STIHL ADG 2 Battery Diagnostic Owner's Manual

STIHL ADG 2

Warning!

Read and follow all safety precautions in Instruction Manual – improper use can cause serious or fatal injury.

Advertencia!

Lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones – el uso incorrecto puede causar lesiones graves o mortales.

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Instruction Manual Manual de instrucciones

Instruction Manual 1 - 13

Manual de instrucciones 14 - 27

Contents

English

Guide to Using this Manual 2 Safety Precautions and Working

Techniques 2 Connecting Analyzer to Power

Supply 4 Selecting Language 4 Updating Analyzer 5 Testing Cordless Power Tool 5 Light Emitting Diodes (LED) on

Original Instruction ManualPrinted on chlorine-free paper

Battery 8 Light Emitting Diodes (LEDs) on

Analyzer 9 Diagnostic software 9 Installing Diagnostic Software 10 Connecting Analyzer to Computer 10 Updating Diagnostic Software 11 Using the Unit 11 Storing the Analyzer 12 Main Parts 12 Specifications 13 Troubleshooting 13 Disposal 13

Printing inks contain vegetable oils, paper can be recycled.

Allow only persons who fully understand this manual to operate your analyzer.

This manual contains safety and operating instructions for STIHL cordless power tool analyzer ADG 2. It is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in chapter "Safety Precautions and Working Techniques" before using your analyzer. For further information you can go to www.stihlusa.com.

Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this manual.

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0458-757-8621-A. VA2.G12.

0000004282_003_GB

ADG 2

English

Guide to Using this Manual Safety Precautions and

Pictograms

All the pictograms attached to or embossed on the machine are shown and explained in this manual.

Symbols in Text

Many operating and safety instructions are supported by illustrations.

The individual steps or procedures described in the manual may be marked in different ways:

N A bullet marks a step or procedure. A description of a step or procedure that

refers directly to an illustration may contain item numbers that appear in the illustration. Example:

N Loosen the screw (1). N Lever (2) ...

In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are marked with the symbols and signal words described below:

NOTICE

Indicates a risk of property damage, including damage to the machine or its individual components.

Engineering Improvements

STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of your machine differs from those described in this manual, please contact your STIHL dealer for assistance.

Working Techniques

Because this analyzer is powered by electricity, special safety precau tions must be observed to reduce the risk of per sonal injury.

It is important that you read, fully understand and observe the following safety precautions and warnings. Read the instruction manual and the safety precautions periodically. Careless or improper use may cause serious or fatal injury. Always read and observe the instruction manual of the cordless power tool to be tested.

WARNING

Do not lend or rent the analyzer without the instruction manual. Be sure that anyone using it understands the information contained in this manual.

DANGER

Indicates an imminent risk of severe or fatal injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in severe or fatal injury.

WARNING

Minors should never be allowed to use this analyzer.

Servicing dealers can use the STIHL ADG 2 analyzer to test STIHL cordless power tools. A STIHL type AP battery is required for the test. Use only

ADG 2

English

geometrically matching STIHL type AP batteries with a maximum capacity of 10 Ah and a maximum voltage of 42 V.

WARNING

Do not use it for other purposes because of the increased risk of personal injury and damage to the analyzer. Never attempt to modify the analyzer in any way since this may result in accidents or damage to the analyzer.

WARNING

The cordless power tool's motor runs during the test. Before starting the test, always take precautions to eliminate the risk of accidents and injury from contact with or the operation of the power tool's attachment.

WARNING

To reduce the risk of injury, no other person may stand in the area of the power tool's motor during the test.

WARNING

Before using your analyzer, read and fully understand all safety precautions and instructions for the STIHL AP battery and the STIHL cordless power tool you are analyzing.

Do not use defective, leaking or deformed batteries with the analyzer.

WARNING

To reduce the risk of personal injury, do not operate the analyzer if it is damaged or not properly assembled. Never use an analyzer with a defective housing, adapter or connecting cord to the power tool or a defective power cord. Do not

operate the analyzer if it has received a sharp blow or been dropped until it has been properly checked.

Store analyzer out of the reach of children.

Protect from rain and dampness. Keep dry.

Use and store only indoors in dry rooms.

Connect the analyzer only to an easily accessible wall outlet with the voltage and frequency specified on the rating plate.

Operate analyzer at ambient temperatures between 41 °F (5 °C) and 104 °F (40 °C).

Never bridge the contacts of the analyzer with metallic objects (e.g. nails, coins, jewelry) – short circuit. The analyzer may be damaged by a short circuit.

In the event of smoke or fire in the analyzer, disconnect it from the wall outlet immediately.

WARNING

To reduce the risk of electric shock do not insert any objects in the analyzer's cooling slots.

WARNING

Do not operate in a hazardous location, i.e. in a location where there are combustible liquids (fumes), vapors or dusts. Analyzers can produce sparks, which may ignite the dust or vapors – risk of explosion.

Check the analyzer's power cord, plug, con necting cord and adapter regularly for damage. If the power cord or plug is damaged, immediately disconnect the plug from the wall outlet to avoid the risk of electric shock.

Never jerk the power cord to disconnect it from the wall outlet. To unplug, grasp the plug, not the cord. Have a damaged power cord repaired by an experienced electrician.

Do not use the power cord or connecting cord for any other purpose, e.g. for carrying or hanging up the analyzer.

Never use power cords that do not comply with regulations.

Make sure the power cord is located and/or marked so that it will not be stepped on, tripped over, come in contact with sharp edges or moving parts or otherwise subjected to damage or stress.

An extension cord should not be used unless absolutely necessary. If an extension cord must be used, plug the analyzer into a properly wired 16 gauge (AWG 16) or heavier gauge extension cord with blades that are the same number, size and shapes as the blades on the analyzer.

ADG 2

English

7BA001 KN

To reduce the risk of electric shock: – Always connect the analyzer to a

properly installed wall outlet.

– Make sure the insulation of the

power cord and plug is in good condition.

Before leaving the analyzer unattended, transporting or storing it, remove the battery and take the adapter out of the cordless power tool.

Unplug the power cord from the outlet when analyzer is not in use.

Never store the battery in the analyzer. Clean plastic components with a cloth.

Do not use aggressive detergents. They may damage the plastic.

Connecting Analyzer to Power Supply

Mains voltage and operating voltage of the analyzer must be the same.

N Insert the mains plug (1) in the wall

outlet (2).

The display shows the following information as soon as the analyzer is connected to the wall outlet:

Analyzer ADG 2

The analyzer then performs a self test. During this process the light emitting diode (3) on the analyzer glows green for about 1 second, then yellow, then red and goes off again.

Selecting Language

N Connect the analyzer to the power

supply – mains voltage and operating voltage of the analyzer must be the same – see "Connecting Analyzer to Power Supply".

N Wait for analyzer to run self test –

there is no need to insert a battery in the analyzer to select a language.

N Press the lower button on the

analyzer – see "Main Parts" – for about 3 seconds to activate language selection.

N Select required language by briefly

pressing the upper or lower button.

N To confirm the language selected,

press and hold down the lower button on the analyzer for about 3 seconds.

The language can be changed at any time.

Self test

When self test is completed:

Insert battery

N Insert the battery in the analyzer –

see "Testing Cordless Power Tool".

ADG 2

Updating Analyzer Testing Cordless Power Tool

7BA005 KN

7BA002 KN

English

The analyzer must be updated to cover the latest cordless power tools or new batteries and additional diagnostic functions. The update can be performed as described below.

Direct update with diagnostic software and internet access

Computer with diagnostic software has access to internet – see "Diagnostic Software":

N Connect analyzer to the computer

with the USB cable.

In the menu, click on button "Check for updates... ". The diagnostic software checks whether an update is available. If yes, the update is performed automatically.

Indirect update (without computer)

Data for updating the analyzer is supplied by the subsidiary.

N Connect the analyzer to the power

supply – see "Connecting Analyzer to Power Supply".

Operate the analyzer only in enclosed and dry rooms at ambient temperatures between 41°F (5°C) and 104°F (40°C).

Operating instructions

The analyzer is operated with two pushbuttons (1):

– To confirm procedures during test – To scroll between display pages

during test

– To select language – To clear the fault memory

Insert battery

A STIHL type AP battery with a minimum charge of 80% is required to test the cordless power tool. The battery supplies the cordless power tool with the power needed for the test.

N Push the battery (1) into the

analyzer (2) until you feel noticeable resistance – then push it as far as stop.

The contacts on the battery and analyzer must be clean.

The test continues automatically when the battery is inserted. If the test does not continue, the reason may be:

– No contact between battery and

analyzer – remove the battery and refit it.

– Fault in battery – test with STIHL

ADG 1 battery analyzer if necessary.

If the battery's state of charge is too low, the analyzer's display shows:

State of charge too low

N Use a properly charged battery.

Insert adapter

Inserting the adapter connects the cordless power tool to the battery. The cordless power tool is ready for operation.

ADG 2

English

7BA003 KN

The cordless power tool's motor starts to run during the test. Before starting the test, always take precautions to avoid the risk of injury from contact with the attachment or operation of the power tool.

The following instructions appear on the display:

Eliminate risk from tool

N Eliminate risk from tool – see

Technical Information bulletins on ADG 2 analyzer and the cordless power tool being tested.

N Press the lower button to confirm.

Insert adapter

N Insert adapter (1) in power tool's

battery compartment – the adapter slides into position – press it in until it engages audibly. The adapter must be flush with the top of the housing.

N Press the lower button to confirm.

CAUTION: Motor may start

N Press the lower button to confirm.

Data transfer

The cordless power tool and analyzer communicate with each other. The analyzer can test the cordless power tool only if this data exchange functions.

Switch on unit

N Switch on the cordless power tool

for about 3 seconds – see power tool's instruction manual.

Data transfer

If there is no data exchange between the power tool and the analyzer, the problem is in the connection to the power tool – refer to Technical Information bulletins on ADG 2 analyzer and the power tool concerned.

Switch unit on again

N Switch on cordless power tool again

for about 3 seconds – the test is started.

Checking operation of controls

The controls differ according to the cordless power tool being tested. The following procedure describes the trigger switch on the FSA 85 cordless trimmer as an example.

The display always shows the current position of the control:

Operate trigger switch OFF 0%

N Operate trigger switch Release trigger switch after a few

seconds. If the trigger switch is depressed for longer the test results may be falsified or the analyzer may shut down automatically.

If the switch is in order, the display changes when the trigger is operated and the light emitting diode on the analyzer glows green:

Operate trigger switch ON 100%

If the display does not change or a value of 100% is not reached with the control fully depressed, there is a fault in the control – refer to troubleshooting procedure in Technical Information bulletins on ADG 2 analyzer and the power tool concerned.

N For further fault display, press the

lower button.

Fault display

If there are no faults in the cordless power tool ...

No fault End of test

The light emitting diode on the analyzer glows continuously green.

The test is restarted by pressing the lower button.

ADG 2

English

7BA004 KN

If there is a fault in the cordless power tool ...

Depending on the fault, the light emitting diode on the analyzer glows continuously yellow or red:

– Red continuous light: Active fault,

cordless power tool not ready for operation – a damage code is displayed.

– Yellow continuous light: Intermittent

fault in the past (e.g. loose contact), cordless power tool ready for operation – the fault can be called up in the power tool's fault memory.

Damage code XX

The two-digit code on the display (shown as XX in the description) indicates the cause of the fault in the cordless power tool. In case of claims, always quote the code on the warranty request form.

Always remove the adapter from the power tool before starting repair.

Remove adapter before repair

N Press in both locking tabs (1) at the

same time to unlock the adapter (2).

N Take the adapter (2) out of the

housing.

N Press the lower button to confirm. The data of the cordless power tool

remains stored in the analyzer for about 30 minutes.

When the adapter is removed, any active faults and entries in the fault memory are shown. Scroll between the displays with the analyzer's pushbuttons. For repair procedure, see Technical Information bulletins on ADG 2 analyzer and the cordless power tool concerned.

Clearing the fault memory

The fault memory may be cleared after completing the repair.

N After viewing last entry in fault

memory, press the lower button.

Clear memory? Press both buttons

N Press and hold down both buttons

for about 3 seconds.

N Press the lower button to confirm

that the fault memory should be cleared.

Insert adapter, switch on unit

N Insert the adapter in the cordless

power tool.

N Switch on the cordless power tool –

see power tool's instruction manual.

Fault memory is cleared. To avoid damage to the electronic module, the adapter must not be removed from the cordless power tool and the battery must not be removed from the analyzer while the memory is being cleared.

Do not remove unit

On completion, the analyzer's display confirms that the memory has been cleared.

Memory cleared End of test

The test is restarted by pressing the lower button.

After the test

N Remove the battery from the

analyzer.

When the battery is removed, the data of the cordless power tool that has been tested is deleted from the analyzer. The analyzer can then be used to test further cordless power tools.

ADG 2

Clear: no Clear: yes

English

3901BA010 KN

3901BA016 KN

80 - 100 %

60 - 80 %

40 - 60 %

20 - 40 %

0 - 20 %

4901BA008 KN

Light Emitting Diodes (LED) on Battery

Four light emitting diodes indicate the condition of the battery.

N Press button (1) to activate the

display – the display goes off automatically after 5 seconds.

The light emitting diodes can glow or flash green or red.

Light emitting diode glows con tinuously green.

Light emitting diode flashes green.

Light emitting diode glows con tinuously red.

Light emitting diode flashes red.

If the green light emitting diodes glow / flash

The green light emitting diodes indicate the battery's state of charge by glowing and flashing continuously.

If the red light emitting diodes glow / flash

1 light emitting diode glows continuously

Battery too hot/cold

red: 4 light emitting diodes

Fault in battery

flash red:

Remove the battery from the analyzer to cool it down/warm it up. After cooling down/warming up, restart the test – insert the battery in the analyzer.

Take the battery out of the analyzer and refit it again – if the LEDs still flash, the analyzer is faulty and must be replaced.

ADG 2

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