Exercise can pre sent a health
risk. Consult a physician
before beginning a ny exercise
program with this equipment.
If you feel faint or dizzy,
immediately discontinue use
of this equipment. Serious
bodily injury can occur if this
equipment is not assembled
and used correctly. Serious
bodily injury can also occur if
all instructions are not
followed. Keep others and
pets away from equipment
when in use. Always make
sure all bolts and nuts are
tightened prior to each use.
Follow all safety instructions in
this manual.
CAUTION:
We ight on this product should not exceed 300 lbs.
This Product is Produced Exclusively by
2040 N. Alliance, Springfield, MO 65803
Customer Service Number
1 (800) 375-7520
2007, 12
www.stamin aproducts.com
When calling for parts or
service, please specify the
following number.
55-5686B
STAMINA PRODUCTS
MADE IN CHINA
Product May Vary Slightly
From Pictured.
2007 Stamina Products, Inc.
TABLE OF CONTENTS
Page Page
Safety Instructions 2
Before Y ou Begin 4
Equipment Warning & Notice Labels 5
Hardware Identification Chart 6
Assembly In struction s 7
Side Roller Adjustment15
Operational Instructions16
Storage18
Maintenance18
Conditioning Guidelines19
Warm-Up a nd Cool-Down20
Warranty21
Product Parts Drawing22
Parts List23
Notes26
Fax/Mail Ordering Form27
SAFETY INSTRUCTIONS
WARNING:
1.
We recommend that two people be available for assembly of this product.
2.
Read all warnings posted on the AeroPilates
Read this Owner's Manual and follow it carefully before using the AeroPilates
3.
sure that it is properly assembled and tightened before use.
4.
When exercising on this product, do not exercise at an intensity that causes the product itself to
move. This could result in damage to your joints and the product.
5.
Keep children away from the AeroPilates
AeroPilates
it is in use.
6.
It is recommended that you place this exercise equipment on the floor mat.
7.
Set up and operate the AeroPilates
AeroPilates
8.
Make sure that a dequate space is availa ble for a ccess to a nd around the AeroPilates
Inspect the AeroPilates
9.
Tighten/replace any loose or worn components prior to using the AeroPilates
10.
Consult a physician prior to commencing an exercise program. If, at any time during exercise, you
11.
feel faint, dizzy, or experience pain, stop and consult your physician.
12.
Follow your physicia n's recommendations in developing your own personal fitness program.
13.
Always choose the workout which best fits your physical strength and flexibility level. Know your
limits and train within them. Always use common sense when exercising.
14.
Do not wear loose or dangling clothing while using the AeroPilates
Be careful to maintain your balance while using, mounting, dismounting, or assembling the
15.
AeroPilates
The AeroPilates
16.
The AeroPilates
17.
To reduce the risk of serious injury, read the following Safety Instructions before
using th
e AeroPilates Pro XP686.
Pro XP686.
Pro XP686. Make
Pro XP686. Do not allow children to use or play on the
Pro XP686. Keep children and pets away from the AeroPilates Pro XP686 when
Pro XP686 on a solid level surface. Do not position the
Pro XP686 on loose rugs or uneven surfaces.
Pro XP686 for worn or loose components prior to use.
Pro XP686.
Pro XP686.
Pro XP686, loss of balance may result in a fall and serious bodily injury.
Pro XP686 should not be used by persons weighing over 300 pounds.
Pro XP686 should be used by only one person at a time.
Pro XP686.
WARNING:
Before starting any exercise or conditioning program you should consult with your personal
physicia n to see if you require a complete physical exa m. This is especially i mporta nt if you
are over the age of 35, have never exercised before, are pregnant, or suffer from any
illness. READ AND FOLLOW THE SAFETY PRECAUTIONS. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESUL T IN SERIOUS BODILY INJUR Y.
2
CALL US FIRST
THANK YOU FOR PURCHASING THE
AeroPilates
To help you get started, we have pre-assembled most of your
AeroPilates Pro XP686 at the fa ctory with the exception
of those few parts left unassembled for shipping purpose s.
Simply follow the few assembly instructions set forth in this manual.
With regular workouts you will be getting your body into shape
and on your way to achieving a happier and healthier lifestyle.
Should you have any questions,
please call our Customer Service Department toll-free number,
1 (800) 375-7520
Monday - Thursday, 7:30 A.M. - 5:00 P.M. Central Time.
Friday, 8:00 A.M. - 3:00 P.M. Central Time.
Pro XP686
TELEPHONE
CUSTOMER SERVICE
Tel: 1 (800) 375-7520
FAX
CUSTOMER SERVICE
Fax: (417) 889-8064
ONLINE
CUSTOMER SERVICE
parts@staminaproducts.com
cust-srvc@staminaproducts.com
www.staminaproducts.com
3
STAMINA PRODUCTS, INC.
MAIL
ATTN: Customer Service
P.O. Box 1071
Springfield, MO. 65801-1071
BEFORE YOU BEGIN
Thank you for choosing the AeroPilates Pro
XP686. W e take great pride in producing this quality
product and hope it will provide ma ny hours of quality
exercise to make you feel better , look better and en joy
life to its fullest.
Yes, it's a proven fact that a regular exercise
program can improve your physical and mental
health. Too often, our busy lifestyles limit our time
and opportunity to exercise. The AeroPilatesXP686 provides a convenient a nd si mple method to
begin your a ssault on getting your body in sha pe and
achieving a happier and healthier life style.
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
Read this manual carefully before using the
AeroPilates
Spring Bar
Pro XP686.
Shoulder Pad
Cushion
Footbar
Pro
Upright Tube
Right Pulley Slider
Although Sta min a con structs its products with the
finest materials and uses the highest standards of
manufacturing and quality control, there can
sometimes be missing parts or incorrectly sized
parts. If you have any questions or problems with
the parts included with your AeroPilatesXP686, plea se do not return the product. Conta ct us
FIRST!
If a part is missing or defective, please call us toll
free at 1-800-375-7520 (in the U.S.). Our Customer
Service Staff is available to a ssist you from 7:30 A.M.
to 5:00 P .M. (Central T ime) Monday through Thursday
and 8:00 A.M. to 3:00 P.M. (Central T i me) on Friday.
If you would like to contact us online, go to our
website at www .stamin aproducts.com a nd a ccess the
Customer Service section.
Be sure to have the name and model number of
the product available when you conta ct us.
Top Beam
Handrail
Pulley Set
Rope
Spring Pin
Left Pulley
Slider
Rear Wooden
Platform
Rear Wooden
Cover
Rear Fra me
Pro
Right Rail
Cap
Wheel
Front Wooden
Cover
THE FOLLOWING TOOLS ARE INCLUDED FOR ASSEMBLY :
Combination Wrench
Allen Wrench (6mm)
Front Wooden
Platform
Tension Springs
Left Rail
Rear Wooden Cover
4
Link
Hand Strap
Carriage Board
Warning Label
Allen Wrench (5mm)
Allen Wrench (4mm)
EQUIPMENT WARNING & NOTICE LABELS
This chart is provided to help identify the warning & notice labels on the AeroPilates Pro XP686. Please
take a moment to familiarize yourself with all of the warning & notice labels.
Label is larger than actual size
W1
WAR NING LABEL(106)
5
HARDWARE IDENTIFICATION CHART
This chart is provided to help identify the hardware used in the assembly process. Place the washers, the
end of the bolts, or screws on the circles to check for the corre ct di ameter. Use the small scale to check the
length of the bolts and screws.
3/16"5/16"1/2"3/8"1/4"
INCHES
11/2021/231/241/251/261/2
0102030405060708090100110 120130140 150
MILLIMETERS
681012
NOTICE: The bolt length is measured from the bottom of the head of the
bolt to the end of the bolt. The head of the bolt is not included in
the measurement unless the it is a flat head screw or bolt.
After unpacking the unit, open the hardware bag and make sure that you have all the following items.
Some hardware may be already attached to the part.
length
length
in.
mm.
Part No. and DescriptionQty
24Pivot Bolt 2
84Bolt, Button Head (M6 x 1 x 82mm) 6
85Bolt, Button Head (M8 x 1.25 x 15mm) 24
86Bolt, Button Head (M8 x 1.25 x 25mm) 8
88Bolt, Button Head (M8 x 1.25 x 35mm) 12
89Bolt, Button Head (M8 x 1.25 x 42mm) 2
93Bolt, Flat Head (M6 x 1 x 15mm) 2
94Bolt, Flat Head (M8 x 1.25 x 15mm) 2
99Screw, Flat Head (M4.5 x 15mm) 8
103Nylock Nut (M8 x 1.25) 4
104Washer (M8) 4
6
ASSEMBLY INSTRUCTIONS
Place all parts from the box in a cleared area and position them on the floor in front of you. Remove all
packing materi als from your area a nd pla ce the m ba ck into the box. Do not dispose of the pa cking materi als
until a ssembly is completed. Read e a ch step carefully before beginning. If you are missing a part please call
our toll-free number for assistance 1 (800) 375-7520 or e-mail us at : parts@staminaproducts.com
(66)High Tension Spring, red marked
(67)Medium Tension
Spring, yellow marked
(68)Low Tension
(67)Medium Tension
Spring, yellow marked
(68)Low Tension
Spring, blue marked
Spring, blue marked
End without color mark
Tension
Spring
STEP 1
There are three different levels of tension springs, HIGH TENSION SPRING, RED MARKED(66), MEDIUM
TENSION SPRING, YELLOW MARKED(67), and LOW TENSION SPRING, BLUE MARKED(68). Place
the CARRIAGE(42) upside down on the floor. Hook the ends of the TENSION SPRINGS(66, 67, 68) without
color marks into the positions shown in the illustration. The blue marked springs are in the outside positions,
the red marked spring is in the center position, and the yellow marked springs are between the red a nd blue
springs.
HINT:
Refer to the inset drawing. Hold the spring in a vertical position and hook it onto the plate on the
1.
CARRIAGE(42) a s shown.
Make sure that the spring is hooked in the direction shown in the inset drawing.
2.
STEP 2
NOTE:
Attach the SPRING HOLDER(62) to the CARRIAGE BOARD(52) with BUTTON HEAD BOLTS
(M6x1x82mm)(84).
There are TENSION SPRING SLEEVES(69) on the springs. Make sure the TENSION SPRING
SLEEVES(69) cover on the springs smoothly and stay between the springs a nd SPRING HOLDER
(62).
7
ASSEMBLY INSTRUCTIONS
RIGHT
4
Slide this side of the
CARRIAGE(42) into the
RIGHT RAIL(10)
1
Screw the bolts half way
into the LEFT RAIL(9).
3
Slide this side of the
CARRIAGE(42) into the
LEFT RAIL(9)
5
2
Keep the gap
2 to 3 inches.
STEP 3:Attach the RIGHT RAIL(10) to the FRONT FRAME(1) and REAR FRAME(29) with BUTTON
HEAD BOL TS(M8x1.25x15mm)(85).
HINT:
STEP 4:Please use two people to assemble the AeroPilates Pro XP686. Use the following procedure
to assemble the LEFT RAIL(9) and CARRIAGE(42):
NOTE: Review sequence one through five in the illustration above before beginning this procedure.
a.
b.
c.
Study the illustration carefully to make sure that the FRONT FRAME(1) a nd REAR FRAME(29) are
not reversed. The FRONT FRAME(1) has brackets for the WHEELS(8) near the bottom and small
holes on the top surfa ce. M ake sure that the RAILS(9, 10) are not upside down. Make sure that the
LEFT RAIL(9) and RIGHT RAIL(10) are not reversed.
Have your a ssistant hold the front end of the LEFT RAIL(9). Atta ch the ba ck end of the LEFT RAIL(9) to
the REAR FRAME(29) with BUTTON HEAD BOLTS(M8x1.25x15mm)(85). Screw the bolts half way
into the LEFT RAIL(9).
Keep the gap between front end of the LEFT RAIL(9) and the FRONT FRAME(1) about two to three
inches. Then lift up the CARRIAGE(42) and slide it into the rails as shown in the illustration.
Push the front end of the LEFT RAIL(9) to the FRONT FRAME(1) and secure with BUTTON HEAD
BOLTS(M8x1.25x15mm)(85). Tighten all the bolts.
Push this end of the LEFT RAIL(9)
to the FRONT FRAME(1) and
secure with the bolts.
LEFT
8
ASSEMBLY INSTRUCTIONS
STEP 5
Attach the FRONT WOODEN PLATFORM(4) to the FRONT FRAME(1) with BUTTON HEAD BOLTS
(M8x1.25x35mm)(88) from the top and FLAT HEAD SCREWS(M4.5x15mm)(99) from the bottom.
STEP 6
Attach the FRONT WOODEN COVER(2) to the FRONT FRAME(1) with BUTTON HEAD BOLTS
(M8x1.25X25mm)(86). Press the LEFT a nd RIGHT RAIL CAPS(11, 12) into the LEFT and RIGHT RAILS
(9, 10).
9
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