Stihl AR 2000, AR 3000 Instruction Manual
STIHL AR 2000, 3000
WARNING
Read Instruction Manual thoroughly
before use and follow all safety
precautions – improper use can
cause serious or fatal injury.
ADVERTENCIA
Antes de usar la máquina lea y siga
todas las precauciones de
seguridad dadas en el manual de
instrucciones – el uso incorrecto
puede causar lesiones graves o
mortales.
{
Instruction Manual
Manual de instrucciones
Instruction Manual
1 - 25
Manual de instrucciones
26 - 51
Contents
English
Guide to Using this Manual 2
Safety Precautions and Working
Techniques 2
Assembling the Battery 6
Rain Cover 8
Fitting the Harness 8
Acoustic Signal 10
Charging the Battery 10
Original Instruction ManualPrinted on chlorine-free paper
LEDs on Battery 11
LED on Charger 13
Connecting Battery to Power Tool 13
Disconnecting Battery from Power
Tool 14
Maintenance and Care 15
Main Parts 16
Specifications 17
Troubleshooting 19
Maintenance and Repairs 23
Battery Recycling 23
Disposal 23
Trademarks 24
Addresses 25
Printing inks contain vegetable oils, paper can be recycled.
Allow only persons who fully understand
this manual to operate your backpack
battery.
It is important that you read, understand
and follow the safety precautions and
the operating and maintenance
instructions in the chapter "Safety
Precautions and Working Techniques"
before using your battery. For further
information you can go to
www.stihlusa.com.
Contact your STIHL dealer or the STIHL
distributor for your area if you do not
understand any of the instructions in this
manual.
WARNING
Some special safety precautions must
be observed to reduce the risk of
personal injury. Careless or improper
use may cause serious or even fatal
injury.
{
© ANDREAS STIHL AG & Co. KG, 2015
0458-794-8621-B. VA0.J15.
0000007152_002_GB
AR 2000, AR 3000
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process
with electronic systems.
1
English
Guide to Using this Manual Safety Precautions and
Pictograms
All the pictograms attached to or
embossed on the machine are shown
and explained in this manual.
Symbols in Text
Many operating and safety instructions
are supported by illustrations.
The individual steps or procedures
described in the manual may be marked
in different ways:
N A bullet marks a step or procedure.
A description of a step or procedure that
refers directly to an illustration may
contain item numbers that appear in the
illustration. Example:
N Loosen the screw (1).
N Lever (2) ...
In addition to the operating instructions,
this manual may contain paragraphs
that require your special attention. Such
paragraphs are marked with the
following symbols and signal words:
DANGER
Indicates an imminent risk of severe or
fatal injury.
WARNING
Indicates a hazardous situation which, if
not avoided, could result in severe or
fatal injury.
NOTICE
Indicates a risk of property damage,
including damage to the machine or its
individual components.
Engineering Improvements
STIHL’s philosophy is to continually
improve all of its products. As a result,
engineering changes and improvements
are made from time to time. Therefore,
some changes, modifications and
improvements may not be covered in
this manual. If the operating
characteristics or the appearance of
your machine differs from those
described in this manual, please contact
your STIHL dealer or the STIHL
distributor for your area for assistance.
Working Techniques
It is important that you
observe the following
information and
warnings.
It is important you read,
fully understand and
observe the following
safety precautions and
warnings. Read the
instruction manual and
safety precautions periodically. Careless or
improper use may cause
serious or fatal injury.
Always read and observe
the instruction manual of
the STIHL tool powered
by this battery.
WARNING
Use the STIHL battery only with STIHL
power tools and recharge it only with
STIHL chargers. Do not use the battery
for any other purpose since it may result
in accidents and injuries.
The battery is recommended for use
with the following STIHL power tools and
STIHL chargers:
– STIHL MSA
– STIHL HTA
– STIHL FSA
*)
Do not operate a battery powered
top handle chain saw designed for
in-tree use with this battery.
*)
2
AR 2000, AR 3000
English
– STIHL HSA
– STIHL HLA
– STIHL BGA
– STIHLAL300, 500
WARNING
Have your STIHL dealer show you how
to operate your backpack battery.
Observe all apllicable local safety
regulations, standards and ordinances.
WARNING
Do not lend or rent your battery without
the instruction manual. Be sure that
anyone using it understands the
information contained in this manual.
WARNING
Do not use it for other purposes, since
misuse may result in personal injury or
property damage, including damage to
the battery.
WARNING
Minors should never be allowed to use
this backpack battery. Bystanders,
especially children, and animals should
not be allowed in the area where it is in
use.
Safe use of a battery involves
1. the battery
2. the use of the battery.
THE BATTERY
For illustrations and definitions of the
battery see the chapter on "Main Parts".
WARNING
Risk of fire, explosion
and / or burns, including
chemical burns. Do not
disassemble, crush, heat
above 212 °F (100 °C),
expose to fire or incinerate. Never expose the
battery to microwaves or
high pressures.
Do not place the battery on or near fires,
stoves or in other high-temperature
locations. Do not place the battery in
direct sunlight when not in use or store it
inside a vehicle in hot weather. Doing so
may cause the battery to generate heat,
rupture or ignite. Using the battery in this
manner may also result in a loss of
performance and a shortened life.
In case of fire: stay clear of any vapors
or gases generated, taking wind
direction into account. If possible without
danger, remove battery from the vicinity
of the fire. In principle, cooling the
battery or extinguishing the fire with
water is possible. It is preferable to
extinguish the fire with a multipurpose
dry chemical fire extinguisher. As for any
fire, evacuate the area and fight the fire
from a safe distance. Once the fire has
been extinguished, the area should be
monitored (fire watch) in case of a flareup, until the battery has cooled
sufficiently. Contact the proper
authorities immediately for appropriate
handling and safe disposal. Restrict
access to the area until completion of
clean-up. Do not touch the burnt battery
or any spilled liquids. Use inert
absorbent to absorb spilled liquids.
Use and store the battery only within a
temperature range from
14 °F (-10 °C) and no
more than 122 °F
(+ 50 °C).
Protect the battery from direct sunlight
when it is not in use.
Immediately discontinue use of the
battery if, while using, charging or
storing, it emits smoke, an unusual
smell, feels hot or appears abnormal in
any other way.
Charge the battery before use.
If four light emitting diodes on the battery
flash red (see "Light Emitting Diodes
(LEDs) on Battery") and a rapid
sucession of short beeps sound for
several seconds (see "Acoustic Signal"),
the battery is not functioning properly –
disconnect the battery from the power
tool, take it off your back, check its
condition and contact your STIHL
servicing dealer immediately.
WARNING
If the battery emits smoke, heats up,
smells, makes noises or shows signs of
deformation, disconnect it from the
power tool, take it off your back, put it
down and immediately move a safe
distance away. Keep children and
animals away from the work area. Keep
battery away from combustible
materials.
Use the battery only with the harness
supplied – it must not be combined with
any other carrying straps (e.g. shoulder
strap, full harness, etc.).
AR 2000, AR 3000
3
English
6988BA001 KN
Do not place or hang the battery in an
elevated position (e.g. branches) – it
may fall down.
Never sit or stand on the battery. Never
place objects on the battery – do not
stack several batteries on top of one
another.
Protect from rain – do not
immerse in fluids.
WARNING
Do not charge or use a defective,
damaged or deformed battery. Do not
open, drop, hit or damage battery. The
battery contains safety features and
devices, which, if, damaged, may cause
the battery to generate heat, rupture or
ignite.
Never insert objects into the cooling
slots of the AP adapter that connects the
battery to the power tool.
Inspect the AP adapter, the adapter's
contacts, the contacts of the plug of the
connecting cord and the connecting
cord for damage at regular intervals. If
any damage is found, contact your
STIHL servicing dealer. Do not continue
using or charging a malfunctioning,
damaged, cracked or deformed battery,
connecting cord or AP adapter.
Never bridge the adapter's contacts and
the contacts of the plug of the
connecting cord with metallic objects
(short circuit). The battery may be
damaged by a short circuit. Keep a
battery that is not in use away from
metal objects (e.g. nails, coins, jewelry).
Do not use metal containers for
transporting batteries.
WARNING
Fluid may leak from the battery if it is
damaged or is not used properly – avoid
contact with the skin! Leaking battery
fluid can cause skin irritation and
chemical burns. In the event of
accidental contact, wash affected areas
of skin with plenty of water and soap. If
battery fluid gets in the eye(s), do not rub
your eye(s) and rinse with plenty of
water for 15 minutes at least. Also seek
medical assistance.
Accessories and Spare Parts
Only use parts and accessories that are
explicity approved for this battery by
STIHL. If you have any questions in this
respect, consult your STIHL servicing
dealer.
STIHL recommends the use of genuine
STIHL replacement parts and
accessories. They are specifically
designed to match the product and meet
your performance requirements.
THE USE OF THE BATTERY
Transporting the Battery
Disconnect the battery from the power
tool – even when carrying it for short
distances. This avoids the risk of
accidental startup.
Carry the battery by the handle or on
your back.
In vehicles: Properly secure the battery
to prevent turnover and damage.
WARNING
Special precautions must be taken when
transporting a damaged or
malfunctioning battery. To reduce the
risk of accidents, always contact your
STIHL servicing dealer before
transporting such a battery.
Cleaning the Battery
Always clean dust and dirt off the battery
– do not use any grease solvents for this
purpose.
Clean plastic surfaces with a cloth. Do
not use aggressive detergents. They
may damage the plastic.
Do not spray the battery with water.
Do not use a pressure washer to clean
your battery. The solid jet of water may
damage parts of the battery and cause
malfunctions.
Storing the Battery
Disconnect the battery from the power
tool or charger.
4
AR 2000, AR 3000
English
When the battery is not in use, put it in a
safe place it so that it does not endanger
others. Secure it against unauthorized
use.
Store the battery out of the reach of
children.
Store indoors in a dry and safe location.
Protect it from dirt and damage.
To ensure maximum battery life: Store
with a charge of about 30%.
Do not store spare batteries unused –
use in rotation.
Notes on connecting cord
Check the AP adapter and its
connecting cord and plugs for signs of
damage. Never use a damaged
AP adapter, connecting cord or plug.
Make sure the insulation of the
connecting cord and plugs are in good
condition.
Straighten a twisted connecting cord
before use.
Position the connecting cord so that it
cannot be reached or damaged by the
cutting or working attachment of the
power tool being used.
Do not chafe, squash, jerk or damage
the connecting cord. Protect it from heat,
oil and sharp edges.
Do not use the connecting cord for any
other purpose, e.g. for carrying or
hanging up the battery or power tool. Do
not tug the connecting cord.
Position the connecting cord so that it
does not endanger others – risk of
tripping or stumbling.
Notes on Operation
Disconnect battery from
the power tool:
– when carrying out tests and
adjustments or cleaning
– before working on the power tool's
cutting or working attachment
– before leaving the machine
unattended
– when transporting
– storing the machine
– before performing repairs and
maintenance work
– in the event of a malfunction or in an
emergency
This avoids the risk of accidental startup.
Before Starting Work
Check that the battery is in good
condition – refer to appropriate chapters
in the instruction manual.
– Check condition of housing parts.
– Check condition of straps.
– Check condition of the rain cover if
mounted.
– Make sure connecting cord, plugs
and AP adapter are not damaged.
– Depress push button to activate the
LED display – see chapter "Light
Emitting Diodes (LED) on Battery".
– Acoustic signal should beep when
push button is released.
Do not continue using the battery if parts
of housing or straps are worn, cracked
or broken – contact STIHL servicing
dealer.
To reduce the risk of personal injury, use
the battery only if it is in good working
order.
Do not use the battery if any of its
components are damaged.
For emergencies: Practice quickly
opening the fastener on the waist belt,
loosening the shoulder straps and
setting down the battery. To avoid
damage, do not throw the battery to the
ground when practicing.
During Operation
WARNING
The battery is equipped with a visual and
acoustic signal. Your ability to hear the
acoustic signal may be reduced when
wearing hearing protection.
The battery is carried as a backpack.
The battery is designed to be operated
by one person only. Do not allow other
persons in the work area.
Make sure you always have good
balance and secure footing.
Never work with the battery in trees, on
roofs or on a ladder or other insecure
support.
AR 2000, AR 3000
5
English
1
6988BA002 KN
2
6988BA003 KN
3
2
6988BA004 KN
4
6988BA005 KN
1
2
3
Make sure the connecting cord cannot
become entangled or snag on objects –
position and secure the connecting cord
carefully before starting work.
If the battery is subjected to unusually
high loads for which it was not designed
(e.g. heavy impact or a fall), always
check that it is in good condition before
continuing work – see also "Before
Starting Work". Do not continue
operating the battery if it is damaged. In
case of doubt, contact your STIHL
servicing dealer.
After Finishing Work
Clean the battery – see "Cleaning the
Battery".
Assembling the Battery
Installing connecting cord
N Remove the cover (1).
N Pass the plug (2) through the
opening in the backplate.
Positioning connecting cord
Always position the connecting cord at
the side on which the power tool is held
and controlled.
WARNING
To reduce the risk of accidents, never
lay the connecting cord diagonally – it
may snag on objects.
Power tool next to or behind user's body
N Run the connecting cord (1)
upwards on the backplate and
6
N Insert the plug (2) in the socket (3).
N Rotate plug (2) clockwise until it
engages with a click.
N Refit the cover (1).
secure it with the hook and eye
fastener (2).
N Run the connecting cord (1)
sideways and secure it with the
hook and eye fastener (3).
AR 2000, AR 3000
English
1
3
4
6988BA006 KN
5
4
1
6988BA007 KN
3
1
6988BA008 KN
3
3
N Run the connecting cord (1)
downwards and secure it with the
hook and eye fastener (4).
N If the connecting cord is too long:
Adjust length of connecting cord see "Adjusting length of connecting
cord".
Power tool in front of user's body
N Secure connecting cord in position
with hook and eye fastener (5).
N If the connecting cord is too long:
Adjust length of connecting cord -
see "Adjusting length of connecting
cord".
Adjusting length of connecting cord
Method 1:
N Place the connecting cord (1)
around the top of the battery and
secure it with the hook and eye
fasteners (3).
N Lay the connecting cord (1) over the
shoulder strap or downwards along
the side of the backplate.
N Run the connecting cord (1)
upwards on the backplate and
secure it with the hook and eye
fastener (2).
N Run the connecting cord (1)
sideways and secure it with the
hook and eye fastener (3).
N Thread the connecting cord through
AR 2000, AR 3000
the guide (4).
N Make a loop in the connecting
cord (1) and secure it at the side
with the hook and eye
fasteners (3, 4).
N Lay the connecting cord over the
shoulder strap.
Method 2:
7
English
6988BA012 KN
6988BA009 KN
A
B
Rain Cover
Using the rain cover
The rain cover protects the battery from
rain during operation (protection rating:
IPx3 – protected against spraying
water).
N Always fit the rain cover before
working in the rain, see "Fitting the
rain cover".
N Check imperviousness and
condition of rain cover at regular
intervals during operation.
If water gets in, take the following steps:
N Stop work.
N Switch off the power tool.
N Disconnect battery from power tool,
see "Disconnecting battery from
power tool".
N Remove the rain cover in a dry
location, see "Removing the rain
cover".
N Allow the battery and rain cover to
dry before using them again.
Fitting the rain cover
N Check rain cover for damage before
fitting – do not fit a damaged rain
cover.
N Make sure the rain cover is dry
before fitting – do not fit a wet rain
cover.
N Fit the rain cover over the battery.
N Close the zipper.
Fitting the Harness
Adjusting the Harness Straps
Removing the rain cover
N Open the zipper.
N Take off the rain cover.
N Store the rain cover in a protected
and dry location.
8
A Pull the ends of the straps
downward to tighten the harness.
B Lift the tabs of the adjusters to
loosen the straps.
AR 2000, AR 3000
English
C
D
4865BA027 KN
1
4
3
3
2
6988BA010 KN
3
4865BA011 KN
2
C Close and lock the quick-release
fastener by pushing it together.
D Squeeze the hooks to open the
quick-release fastener.
Putting on the harness
N Fasten and adjust the waist belt (1)
so that it rests comfortably on your
hips – thread the end of the belt
through the loop (2) – do not let in
hang down.
N Adjust the harness straps (3) to the
correct length.
N Adjust chest strap (4) to correct
length and fasten it.
The back padding must fit firmly and
securely against your back.
Throwing Off the Battery
WARNING
The battery must be quickly thrown off in
the event of imminent danger. The waist
belt and chest strap must be opened
before throwing the battery to the
ground.
Bag
The bag is use to store the AP adapter
during work breaks and after finishing
work.
AR 2000, AR 3000
Removing Harness
N Secure the bag in one of the
N Open the quick-release fasteners
on the waist belt and chest strap.
N Loosen the harness straps by lifting
the sliding adjusters and then take
off the battery.
specified positions on the waist belt.
N Fit the AP adapter (2).
N Close the hook and eye fastener (3)
– the AP adapter is held in the bag.
9
English
4865BA024 KN
A
B
C
.......
6988BA018 KN
1
2
3
WARNING
Never transport metallic, pointed or
sharp objects in the bag. They may
bridge the contacts in the AP adapter
and cause a short circuit.
Acoustic Signal
The battery emits acoustic signals as
well as optical signals – see "LEDs on
Battery".
A A short beep
This signal is activated by pressing
and releasing the button on the battery – see "Main Parts".
Meaning: Acoustic signal works as it
should.
B Four long beeps
One LED on battery flashes green.
Meaning: Battery's state of charge is
low – recharge the battery.
C Rapid succession of short beeps
Four LEDs on battery flash red.
Meaning: Malfunction in battery –
see "Troubleshooting".
1)
Signal stops automatically after a
few seconds.
Charging the Battery
A factory-new battery is not fully
charged.
Recommendation: Fully charge the
battery before using it for the first time.
N Connect the charger to the power
supply – mains voltage and
operating voltage of the charger
must be the same – see
"Connecting Charger to Power
Supply".
Operate the charger only in enclosed
and dry rooms at ambient temperatures
between +5°C and +40°C (40°F and
105°F).
Only charge dry batteries. If battery,
connecting cord and AP adapter are
damp, allow to dry before charging.
1)
N Insert cord plug (1) in AP
adapter (2).
N Push the AP adapter (2) into the
charger (3) until you feel noticeable
resistance – then push it as far as
stop.
10
AR 2000, AR 3000
English
5
4
6988BA016 KN
6988BA017 KN
1
The LED (4) on the charger comes on
when the AP adapter is inserted – see
"LED on Charger".
Charging begins as soon as the
LEDs (5) on the battery glow green –
see "LEDs on Battery".
Charge time is dependent on a number
of factors, such as the battery's
condition and the ambient temperature.
The battery becomes hot during
operation. If a hot battery is inserted in
the charger, it may be necessary to cool
it down before charging. The charging
process begins only after the battery has
cooled down. The time required for
cooling may prolong the charge time.
AL 300, AL 500 Chargers
The charger is equipped with a fan
Remove the AP adapter from the
charger.
LEDs on Battery
The LEDs show the battery's state of
charge and any problems with the
battery or the power tool being used.
N Press button (1) to activate the
LEDs – the display goes off
automatically after 5 seconds.
– The acoustic signal must sound
briefly when the button is released
(to confirm function) – see also
"Acoustic Signal".
The LEDs can glow or flash green or
red.
LED glows continuously green.
LED flashes green.
End of Charge
The charger switches itself off
automatically when the battery is fully
charged:
– LEDs on the battery go off.
– The LED on the charger goes off.
– The charger's fan is switched off.
AR 2000, AR 3000
LED glows continuously red.
LED flashes red.
11
English
4865BA015 KN
0 %
100 %
100 %
4865BA028 KN
0 %
4865BA025 KN
A
B
C
D
During Charging Process
The LEDs glow continuously or flash to
indicate the progress of charge.
A green flashing LED indicates the
capacity that is currently being charged.
The LEDs on the battery go off
automatically when the charge process
is completed.
If the LEDs on the battery flash or glow
red – see "If the red LEDs glow
continuously / flash".
During Operation
The green LEDs glow continuously or
flash to indicate the state of charge.
If the battery is almost completely
discharged and the last LED begins to
flash, four long signals sound – see
"Acoustic Signal".
If the LEDs on the battery flash or glow
red – see "If the red LEDs glow
continuously / flash".
If the red LEDs glow continuously / flash
A 1 LED glows
continuously
Battery is too
hot
1) 2)
/cold
1)
red:
B 4 LEDs flash
red
C 3 LEDs glow
continuously
red:
D 3 LEDs flash
red
1)
When charging: Charge process
Malfunction in
3)
battery
Power tool is too
hot – allow it to
cool down.
Malfunction in
power tool
4)
starts automatically after the battery
has cooled down / warmed up.
2)
During operation: Power tool
switches itself off – allow battery to
cool down for a while.
12
AR 2000, AR 3000
3)
1
3901BA019 KN
1
6988BA014 KN
2
3
Electromagnetic interference or
fault. Acoustic signal can be heard
as a rapid series of beeps lasting
several seconds – see also
"Acoustic Signal". Disconnect
battery from power tool, take it off
your back, observe battery and
contact your STIHL servicing dealer
immediately – see also
"Troubleshooting".
4)
Electromagnetic interference or
fault. Disconnect battery from
power tool and then reconnect.
Switch on the power tool – if the
LEDs still flash, the power tool has
a malfunction and must be checked
by a STIHL servicing dealer.
LED on Charger
The LED (1) on the charger may glow
continuously green or flash red.
Green continuous light ...
... may indicate the following:
The battery
– is being charged
– is too hot and must cool down
before charging
See also "LEDs on battery".
The green LED on the charger goes off
as soon as the battery is fully charged.
Red flashing light ...
... may indicate the following:
– No electrical contact between
battery and charger – remove and
refit the adapter
– Malfunction in battery – see also
"LEDs on Battery".
– Malfunction in charger – have
charger checked by dealer – STIHL
recommends an authorized STIHL
servicing dealer.
English
Connecting Battery to Power
Tool
A factory-new battery is not fully
charged. Recommendation: Fully
charge the battery before using it for the
first time.
Connecting the cord and AP adapter to
a power tool with battery compartment
N Before fitting the AP adapter,
remove the cover from the power
tool's battery compartment.
N Connect the cord to the battery, see
"Assembling the Battery".
N Insert the plug (1) in the socket (2)
on the AP adapter.
N Push AP adapter (2) into power
tool's battery compartment (3).
For further information on switching on
and operating the power tool: see the
instruction manual of the power tool
being operated with this battery.
Connecting the cord to a power tool with
socket
N Connect the cord to the battery, see
"Assembling the Battery".
AR 2000, AR 3000
13
English
1
6988BA015 KN
2
Disconnecting Battery from
Power Tool
Disconnecting cord with AP adapter
from a power tool with battery
compartment
N Insert the plug (1) in the power tool's
socket (2).
For further information on switching on
and operating the power tool: see the
instruction manual of the power tool
being operated with this battery.
N Switch off the power tool – see
instruction manual of the power tool
being used.
N Remove AP adapter from power
tool's battery compartment.
N Pull cord plug out of AP adapter.
Disconnecting cord from a power tool
with socket
N Switch off the power tool – see
instruction manual of the power tool
being used.
N Pull cord plug out of power tool's
socket.
14
AR 2000, AR 3000
Maintenance and Care
The following intervals apply to normal operating conditions only. If your daily working time is longer or operating conditions are difficult (very dusty work area, etc.),
shorten the specified intervals accordingly.
Always disconnect the battery from the power tool before performing any work on the
battery.
before starting work
after finishing work or daily
weekly
monthly
every 12 months
if problem
Battery
LEDs
Acoustic signal
AP adapter and connecting cord
Rain cover
Safety labels Replace X
Visual inspection X XXX
Clean X
Check operation – LED display must be
activated when button is pressed
Check operation – brief signal must
sound when button is released
Visual inspection XXX
Replace X
Visual inspection X
Replace X
XX
XX
English
if damaged
as required
AR 2000, AR 3000
15
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