Star Manufacturing 30CBD, 45CBD, 50CBD, 75CBD, 30SCHDE Operation Manual

®

ROLLER GRILLS

MODELS

30 CBD, CBDE, CHD, CHDE, SCBD, SCBDE,SCHD, SCHDE

45 CBD, CHD, SCBD, SCBDE, SCHD

50 CBD, CBDE,CHD,CHDE, SCBD, SCBDE, SCHD, CHDE

75 CBD, CBDE, CHD,CHDE,

SCBD, SCBDE, SCHD, SCHDE, SCHDEP

Ininite and Electronic Controls

Bun Drawer & Heated Bun Drawer

Installation and

Operation

Instructions

2M-Z9666 REV. G 3/02/12

SAFETY SYMBOL

These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.

Star reserves the right to change speciications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

Due to periodic changes in designs, methods, procedures, policies and regulations, the speciications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions reached as a result of using the speciications. By using the information provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.

Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service.

Model No.

Serial No.

Voltage

Purchase Date

Authorized Service Agent Listing

Reference the listing provided with the unit

or
for an updated listing go to:
Website:	www.star-mfg.com
E-mail	[e-mail]
Service Help Desk
Business	8:00 am to 4:30 p.m. Central Standard Time
Hours:
Telephone:	[phone]
Fax:	[phone]
E-mail	[e-mail]
	[e-mail]
	[e-mail]
Website:	www.star-mfg.com

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive

St. Louis, MO 63143

U.S.A

22

TABLE OF CONTENTS

	PAGE NUMBER
GENERAL SAFETY INFORMATION	3
GENERAL INSTALLATION INFORMATION	4
Connection Load	4
GENERAL OPERATING INSTRUCTIONS	5
Cleaning	6
ELECTRONICALLY CONTROLLED:
Start-up, Heating & Programing	7
WARRANTY	8
WIRING DIAGRAM	9 - 12
EXPLODED VIEW	14 - 15
PARTS LIST
30 MODEL SERIES	16 - 17
45 MODEL SERIES	18 - 19
50 MODEL SERIES	20 - 21
75 MODEL SERIES	22 - 23

GENERAL SAFETY INFORMATION

This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the

general public in food service locations.

CAUTION Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the

units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If

equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.

3

GENERAL INSTALLATION INFORMATION

The grill should be connected to a wall type receptacle, a direct line or individual branch circuit. An individual branch circuit is preferred. If connected to an overloaded circuit the grill will not operate properly. The unit should be level when installed. Models equipped with bun boxes must be level to utilize the self-closing feature of the bun drawer. Adjustable 4-inch legs are standard on the 75 series and available for all other models.

This grill is equipped for the voltage shown on the nameplate. It will operate on alternating current only, however, the speciied voltage must be applied.

CONNECTION LOAD:

INFINITE CONTROL		ELECTRONIC CONTROL
MODEL SERIES	WATTAGE	MODEL SERIES	WATTAGE
30CBD, 30SCBD	1150	30CBDE, 30SCBDE	1150
30CHD, 30SCHD	1230	30CHDE, 30SCHDE	1230
45CBD, 45SCBD	1650	45CHDEP	1650
45CHD, 45SCHD	1730	50CBDE, 50SCBDE	1535
50CBD, 50SCBD	1535	50CHDE, 50SCHDE	1635
50CHD, 50SCHD	1635	75CBDE, 75SCBDE	1730
75CBD, 75SCBD	1730	75CHDE, 75SCHDE	1830
75CHD, 75SCHD	1830	75SCHDEP	1920/2560

DO NOT CONNECT TO DIRECT CURRENT (DC).

IMPORTANT

WARNING UNLEVEL UNITS COULD RESULT IN HAVING PRODUCT TRAVEL FROM ONE SIDE TO THE NEXT, OVER A PERIOD OF TIME.

4

GENERAL OPERATING INSTRUCTIONS

For speciic information regarding ELECTRONIC GRILL OPERATION see page 7.

The main switch located on the control panel controls all the power to the unit. With the main switch on, the rollers will turn, heat will be supplied to the bun box, but no heat will be supplied to the rollers

unless the heat controls are turned on. The switch is lighted to indicate when the unit is turned on.

For lexibility the heating section of the grill is divided into two individually controlled heat sections.

The right control regulates the heat to the rear section and the left control regulates the heat to the front section. On Ininite control grills a signal light is provided above each heat control and

indicates when the heated section is on. An additional light is provided on the end housing of the unit that indicates the position of the main power switch.

All units are equipped with an easily removed bun pan which can be removed by lifting out of the open bun drawer. This makes daily cleaning of the pan easy.

It is necessary to remove the bun drawer before attempting to remove the drip tray when access to the rear of the unit is obstructed. To remove the bun drawer, irst allow the unit to cool, remove bun

pan, then grab the drawer by both sides and pull it out all the way.

Lift the front to unhook the drawer slide from rear drawer roller. Pull the drawer the remainder of the

way out. Use caution not to drop the drawer when reaching the end of the drawer slide travel.

To reinsert the drawer, irst hook the drawer slide over the irst right side roller then push the drawer in until the second roller drops in, doing one side at a time. Repeat for left side rollers. Reinsert bun pan. Do not operate the grill without the drip tray in place.

COOKING

The heat controls provide an ininite range of settings for a wide variety of food products and installation conditions. The size, content and shape of the product and the installation of any sanitary food shields or sneeze guards will determine the proper heat setting. The National Sanitation Foundation requires that perishable foods be kept at 140°F or above during

serving periods. Do not keep the food product on a low setting for more than two hours. The product should be kept refrigerated until ready for use. Cooking time will vary depending on the starting temperature and the quality of the product. For best results when cooking hot dogs use a hot dog made for grilling.

Operating the bun drawer requires illing the pan with fresh buns and removing the stale buns as

required. The heated bun drawer is not meant to toast the buns and the temperature is not adjustable.

NO WATER IS REQUIRED OR RECOMMENDED.

USEONLYPLASTICORCOATEDUTENSILSFORHANDLINGTHEFOODPRODUCT.

METAL WILL SCRATCH THE ROLLER COATING AND AFFECT THE ABILITY TO CAUTION CLEAN THE ROLLERS.

INTERNALDRAWERCOMPONENTS&DRAWERCAVITYAREHEATED. ALLOWTHE DRAWER & CAVITY TO COOL DOWN BEFORE SERVICING OR CLEANING. DO

CAUTION NOT USE STEEL WOOL OR ABRASIVE CLEANERS ON THE ROLLERS. SCRAPES WILL VOID THE WARRANTY. USE CAUTION WHEN CLEANING

A HOT GRILL TO PREVENT BURNS OR BODILY INJURY.

5

CLEANING

Before cooking for the irst time, wash the rollers with mild soap and water using a soft cloth. Do

not use metal utensils when cooking. Scratches and scrapes will hamper the ability to easily clean

CAUTION the rollers. Never use steel wool or abrasive cleaners on the rollers. This will damage the inish and the roller bearings. The rollers clean most easily when hot. Use caution when cleaning to prevent burns and bodily injury. Clean the rollers with a clean wet cloth. Wipe from the ends to the center to prevent forcing debris into the roller seals. Do not allow the food product to build up and bake onto the roller surface. The exterior of the unit should be cleaned using a mild detergent or non-abrasive cleaner. Clean the entire unit daily to insure long life and satisfactory performance as well as to maintain an attractive appearance. Do not clean with water jet equipment.

When cleaning the interior bun drawer compartment, remove the bun drawer (see General Operating Instructions on page 5) and clean with mild detergent and warm water.

MAINTENANCE AND REPAIRS

Contact the factory, a service representative or a local service company for service or required maintenance. Replacement cord sets must be purchased from Star Manufacturing International, Inc.

6

OPERATING PROCEDURES FOR ELECTRONIC GRILLS

START-UP

When initially turning on power to the electronically

controlled grill, it will be in the HOLD mode. The display will lash until the set point temperature is

reached. The grill will beep once when it is up to temperature. Ininite controlled grills have no notii-

cation when operating temperature is reached.

HEATING

The size, content, and shape of the product and the installation of any sanitary food shields or sneeze guards will determine the proper heat setting. The National Sanitation Foundation requires that all perishable foods be kept at 140°F or above during serving periods.

The product should be kept refrigerated until ready to use. Heating times vary depending on the starting temperature and the qualities of the product. For best results, use a hot dog made for grilling.

Before cooking for the irst time, wash the rollers with mild soap and water using a soft cloth. When

the electronic controlled grills are initially turned on, the displays will lash the HOLD temperature until

the grill reaches that set point.

With the grill preheated to the hold temperature, load with the desired product and press the HEAT

button. The grill will then go into the heat mode and the displays will lash until the HEAT temperature is

reached. After the heating cycle, the grill will beep four times and the food product will be at the serving temperature.

NOTE: Based on the product being heated, some experimentation is required to ind the optimal HEAT

temperature and HEAT time to bring the product up to temperature in an acceptable amount of time.

PROGRAM

The electronic controls provide programmable HEAT and HOLD settings for a variety of food products and installation conditions.

To program the electronic roller grill:

1. With the grill on, push and hold the up and down arrows at the same time, on the side you wish to program for three seconds until the alarm beeps once

and the display blanks.

2. To set the heat temperature and/or heat time, push the

heat button. The last saved heat time will be displayed and the HEATLED will lash and HEATTIME indicator will

be ON. Use the up and down buttons to adjust to the desired time, then press the HEAT button again. The HEAT TIME LED indicator will turn off and the HEAT TEMP LED indicator will now be on. When programming the HEAT temperature is complete, push the HEAT button one more time to exit the programming mode.

3.To set the hold temperature, repeat step 1 above then push the HOLD button. The last saved hold temperature will be displayed and HOLD LED will be ON. Use the

and buttons to adjust to the desired temperature, then press the HOLD button again to exit programming mode.

4.To turn the heat off to the front or rear section, press and hold the for that section for 3 seconds. "OFF" will be displayed. To turn the section back on, press the HEAT or HOLD button.

SEAL-MAX
DURATEC
	MADE IN
PAT. # 6,782,802 PAT. # 6,707,015 PAT. # 6,393,971	U.S.A.

7

Visit our Website at: www.star-mfg.com

Email: [e-mail]

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (SEE BELOW) should be taken to the closest Star service agency, transportation prepaid.

>Star will not assume any responsibility for loss of revenue.

>On all shipments outside the United States and Canada, see International Warranty.

* The warranty period for the JetStar six (6) ounce &		popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles		See detailed warranty provided with unit.
*	The warranty period for Telon/Dura-Tec coatings	care. This warranty does not apply if damage occurs to
	Telon/Dura-Tec coatings from improper cleaning,	abrasive cleaners, abrasive pads, product identiiers and
	point-of-sale attachments, or any other non-food	with the roller coating. This warranty does not apply to the
	“non-stick” properties of such materials.
> This		months on parts
	and ninety
> This		Service Center or
	the Service
> This		the Installation and
	Operating

> This

Parts that the customer

1.Travel

2.Mileage

3.Labor

routine,

4.

5.Damages

6.Damages

7.Operated

8.Cleaning

9.Seasoning

Star will not

These products

*The Model

*The Model 526TOA Toaster Oven.

*The Model J4R, 4 oz. Popcorn Machine.

*The Model 518CMA & 526CMA Cheese Melter.

*The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.

*The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.

*All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.

*All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.

*All Condiment Dispensers except the Model HPD & SPD Series Dispenser.

*All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.

*All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.

*All Fast Steamer Models except Direct Connect Series.

part is chargeable to

adjustment

controls or reset buttons

delivery, &

items listed below.

*Pop-Up Toasters

*Butter Dispensers

*Pretzel Merchandisers

(Model 16PD-A Only)

*Pastry Display Cabinets

*Nacho Chip Merchandisers

*Accessories of any kind

*Sneeze Guards

*Pizza Ovens

(Model PO12 Only)

*Heat Lamps

*Pumps-Manual

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department. In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

2M-4497-2 10/2010