and dry at all times. Keep it
free of moisture, pitch, oil, grease and resin.
■ To reduce the risk of serious or fatal injuries to the
operator or bystanders from loss of control:
– Always hold the blower firmly with your right hand
when you are working.
– Wrap your fingers tightly around the handle, keeping
the handle cradled between your thumb and
forefinger (see illustration).
– If using the hip pad or comfort hip pad, wrap your
fingers tightly around the gripping surface. See
illustration at @ 12.3.
■ To reduce the risk of serious or fatal injuries to the
operator or bystanders from loss of control, keep proper
footing and balance at all times:
– Never work on a ladder, roof, in a tree or while
standing on any other insecure support.
– Take special care in overgrown or wet terrain and
always watch for hidden obstacles such as tree
stumps, roots, rocks, holes and ditches to avoid
stumbling.
– Be extremely cautious when working on slopes or
uneven ground.
– Use extra care when working on stairs.
– For better footing, always clear away fallen
branches, scrub, cuttings and other material, objects
or vegetation that can increase the danger of
slipping, tripping or falling.
– Never operate the blower above shoulder height.
– Do not overreach. Keep proper footing and balance
0000-GXX-B538-A0
at all times.
0458-812-8621-A
9
English
5 IMPORTANT SAFETY INSTRUCTIONS
■ To reduce the risk of injury from tripping or losing control
of the power tool:
– Adjust the battery backpack harness straps so that
the backplate fits snugly and securely against your
back. Never carry an AR backpack battery or AP
Battery Backpack with the carrying straps over one
shoulder.
– If working with the STIHL AP Battery Bag with
Connecting Cord, make sure it is attached securely
to your STIHL Battery Belt, STIHL Battery Backpack
or a quick-release work belt.
– Always position and secure the connecting cord so
that it will not interfere with proper working technique
or your ability to control the blower. Secure the
connecting cord as directed in the instruction manual
for your AR backpack battery, AP Battery Bag with
Connecting Cord, STIHL Battery Belt or STIHL
Battery Backpack.
– Remain aware of the location of the connecting cord
while working. Prevent it from catching on other
objects, which could cause you to lose balance or
control, resulting in serious personal injury and
property damage.
5.6.3Working Conditions
WARNING
■ Operate your blower only under good visibility during
favorable daylight conditions.
– Postpone the work if the weather is windy, foggy,
rainy or inclement.
■ Your blower is a one-person machine.
– Bystanders, especially children, and animals should
not be allowed in the area where it is in use.
– Switch off the blower immediately if you are
approached.
■ To reduce the risk of injury to bystanders and
unauthorized users:
– Never leave the blower unattended when it is
connected to a battery.
– Switch off the unit and remove the connecting cord
before work breaks and any other time the power
tool is not in use.
■ Operating the blower in certain dry, dusty conditions may
cause static electricity to build up in the blower tube,
nozzle and housing. This static electricity may discharge
suddenly with a spark. To reduce the risk of personal
injury following static discharge:
– Never operate the blower in a location where
combustible gases, liquids, vapors, dusts or other
combustible materials and substances are present.
■ Sparks generated from operation of the blower may be
capable of igniting combustible gases, liquids, vapors,
dusts or other combustible materials and substances. To
reduce the risk of fire and explosion:
– Never operate the blower in a location where
combustible gases, liquids, vapors, dusts or other
combustible materials and substances are present.
– Read and follow recommendations issued by
government authorities (e.g., OSHA) for identifying
and avoiding the hazards of combustible gases,
liquids, vapors, dusts or other combustible materials
and substances.
■ Use of this blower can generate dust and other
substances containing chemicals known to cause
respiratory problems, cancer, birth defects and other
reproductive harm.
– Consult governmental agencies such as EPA,
OSHA, CARB and NIOSH and other authoritative
sources on hazardous materials if you are unfamiliar
with the risks associated with the particular
substances with which you are working.
■ Inhalation of certain dusts, especially organic dusts such
as mold or pollen, can cause susceptible persons to have
an allergic or asthmatic reaction. Substantial or repeated
10
0458-812-8621-A
5 IMPORTANT SAFETY INSTRUCTIONS
5m (16 ft)
English
inhalation of dust or other airborne contaminants,
especially those with a smaller particle size, may cause
respiratory or other illnesses.
– Control dust at the source where possible.
– To the extent possible, operate the blower so that
the wind or operating process directs any dust, mist
or other particulate matter raised by the blower away
from the operator.
– When respirable dust or other particulate matter
cannot be kept at or near background levels, always
wear a respirator that is approved by NIOSH and
rated for worksite-specific conditions. Follow the
recommendations of governmental authorities (e.g.,
OSHA/NIOSH) and occupational and trade
associations.
■ If the surrounding ground is coated with a chemical
substance, such as pesticide or herbicide:
– Read and follow the instructions and warnings that
accompanied the substance coating the vegetation
or surrounding ground.
5.6.4Operating Instructions
WARNING
■ In the event of an emergency:
– Switch off the motor immediately and remove the
connecting cord from the blower.
■ The blower fan between the air intake and output opening
rotates whenever the motor is running. To reduce the risk
of injury from contact with the blower fan:
– Never operate the blower with a missing, cracked or
worn intake screen or housing.
– Never operate the blower without a properly
mounted blower tube and nozzle.
– Keep hair, loose clothing, fingers and all parts of the
body away from openings and moving parts of the
blower.
■ The air flow from the blower can propel small objects at
high speed. To reduce the risk of eye or other serious
personal injuries to bystanders from blown objects:
– Keep bystanders and pets at
least 16 ft. (5 m) away when the
blower is running.
– Never direct the air flow toward
bystanders or pets.
– Do not allow the blower to be used as a toy.
– Switch off the blower immediately if you are
approached.
■ A missing, cracked or worn intake screen or housing may
result in an increased risk of injury from thrown objects.
– Never operate a blower that has a missing, cracked
or worn intake screen or housing.
■ Inserting any foreign object into the air intake or nozzle
may result in property damage, including damage to the
blower itself, and serious injury to the operator or
bystanders as a result of the object or broken parts being
blown at high speed.
– Never insert any objects into the nozzle or air intake
of the blower.
– Immediately switch off the blower if it starts to vibrate
abnormally.
■ Using the blower to spread herbicides, pesticides,
fertilizers or other chemical substances can be dangerous
and may cause serious or fatal injury to persons and
damage to the environment.
– Never use the blower to disperse or spread
chemicals of any kind.
0458-812-8621-A
11
English
6 Maintenance, Repair and Storage
6Maintenance, Repair and Storage
6.1Warnings and Instructions
WARNING
■ There are no user-authorized repairs for the battery or
blower. To reduce the risk of fire, electric shock or other
personal injury and property damage:
– Users may carry out only the cleaning and
maintenance operations described in this manual.
– Strictly follow the cleaning and maintenance
instructions in the appropriate sections of this
instruction manual.
– STIHL recommends that all repair work be
performed by authorized STIHL servicing dealers.
■ Unintentional starting may result in personal injury or
property damage.
– Remove the connecting cord before
inspecting the blower or carrying out any
cleaning, maintenance or repair work.
Remove the connecting cord before
storing, and any other time the power
tool is not in use.
■ Use of parts that are not authorized or approved by STIHL
may cause serious or fatal injury or property damage.
– STIHL recommends that only identical STIHL
replacement parts be used for repair or
maintenance.
■ To reduce the risk of short circuit and fire:
– Keep the battery guides free of foreign matter. Clean
as necessary with a dry cloth or soft, dry brush.
■ Improper storage can result in unauthorized use, damage
to the blower and battery and an increased risk of fire,
electric shock and other personal injury or property
damage.
– Remove the connecting cord from the power tool
before storing.
– Never store the power tool with the connecting cord
inserted.
– Store the blower indoors in a dry, secure place that
cannot be accessed by children or other
unauthorized users.
7Battery Safety
7.1Warnings and Instructions
12
WARNING
■ Read and follow the safety precautions on the battery and
all warnings and instructions that accompany it.
0458-812-8621-A
7 Battery Safety
English
■ Use of unauthorized batteries can damage the power tool
and result in fire, explosion and personal injury and
property damage.
– Use only genuine STIHL AR or AP series batteries
with this power tool.
■ Use of STIHL AR or AP series batteries for any purpose
other than powering STIHL products could be extremely
dangerous.
– Use STIHL AR and AP series batteries only to power
compatible STIHL products.
■ Use of unauthorized chargers can damage the battery and
result in fire, explosion and personal injury and property
damage.
– Charge STIHL AP series batteries only with genuine
STIHL AL 101, AL 300 or AL 500 series chargers.
– Charge STIHL AR series backpack batteries only
with genuine STIHL AL 300 or AL 500 series
chargers.
■ The battery contains safety features and devices which, if
damaged, may allow the battery to generate heat, rupture,
leak, ignite or explode.
– Never heat the battery above 212 °F
(100 °C).
– Never incinerate or place the battery on
or near fires, stoves or other hightemperature locations.
– Never use or charge a malfunctioning, damaged,
cracked, leaking or deformed battery.
– Never open, disassemble, crush, drop, subject to
heavy impact or otherwise damage the battery.
– Never expose the battery to microwaves or high
pressures.
– Never insert objects into the battery's cooling slots.
■ Extreme temperatures may cause the battery to generate
heat, rupture, leak, ignite or explode, resulting in severe or
fatal personal injury and property damage. Exposure to
temperatures outside the recommended temperature
range may also reduce battery life and performance.
– Use and store the battery only within an
ambient temperature range of 14 °F to
122 °F (-10 °C to 50 °C).
– Never store the battery in direct sunlight
or inside a vehicle in hot weather.
■ To reduce the risk of personal injury and property damage
in the event the battery emits smoke, an unusual smell or
feels unusually hot while using, charging or storing:
– Immediately discontinue using or charging the
battery. Contact the authorities in the event of fire or
explosion.
■ To reduce the risk of a short circuit, which could lead to
electric shock, fire and explosion:
– Keep STIHL AR 900,1000, 2000, 3000
backpack batteries dry. Protect from
rain, water and other liquids. Attach the
rain cover to a STIHL AR 1000, 2000,
3000 battery before starting work in rain
or in very damp conditions.
– If a STIHL AP or AR L battery has been
exposed to rain during work, remove it
from the product and allow it to dry
indoors. Make sure it is completely dry
before charging or using.
– Never immerse any STIHL battery in
water or other liquids.
– Never bridge the battery terminals with wires or
other metallic objects.
– Keep a battery that is not in use away from metal
objects (e.g., paper clips, nails, coins, keys).
– Never transport or store the battery in a metal
container.
– Store the battery indoors in a dry room.
– Never store the battery in damp or corrosive
environments or in conditions that could lead to
corrosion of its metal components.
– Protect the battery from exposure to corrosive
agents such as garden chemicals and de-icing salts.
0458-812-8621-A
13
English
8 General Warnings and Instructions
– Protect the battery from exposure to conductive
liquids such as salt water.
– Do not attempt to repair, open or disassemble the
battery. There are no user-serviceable parts inside.
■ Leaking battery fluid is potentially harmful and can cause
skin and eye irritation, chemical burns and other serious
personal injury.
– Avoid contact with skin and eyes.
– Use an inert absorbent such as sand on spilled
battery fluid.
– In the event of accidental contact, immediately rinse
the contact area thoroughly with mild soap and
water.
– If fluid gets into your eye(s): do not rub. Rinse water
over the open eye(s) for at least 15 minutes and
seek medical attention.
■ A battery fire can be dangerous. To reduce the risk of
severe personal injury and property damage in the event
of fire:
– Evacuate the area. Fire can spread rapidly. Stay
clear of any vapors generated and maintain a safe
distance.
– Contact the fire department.
– Although water can be used to put out a battery fire,
use of a multi-purpose dry chemical fire extinguisher
is preferable.
– Consult the fire department regarding proper
disposal of a burned battery.
8General Warnings and Instructions
8.1General Safety Warnings and Instructions for
Battery-Powered Products
This section contains the general safety warnings and
instructions for battery-powered products contained in
UL 2595 / CSA C22.2 No. 0.23.
WARNING
■ Read all safety warnings and instructions.
■ Failure to follow the warnings and instructions may result
in electric shock, fire, explosion and/or serious injury or
property damage.
■ Prevent unintentional starting. Ensure the trigger switch is
in the off-position before inserting the connecting cord,
picking up or carrying the blower. Carrying the blower with
your finger on the trigger switch or inserting the
connecting cord with the trigger switch engaged increases
the likelihood of unintended starting and possible
accidents.
■ Remove the connecting cord from the blower before
making any adjustments, changing accessories, or
storing. Such preventive safety measures reduce the risk
of starting the blower accidentally.
■ Recharge only with the charger specified by STIHL. A
charger that is suitable for one type of battery may create
a risk of fire when used with another battery.
■ Use the blower only with the specifically designated
batteries. Use of any other battery may create a risk of fire
or explosion and personal injury or property damage.
■ When the battery is not in use, keep it away from other
metal objects, like paper clips, coins, keys, nails or other
small metal objects that can make a connection from one
terminal to another. Do not store it in a metal container.
Shorting the battery terminals together may cause burns
or a fire or explosion.
■ Under abusive conditions, liquid may be ejected from the
battery; avoid contact. If contact accidentally occurs, flush
with water. If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause
irritation, chemical burns or respiratory illness from
inhalation.
■ Do not use a battery or blower that is damaged or
modified. Damaged or modified batteries may exhibit
unpredictable behavior resulting in fire, explosion and risk
of injury or property damage.
14
0458-812-8621-A
9 Before Starting Work
English
■ Do not expose a battery or the blower to fire or excessive
temperature. Exposure to fire or temperatures above
212 °F (100 °C) may cause fire and explosion.
■ Follow all charging instructions and do not charge the
battery outside of the ambient temperature range
specified. Charging improperly or outside the specified
range may damage the battery and increase the risk of
fire.
■ Have servicing performed by a qualified repair person
using only identical replacement parts.
■ Do not modify or attempt to repair the blower or the battery
pack. Follow the instructions for use and care.
9Before Starting Work
9.1Preparing the Blower for Operation
Before starting work:
► Fully charge the battery, @ 10.
► Adjust the nozzle, @ 13.1.
► Put on and adjust the STIHL AR backpack battery, STIHL
Battery Belt or STIHL Battery Backpack, @ 12.
► Check the controls for proper function and condition,
@ 16.1.
the charger and its components are dry and not damaged;
operate the charger indoors at an appropriate ambient
temperature.
WARNING
A typical household electric circuit is between 15 and 20
amps. A single STIHL AL 500 charger draws approximately
4.8 amps. A single AL 300 charger draws approximately
4.4 amps. To reduce the risk of fire from overloading an
electrical circuit:
► Ensure the electrical system is rated to withstand the
expected electrical draw before charging your battery.
► Charge multiple batteries one at a time or on separate
circuits, unless you know your circuit can handle the total
expected draw from multiple chargers.
WARNING
Since the charger heats up during the charging process, do
not operate the charger on a combustible surface or in a
location where combustible gases, liquids, vapors, dusts or
other materials and substances are present.
To set up the charger:
4
10 Charging the Battery
10.1 Setting up the Charger
WARNING
Read and follow the safety precautions on the battery and
charger and all warnings and instructions that accompany
those products. To reduce the risk of short circuit, which
could lead to electric shock, fire and explosion, make sure
0458-812-8621-A
3
1
► Insert the plug (3) into a properly installed electrical
outlet (4) matching the voltage and electrical frequency
stated on the charger's rating plate.
2
0000-GXX-3228-A1
15
English
3
2
1
0000-GXX-2680-A0
3
45
10 Charging the Battery
The charger runs a self-test immediately after it is plugged
in. The charger LED (1) will glow green for about 1 second,
then it will glow red briefly before going out. Once the LED
goes out, the self-test is complete and the charger is ready
to charge the battery.
► Position the power supply cord (2) so that it will not be
stepped on, tripped over, come in contact with sharp
objects or moving parts or otherwise be subjected to
damage or stress.
10.2 Charging
WARNING
STIHL batteries contain safety features and devices which,
if damaged, may allow the battery to generate heat, rupture,
leak, ignite or explode. Never charge a malfunctioning,
damaged, cracked, leaking or deformed battery, or use a
charger that has been damaged. Never insert a wet battery
or battery adapter. Never use a wet charger. Follow all
product-specific warnings and instructions accompanying
your battery and charger.
A battery is not fully charged when it ships from the factory.
STIHL recommends that you fully charge the battery before
using it the first time.
Operate the charger only indoors, in dry rooms and within an
ambient temperature range of 41 °F to 104 °F (5 °C to
40 °C).
The battery heats up during operation of the power tool. If a
hot battery is connected to the charger, it may be necessary
for it to cool down before charging starts. The charging
process begins only after the battery has cooled down
sufficiently.
Charging time depends on a number of factors, including
battery condition and the ambient temperature. For a
complete list of approximate charging times, see
www.stihl.com/charging-times.
To charge an AR battery:
► Push the plug of the connecting cord (1) into the
socket (2) of the AP Adapter (3) until it stops.
► Push the AP Adapter into the charger (5) until it stops.
The LED on the charger (4) glows green when the battery
is charging.
The LEDs on the AR battery glow green and show the
state of charge.
When the LEDs on the battery turn off, the charging
process is complete and the charger will shut itself off. The
AP Adapter can be removed from the charger.
► Disconnect the power supply cord from the electrical
outlet when the charger is not in use for extended periods
of time.
► Charge STIHL AR backpack batteries only with genuine
STIHL AL 300 or AL 500 series chargers.
16
0458-812-8621-A
11 LED Diagnostics and Acoustic Signals
1
2
3
4
0000-GXX-3918-A0
1
2
3
.......
0000-GXX-3229-A1
To charge an AP battery:
English
► Push the battery (2) into the charger (3) until it stops.
The LED on the charger glows green when the battery is
charging.
The LEDs (1) on the AP battery glow green and show the
state of charge.
When the LEDs on the battery go out, the charging
process is complete and the charger will shut itself off. The
AP battery can be removed from the charger.
► Disconnect the power supply cord from the electrical
outlet when the charger is not in use.
► Charge STIHL AP series batteries only with genuine
STIHL AL 101, AL 300 or AL 500 series chargers.
11 LED Diagnostics and Acoustic Signals
11.1 STIHL AR Backpack Battery
11.1.1 Battery Status
Six LEDs and an acoustic signal indicate the status of the
battery.
1 A short beep
The acoustic signal works as it should.
2 Four or six (AR L) long beeps
The battery's charge is low. Recharge the battery.
3 Rapid succession of short beeps
There is a malfunction in the battery. The signal stops
automatically after a few seconds. Do not attempt to
charge, use or store the battery. Replace the battery.
These LEDs can glow or flash green or red.
If one LED glows red continuously: the battery is
either too hot or too cold. Allow the battery to
warm up or cool down gradually at an ambient
temperature of about 50 °F to 68 °F (10 °C to
20 °C).
If the four right side LEDs flash red and a rapid
succession of several short beeps is emitted: the
battery has a malfunction and must be replaced.
Do not attempt to charge, use or store the
battery.
► Be aware that your ability to hear the acoustic signal may
be reduced when wearing hearing protection.
11.1.2 Power Tool Status
When the battery is connected to the power tool, the same
LEDs on the battery will indicate the status of the power tool.
0458-812-8621-A
17
English
0000-GXX-2673-A0
100 %0 %
1
0000-GXX-1248-A0
20-40%
40-60%
60-80%
80-100%
0-20%
11 LED Diagnostics and Acoustic Signals
If three LEDs glow red continuously: the power tool motor is
too hot. Allow the motor to cool down.
If three LEDs flash red when you activate the trigger switch:
the power tool has an electrical malfunction. Do not operate
the power tool. Have it checked by an authorized STIHL
servicing dealer before use or storage.
For troubleshooting information, @ 23.
11.1.3 Charge Status
The LEDs and acoustic signals on the battery also indicate
the battery's state of charge.
To determine the battery's state of charge:
► Press the button (1) on the backpack battery.
A single short beep will be emitted. The LEDs on the battery
will glow or flash green for about 5 seconds and indicate the
state of charge (see illustration).
For example:
If six green LEDs glow continuously: full charge.
If one green LED is flashing and four long beeps are emitted:
less than 20 % charge.
If one LED glows red continuously: the battery is
either too hot or too cold. Allow the battery to
warm up or cool down gradually at an ambient
temperature of about 50 °F to 68 °F (10 °C to
20 °C).
If all 4 LEDs flash red: the battery has a
malfunction and must be replaced. Do not
attempt to charge, use or store the battery.
11.2.2 Power Tool Status
The same LEDs on the battery will indicate the status of the
power tool.
If three LEDs glow red continuously: the power tool motor is
too hot. Allow the motor to cool down.
If three LEDs flash red when you activate the trigger switch:
the power tool has an electrical malfunction. Do not operate
the power tool. Have it checked by an authorized STIHL
servicing dealer before use or storage.
For troubleshooting information, @ 23.
11.2.3 Charge Status
The LEDs on the battery also show the battery's state of
charge.
To determine the battery's state of charge:
11.2 STIHL AP Battery
11.2.1 Battery Status
Four LEDs show the status of the battery. These LEDs can
glow or flash green or red.
18
0458-812-8621-A
12 Using a Battery Harness
1
2
2
0000-GXX-A271-A0
S
M
L
4
3
2
2
2
0000-GXX-A272-A1
► Press the button (1) on the battery.
The LEDs on the battery will glow or flash green for about
5 seconds and indicate the state of charge (see
illustration).
For example:
If four green LEDs glow continuously: full charge.
If one green LED is flashing: less than 20 % charge.
12 Using a Battery Harness
12.1 STIHL AR L Backpack Battery
12.1.1 Adjusting the Battery Harness to Suit the Operator’s
Height
The battery harness can be set to positions S, M or L to suit
the operator’s height.
English
► Line up mark (3) with mark (4).
► Insert the slide (2).
► Pull the slide up (opposite the direction of the arrow).
It will engage with a click.
► Adjust the slide at the left and right shoulder straps to the
same position.
12.1.2 Positioning the Connecting Cord
WARNING
To reduce the risk of injury from tripping on the connecting
cord or losing control of the power tool, always secure the
connecting cord with the hook and eye fasteners as
described below. Always position and secure the connecting
cord so that it will not interfere with the proper working
technique as described in the instruction manual for the
power tool you are using, or your ability to maintain control
of the power tool.
► Depress the locking tab (1) and push it in the direction of
the arrow.
► Remove the slide (2).
0458-812-8621-A
WARNING
Manage the cord to prevent it from contacting the
cutting/working attachment or catching on objects, which
could cause you to lose balance or control of the power tool,
resulting in serious personal injury and property damage.
The connecting cord can be secured in different positions
and adjusted to suit the height and reach of the operator.
19
English
12 Using a Battery Harness
1
2
AB
2
2
2
The connecting cord can run through the guide (1) on the
shoulder strap (Illustration A), or along the back
plate (Illustration B). Secure the connecting cord to the
harness with the hook and eye fasteners (2). Always secure
the connecting cord using the guide or hook and eye
fasteners on the side of the body on which the power tool is
held and controlled. Do not allow the connecting cord to
swing across your body or hang at your side.
C
D
12.1.3 Putting on the Harness
WARNING
The operator must be able to remove the backpack battery
quickly in the event of an emergency. In an emergency,
open and remove the waist belt and chest strap quickly
before dropping the battery to the ground.
To ensure a proper fit:
0000-GXX-9303-A0
1
0000-GXX-7803-A0
► Put the backpack battery on your back.
► Fasten and adjust the waist belt (2) so that it rests
comfortably but securely on your hips.
► Fasten the chest strap (1) and adjust it so that it fits
comfortably but securely across your chest.
The length of the connecting cord can be adjusted by
making a loop around the top (Illustration C) or on the side
(Illustration D) of the backpack battery with the hook and eye
fasteners.
20
0000-GXX-9304-A0
3
4
0000-GXX-A276-A0
► Adjust the harness straps so that the back padding fits
snugly and securely against your back.
► Always wear the battery harness over both shoulders.
0458-812-8621-A
12 Using a Battery Harness
English
► Thread the end of the waist belt through the loops (3)
and (4).
► To remove the harness, open the quick-release fasteners
on the waist belt and chest strap and loosen the harness
straps by lifting the sliding adjusters.
To help reduce the risk of injury in the event of an
emergency, practice quickly opening the fasteners on the
waist belt and chest strap, loosening the shoulder straps and
removing the battery.
NOTICE
To avoid damage, ease the battery to the ground when
practicing. Do not allow the battery to drop to the ground and
do not throw it.
12.2 STIHL AR Backpack Battery
12.2.1 Positioning and Adjusting the Connecting Cord
WARNING
To reduce the risk of injury from tripping or losing control of
the power tool, always secure the connecting cord through
the backpack guides and with the hook and eye fasteners as
described below. Position and secure the connecting cord
so that it will not interfere with proper working technique or
your ability to maintain control of the power tool.
A
1
1
B
1
1
1
1
The connecting cord can run through the guide on the
shoulder strap (Illustration A), or along the back
plate (Illustration B). Secure the connecting cord to the
backpack frame with the hook and eye fasteners (1). Always
secure the connecting cord using the guide or hook and eye
fasteners on the side of the body on which the power tool is
held and controlled. Do not allow the connecting cord to
swing across your body or hang at your side.
C
D
0000-GXX-2801-A2
WARNING
Manage the cord to prevent it from contacting the
cutting/working attachment or catching on objects, which
could cause you to lose balance or control of the power tool,
resulting in serious personal injury and property damage.
The connecting cord can be secured in different positions
and adjusted to suit the height and reach of the operator.
0458-812-8621-A
0000-GXX-2803-A1
The length of the connecting cord can be adjusted by
making a loop around the top (Illustration C) or on the side
(Illustration D) of the backpack battery with the hook and eye
fasteners.
21
English
0000-GXX-2815-A1
3
12 Using a Battery Harness
12.2.2 Putting on the Harness
WARNING
To reduce the risk of personal injury, the operator must be
able to remove the backpack battery quickly in the event of
an emergency. In an emergency, open and remove the waist
belt and chest strap quickly before dropping the battery to
the ground.
To ensure a proper fit:
1
► Put the backpack battery on your back.
► Fasten and adjust the waist belt (2) so that it rests
comfortably but securely on your hips.
► Fasten the chest strap (1) and adjust it so that it fits
comfortably but securely across your chest.
► Thread the end of the waist belt through the loop (3).
► To remove the harness, open the quick-release fasteners
on the waist belt and chest strap and loosen the harness
straps by lifting the sliding adjusters.
To help reduce the risk of injury in the event of an
emergency, practice quickly opening the fasteners on the
waist belt and chest strap, loosening the shoulder straps and
removing the battery.
NOTICE
To avoid damage, ease the battery to the ground when
practicing. Do not allow the battery to drop to the ground and
do not throw it.
12.3 Attaching the Comfort Hip Pad to the Battery
Harness
The comfort hip pad is used to convert the AR L or AR
backpack battery harness into a harness for supporting the
blower.
0000-GXX-7803-A0
The hip pad must be mounted on the operator's right side.
To attach the hip pad:
► Attach the hip pad as described in the manual of the hip
pad.
► Adjust the harness straps so that the back padding fits
firmly and securely against your back.
22
2
1
► Loosen the screw (1).
► Adjust the height of the blower by sliding the plate (2) up
or down to suit the operator’s height.
► Tighten the scew (1).
0458-812-8621-A
0000-GXX-B494-A2
12 Using a Battery Harness
DE
0000-GXX-4470-A1
English
► Attach the blower to the hip pad.
The blower is properly positioned for work when the
operator‘s arm is slightly angled.
12.4 STIHL Battery Backpack
12.4.1 Mounting the AP Battery Bag with Connecting Cord
inside the Battery Backpack
WARNING
To reduce the risk of injury from tripping or losing control of
the power tool, always secure the connecting cord with the
hook and eye fasteners on the cord holder. Position and
secure the connecting cord so that it will not interfere with
proper working technique or your ability to maintain control
of the power tool.
AB
0000-GXX-B495-A0
C
The AP Battery Bag with Connecting Cord can be mounted
at the top (Illustration A) or bottom (Illustrations B and C)
fastening points inside the STIHL Battery Backpack. Mount
so that the connecting cord exits the backpack on the side of
your body where the power tool will be held and controlled.
0000-GXX-4469-A1
WARNING
Manage the cord to prevent it from contacting the
cutting/working attachment or catching on objects, which
could cause you to lose balance or control of the power tool,
resulting in serious personal injury and property damage.
WARNING
Never transport metallic, pointed or sharp objects in the
battery bag or battery backpack. They may bridge the
electrical contacts in the battery and cause a short circuit
once a battery is inserted.
0458-812-8621-A
The STIHL Extra AP Battery Bag can be mounted at the
top (Illustration D) or bottom (Illustration E) fastening points
inside the STIHL Battery Backpack.
To attach the AP Battery Bag with Connecting Cord or Extra
AP Battery Bag to the STIHL Battery Backpack:
► Insert the AP battery into the AP Battery Bag with
Connecting Cord or Extra AP Battery Bag.
► Attach the AP Battery Bag with Connecting Cord or Extra
AP Battery Bag at one of the specified locations.
23
English
6
5
0000-GXX-3608-A0
12
3
4
0000-GXX-4472-A1
2
1
3
4
► If you attach the battery bag at the top position, pull the
vertical strap (2) through the ring (1) and close the hook
and eye fastener to secure it.
► Repeat the process with the horizontal strap (4) and its
ring (3).
► If you attach the battery bag at the bottom position, pull
the horizontal belt strap (6) through the ring (5) and close
the hook and eye fastener to secure it.
12.4.2 Positioning and Adjusting the Connecting Cord
12 Using a Battery Harness
WARNING
Manage the cord to prevent it from contacting the
cutting/working attachment or catching on objects, which
could cause you to lose balance or control of the power tool,
resulting in serious personal injury and property damage.
The connecting cord can be secured in different positions
and adjusted to suit the height and reach of the operator.
To run the connecting cord through the guide in the shoulder
strap:
0000-GXX-4846-A0
► Insert the connecting cord (1) through the opening (2) on
the side of side of your body where the power tool is held
and controlled.
► Undo the snaps (3) and run the connecting cord through
the guide (4) on the shoulder strap.
► Close the snaps to secure the cord in the guide.
To run the connecting cord to the side:
AB
WARNING
To reduce the risk of injury from tripping on the connecting
cord or losing control of the power tool, always secure the
connecting cord with the hook and eye fastener as described
below. Position and secure the connecting cord so that it will
not interfere with the proper working technique or your ability
to maintain control of the power tool.
24
22
11
3
0000-GXX-4467-A1
0458-812-8621-A
12 Using a Battery Harness
1
0000-GXX-2828-A0
0000-GXX-2815-A1
3
► Insert the connecting cord (1) through the opening (2) on
the side of your body where the power tool is held and
controlled (Illustration A or B).
► Secure the connecting cord using the hook and eye
fastener (3).
12.4.3 Putting on and Adjusting the Battery Backpack
WARNING
The operator must be able to remove the battery backpack
quickly in the event of an emergency. To reduce the risk of
injury in an emergency, remove the waist belt and chest
strap quickly before dropping the battery backpack to the
ground.
To ensure a proper fit:
► Put the battery backpack on your back.
► Fasten and adjust the waist belt (2) so that it rests
comfortably but securely on your hips.
► Fasten the chest strap (1) and adjust it so that it fits
comfortably but securely across your chest.
English
► Adjust the harness straps so that the backpack fits firmly
and securely against your back.
► Thread the end of the waist belt through the loop (3).
► To remove the harness, open the quick-release fasteners
on the waist belt and chest strap and loosen the harness
straps by lifting the sliding adjusters.
To help reduce the risk of injury in the event of an
emergency, practice quickly opening the fasteners on the
waist belt and chest strap, loosening the shoulder straps and
removing the battery.
NOTICE
To avoid damage, ease the battery to the ground when
practicing. Do not allow the battery to drop to the ground and
do not throw it.
12.5 Attaching the Hip Pad to the Battery Harness
The hip pad is used to convert an AR L or AR backpack
battery or battery backpack into a harness for supporting the
blower.
The hip pad must be mounted on the operator's right side.
0458-812-8621-A
25
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