Stihl ASA 85 Instruction Manual
STIHL ASA 85
Instruction Manual
Skötselanvisning
Käyttöohje
Betjeningsvejledning
Bruksanvisning
사용 설명서
οδηγίες χρήσης
G Instruction Manual
1 - 31
S Skötselanvisning
32 - 62
f Käyttöohje
63 - 93
d Betjeningsvejledning
94 - 124
N Bruksanvisning
125 - 155
r 사용 설명서
156 - 185
g οδηγίες χρήσης
186 - 218
Contents
English
1 Introduction
2 Guide to Using this Manual
2.1 Applicable Documentation
2.2 Warning Notices in Text
2.3 Symbols in Text
3 Overview
3.1 Pruning Shears
3.2 Carrying System and Battery
3.3 Symbols
Translation of Original Instruction
Manual
4 Safety Precautions
4.1 Warning Signs
4.2 Intended Use
4.3 The Operator
4.4 Clothing and Equipment
4.5 Work Area and Surroundings
4.6 Safe Condition
4.7 Operation
4.8 Transporting
4.9 Storing
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4.10 Cleaning, Maintenance and Repairs
5 Preparing Pruning Shears for Operation
5.1 Preparing Pruning Shears for Operation
6 Charging the Battery, LEDs
Printed on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
6.1 Charging the Battery
6.2 Displaying State of Charge
6.3 LEDs on Battery
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7 Assembling the Pruning Shears
7.1 Fitting the Holster and Bag
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7.2 Inserting and Removing Connecting Cable Plug
8 Adjusting the Pruning Shears
8.1 Adjusting Cutting Blade Opening
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8.2 Activating and Deactivating the Standby Mode
8.3 Adjusting Closing Action of Cutting Blade
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9 Adjusting Pruning Shears for User
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9.1 Fitting and Removing Harness
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9.2 Positioning the Connecting Cable
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9.3 Fitting the Controller's Connecting Cable
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10 Removing and Fitting the Battery
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10.1 Fitting the Battery
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10.2 Removing the Battery
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11 Switching On the Pruning Shears
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11.1 Switching On the Pruning Shears
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11.2 Switching Off the Pruning Shears
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12 Testing the Pruning Shears and Battery
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12.1 Testing the Pruning Shears
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12.2 Testing the Battery
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13 Operating the Pruning Shears
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13.1 Holding and Controlling the Pruning Shears
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13.2 Displaying Information
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13.3 Putting the Pruning Shears in Standby Mode
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13.4 Cutting
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14 After Finishing Work
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14.1 After Finishing Work
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15 Transporting
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15.1 Transporting the Pruning Shears and Carrying
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System
15.2 Transporting the Battery
16 Storing
16.1 Storing the Pruning Shears
16.2 Storing the Battery
17 Cleaning
17.1 Cleaning the Pruning Shears
17.2 Cleaning the Cutting Blade and Anvil Blade
17.3 Cleaning the Carrying System
17.4 Cleaning the Battery
18 Maintenance
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© ANDREAS STIHL AG & Co. KG 2018
0458-285-9721-C. VA0.L18.
0000007811_009_GB
0458-285-9721-C
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process
with electronic systems.
1
English
1 Introduction
18.1 Maintenance Intervals
18.2 Lubricating Cutting and Anvil Blades with Grease
Gun
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.3 Sharpening the Cutting Blade
18.4 Adjusting Play between Cutting and Anvil Blades
18.5 Adjusting Tip Contact Point of Cutting and Anvil
Blades
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19 Repairing
19.1 Opening and Closing the Cutting Blade Manually
19.2 Identifying Blade Assemblies
19.3 Replacing the Anvil Blade
19.4 Replacing the Cutting Blade
20 Troubleshooting
20.1 Troubleshooting Pruning Shears and Battery
21 Specifications
21.1 STIHL ASA 85 Pruning Shears
21.2 STIHL AP battery
21.3 Noise and Vibration Data
21.4 REACH
22 Spare Parts and Accessories
22.1 Spare Parts and Accessories
23 Disposal
23.1 Disposing of Pruning Shears and Battery
24 EC Declaration of Conformity
24.1 STIHL ASA 85 Pruning Shears
24.2 CE Declaration of Incorporation
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21
1 Introduction
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Dear Customer,
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Thank you for choosing STIHL. We develop and
manufacture our quality products to meet our customers’
23
requirements. The products are designed for reliability even
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under extreme conditions.
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STIHL also stands for premium service quality. Our
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specialist dealers guarantee competent advice and
24
instruction as well as comprehensive service support.
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We thank you for your confidence in us and hope you will
27
enjoy working with your STIHL product.
27
29
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29
Dr. Nikolas Stihl
29
29
IMPORTANT: READ BEFORE USE AND KEEP IN A SAFE
29
PLACE.
29
30
2 Guide to Using this Manual
30
30
2.1 Applicable Documentation
Local safety regulations apply.
► Read, understand and save the following documents in
addition to this instruction manual:
– Safety notes and precautions for STIHL AP battery
– Instruction manual for STIHL AL 101, 300, 500 chargers
– Safety information for STIHL batteries and products
with built-in batteries: www.stihl.com/safety-datasheets
2
0458-285-9721-C
3 Overview
English
2.2 Warning Notices in Text
DANGER
This notice refers to risks which result in serious or fatal
injury.
► Serious or fatal injuries can be avoided by taking the
precautions mentioned.
WARNING
This notice refers to risks which can result in serious or fatal
injury.
► Serious or fatal injuries can be avoided by taking the
precautions mentioned.
NOTICE
This notice refers to risks which can result in damage to
property.
► Damage to property can be avoided by taking the
precautions mentioned.
2.3 Symbols in Text
This symbol refers to a chapter in this instruction
manual.
A video is available for this chapter
3Overview
3.1 Pruning Shears
9930XXXXX
YYEHXXXXX
#
1
2
1 Cutting blade
Cuts the branch.
2 Anvil blade
Serves as support for the branch.
3 Trigger
Opens and closes the cutting blade.
4 Control handle
For operating, holding and controlling the pruning
shears.
5 Socket
Receptacle for connecting cable plug.
4
3
5
0000-GXX-4072-A0
0458-285-9721-C
# Serial number (9930xxxxx) and ID number (YYEHxxxxx)
3
English
A
3 Overview
3.2 Carrying System and Battery
1
2
4
4
1312
5
1 Connecting Cable
Connects pruning shears to control unit.
2 Connecting Plug to Control Unit
Connects battery to control unit.
3 Control Unit
Controls functions of pruning shears.
4 Controller
Serves to adjust the pruning shears.
5 Display
Shows information and malfunctions.
6 Control Lever
For navigating through controller’s menu.
7 On/Off Switch
Switches the pruning shears on and off.
6
7
8Bag
Accommodates accessories.
9 Battery Bag
Accommodates the battery.
10 Holster
Accommodates pruning shears during transport and
storage.
3
11 Connecting Cable Plug
Connects pruning shears to connecting cable.
12 LEDs
Indicate battery’s state of charge and malfunctions.
13 Button
Activates the LEDs on the battery.
14 Battery
Supplies power to the pruning shears.
# Rating Label with Serial Number
14
11
3.3 Symbols
0000-GXX-4073-A1
Meanings of symbols that may be on the pruning shears,
carrying system and battery:
1 LED glows red. Battery too hot or too cold.
4 LEDs flash red. There is a malfunction in the
battery.
Guaranteed sound power level according to
L
W
directive 2000/14/EC in dB(A) in order to make
sound emissions of products comparable.
The data next to this symbol indicates the energy
content of the battery according to the cell
manufacturer’s specification. The energy content
available during operation is lower.
4
0458-285-9721-C
4 Safety Precautions
English
Do not dispose of the product with your household
waste.
4 Safety Precautions
4.1 Warning Signs
Meanings of warning signs on the pruning shears and
battery:
Observe safety notices and take the necessary
precautions.
Read, understand and save the instruction
manual.
Do not touch the moving cutting blade.
Always remove the battery during work breaks,
transport, storage, maintenance or repairs.
Protect battery from heat and fire.
4.2 Intended Use
STIHL ASA 85 pruning shears are designed for cutting
grapevines and similar woody shrubs with a maximum stem
diameter of 45 mm in fruit-growing and landscape care.
The pruning shears must not be used in the rain.
A STIHL AP battery supplies the pruning shears with power.
WARNING
￭ Batteries not explicitly approved for the pruning shears by
STIHL may cause a fire or explosion. This can result in
serious or fatal injuries and damage to property.
► Use the pruning shears with a STIHL AP battery.
￭ Using the pruning shears or the battery for purposes for
which they were not designed may result in serious or fatal
injuries and damage to property.
► Use the pruning shears as described in this instruction
manual.
► Use the battery as described in this instruction manual.
4.3 The Operator
WARNING
￭ Users without adequate training or instruction cannot
recognize or assess the risks involved in using the pruning
shears and battery. The user or other persons may sustain
serious or fatal injuries.
► Read, understand and save the instruction
manual.
0458-285-9721-C
Do not immerse battery in fluids.
Observe battery’s specified temperature range.
► If the pruning shears or battery are passed on to another
person: Always give them the instruction manual.
► Make sure the user meets the following requirements:
– The user must be rested.
– The user must be in good physical condition and
mental health to operate and work with the pruning
shears and battery. If the user’s physical, sensory or
5
English
4 Safety Precautions
mental ability is restricted, he or she may work only
under the supervision of or as instructed by a
responsible person.
– The user is able to recognize and assess the risks
involved in using the pruning shears and battery.
– The user must be of legal age or is being trained in a
trade under supervision in accordance with national
rules and regulations.
– The user has received instruction from a STIHL
servicing dealer or other experienced user before
working with the pruning shears for the first time.
– The user must not be under the influence of alcohol,
medication or drugs.
► If you have any queries: Contact your STIHL servicing
dealer for assistance.
4.4 Clothing and Equipment
WARNING
￭ Long hair can become entangled in the pruning shears
during operation. This can result in serious injuries.
► Tie up and confine long hair so that it cannot be
entangled in the pruning shears.
￭ Objects can be thrown through the air at high speed
during operation. This can result in personal injury.
► Wear close-fitting safety glasses. Suitable glasses that
have been tested and labeled in accordance with EN
166 or national standards are available from retailers.
► Wear a long-sleeved, snug-fitting upper garment and
long trousers.
￭ Inappropriate clothing can snag on wood, brush or the
pruning shears. Not wearing personal protective
equipment may result in serious injury.
► Wear snug-fitting clothing.
► Do not wear a scarf or jewelry.
￭ The user can come into contact with the cutting blade
during cleaning and maintenance work. This can result in
personal injury.
► Wear work gloves made of durable material.
￭ Wearing unsuitable footwear may cause you to slip or
stumble. This can result in personal injury.
► Wear sturdy enclosed footwear with non-slip soles.
4.5 Work Area and Surroundings
4.5.1 Work Area and Surroundings
WARNING
￭ Bystanders, children and animals are not aware of the
dangers of the pruning shears or thrown objects.
Bystanders, children and animals may be seriously injured
and damage to property may occur.
► Keep bystanders, children and animals away from the
work area.
► Do not leave the pruning shears unattended.
► Make sure that children cannot play with the pruning
shears.
￭ Electrical components of the pruning shears can produce
sparks. Sparks may cause a fire or an explosion in an
easily combustible or explosive environment. This can
result in serious or fatal injuries and damage to property.
► Do not work in an easily combustible or explosive
environment.
4.5.2 Battery
WARNING
￭ Bystanders, children and animals cannot recognize or
assess the dangers of the battery. Innocent children,
bystanders and animals may be seriously injured.
► Keep children, bystanders and animals away from the
work area.
► Do not leave the battery unattended.
► Make sure that children cannot play with the battery.
6
0458-285-9721-C
4 Safety Precautions
English
￭ The battery is not protected against all ambient
conditions. If the battery is exposed to certain ambient
conditions, it may catch fire or explode. This can result in
serious injuries and damage to property.
► Protect battery from heat and fire.
► Do not throw the battery into a fire.
► Use and store the battery at temperatures
between -10°C and +50°C.
► Do not immerse battery in fluids.
► Keep battery away from metallic objects.
► Do not expose battery to high pressure.
► Do not expose battery to microwaves.
► Protect battery from chemicals and salts.
4.6 Safe Condition
4.6.1 Pruning Shears The pruning shears are in a safe condition if the following
points are observed:
– The pruning shears are not damaged.
– The pruning shears are clean.
– The controls function properly and have not been
modified.
– The cutting blade and anvil blade are correctly fitted.
– Only original STIHL accessories designed for these
pruning shears are fitted.
– Accessories are properly mounted.
WARNING
￭ If components do not comply with safety requirements,
they will no longer function properly and safety devices
may be rendered inoperative. This can result in serious or
fatal injuries.
► Work only with undamaged pruning shears.
► If the pruning shears are dirty: Clean the pruning
shears.
► Do not modify the pruning shears.
► If the controls do not function properly: Do not use your
pruning shears.
► Make sure the cutting and anvil blades are properly
mounted.
► Only fit original STIHL accessories designed for these
pruning shears.
► Mount accessories as described in this instruction
manual or the instructions supplied with the accessory.
► Never insert objects in the pruning shears’ openings.
► If you have any queries: Contact your STIHL servicing
dealer for assistance.
4.6.2 Cutting and anvil blades The cutting blade and anvil blade are in a safe condition if
the following points are observed:
– The cutting blade and anvil blade are not damaged.
– The cutting blade and anvil blade are not warped.
– The cutting blade and anvil blade move freely.
– The play between cutting and anvil blades is correct.
– The contact point between cutting and anvil blades is
correctly adjusted.
– The cutting blade is properly sharpened.
– The cutting blade is free from burrs.
0458-285-9721-C
7
English
4 Safety Precautions
WARNING
￭ Parts of the cutting blade or anvil blade may come off and
be thrown at high speed if they are in an unsafe condition.
This can result in serious injuries.
► Always work with an undamaged cutting blade and anvil
blade.
► Adjust play between cutting and anvil blades correctly.
► Adjust contact point between cutting and anvil blades
correctly.
► Make sure the cutting blade is properly sharpened and
deburred.
► If you have any queries: Contact your STIHL servicing
dealer.
4.6.3 Battery The battery is in a safe condition if the following points are
observed:
– Battery is undamaged.
– Battery is clean and dry.
– Battery functions properly and has not been modified.
WARNING
￭ A battery that is not in a safe condition cannot operate
safely. This can result in serious injuries.
► Never work with a damaged battery.
► Never attempt to charge a damaged or defective
battery.
► If the battery is dirty or wet: Clean the battery and allow
it to dry.
► Never attempt to modify the battery.
► Never insert objects in the battery’s openings.
► Never bridge the battery's contacts with metallic objects
(short circuit).
► Do not open the battery.
￭ Fluid may escape from a damaged battery. The fluid can
cause irritation if it contacts the skin or eyes.
► Avoid contact with the fluid.
► In case of contact with the skin: Wash affected areas
with plenty of water and soap.
► In case of contact with the eyes: Rinse eyes with plenty
of water for at least 15 minutes and seek medical
advice.
￭ A damaged or defective battery may smell unusual, emit
smoke or burn. This can result in serious or fatal injuries
and damage to property.
► If the battery smells unusual or emits smoke: Do not use
the battery and keep it away from combustible
substances.
► If the battery catches fire: Attempt to extinguish the
battery with a fire extinguisher or water.
4.7 Operation
WARNING
￭ The user cannot concentrate on the work in certain
situations. The user may stumble, fall and be seriously
injured.
► Work calmly and carefully.
► If light and visibility are poor: Do not use your pruning
shears.
► Operate the pruning shears alone.
► Do not work above shoulder height.
► Watch out for obstacles.
► Stand on the ground while working and keep a good
balance. If it is necessary to work at heights: Use a lift
bucket or a safe platform.
► If you begin to feel tired: Take a break.
8
0458-285-9721-C
4 Safety Precautions
English
￭ The cutting blade can be damaged if it makes contact with
a hard object.
► Before starting work, check the work area for hard
objects and remove them.
► Do not cut wire.
￭ The moving cutting blade can seriously injure the user.
► Keep your free hand at least 40 cm away
from the cutting blade.
► Never touch the cutting blade.
￭ If the behavior of the pruning shears changes during
operation or feels unusual, it may no longer be in a safe
condition. This can result in serious injuries and damage
to property.
► Stop work, remove the battery and contact your STIHL
servicing dealer for assistance.
￭ Vibrations may occur while using the pruning shears.
► Wear gloves.
► Take regular breaks.
► If signs of circulation problems occur: Seek medical
advice.
￭ In an emergency, the user may panic and not put the
carrying system down. This can result in serious injuries.
► Practice removing and putting down the carrying
system.
DANGER
￭ Working near live electric cables can result in accidental
contact with the cutting blade and damage the cables.
This can result in serious or fatal injuries.
► Do not work near live electric cables.
4.8 Transporting
4.8.1 Transporting the pruning shears
WARNING
￭ The cutting blade can close unintentionally if the pruning
shears remain switched on during transport. This can
result in serious injuries and damage to property.
► Move the on/off switch to ‘OFF’.
► Put the pruning shears in the holster.
￭ The pruning shears may turn over or shift during transport.
This may result in personal injuries and damage to
property.
► Remove the battery.
► Put the pruning shears in the holster.
► Secure the pruning shears and carrying system with
lashing straps or a net to prevent them turning over and
moving.
4.8.2 Battery
WARNING
￭ The battery is not protected against all ambient
conditions. The battery may be damaged if it is exposed to
certain ambient conditions and damage to property may
occur.
► Never transport a damaged battery.
► Store the battery in non-conductive packaging.
￭ The battery may turn over or shift during transport. This
may result in personal injuries and damage to property.
► Pack the battery in packaging in such a way that it
cannot move.
► Secure the packaging so that it cannot move.
0458-285-9721-C
9
English
4 Safety Precautions
4.9 Storing
4.9.1 Storing the pruning shears
WARNING
￭ Children are not aware of and cannot assess the dangers
of pruning shears and can be seriously injured.
► Move the on/off switch to ‘OFF’.
► Pull connecting cable plug out of the socket and remove
the battery.
► Put the pruning shears in the holster.
► Store the pruning shears out of the reach of children.
￭ Dampness can corrode the electrical contacts on the
pruning shears and metal components. This can damage
the pruning shears.
► Remove the battery.
► Store the pruning shears in a clean and dry condition.
4.9.2 Battery
WARNING
￭ Children are not aware of and cannot assess the dangers
of the battery and can be seriously injured.
► Store the battery out of the reach of children.
￭ The battery is not protected against all ambient
conditions. The battery may be damaged if it is exposed to
certain ambient conditions.
► Store the battery in a clean and dry condition.
► Store the battery in an enclosed location.
► Store the battery key separately from the pruning
shears.
► Store the battery in non-conductive packaging.
► Store the battery at temperatures between -10°C and
+50°C.
4.10 Cleaning, Maintenance and Repairs
WARNING
￭ The cutting blade may close unintentionally if the pruning
shears remain switched on during cleaning, maintenance
or repairs. This can result in serious injuries and damage
to property.
► Close the cutting blade.
► Move the on/off switch to ‘OFF’.
► Pull the connecting cable plug out of the socket.
► Remove the battery.
￭ Aggressive cleaning agents, a water jet or pointed objects
can damage the pruning shears, cutting blade or the anvil
blade. If the pruning shears, cutting and anvil blades are
not cleaned correctly, components may no longer function
properly or safety devices may be rendered inoperative.
This can result in serious injuries.
► Clean the pruning shears, cutting and anvil blades as
described in this instruction manual.
￭ If the pruning shears, cutting and anvil blades are not are
not serviced or repaired correctly, components may no
longer function properly or safety devices may be
rendered inoperative. This can result in serious or fatal
injuries.
► Service or repair the pruning shears, cutting and anvil
blades as described in this instruction manual.
￭ The user can be cut by the sharp cutting blade while
cleaning, maintaining or repairing the cutting blade or
anvil blade. This can result in personal injury.
► Wear work gloves made of durable material.
10
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5 Preparing Pruning Shears for Operation
1
0000-GXX-1248-A0
20-40%
40-60%
60-80%
80-100%
0-20%
BATT:
I I I I I I
0000-GXX-4088-A0
English
5 Preparing Pruning Shears for
Operation
5.1 Preparing Pruning Shears for Operation
Perform the following steps before starting work:
► Make sure the following components are in a safe
condition:
– Pruning shears, @ 4.6.1.
– Cutting and anvil blades, @ 4.6.2.
– Battery, @ 4.6.3.
► Check the battery, @ 12.2.
► Recharge the battery fully as described in the instruction
manual for the STIHL AL 101, 300, 500 chargers.
► Clean the pruning shears, @ 17.1.
► Clean the holster and bag, @ 7.1.
► Lubricate cutting and anvil blades with grease gun,
@ 18.2.
► If you cannot carry out this work: Do not use the pruning
shears and contact your STIHL dealer for assistance.
The following steps have to be performed after working 30
minutes with new pruning shears, a new cutting blade or
new anvil blade:
► Adjust play between cutting and anvil blades.
► Sharpen the cutting blade.
► Recharge the battery fully as described in the instruction
manual for the STIHL AL 101, 300, 500 chargers.
6.2 Displaying State of Charge
Showing state of charge on battery:
► Press the button (1).
The LEDs (5) glow green for about 5 seconds and indicate
the state of charge.
► If the LED on the right flashes green: Charge the battery.
Showing state of charge on control unit’s display:
► Switch on the pruning shears.
6 Charging the Battery, LEDs
6.1 Charging the Battery
The charging time depends on several factors, e.g.
temperature of the battery or the ambient temperature. The
actual charging time may differ from the specified charging
time. For specified charging times see
www.stihl.com/charging-times.
0458-285-9721-C
The display shows the battery’s state of charge after a few
seconds. Each bar represents 10% of the battery's capacity
6.3 LEDs on Battery
The LEDs can show the state of charge or malfunctions. The
LEDs can glow or flash green or red.
The state of charge is indicated when the LEDs glow or flash
green.
11
English
7 Assembling the Pruning Shears
► If the LEDs glow or flash red: Troubleshooting, @ 20.
There is a malfunction in the battery.
7 Assembling the Pruning Shears
7.1 Fitting the Holster and Bag
The holster and bag can be fitted to either the left or righthand side of the waist belt. The holster must be fitted at the
side on which the user holds the pruning shears.
2
1
3
4
► Thread tongue (1) of holster (4) through the loop (3) on
the inside of the waist belt.
► Close the press studs (2).
► Secure the bag (5) to the other side of the waist belt.
5
7.2 Inserting and Removing Connecting Cable Plug
7.2.1 Inserting the Connecting Cable Plug
1
2
3
► Insert the connecting cable plug (2) in the socket (1).
► Fit the union nut (3) on the socket’s thread (1) and tighten
it down firmly by hand.
7.2.2 Removing the Connecting Cable Plug ► Unscrew the union nut.
► Grip the connecting cable plug with your hand.
0000-GXX-4077-A1
► Pull the connecting cable plug out of the socket.
8 Adjusting the Pruning Shears
0000-GXX-4082-A0
12
8.1 Adjusting Cutting Blade Opening
The blade opening can be adjusted to suit the application.
The following blade openings can be selected:
– 50% (ON)
– 60% (ON)
– 70% (ON)
– No limit (OFF)
► Switch on the pruning shears.
0458-285-9721-C
8 Adjusting the Pruning Shears
1
1/2
1/2
50%
60%
ON
ON
English
The standby mode is deactivated if the display (1) shows
‘CLICK-CLICK OFF’.
► Depress the control lever (2) as often as necessary until
the standby mode is activated or deactivated.
1/2
70%
ON
1/2 OFF
2
► Press the control lever (2) downwards as often as
necessary until the display (1) shows the current blade
opening.
► Press the control lever (2) downwards as often as
necessary until the required blade opening is shown.
8.2 Activating and Deactivating the Standby Mode
If the standby mode is activated, the cutting blade may be
permanently closed even though the pruning shears are
switched on. The standby mode can be deactivated.
► Switch on the pruning shears.
1
CLICK-CLICK ON
CLICK-CLICK OFF
2
► Press the control lever (2) downwards as often as
necessary until the display (1) shows ‘CLICK-CLICK ON’
or ‘CLICK-CLICK OFF’.
The standby mode is activated If the display (1) shows
‘CLICK-CLICK ON’.
8.3 Adjusting Closing Action of Cutting Blade
When the pruning shears are switched on, the cutting blade
closes proportionally to the movement of the trigger.
The closing action of the cutting blade can be adjusted so
that it always closes completely when the trigger is
0000-GXX-4074-A0
depressed.
► Switch on the pruning shears.
1
REG ON
REG OFF
2
► Press the control lever (2) downwards as often as
necessary until the display (1) shows ‘REG ON’ or ‘REG
OFF’.
If the display (1) shows ‘REG ON’, the cutting blade closes
proportionally to the movement of the trigger.
If the display (1) shows ‘REG OFF’, the cutting blade always
closes completely when the trigger is depressed.
► Depress the control lever (2) as often as necessary until
the required function is selected.
0000-GXX-4075-A0
When the pruning shears are switched off and then on
again, the cutting blade then closes proportionally to the
movement of the trigger.
0000-GXX-4076-A0
0458-285-9721-C
13
English
2
1
0000-GXX-4078-A1
0000-GXX-2815-A1
3
9 Adjusting Pruning Shears for User
9 Adjusting Pruning Shears for User
9.1 Fitting and Removing Harness
9.1.1 Fitting and Adjusting the Carrying System ► Put the carrying system on your back.
► Close buckle (2) on the waist belt.
► Close buckle (1) on the chest strap.
► Take the carrying system off your back.
9.2 Positioning the Connecting Cable
The connecting cable can be fitted to the left or right side of
the harness. The connecting cable must be fitted at the side
on which the user holds the pruning shears.
3
2
3
4
1
► Thread the connecting cable (1) through one of the
openings (3) in the carrying system.
► Thread the connecting cable (1) through the right-hand
loops (2) or the left-hand loops (4).
► Arrange the connecting cable (1) so that it is as short as
possible without restricting your movement.
0000-GXX-4333-A1
► Tighten the straps until the waist belt fits snugly on your
hips and the back padding is against your back.
► Thread the end of the waist belt through the loop (3).
9.1.2 Removing the Carrying System ► Loosen the straps.
► Open the buckles on the chest strap and waist belt.
14
9.3 Fitting the Controller's Connecting Cable
3
4
1 2
0000-GXX-4081-A0
► Take the controller (1) and cable (3) out of the carrying
system through the left or right opening (4).
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10 Removing and Fitting the Battery
3
0000-GXX-4085-A1
1
2
► Attach the controller (1) to the waist belt (2).
10 Removing and Fitting the Battery
10.1 Fitting the Battery
3
English
► Open the hook and loop fastener (1) and pull it out of the
loop.
► Open the hook and loop fastener (2).
► Remove the battery (3).
4
► Open the zipper on the carrying system.
► Push the battery (1) into the battery bag (2) as far as stop.
► Close the hook and loop fastener (3).
The battery (1) cannot move.
► Thread the hook and loop fastener (4) through the loop
and close it.
The battery bag (2) is attached to the carrying system.
► Close the zipper on the carrying system.
10.2 Removing the Battery
► Stand the carrying system on a level surface.
► Open the zipper on the carrying system.
0458-285-9721-C
0000-GXX-4084-A1
11 Switching On the Pruning Shears
11.1 Switching On the Pruning Shears
► Hold the pruning shears firmly with one hand on the
control handle - wrap your thumb around the handle.
1
2
3
► Move the on/off switch (3) to ‘ON’.
You will hear 1 long beep and 3 short beeps. The pruning
shears are ready for operation.
► Depress the trigger (2).
The cutting blade (1) opens fully.
0000-GXX-4086-A0
15
English
BATT:
The display shows the number of cuts that can be performed
before the next recommended service is due.
The display shows the battery’s state of charge after a few
seconds. Each bar represents 10% of the battery's capacity.
The pruning shears switch off automatically if they are not
operated for more than 10 minutes. A series of 5 short beeps
sound for 20 seconds.
► Move the on/off switch (3) to ‘OFF’ and then to ‘ON’.
The pruning shears are again ready for operation.
I I I I I I
12 Testing the Pruning Shears and Battery
12 Testing the Pruning Shears and
Battery
12.1 Testing the Pruning Shears
0000-GXX-4088-A0
The following tests are performed consecutively:
– Electrical connection between battery and control unit
– Electrical connection between control unit and motor
– Electrical connection between control unit and trigger
– Control unit
► Switch on the pruning shears.
1
11.2 Switching Off the Pruning Shears
2
1
► Pull the trigger (2) and hold it there.
The cutting blade (1) closes.
NOTICE
The pruning shears can be damaged if the on/off switch is
moved to ‘OFF’ before the cutting blade is closed.
► Wait until the cutting blade is closed.
► Move the on/off switch (3) to ‘OFF’.
► Put the pruning shears in the holster.
16
3
XXXXXX Vx.xx
TESTING
2
► Press the control lever (2) downwards as often as
necessary until the display (1) shows ‘XXXXXX Vx.xx’.
► Depress the control lever (2) and hold it depressed until
the display (1) shows ‘TESTING’.
0000-GXX-4087-A0
A rapid sequence of several beeps sound and the pruning
shears are tested.
Press the control lever (2) in any direction to end the test.
Electrical connection between battery and control unit
BATT OK
BATT KO
0458-285-9721-C
0000-GXX-4089-A0
0000-GXX-4090-A0
13 Operating the Pruning Shears
POWERLINE
POWERLINEOKKO
0000-GXX-4091-A0
English
If the display indicates ‘BATT OK’, the electrical connection
between the battery and control unit is in order.
► If the display indicates ‘BATT KO’: Troubleshooting,
@ 20.
Electrical connection between control unit and motor
If the display indicates ‘POWERLINE OK’, the electrical
connection between the control unit and motor is in order.
► If the display indicates ‘POWERLINE KO’:
Troubleshooting, @ 20.
Electrical connection between control unit and trigger
TRIGGER LINE
TRIGGER LINEOKKO
If the display indicates ‘TRIGGER LINE OK’, the electrical
connection between the control unit and trigger is in order.
► If the display indicates ‘TRIGGER LINE KO’:
Troubleshooting, @ 20.
Control unit
MAIN DRIVE
MAIN DRIVE
If the display indicates ‘MAIN DRIVE OK’, the control unit is
in order.
► If the display indicates ‘MAIN DRIVE KO’:
Troubleshooting, @ 20.
OK
KO
12.2 Testing the Battery
► Press button on battery.
The LEDs glow or flash.
► If the LEDs do not glow or flash: Do not use the battery
and contact your STIHL servicing dealer.
There is a malfunction in the battery.
13 Operating the Pruning Shears
13.1 Holding and Controlling the Pruning Shears
0000-GXX-4092-A0
► Hold the pruning shears firmly with one hand on the
control handle - wrap your thumb around the handle.
► Keep your free hand well away from the cutting blade.
13.2 Displaying Information
The following information can be displayed:
– The number of cuts that can be performed before the next
recommended service is due.
– Battery's state of charge
– Number of cuts and operating time in hours and minutes
0000-GXX-4093-A0
– Number of cuts with low, medium and high force.
– Cutting blade blockages.
The information shown refers to the last time the counter
was reset.
0000-GXX-4094-A0
0458-285-9721-C
17
English
13 Operating the Pruning Shears
► Switch on the pruning shears.
XX xxxxxx
1
2
► Press the control lever (2) downwards as often as
necessary until the display (1) shows the required
information.
The data (A, C, D and E) can be reset.
► To reset the data displayed: Depress the control lever (2)
for 2 seconds.
The data displayed is reset.
The number of cuts that can be performed before the next
recommended service is due (A)
The display (1) shows the number of cuts that can be
performed before the next recommended service is due.
The display shows the battery’s state of charge after a few
seconds (B).
► If the number of cuts is 0: Press the control lever (2).
The display (1) shows the battery’s state of charge (B).
Battery's state of charge (B)
The display (1) shows the battery’s state of charge. Each bar
represents 10% of the battery's capacity
Number of cuts and operating time in hours and minutes (C)
The display (1) shows the number of cuts and operating time
in hours and minutes.
A
B
BATT:
C
# 123456 23h 45m
42%S
D
E
I I I I I I
37%M
xx XXL
21%L
Number of cuts with low, medium and high force (D).
The display (1) shows the number of cuts with low, medium
and high force.
The control unit allocates each cut to the following classes:
– S = Number of cuts with low force
– M = Number of cuts with medium force
– L = Number of cuts with high force
Cutting blade blockages (E)
The display (1) shows the number of cutting blade
0000-GXX-4331-A0
blockages.
13.3 Putting the Pruning Shears in Standby Mode
The pruning shears can be put in standby mode during short
work breaks.
1
2
► Pull the trigger (2) twice in quick succession and hold it
depressed on the second pull.
You will hear 3 short beeps. The cutting blade (1) closes
and remains closed.
► Release the trigger (2).
The pruning shears are in standby mode.
When you pull the trigger (2) again, the cutting blade (1)
opens and the pruning shears are ready for operation.
0000-GXX-4102-A0
18
0458-285-9721-C
14 After Finishing Work
0000-GXX-4095-A0
English
13.4 Cutting
1
2
► Position the anvil blade (2) against the underside of the
branch.
WARNING
The moving cutting blade can seriously injure the user.
► Keep your free hand at least 40 cm away from the cutting
blade.
► Never touch the cutting blade.
► Depress the trigger (3).
The cutting blade (1) closes and the branch is cut.
The cutting blade can jam during cutting work.
3
NOTICE
The pruning shears can be damaged if they are switched off
while the cutting blade is jammed.
► Do not switch off the pruning shears.
► Do not swing the pruning shears sideways or upwards.
► If the cutting blade is jammed: Swing the pruning shears
downwards and pull them out of the cut.
The cutting blade (1) opens.
0000-GXX-4101-A0
14 After Finishing Work
14.1 After Finishing Work
► Switch off the pruning shears, pull out the connecting
cable plug and remove the battery.
► If the pruning shears are wet: Allow the pruning shears to
dry.
► If the battery is wet: Allow the battery to dry.
► Clean the pruning shears.
► Clean the cutting and anvil blades.
► Clean the battery.
0458-285-9721-C
15 Transporting
15.1 Transporting the Pruning Shears and Carrying
System
► Switch off the pruning shears and pull out the connecting
cable plug.
► Put the pruning shears in the holster.
19
English
► Transport the carrying system on your back or by the
handle.
► Transporting the pruning shears in a vehicle:
► Remove the battery.
► Put the pruning shears in the case.
► Secure the pruning shears so that they cannot turn over
or move.
15.2 Transporting the Battery
► Switch off the pruning shears, pull out the connecting
cable plug and remove the battery.
► Make sure the battery is in a safe condition.
► Observe the following points when packing the battery:
– The packaging must be non-conductive.
– Make sure the battery cannot shift inside the packaging.
► Secure the packaging so that it cannot move.
The battery is subject to the requirements for the transport
of dangerous goods. The battery is classified as UN 3480
(lithium-ion batteries) and has been tested in accordance
with UN Manual of Tests and Criteria, Part III, sub-section
38.3.
For transport regulations see www.stihl.com/safety-data-
sheets
16 Storing
16 Storing
16.1 Storing the Pruning Shears
► Switch off the pruning shears, pull out the connecting
cable plug and remove the battery.
► Store the clean and dry pruning shears and carrying
system in the case.
► Store the case out of the reach of children.
0000-GXX-4096-A1
16.2 Storing the Battery
STIHL recommends that you store the battery with a charge
between 40% and 60% (2 LEDs glow green).
► Check the following points when storing the battery:
– Battery is out of the reach of children.
– Battery is clean and dry.
– Battery is in an enclosed location.
– Battery is stored separately from the pruning shears and
charger.
– Battery is in non-conductive packaging.
– Battery is in a temperature range between -10°C and
+50°C.
17 Cleaning
17.1 Cleaning the Pruning Shears
► Switch off the pruning shears and disconnect the
connecting cable plug.
► Clean the pruning shears with a damp cloth or STIHL resin
solvent.
17.2 Cleaning the Cutting Blade and Anvil Blade
► Switch off the pruning shears and pull out the connecting
cable plug.
20
0458-285-9721-C
18 Maintenance
English
► Cleaning and cutting and anvil blades with a damp cloth
and warm soapy water.
► Spray both sides of cutting and anvil blades with STIHL
Multispray.
17.3 Cleaning the Carrying System
1
2
4
5
3
7
6
10
12
11
► Clean the carrying system with a damp cloth.
► If the carrying system is very dirty: Hand wash the carrying
system with a color detergent or a mild washing agent.
► Fit the battery bag (9).
► Thread the hook and loop fastener (11) through the loop
and close it.
► Thread the connecting cable (1) through the belt (2).
► Fit the control unit (3).
► Fit the connecting cable (1).
► Pass the controller (7) and cable through the carrying
system.
► Attach the controller (7) to the waist belt.
► Close the hook and loop fastener (6).
► Thread the hook and loop fastener (4) through the loop
and close it.
► Thread the hook and loop fastener (10) through the loop
and close it.
► Insert the plug (5).
► Fit the holster (12) and bag (8).
17.4 Cleaning the Battery
► Clean the battery with a damp cloth.
► Remove the holster (12) and bag (8).
► Take the controller (7) off the waist belt.
► Pass the controller (7) and cable through the carrying
system.
► Disconnect the plug (5).
► Open the hook and loop fasteners (4, 6 and 10).
► Take the connecting cable (1) out of the carrying system.
► Remove the control unit (3).
► Open the hook and loop fastener (11).
► Remove the battery bag (9).
0458-285-9721-C
18 Maintenance
0000-GXX-4488-A3
18.1 Maintenance Intervals
The maintenance intervals are dependent on the
environmental and operating conditions. STIHL
recommends the following maintenance intervals:
Every 400,000 cuts
► Have pruning shears serviced by a STIHL servicing
dealer.
Daily
► Sharpen the cutting blade.
21
English
Every 12 months
► Have pruning shears serviced by a STIHL servicing
dealer.
18.2 Lubricating Cutting and Anvil Blades with
Grease Gun
18 Maintenance
WARNING
The blade’s cutting edge is sharp. There is a risk of cut
injuries.
► Wear work gloves made of durable material.
► Lubricate the whetstone with oil.
1
4
2
3
3
► Pull chain to remove plug (1) from grease gun (3).
► Fill grease gun (3) with STIHL multipurpose grease (2) - it
should be two thirds full.
► Press the plug (1) firmly on to the grease gun (3).
► Position grease gun (3) on grease nipple (4).
► Pump STIHL multipurpose grease through the grease
nipple (4) with one or two strokes of the grease gun (3).
18.3 Sharpening the Cutting Blade
A video is available for this chapter
www.stihl.com/sxBI5K
0000-GXX-4097-A0
► Sharpen the blade with the whetstone so that the following
points are observed:
– The red (coarse) side is used initially for grinding the
dull blade.
– The white (fine) side is used for finish grinding and
deburring the sharpened blade.
– The whetstone is applied with gentle pressure and the
sharpening strokes performed from the inside outwards.
– Sharpening angles of 30° and 15° are maintained.
► Wipe away grinding dust with a cloth.
► Spray both sides of cutting and anvil blades with STIHL
Multispray.
► If you have any queries: Contact your STIHL servicing
dealer for assistance.
0000-GXX-4098-A0
22
18.4 Adjusting Play between Cutting and Anvil
Blades
The play between the cutting blade and anvil blade must be
readjusted if the cutting blade can be moved sideways away
from the anvil blade.
0458-285-9721-C
19 Repairing
English
3
1
2
1
4
5
► Loosen the screw (1).
► Fit setting tool (4) on adjusting nut (3).
► Tighten the adjusting nut (3) so that the cutting blade (2)
cannot be moved sideways away from the anvil blade (5)
and slips freely past the anvil blade (5) without play.
► Tighten down the screw (1) firmly.
► If you have any queries: Contact your STIHL servicing
dealer for assistance.
18.5 Adjusting Tip Contact Point of Cutting and Anvil
Blades
The contact point between the cutting blade and anvil blade
must be readjusted if the tips of the two blades no longer
touch each other.
► Pull the trigger (2) three times in quick succession and
hold it depressed on the third pull.
3 short beeps sound 4 times. The cutting blade then opens
and closes in 3 small stages of 0.8 mm at a time.
2
0000-GXX-4099-A0
► Wait until the tips of the cutting blade (1) and anvil blade
(2) are exactly on top of one another.
► Release the trigger.
The position of the cutting blade (1) is stored. The contact
point between the tips of the cutting and anvil blades is
set.
► If you have any queries: Contact your STIHL servicing
dealer for assistance.
19 Repairing
19.1 Opening and Closing the Cutting Blade Manually
► Switch off the pruning shears and pull out the connecting
cable plug.
1
0000-GXX-4100-A0
0458-285-9721-C
0000-GXX-4473-A0
23
English
5
3
2
1
4
0000-GXX-7629-A0
► Rotate screw in the middle of the socket counterclockwise
with a flathead screwdriver.
The cutting blade (1) opens.
► Rotate screw in the middle of the socket clockwise with a
flathead screwdriver.
The cutting blade (1) closes.
19.2 Identifying Blade Assemblies
19 Repairing
4861/1
There are two different blade assemblies for the pruning
shears:
– Blade assembly 4861/1
– Blade assembly ASA85/B
The individual blades of the two blade assemblies are not
interchangeable.
ASA85B
19.3 Replacing the Anvil Blade
► Switch off the pruning shears and pull out the connecting
cable plug.
► Remove the E-clip (3).
► Push out the pivot pin (1).
► If the pivot pin (1) is worn or damaged: Replace the pivot
pin (1).
► If an ASA85/B blade assembly is fitted: Remove the
spacer (2).
► Take out the screw (5) and remove the locking
0000-GXX-7628-A0
segment (4).
5
6
7
8
► Unscrew the adjusting nut (7).
► Remove the cutting blade (6) together with the grease
nipple (5).
► If the anvil blade (8) is smeared with grease: Clean the
anvil blade (8).
0000-GXX-4104-A1
24
0458-285-9721-C
19 Repairing
7
5
8
6
6
8 3 4
0000-GXX-4105-A1
1
2
3
0000-GXX-7630-A0
English
9
9
8
► Take out the screws (9).
► Remove and discard the anvil blade (8).
► Fit the new anvil blade (9) in position.
► Insert the screws (9) and tighten them down to a torque of
7Nm.
► Lubricate bearing point of the cutting blade (6) and the
grease nipple (5) with STIHL multipurpose grease.
► Fit grease nipple (5) in the cutting blade (6).
► Fit cutting blade (6) on the anvil blade (8).
► Fit adjusting nut (7) on thread of grease nipple (5).
► Open the cutting blade (6).
► Engage the locking segment (3) on the adjusting nut (7),
insert the screw (4) and tighten it down to a torque of 7
Nm.
0000-GXX-4083-A1
► Lubricate bores for pivot pin (1) with STIHL multipurpose
grease.
► If an ASA85/B blade assembly is fitted: Fit the spacer (2).
► Fit the pivot pin (1).
► Fit the E-clip (3).
► Lubricate cutting and anvil blades with grease gun.
► Adjust play between cutting and anvil blades.
19.4 Replacing the Cutting Blade
► Switch off the pruning shears and pull out the connecting
cable plug.
1
3
2
► Remove and discard the E-clip (3).
► Push out the pivot pin (1).
► If the pivot pin (1) is worn or damaged: Replace the pivot
pin (1).
4
5
0000-GXX-7629-A0
0458-285-9721-C
25
English
5
6
7
8
0000-GXX-4104-A1
1
2
3
0000-GXX-7630-A0
19 Repairing
► If an ASA85/B blade assembly is fitted: Remove the
spacer (2).
► Take out the screw (5) and remove the locking
segment (4).
► Unscrew the adjusting nut (7).
► Remove the cutting blade (6) together with grease nipple
(5) and dispose of the cutting blade (6).
► If the anvil blade (8) is smeared with grease: Clean the
anvil blade (8).
5
► Engage the locking segment (3) on the adjusting nut (7),
insert the screw (4) and tighten it down to a torque of 7
Nm.
► Lubricate bores for pivot pin (1) with STIHL multipurpose
grease.
► If an ASA85/B blade assembly is fitted: Fit the spacer (2).
► Fit the pivot pin (1).
► Fit a new E-clip (3).
► Lubricate cutting and anvil blades with grease gun.
► Adjust play between cutting and anvil blades.
7
6
6
8
► Lubricate bearing point of new cutting blade (6) and the
grease nipple (5) with STIHL multipurpose grease.
► Fit grease nipple (5) in the new cutting blade (6).
► Fit new cutting blade (6) on the anvil blade (8).
► Fit adjusting nut (7) on thread of grease nipple (5).
► Open the cutting blade (6).
8 3 4
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0000-GXX-4105-A1
0458-285-9721-C
20 Troubleshooting
20 Troubleshooting
20.1 Troubleshooting Pruning Shears and Battery
Condition LEDs on battery or
message on
display
Pruning shears do
not operate after
switch-on or
suddenly stop
working.
1LED flashes
green.
1 LED glows red. Battery too hot or too cold. ► Remove the battery.
4 LEDs flash red There is a malfunction in
BATT KO No electrical contact
POWERLINE KO No electrical contact
TRIGGER LINE KO No electrical contact
Cause Remedy
Battery has low charge. ► Recharge the battery fully as described in the
the battery.
between battery and
control unit.
between the control unit
and motor.
between the control unit
and trigger.
No electrical contact
between the pruning
shears and battery.
Pruning shears or battery
damp.
English
instruction manual for the STIHL AL 101, 300, 500
chargers.
► Allow battery to cool down / warm up.
► Remove battery and insert it again.
► Switch on the pruning shears.
► If 4 LEDs continue to flash red: Do not use the
battery and contact your STIHL dealer for
assistance.
► Pull plug out of control unit and insert it again.
► If the display still indicates ‘BATT KO’: Do not use
the pruning shears and contact your STIHL dealer
for assistance.
► Fit the union nut of connecting cable plug on the
socket’s thread and tighten it down firmly by hand.
► If the display still indicates ‘POWERLINE KO’: Do
not use the pruning shears and contact your
STIHL dealer for assistance.
► Fit the union nut of connecting cable plug on the
socket’s thread and tighten it down firmly by hand.
► If the display still indicates ‘TRIGGER LINE KO’:
Do not use the pruning shears and contact your
STIHL dealer for assistance.
► Remove battery and insert it again.
► Pull plug out of control unit and insert it again.
► Allow the pruning shears or battery to dry.
0458-285-9721-C
27
English
20 Troubleshooting
Condition LEDs on battery or
Cause Remedy
message on
display
Cutting performance
of pruning shears
suddenly
° C ! ° C ! ° C ! Pruning shears are too hot. ► Allow the pruning shears to dry.
► Reduce working speed or thickness of cut
deteriorates
Pruning shears
runtime is too short.
Battery not fully charged. ► Recharge the battery fully as described in the
instruction manual for the STIHL AL 101, 300, 500
chargers.
Normal battery life has
► Replace the battery.
been exceeded.
Cutting blade is dull. ► Sharpen the cutting blade.
Too much play between
► Adjust play between cutting and anvil blades.
cutting and anvil blades.
Insufficient grease
between cutting and anvil
► Lubricate cutting and anvil blades with grease
gun.
blades
Cut is not clean Cutting blade is dull. ► Sharpen the cutting blade.
Too much play between
► Adjust play between cutting and anvil blades.
cutting and anvil blades.
Cutting blade is worn or
► Replace the cutting blade.
damaged.
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0458-285-9721-C
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