State PRG 40 NOMT User Manual
Instruction Manual for
Residential
Manufactured Home
Gas Water Heaters
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM
WHOM THE WATER HEATER WAS PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE WRITE TO THE
COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.
GAMA certification applies to
all residential gas water heaters
with capacities of 20 to 100
gallons with input rating of
75,000 BTU/Hr. or less.
FOR USE ONLY IN MANUFACTURED HOMES
–Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
–WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call
the fire department.
–Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
WARNING: If the information in these
instructions are not followed exactly, a fire
or explosion may result, causing property
damage, personal injury or death.
Improper installation, adjustment, alteration,
service or maintenance can cause DEATH,
SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE. Refer to this manual for assistance
or consult the local gas utility for further
information.
WARNING
Flammable vapors may be drawn by air currents from other areas of the structure to this
appliance.
WARNING
READ THE GENERAL SAFETY SECTION
BEGINNING ON INSIDE COVER AND THEN
THIS ENTIRE MANUAL BEFORE INSTALLING
OR OPERATING THIS WATER HEATER.
WARNING
Save this Manual for Future Reference.
For Your Safety
AN ODORANT IS ADDED TO THE GAS
USED BY THIS WATER HEATER
184123-000
03-03
General Safety
2
WARNING
This water heater has been factory equipped to operate with
the type gas indicated in the “EQUIPPED FOR” area of the rating plate located near the gas control valve. The indicated gas
may be either Natural or Propane (L.P.). By following the conversion instructions in this manual or the instructions near the
gas control valve, the water heater must be converted if it is to
be used with the opposite gas. DO NOT USE THIS WATER
HEATER WITH ANY GAS OTHER THAN THE ONE LISTED ON
THE MODEL RATING PLATE. Failure to use the correct gas can
cause problems which can result in DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE. If you have any questions or
doubts consult your gas supplier or gas company.
WARNING
A fire can start if combustible materials such as clothing, cleaning
materials, or flammable liquids are placed against or next to the
water heater.
WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED (GARAGES,
STORAGE, AND UTILITY AREAS, ETC): Flammable liquids (such
as gasoline, solvents, propane (LP) or butane, etc.), all of which
emit flammable vapors, may be improperly stored or used in such
areas. The gas water heater pilot light or main burner can ignite
such vapors. The resulting flashback and fire can cause death or
serious burns to anyone in the area, as well as property damage.
If installation in such areas is your only option, then the installation must be accomplished in a way that the pilot flame and main
burner flame are elevated from the floor at least 18 inches. While
this may reduce the chances of flammable vapors from a floor spill
being ignited, gasoline and other flammable substances should
never be stored or used in the same room or area containing a gas
water heater or other open flame or spark producing appliance.
NOTE: Flammable vapors may be drawn by air currents from
other areas of the structure to the appliance.
WARNING
HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy
clothes washing, dish washing, and other sanitizing needs can
scald and permanently injure you upon contact. Some people are
more likely to be permanently injured by hot water than others.
These include the elderly, children, the infirm, or physically/mentally handicapped. If anyone using hot water in your home fits
into one of these groups or if there is a local code or state law
requiring a certain temperature water at the hot water tap, then
you must take special precautions. In addition to using the lowest
possible temperature setting that satisfies your hot water needs,
some type of tempering device, such as a mixing valve, should be
used at the hot water taps used by these people or at the water
heater. Mixing valves are available at plumbing supply or hardware stores. Follow manufacturers instructions for installation of
the valves. Before changing the factory setting on the thermostat,
read the “Temperature Regulation” section in this manual.
WARNING
BEFORE LIGHTING [PROPANE (L.P.) GAS WATER HEATERS]:
Propane (L.P.) gas is heavier than air. Should there be a leak in the
system, the gas will settle near the ground. Basements, crawl spaces,
skirted areas under manufactured homes (even when ventilated),
closets and areas below ground level will serve as pockets for the
accumulation of this gas. Before attempting to light or relight the
water heater’s pilot or turning on a nearby electrical light switch, be
absolutely sure there is no accumulated gas in the area. Search for
odor of gas by sniffing at ground level in the vicinity of the appliance. If odor is detected, follow steps indicated at “For Your Safety”
on the cover page of this manual then leave the premises.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause DEATH, SERIOUS BODILY INJURY,
OR PROPERTY DAMAGE. Refer to this manual for assistance or call the manufacturer whose name appears on the
rating plate for further information.
WARNING
At the time of manufacture this water heater was provided with
a combination temperature-pressure relief valve certified by a
nationally recognized testing laboratory that maintains periodic
inspection of production of listed equipment or materials, as
meeting the requirements for Relief Valves and Automatic Gas
Shutoff Devices for Hot Water Supply Systems, and the current
edition of ANSI Z21.22 and the code requirements of ASME. If
replaced, the valve must meet the requirements of local codes,
but not less than a combination temperature and pressure relief
valve certified as meeting the requirements for Relief Valves
and Automatic Gas Shutoff Devices for Hot Water Supply
Systems, ANSI Z21.22 by a nationally recognized testing laboratory that maintains periodic inspection of production of listed
equipment or materials.
The valve must be marked with a maximum set pressure not to
exceed the marked hydrostatic working pressure of the water
heater (150 lbs. p.s.i.) and a discharge capacity not less than
the water heater input rate as shown on the model rating
plate. (Electric heaters - watts divided by 1000 x 3412 equal
BTU/Hr. rate.)
Your local jurisdictional authority, while mandating the use of a
temperature-pressure relief valve complying with ANSI Z21.22
and ASME, may require a valve model different from the one
furnished with the water heater.
Compliance with such local requirements must be satisfied by
the installer or end user of the water heater with a locally prescribed temperature-pressure relief valve installed in the designated opening in the water heater in place of the factory furnished valve.
For safe operation of the water heater, the relief valve must not
be removed from it’s designated opening or plugged.
The temperature-pressure relief valve must be installed directly
into the fitting of the water heater designated for the relief
valve. Position the valve downward and provide tubing so that
any discharge will exit only within 6 inches above, or at any
distance below the structural floor. Be certain that no contact is
made with any live electrical part. The discharge opening must
not be blocked or reduced in size under any circumstances.
Excessive length, over 30 feet, or use of more than four elbows
can cause restriction and reduce the discharge capacity of the
valve.
No valve or other obstruction is to be placed between the
relief valve and the tank. Do not connect tubing directly to discharge drain unless a 6″ air gap is provided. To prevent bodily
injury, hazard to life, or property damage, the relief valve must
be allowed to discharge water in quantities should circumstances demand. If the discharge pipe is not connected to a
drain or other suitable means, the water flow may cause property damage.
The Discharge Pipe:
—Must not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.
—Must not be plugged or blocked.
—Must be of material listed for hot water distribution.
—Must be installed so as to allow complete drainage of both
the temperature-pressure relief valve, and the discharge pipe.
—Must terminate at an adequate drain.
—Must not have any valve between the relief valve and tank.
General Safety (cont’d)
3
WARNING
This water heater must not be installed directly on carpeting.
Carpeting must be protected by a metal or wood panel beneath
the appliance extending beyond the full width and depth of the
appliance by at least 3 inches (76.2mm) in any direction, or if the
appliance is installed in an alcove or closet, the entire floor must
be covered by the panel. Failure to heed this warning may result
in a fire hazard.
WARNING
A gas water heater cannot operate properly without the correct
amount of air for combustion. Do not install in a confined area
such as a closet, unless you provide air as shown in the “Locating
The New Water Heater” section. Never obstruct the flow of ventilation air. If you have any doubts or questions at all, call your
gas company. Failure to provide the proper amount of combustion air can result in a fire or explosion and can cause death, serious bodily injury, or property damage.
WARNING
If this water heater will be used in beauty shops, barber shops,
cleaning establishments, or self-service laundries with dry cleaning equipment, it is imperative that the water heater or water
heaters be installed so that combustion and ventilation air be
taken from outside these areas. Refer to the “Locating The New
Water Heater” section of this manual and also the current edition
of the National Fuel Gas Code, ANSI Z223.1, also referred to as
NFPA 54 for specifics provided concerning air required.
WARNING
VENT DAMPERS - Any vent damper, whether it is operated thermally or otherwise must be removed if its use inhibits proper
drafting of the water heater.
Thermally Operated Vent Dampers: Gas-fired water heaters having thermal efficiency in excess of 80% may produce a relatively
low flue gas temperature. Such temperatures may not be high
enough to properly open thermally operated vent dampers. This
would cause spillage of flue gases and may cause carbon monoxide poisoning.
Vent dampers must bear evidence of certification as complying
with the current edition of American National Standard ANSI
Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically and
mechanically actuated vent dampers). Before installation of any
vent damper, consult the gas utility for further information.
WARNING
1. The appliance and its individual shutoff valve must be discon-
nected from the gas supply piping system during any pressure
testing of the gas system at test pressures in excess of 1⁄
2 pound
per square inch (3.5kPa).
2. The appliance must be isolated from the gas supply piping sys-
tem by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pres-
sures equal or less than
1
⁄2 pound per square inch (3.5kPa).
WARNING
Soot build-up indicates a problem that requires correction before
further use. Turn “off” gas to water heater and leave “off” until
repairs are made, because failure to correct the cause of the sooting can result in a fire or explosion causing death, serious bodily
injury, or property damage.
WARNING
The water heater with draft hood installed must be properly vented to a roof jack which terminates outdoors. Never operate the
water heater unless it is vented to the outdoors and has adequate
air supply to avoid risks of improper operation, explosion or
asphyxiation.
WARNING
Obstructed or deteriorated vent systems may present a serious
health risk or asphyxiation.
WARNING
Chemical vapor corrosion of the flue and vent system may occur if
air for combustion contains certain chemical vapors. Spray can
propellants, cleaning solvents, refrigerator and air conditioner
refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach, and process chemicals are typical compounds
which are potentially corrosive.
WARNING
Minimum clearances between the water heater and combustible
and noncombustible construction are 1″ at the sides and rear, 4″
at the front, and 6″ from the vent pipe. Clearance from the top of
the draft hood is 12″. Refer to the label on the water heater located adjacent to the gas control valve for all clearances.
WARNING
HYDROGEN GAS: Hydrogen gas can be produced in a hot water
system that has not been used for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable
and explosive. To prevent the possibility of injury under these
conditions, we recommend the hot water faucet be opened for
several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used
(such as a dishwasher or washing machine). If hydrogen gas is
present, there will probably be an unusual sound similar to air
escaping through the pipe as the hot water faucet is opened.
There must be no smoking or open flame near the faucet at the
time it is open.
WARNING
INSULATING JACKETS: When installing an external water heater
insulation jacket on a gas water heater:
a. DO NOT cover the temperature-pressure relief valve.
b. DO NOT put insulation over any part of the top of the gas water
heater.
c. DO NOT put insulation over the gas control valve or gas control
valve/burner cover, or any access areas to the burner.
d. DO NOT let insulation around the gas water heater to get with-
in 8 inches of the floor (air must get to the burner).
e. DO NOT cover or remove operating instructions, and safety
related warning labels and materials affixed to the water heater.
Failure to heed this will result in the possibility of a fire or
explosion.
WARNING
Flood damage to a water heater may not be readily visible or
immediately detectible. However, over a period of time a flooded water heater will create dangerous conditions which can
cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. Call a qualified service technician or contractor to replace
a flooded water heater. Do not attempt to repair the unit! It must
be replaced!
CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of the water
heater must be accomplished in such a manner that if the tank or
any connections should leak, the flow of water will not cause
damage to the structure. When such locations cannot be avoided, a suitable drain pan should be installed under the water
heater. Drain pans are available at your local hardware store.
Such a drain pan must be not greater than 11⁄2 inches deep, have
a minimum length and width of at least 2 inches greater than the
water heater dimensions and must be piped to an adequate
drain. The pan must not restrict combustion air flow.
General Safety................................................................................................................................2,3
Table of Contents .........................................................................................................................4
Introduction.........................................................................................................................................5
Preparing for the New Installation..................................................................5
Typical Installation.....................................................................................................................6
Locating the New Water Heater.......................................................................7,8
Facts to Consider About Location ..........................................................................................................................7
Installing the New Water Heater..................................................................8-15
Securing Water Heater to Floor and Wall ..............................................................................................................8
Water Piping .........................................................................................................................................................9
Water Piping Pressure Test...................................................................................................................................9
Temperature-Pressure Relief Valve.......................................................................................................................10
Filling the Water Heater.......................................................................................................................................11
Venting...........................................................................................................................................................11,12
Gas Piping...........................................................................................................................................................12
“Fuel” Conversion Instructions From Natural Gas To Propane (L.P.) Gas .........................................................13,14
“Fuel” Conversion Instructions From Propane (L.P.) Gas To Natural Gas ..............................................................14
Installation Checklist ...........................................................................................................................................15
Lighting.................................................................................................................................................16,17
Temperature Regulation..................................................................................................18
For Your Information......................................................................................................19,20
Start Up Conditions .............................................................................................................................................19
Draft Hood Operation .......................................................................................................................................19
Condensation ....................................................................................................................................................19
Smoke/Odor......................................................................................................................................................19
Thermal Expansion............................................................................................................................................19
Strange Sounds..................................................................................................................................................19
Operational Conditions ..................................................................................................................................19,20
Smelly Water................................................................................................................................................19,20
“Air” In Hot Water Faucets ................................................................................................................................20
High Temperature Shut Off System ....................................................................................................................20
Not Enough or No Hot Water............................................................................................................................20
Water Is Too Hot ...............................................................................................................................................20
Periodic Maintenance....................................................................................................21,22
Venting System Inspection...................................................................................................................................21
Burner Inspection ................................................................................................................................................21
Burner Cleaning ..................................................................................................................................................21
Housekeeping .....................................................................................................................................................21
Anode Rod Inspection .........................................................................................................................................22
Temperature-Pressure Relief Valve Operation ......................................................................................................22
Draining..............................................................................................................................................................22
Drain Valve Washer Replacement .......................................................................................................................22
Service ................................................................................................................................................................22
Leakage Checkpoints............................................................................................................23
Repair Parts .........................................................................................................................................24
Table of Contents
4
referred to as NFPA 54. This publication is available
from your local government or public library or gas
company or by writing NFPA, Batterymarch Park,
Quincy, MA 02269.
3. If after reading this manual you have any questions or
do not understand any portion of the instructions, call
the local gas utility and/or plumbing inspector.
4. Carefully plan the place where you are going to put
the water heater. Correct combustion, vent action, and
vent pipe installation are very important in preventing
death from possible carbon monoxide poisoning and
fires.
Examine the location to ensure the water heater complies with the “Locating the New Water Heater” section in this manual.
5. For California installation this water heater must be
braced, anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct
installation procedures. Instructions may be obtained
from your local dealer, wholesaler, public utilities or
California Office of the State Architect, 400 P Street,
Sacramento, CA 95814.
6. Massachusettes Code requires this water heater to be
installed in accordance with Massachusetts 248-CMR
2.00: State Plumbing Code and 248-CMR 5.00.
7. Complies with SCAQMD rule #1121 and districts
having equivalent NOx requirements.
Introduction
Thank You for purchasing this water heater.
Properly installed and maintained, it should give you
years of trouble free service.
Abbreviations Found In This Instruction Manual
CSA - Canadian Standards Association
ANSI - American National Standards Institute
NFPA - National Fire Protection Association
1. Read the “General Safety” section, pages 2 and 3 of
this manual first and then the entire manual carefully. If
you don’t follow the safety rules, the water heater will
not operate properly. It could cause DEATH, SERIOUS
BODILY INJURY AND/OR PROPERTY DAMAGE.
This manual contains instructions for the installation,
operation, and maintenance of the gas-fired water
heater. It also contains warnings through out the manual that you must read and be aware of. All warnings
and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ THE
ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL
OR OPERATE THE WATER HEATER.
2. The gas fired water heater is design certified by CSA
INTERNATIONAL under American National
Standard/CSA Standard ANS Z21.10.1 • CSA 4.1 (current edition) for Gas Water Heaters for Manufactured
Home Installation.
Instructions to Manufactured Home Manufacturers:
The installation must conform with the Manufactured
Home Construction and Safety Standards Title 24 CFR,
Part 3280.
Instruction for replacement installation:
The installation must conform with the instructions in
this manual; gas company rules; and Local Codes, or
in the absence of Local Codes, with the current edition of the National Fuel Gas code, ANSI Z223.1, also
Preparing for the New Installation
5
WARNING
The gas fired water heater is design certified by CSA
INTERNATIONAL under American National
Standard/CSA Standard ANS Z21.10.1 • CSA 4.1 (current edition) for Gas Water Heaters for Manufactured
Home Installation.
Instructions to Manufactured Home Manufacturers:
The installation must conform with the Manufactured
Home Construction and Safety Standards Title 24 CFR,
Part 3280.
Instruction for replacement installation:
The installation must conform with the instructions in
this manual; gas company rules; and Local Codes, or in
the absence of Local Codes, with the current edition of
the National Fuel Gas code, ANSI Z223.1, also referred
to as NFPA 54. This publication is available from your
local government or public library or gas company or by
writing NFPA, Batterymarch Park, Quincy, MA 02269.
Typical Installation
NOTE: To protect against untimely corrosion of hot and
cold water fittings, it is strongly recommended that di-electric unions or couplings be installed on this water heater
when connected to copper pipe.
HOT WATER OUTLET
GAS SUPPLY
TEMPERED
WATER
OUTLET
MIXING
VALVE
OUTSIDE
WALL OF
MANUFACTURED
HOME
MOUNTING
BRACKET
6″ MAX.
5″ MIN.
DIAMETER
1″ MIN.
12″ MIN.
DOOR
COLD WATER
INLET
TEMPERATURE-PRESSURE
RELIEF VALVE
MOUNTING
BRACKET
INSTALLATION IN ENCLOSURE OF MANUFACTURED HOME
WITH LOUVERED EXTERIOR DOOR
Figure 1
Figure 2
INSTALLATION IN ENCLOSURE OF MANUFACTURED HOME
WITH SOLID EXTERIOR DOOR
HOT WATER OUTLET
GAS SUPPLY
TEMPERED
WATER
OUTLET
MIXING
VALVE
OUTSIDE
WALL OF
MANUFACTURED
HOME
12″ MIN.
COLD WATER
INLET
TEMPERATURE-PRESSURE
RELIEF VALVE
MOUNTING
BRACKET
SOLID
ACCESS
DOOR
MOUNTING
BRACKET
VENT CAP
ROOF JACK
VENT CAP
ROOF JACK
MOUNTING
BRACKET
6
TO SUITABLE
DRAIN
LOUVERED
OPENING
MOUNTING
BRACKET
DOOR
DRAIN PAN
WARNING
When the system requires water at temperatures higher
than required for other uses, the hot water system may
require a means such as a mixing valve to be installed
to temper the water at certain points of use. Some people are more likely to be permanently injured by hot
water than others; these include the elderly, children,
the infirm, or the physically/mentally handicapped.
Before immersing yourself or anyone else in hot water,
be sure to check the water temperature. WARNING:
HOTTER WATER INCREASES THE RISK OF SCALD
INJURY. (Also see “Temperature Regulation” section)
Mixing valves are available at plumbing supply or hardware stores. Follow manufacturers instructions for
installation of these valves.
WARNING
This water heater shall not be connected to any heating
systems or component(s) previously used with a nonpotable water heating appliance.
If this water heater is also used for space heating applications, all piping and components connected to the water
heater shall be suitable for use with potable water.
WARNING
Toxic chemicals such as used for treatment of boilers or
non-potable water heating appliances shall never be
introduced into a potable water space heating system.
Facts to Consider About the
Location
This manufactured home gas-fired water heater is for use
in a manufactured home.You should carefully choose an
indoor location for the new water heater, because the
placement is a very important consideration for the safety
of the occupants in the building and for the most economical use of the appliance. This water heater is for use only
in manufactured homes and is not intended for outdoor
installation.
The installation of this water heater must be within an
enclosure so as to separate the appliance combustion system and venting system from the interior atmosphere of
the manufactured home. There shall not be any door,
removable access panel, or other opening into the enclosure from the inside of the manufactured home.
Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must
be observed.
1. An enclosure with an exterior access door incorporat-
ing a single opening positioned a maximum of 6 inches
above the lower edge of the access door and which
may incorporate either 1/4 inch wire mesh or louvers.
When 1/4 inch wire mesh is used, the size of the opening must be a minimum of 20 square inches. When the
louvers are used, the area must be a minimum of 20
square inches. (See figure 1, page 6)
2. An optional enclosure incorporating a solid exterior
access door, when a 5 inch or 8 inch diameter, or 20
square inch minimum equivalent free air opening is
located in the floor of the enclosure. The opening must
be covered by a 1/4 inch wire mesh. (See figure 2, page 6)
Install water heater into closet so as to have 1 inch minimum clearance at sides and back. Clearance of 4 inches is
needed to front to accommodate the gas control valve.
(See Figure 3) Be sure to allow adequate clearance for servicing the water heater and for access to the piping and
temperature-pressure relief valve.
The water heater should be secured to the floor and to the
wall of the enclosure with the mounting brackets provided.
For bracket location refer to “Securing Water Heater to
Floor and Wall” in the “Installing the New Water Heater”
section.
When a manufactured home is skirted, an air intake opening with a minimum free area of 32 square inches must be
provided in the skirt. Other gas fired appliances in the
home will require additional free air openings; consult
these manufacturers for correct sizing.
If the opening is covered by louvers or screen, the total
free area must be 32 square inches.
Locating the New Water Heater
When a drain pan is required, an exterior door with louvered openings must be used as shown in figure 1, page 6.
INSTALLATION
CLEARANCES
TOP VIEW
1″″MIN.
1″″MIN.
4″″MIN.
1″″MIN.
NOTE: DOOR MUST BE
ON OUTSIDE WALL OF
MANUFACTURED
HOME.
Figure 3
7
WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED
(GARAGES, STORAGE AND UTILITY AREAS, ETC):
Flammable liquids (such as gasoline, solvents, propane (LP)
or butane, etc.) or other substances (such as adhesives, etc.),
all of which emit flammable vapors, may be improperly
stored or used in such areas. The gas water heater pilot light
or main burner can ignite such vapors. The resulting flashback and fire can cause death or serious burns to anyone in
the area, as well as property damage.
If installation in such areas is your only option, then the
installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor at
least 18 inches. While this may reduce the chances of
flammable vapors from a floor spill being ignited, gasoline
and other flammable substances should never be stored or
used in the same room or area containing a gas water heater
or other open flame or spark producing appliance.
Also, the water heater must be located and/or protected so it
is not subject to physical damage by a moving vehicle.
NOTE: Flammable vapors may be drawn by air currents from
other areas of the structure to the appliance.
CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of the
water heater must be accomplished in such a manner that
if the tank or any connections should leak, the flow of
water will not cause damage to the structure. When such
locations cannot be avoided, a suitable drain pan should
be installed under the water heater. Drain pans are available at your local hardware store. Such a drain pan must
be not greater than 11⁄2 inches deep, have a minimum
length and width of at least 2 inches greater than the water
heater dimensions and must be piped to an adequate drain.
The pan must not restrict combustion air flow.
WARNING
Propellants of aerosol sprays and volatile compounds,
(cleaners, chlorine based chemicals, refrigerants, etc.) in
addition to being highly flammable in many cases, will
also change to corrosive hydrochloric acid when exposed
to the combustion products of the water heater. The
results can be hazardous, and also cause product failure.
8
3. The location selection must provide adequate clearances for servicing and proper operation of the water
heater.
Locating the New Water Heater (cont’d)
Installing the New Water Heater
Securing Water Heater to Floor
and Wall
The water heater must be secured to the floor and to the
wall of the enclosure with the three mounting brackets
and screws packaged in the carton with the water
heater. The two small brackets stamped #0110064 are
used to attach the water heater to the floor and the one
large #0110063 bracket is used to secure the top of the
water heater to the wall.
Because of installation variances these brackets can be
located at any points around the circumference of the
jacket. When the bracket locations are determined using
the 1/8″ drill bit for a pattern, drill only through the outer
jacket of the water heater. Then using the screws provided, secure the bracket to the water heater, floor and
wall.
MOUNTING
BRACKETS
MOUNTING
BRACKET
Facts to Consider About the
Location (cont’d)
WARNING
This water heater must not be installed directly on carpeting. Carpeting must be protected by a metal or
wood panel beneath the appliance extending beyond
the full width and depth of the appliance by at least 3
inches (76.2mm) in any direction, or if the appliance is
installed in an alcove or closet, the entire floor must be
covered by the panel. Failure to heed this warning may
result in a fire hazard.
WARNING
Minimum clearances between the water heater and
combustible and noncombustible construction are 1″″at
the sides and rear, 4″″at the front, and 6″″from the vent
pipe. Clearance from the top of the draft hood is 12″″.
Refer to the label on the water heater located adjacent
to the gas control valve for all clearances.
WARNING
A gas water heater cannot operate properly without
the correct amount of air for combustion. Do not
install in a confined area such as a closet, unless you
provide air as shown in Figures 1-3. Never obstruct the
flow of ventilation air. If you have any doubts or questions at all, call your gas company. Failure to provide
the proper amount of combustion air can result in a
fire or explosion and can cause DEATH, SERIOUS
BODILY INJURY, OR PROPERTY DAMAGE.
WARNING
If this water heater will be used in beauty shops, barber shops, cleaning establishments or self-service laundries with dry cleaning equipment, it is imperative that
the water heater or water heaters be installed so that
combustion and ventilation air be taken from outside
these areas. Refer to the “Locating the New Water
Heater section” of this manual and also the current
edition of the National Fuel Gas Code, ANSI Z223.1,
also referred to as NFPA 54 for specifics provided concerning air required.
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