SSANGYONG Q151 Service Manual

01-3
0000-00
Left viewRight view
Rear viewFront view
1. ENGINE LAYOUT
01-4
2. MAJOR COMPONENTS
Vacuum pump
Oil filter assembly
Camshaft position sensor
Power steering pump pulley
Water pump pulley
Alternator pulley
Idler pulley No. 2
A/C compressor pulley
Auto tensioner Idler pulley No. 1 Isolation damper
Rear view
E-EGR valve
Fuel temperature sensor
Fuel HP pump assembly
Coolant temperature sensor
IMV valve
Crankshaft position sensor
Oil pressure switch
01-5
0000-00
Front exhaust gas temperature
sensor
Oil dipstick tube &
gauge assembly
E-VGT actuator
E-VGT turbocharger
Coolant screw plug
Oil drain plug
Left view
Thermostat assembly
Variable swirl valve assembly
E-EGR valve
E-EGR solenoid valve
EGR cooler
Electronic throttle body
Oil cooler assembly
01-6
3. ENGINE COMPARTMENT LAYOUT
Do not work on the engine compartment while the engine, radiator, exhaust manifold, muffler or catalytic converter is hot. Always turn the engine off and allow it to cool before starting the maintenance. Regularly check the engine oil level and add Ssangyong genuine engine oil if necessary. Clean the dipstick with clean cloth so that any foreign materials cannot get into the engine.
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Power steering fluid reservoir
Brake fluid reservoir
Fuse & relay
Engine oil dipstick gauge
Washer fluid reservoir cap
Engine oil filler cap
Air cleaner
Operating vehicle with insuffi cient amount of oil can damage the engine. Make sure the engine oil level is correct and add oil if necessary.
Coolant reservoir
01-7
0000-00
1) Service Interval
2) Specification and Capacity
Engine oil
Specification Quality class: Ssangyong genuine engine oil (Total Quartz INEO ECS
5W 30, SK ZIC SY 5W 30) or oil Approved by MB Sheet 229.51
Capacity approx. 6.0 litter
Engine coolant
Specification Ssangyong genuine coolant Anti-Freeze SYC-1025
Capacity approx. 8.5 litter
Severe condition
Frequent stop-and-go traffic, extended idling, short driving distance below 6 km, driving distance below 16 km when the outside temperature remains below freezing Driving in a hilly or mountainous terrain, sandy, or dusty area High load driving such as trailer towing Taxi, patrol service or delivery service (extended idling and excessive driving with low speed)
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Description
Daily
inspection
Weekly
inspection
Service interval
Engine oil & oil filter
Inspection - EU Change every 20,000 km or 12 months
(The service interval should be shortened under severe conditions)
General Change every 15,000 km or 12 months
(The service interval should be shortened under severe conditions)
Coolant Inspection - Change every 200,000 km or 5 years Air cleaner
element
- Inspection Diesel EU Change every 20,000 km (The service interval should be shortened under severe conditions)
General Clean every 7,500 km, change
every 15,000 km (The service interval should be shortened under severe conditions)
Gasoline Clean every 15,000 km, replace every
60,000 km (The service interval should be shortened under severe conditions)
Fuel filter - - EU Change every 40,000 km (Draining water
from fuel filter: whenever replacing the engine oil)
General Change every 45,000 km (Draining water
from fuel filter: whenever replacing the engine oil)
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