SPP Pumps ACE User Manual
AUTOPRIME ACE RANGE
CENTRIFUGAL PUMP
OPERATORS INSTRUCTIONS
AUTOPRIME
ACE RANGE
DIESEL DRIVEN
MOBILE PUMPS
SPP Pumps Limited
Crucible Close
Mushet Industrial Park
Coleford, Glos
ENGLAND
GL16 8PS
Telephone:
++44(0) 1594 832701
Fax:
++44(0) 1594 836300
Document No: W72-019E
Revision No: 4
Revision Note No: R 39552
Date Issued. August 2012
Produced at SPP Pumps
Limited, Coleford, England
We
Of
SPP Pumps Limited
Crucible Close
Mushet Industrial Park
Coleford
Gloucestershire
England
GL16 8PS
Declare that:
Equipment:
Model/Type:
Serial Number:
in accordance with the following Directives:
MOBILE DIESEL DRIVEN CENTRIFUGAL PUMPS
ACE80 & ACE100
As shown on the Pump Nameplate
DECLARATION OF
CONFORMITY
Sound Level (dB)
Pump Model Measured Guaranteed LWA
ACE80 106 109
ACE100 106 109
2000/14/EC- Guaranteed sound power level.
The conformity assessment procedure followed was in
according with ANNEX V of the Directive
2004/108/EC
2006/42/EC
2000/14/EC
have been designed and manufactured to the following specifications:
EN 809:1998+A1:2009
EN 12162: 2001
EN 292-2: 1991
EN 61000-6-4: 2001
EN 61000-6-1: 2001
EN 3744: 1995
We hereby declare that the equipment named above has been designed to comply with the relevant sections
of the above referenced specifications. The units comply with all essential requirements of the Directives
The Electromagnetic Compatibility Directive and its amending directives
The Machinery Directive and its amending directives
The Noise Emissions Directive and its amending directives
Liquid pumps – Safety requirements – Proceedure for hydrostatic testing.
Safety of Machinery- Basic concepts, general principles for design.
Electromagnetic compatibility (EMC). Generic standards. Emission standard
for industrial environment.
Electromagnetic compatibility (EMC). Generic standards. Immunity for
residential, commercial and light-industrial environments.
Acoustics- Determination of sound power levels of noise sources using sound
pressure- Engineering method in an essentially free field over a reflecting
plane
Pump and pump unit for liquids – common safety requirements
Signed:
Name: John Hollins
Position: Engineering Manager - Authorised to sign on behalf of SPP Pumps Limited
Mushet Industrial Park, Coleford, Gloucestershire, England, GL16 8PS
Date: 12 February 2010
W72-019E
A copy of this certificate has been submitted to the European Commission and UK Authority
Our policy is one of continuous improvement and we reserve the right to alter specifications at any time
Page 2 of 12
Operators Instructions for
ACE80/100 Diesel Driven Centrifugal Pumps
Manual No/Rev
W72-019E / 4
CONTENTS
1. INTRODUCTION.............................................. 4
2. SERIAL NUMBER ........................................... 4
3. SAFETY PRECAUTIONS ................................ 5
3.1 Safety Symbols ................................................................. 5
3.2 Pump Safety Precautions ................................................. 5
4. HANDLING & TRANSPORT ........................... 5
4.1 Lifting ................................................................................ 5
4.2 Road Trailer Version ......................................................... 5
4.3 Trailer or Wagon Carriage ................................................ 5
5. OPERATING INSTRUCTIONS ........................ 6
5.1 Before Starting .................................................................. 6
5.2 Starting ............................................................................. 6
5.3 After Starting ..................................................................... 6
5.4 Stopping ............................................................................ 6
6. PUMP MAINTENANCE CHART ...................... 7
7. MAINTENANCE INSTRUCTIONS ................... 7
7.1 Mechanical Seal Oil Reservoir .......................................... 7
7.2 Drive Belt Adjustment ....................................................... 7
7.3 Mechanical Seals .............................................................. 7
7.4 Mechanical Seal Removal ................................................ 7
7.5 Mechanical Seal Assembly ............................................... 8
7.6 Non-Return Valve ............................................................. 8
7.7 VACUUM PUMP ............................................................... 8
7.8 Vacuum Pump Air Filter .................................................... 8
7.9 Valve Gear ........................................................................ 8
8. FAULT FINDING GUIDE ................................. 9
9. TECHNICAL DATA ........................................ 10
10. SPARES & SERVICE .................................... 12
Manual No/Rev
LIFTING
KEY
MOUNTING
STAND
DELIVERY
SUCTION
PRIMING
ENGINE
TANK
W72-019E / 4
ACE80/100 Diesel Driven Centrifugal Pumps
1. INTRODUCTION
The purpose of this handbook is to provide
operating guidelines and routine maintenance
instructions for the SPP AUTOPRIME ACE
Range of mobile diesel engine driven pumps.
Instructions and statements contained within
this handbook are given with our best
intentions and are correct at the time of
compilation. They are subject to alteration at
any time.
These pumps are most commonly supplied
mounted on 2 wheel road trailers but can also
be supplied skid mounted, or as a pump unit
for customer’s to mount on a suitable chassis
or foundations.
ACE pumps are primed by a 25cfm vacuum
pump and are driven by a close coupled, aircooled diesel engine.
Crucible Close, Mushet Industrial Park,
Coleford, Gloucestershire, ENGLAND,
ACE Range Pump Components
TANK
BAUER
Operators Instructions for
This Handbook covers the following pumps:
ACE80
driven by a Hatz 1D90 diesel engine mounted
on a fuel tank and road trailer or skid. This
unit is fitted with 3” Bauer hose connections.
ACE100
pump driven by a Hatz 1D90 diesel engine
mounted on a fuel tank and road trailer or
skid. This unit is fitted with 4” Bauer hose
connections.
2. SERIAL NUMBER
The serial number plate is attached to the
unit on the side of the priming tank.
This serial number must be quoted in any
enquiry for spares or service.
Where required, a trailer registration plate is
fitted to the front of the unit as required by
local regulations and the VIN number is
stamped on the fuel tank.
SPP Pumps Limited
GL16 8PS
Tel: +44(0)1594 832701
Fax: +44(0)1594 836300
BAUER
EYE
– An automatic priming mobile pump
– An automatic priming mobile
START
TOW
HITCH
LIGHTING BOARD
Our policy is one of continuous improvement and we reserve the right to alter specifications at any time
Page 4 of 12
FUEL
JACK
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