SPP Pumps S4VHL User Manual

HYDRAFLOW
9
9
0
m
m
HYDRAULIC SUBMERSIBLE PUMPS
OPERATORS INSTRUCTIONS
S4VHL Pump
840 mm
500 mm
Pump Weight 79 Kg Aluminium or 140 Kg Cast iron
380 mm
SPP Pumps Limited. Crucible Close Mushet Industrial Park Coleford Gloucestershire GL16 8PS
Telephone:
++44(0)1594 832 701
Fax:
++44(0)1594 836 300
Document No: W79-003E Revision No: 4
Revision Note No: Windchill
Date Issued. August 2012
Produced at SPP Pumps
Limited, Coleford, England
We
Of
SPP Pumps Limited
Crucible Close Mushet Industrial Park Coleford Gloucestershire GL16 8PS
Declare that:
Equipment: Model/Type: Serial Number:
In accordance with the following Directive:
HYDRAULIC DRIVE SUBMERSIBLE PUMP HYDRAFLOW S4VHL
As shown on the Pump Nameplate
DECLARATION OF
CONFORMITY
2006/42/EC Machinery Directive
have been designed and manufactured to the following specifications:
EN 809:1998+A1:2009 Pumps and Pump Units for Liquids - Safety Requirements
EN 12100:2003 Parts 1 and 2 - Safety of Machinery
We hereby declare that the equipment named above has been designed to comply with the relevant sections of the above referenced specifications. The units comply with all essential requirements of the Directive.
Signed:
Name: John Hollins
Position: Engineering Manager - Authorised to sign on behalf of SPP Pumps Limited
Mushet Industrial Park, Coleford, Gloucestershire, England, GL16 8PS
Date: 19 February 2010
W79-003E
Our policy is one of continuous improvement and we reserve the right to alter specifications at any time
Page 2 of 12
Operators Instructions for
HYDRAFLOW S4VHL Hydraulic Submersible Pump
Manual No/Rev
W79-003E / 4
CONTENTS
1. INTRODUCTION 4
1.1 Power Unit 4
1.2 Hydraulic Hoses 5
1.3 Submersible Pumps 5
2. SAFETY PRECAUTIONS 5
2.1 Safety Symbols 5
2.2 Submersible Pump Safety Precautions 6
3. TRANSPORT & STORAGE 6
3.1 Transport 6
3.2 Storage 6
4. SERIAL NUMBER 6
5. OPERATING INSTRUCTIONS 6
5.1 Pump Installation 6
5.2 Operation 6
6. PUMP MAINTENANCE 7
6.1 Oil Specifications: 7
6.1.1 Hydraulic Oil: 7
6.1.2 Lubricating Oil: 7
6.2 Maintenance Chart 7
6.3 Pump Disassembly: 7
6.4 Pump Assembly: 8
6.5 Pump Hose Connection: 8
7. TROUBLESHOOTING 9
7.1 Preliminary Check List 9
7.2 Troubleshooting Guide 9
8. PUMP SECTION DRAWING AND PARTS LIST 10
8.1 Pump Section Drawing 10
8.2 Parts List 11
9. SPARES & SERVICE 12
Our policy is one of continuous improvement and we reserve the right to alter specifications at any time
Page 3 of 12
Manual No/Rev
Return Filter with
Fixed Displacement
Pilot Controlled
Pressure
Diesel
Suction
Strainer
Vent
Valve
(On/Off)
SCHEMATIC FOR HYDRAULIC
W79-002E / 4
HYDRAFLOW S6TC Hydraulic Submersible Pump
1. INTRODUCTION
The purpose of this handbook is to lay down operating guidelines and routine maintenance for the HYDRAFLOW S4VHL hydraulic drive submersible pump.
Instructions and statements contained within this handbook are given with our best intentions and are correct at the time of compilation. They are subject to alteration at any time
The S4VHL pump is designed to operate with hydraulic input flows to 95 l/m (5.7
m3/h) and a maximum pressure of 200bar (2900psi).
Operating this unit at pressures or flows in excess of those listed above or connecting this unit to a closed centre or reversing
Return Filter Wear Indicator
Operators Instructions for
1.1 Power Unit
By-Pass Valve
circuit will cause damage to the unit and will void the warranty!
The pump Is capable of a wide range of applications as it is not subject to normal suction lift limitations.
The power unit should be selected to meet the power requirements of the pump for the pump duty.
Hydraulic circuits must be open centre, single direction and have an unrestricted return flow from the hydraulic motor to the oil reservoir. Please review the hydraulic schematic.
Pressure
System Relief
Gauge
Valve
Hydraulic Oli Cooler
Oil Reservoir
Valved Quick
Release Hose
Connectors
Compensated Hydraulic Pump
Engine
Oil Reservoir
TYPICAL HYDRAULIC
SUBMERSIBLE PUMPS
Our policy is one of continuous improvement and we reserve the right to alter specifications at any time
Hydraulic Motor
Page 4 of 12
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