Spicer Dana Commercial Vehicle Warranty User Manual

Spicer
®
Components
Dana Commercial Vehicle Warranty Guide
Rev. 1 July 2012
Table of Contents
General Information
Dana Commercial Vehicle Warranty Guide ..... i
Dana Commercial Vehicle Warranty Manual... i
Other Important Resources........................... ii
Lubrication.................................................... ii
Warranty ....................................................... ii
General Repair & Service .............................. ii
Introduction
Effective Date ................................................ 1
Don’t Be Confused - Help is Available ........... 1
Pick Up and Delivery
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application
Guidelines (For U.S. and Canada Only) ......... 2
Construction
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application
Guidelines (For U.S. and Canada Only) ......... 4
Heavy Haul
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application
Guidelines (For U.S. and Canada Only) ....... 6
Line Haul
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application
Guidelines (For U.S. and Canada Only) ....... 7
Axle Model Family Warranty Coverage........ 8
Logging
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application
Guidelines (For U.S. and Canada Only) ....... 9
Oil Field
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application
Guidelines (For U.S. and Canada Only) ....... 12
Refuse
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application
Guidelines (For U.S. and Canada Only) .......13
Specialized Applications
School Bus.................................................. 15
Yard Tractor................................................ 15
Rescue Vehicle............................................ 15
Recreation Vehicle ...................................... 15
Fire Service ................................................. 16
Transit Coach.............................................. 16
Off-Highway................................................ 16
Industrial Equipment................................... 16
InterCity Bus ............................................... 16
Agriculture .................................................. 17
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application
Guidelines (For U.S. and Canada Only) ....... 18
Dana Service / Aftermarket Parts Warranty Coverage
Warranty..................................................... 19
Remedy....................................................... 19
Warranty Exclusions ................................... 19
Warranty Periods........................................ 19
Claims Procedure........................................ 20
Warranty Disclaimer ................................... 20
LIMITATION OF LIABILITY.......................... 20
Effective Date.............................................. 20
Service Support .......................................... 21
Governing Law............................................ 21
Mining
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application
Guidelines (For U.S. and Canada Only) ....... 11
July 2012, Rev. 1
Dana Service / Aftermarket Parts Warranty
Coverage - U.S. and Canada Only ...................22
Exceptions .................................................. 22
Definitions................................................... 23
Table of Contents
Notes .......................................................... 23
Extended Protection Plan Requirements,
Limitations, and Exclusions ........................24
Lubricant Specifications ..............................26
Drive Axle Lubricants.................................. 26
Steer Axle Lubricants.................................. 26
Driveline Lubricants .................................... 27
Steering Shaft Lubricants ........................... 27
Wheel End Lubricants ................................. 28
July 2012, Rev. 1
General Information
General Information
Knowing and understanding Dana warranty is the responsibility of the vehicle owner. It is also the responsibility of the selling dealer to identify the Dana products in the vehicle and inform the purchaser of the warranty for those products, based on the vehicle vocation at the time of sale.
The combined use of the Dana Commercial Vehicle Warranty Manual and the Dana Commercial Vehicle Warranty Guide expresses Dana component time and mileage warranty coverages for the Dana products. Dana warranty training is also available to assist dealers in understanding and identifying vocation coverage and warranty parameters. See your Dana Representative for details.
Dana Commercial Vehicle Warranty Guide
Dana component warranty is identified using the Dana Commercial Vehicle Warranty Guide. The Dana Commercial Vehicle Warranty Guide explains Dana vocation definitions, component time and mileage limits per vocation, aftermarket component / part warranties, and extended purchase warranty options.
How do I define my vocation coverage?
1. Review all the “Vocational Definitions” listed and select the one that most accurately describes the use and configura­tion of the vehicle.
2. Ensure your vehicle vocation is listed in the “Typical Vehicle Types” under the selected Vocational Definition.
General Information
3. Once the vocation is defined refer to the “Product Time and Mileage C
4. Identify the component in question using the product model number for the time and mileage coverage.
5. Refer to and understand any notes that pertain to a specific coverage (i.e. lube requirements).
6. If you cannot determine coverage, contact your Dana Representative or call the Dana Call Center at the time of sale at 1-877-777-5360.
overage Per Vocation” section.
Dana Commercial Vehicle Warranty Manual
The Dana Commercial Vehicle Warranty Manual documents the specifics of Dana product warranty. This manual includes:
Product Warranty Statements for Dana Commercial Vehicle Product Group of Dana
Warranty terminology
Warranty programs
Claim procedures and claim information
Important information regarding claim approval
Component repair or replacement guidelines
Labor hour guidelines
Limits, exclusions, and requirements
Other important resources
(SRTs)
July 2012, Rev. 1 i
General Information
Other Important Resources
Printed copies of this document are not controlled. Please refer to the electronic copy on www.dana.com for
up-to-date information.
For additional information on the below topics, see the below publications available on www.dana.com:
Lubrication
Spicer Approved Lubricants, Rev. 1
Spicer Product Lubrication Manual, Rev. 1
Warranty
Extended Protection Plan Registration Form
Dana Commercial Vehicle Warranty Guide (Time and Mileage, Vocational Definitions, Purchased Warranties)
General Repair & Service
Axle Failure Analysis
Seal Maintenance Guide
Understanding Spur Gear Life
July 2012, Rev. 1 ii
Self-Service Guide
Introduction
Our experience in extended warranty coverage dates back to the mid 80’s. Since then, we have pioneered many new programs designed to deliver warranties, which meet the demands of an ever-changing trucking industry.
From our first versions of the on/off-highway coverages, to our more recent vocational warranties, released in January 1997, cus­tomization and customer satisfaction, have always been our goals. The recently released warranties, covered in this Warranty Guide, are no exception.
Moving to vocational warranties in 1997, was certainly a change from the way coverages were defined in the past. But, we con­sidered the move as a means to significantly reduce incidents of misapplied products and customer disappointment. It has done exactly that.
When first released, the vocational warranties were a fairly complete package, which allowed for many variations in coverage. However, the introduction of new models and the resulting need to expand extended warranty coverages, have necessitated up­dates to this Dana Commercial Vehicle Warranty Guide.
Effective Date
Warranties listed in this guide are effective for vehicles placed in service after the first day for the month / year of this publication month / year revision.
Self-Service Guide
Don’t Be Confused - Help is Available
We realize, there are many different warranties available. Manufacturers and suppliers have established coverages to suit their specific products. Remembering all these guidelines, can be very difficult.
If, at any time, you have questions regarding Dana warranty coverages or model eligibility, contact the Dana Call Center at 1-877-777-5360. A customer service coordinator will be glad to assist you in getting the answers you need.
For warranty limits, exclusions, and requirements see the Dana Commercial Vehicle Warranty Manual. Additional limits, exclusions and requirements for the Extended Protection Plan are available within this guide.
See the Change Log a the end of this guide for detailed updates to both the Dana Commercial Vehicle Warranty Manual
e Dana Commercial Vehicle Warranty Guide. .
and th
July 2012, Rev. 1 1
Pick Up and Delivery
Pick Up and Delivery
Pick up and delivery service within cities and/or suburban areas.
Operation on road surfaces of concrete, asphalt and maintained gravel.
Three (3) miles between starts/stops (typical).
100% load going /40% load return (typical).
40% load going / 100% load return.
Typical Vehicle Types
Beverage Truck Municipal Truck Stake Truck Step Van
Flatbed Truck Pickup and Delivery Tanker
Moving Van Refrigerated Truck Wrecker
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application Guidelines
(For U.S. and Canada Only)
Pick Up and Delivery
Single Drive Axles S110, S130, S14-110,17060S,
19065T, 21065T, 22065T, 23082T, 26082T, 23082C, 26062C (Note 3, 4)
S21-170, 23-190, S23-170, 26-190 (Note 2, 3, 4)
Tandem Drive Axles DS405(P) (Note 2, 3, 4) 2 Years / Unlimited Mileage
DSP41, DSH40-(P), D40-170, DSH44, D46-170 (Note 2, 3, 4)
Non-Driving Steer Axles All Models
Wheel
Seal Standard Wheel Seal 2 years / 200,000 miles (320,000 km)
LMS and Preset 3 years / 350,000 miles (560,000 km)
2 Years / Unlimited Mileage
3 years / 350,000 miles (560,000 km)
3 years / 350,000
3 years / Unlimited Mileage (Tie rod end limited to 1 year / 125,000 miles (200,000 km))
miles (560,000 km)
July 2012, Rev. 1 2
Pick Up and Delivery
Driveshafts All Models Contact OEM for Warranty Coverage
®
Hubs All Models (Note 1) 3 years / 350,000 miles (560,000 km)
LMS
Trailers w/ Approved Semi-Fluid Lubricant (Note 1)
Tire Inflation and Monitor System (TIMS)
Tire Pressure Monitoring System (TPMS)
Tire Pressure Control System (TPCS)
Note 1: Requires Dana approved OEM installation procedures and lubes. Note 2: Refer to “Extended Protection Plan Matrix” section on www.dana.com Note 3: Driver controlled wheel differential lock options carry the same warranty as single reduction models. Note 4: Use of non-genuine Dana Axle Housing Breather will void warranty for pinion, input, and output seals. Note 5: EH-8E306A-T model restricted to “4x2 tractor only.’ Note 6: EH-6E606B-CD model for Low Profile use restricted to Step Van and GVW. See engineering approval.
All Models
All Models
All Models
5 years / 500,000 miles (800,000 km)
3
years / 300,000 miles (480,000 km)
3 years / Unlimited Mileage
1 year / Unlimited Mileage
July 2012, Rev. 1 3
Construction
Construction
Movement of material to and from a job site.
Or vehicles used in transfer / relocation on a maximum grade of 8%, typically greater than 10 miles per trip.
90% of loaded operation on road surfaces of concrete, asphalt, gravel, crushed rock or hard packed dirt and up to 10%
of loaded operation into sandy or muddy job sites. Vehicles operating less than 90%, refer to Specialized Applications “Off-Highway” coverages.
Typical Vehicle Types
Asphalt Truck Dump Truck Mixer Tank Truck
Block Truck Flatbed Truck Roll-off Utility Truck
Concrete Pumper Landscape Truck Snowplow
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application Guidelines (For U.S. and Canada Only)
Single Drive Axles S14-110, 17060S, 19060S,
21065T, 22065T, 23082T, 23082C (Note 3, 5)
S21-170, S23-170,S23-190, 23105S, S25-170, S25-190, S26-190, S30-190 (Note 3, 5)
Tandem Drive Axles DS405(P) (Note 5) 2 Years / Unlimited Mileage
DSH40(P), DSH44-(P), D40-170, D50­170, D46-170, D46-170H (Note 5)
D46-590P, DT463P, D52-590HP, D52-190P, D45-590P, D60-190P, D60-590P, D70-590P (Note 3, 5)
Non-Driving Steer Axles All Models 3 years / Unlimited Mileage (Tie rod end
2 Years / Unlimited Mileage
3 years / 350,000 miles (560,000 km)
3 years / Unlimited Mileage
2 Years / Unlimited Mileage
limited to 1 year / 125,000 miles (200,000 km))
Construction
Wheel Seal Standard
LMS and Preset 3 years / 350,000 miles (560,000 km)
July 2012, Rev. 1 4
Wheel Seal 2 years / 200,000 miles (320,000 km)
Construction
Driveshafts All Models Contact OEM for Warranty Coverage
®
LMS
Hubs All Models (Note 1) 3 years / 350,000 miles (560,000 km)
Trailers w/ Approved Semi-Fluid Lubricant (Note 1)
Tire Inflation and Monitor System (TIMS)
Tire Pressure Monitoring System (TPMS)
Tire Pressure Control System (TPCS) All Models 1 yea
Note 1: Requires Dana approved OEM installation procedures and lubes. Note 2: With Approved Synthetic Lube, Without Approved Synthetic Lube, Warranty = 3 years/300,000 miles (480,000 km). Note 3: Refer to “Extended Protection Plan Matrix” on www.dana.com Note 4: Driver controlled wheel differential lock options carry the same warranty as single reduction models. Note 5: Use of non-genuine Dana Axle Housing Breather will void warranty for pinion, input, and output seals.
All Models 3 years / 300,000 miles (480,000 km)
All Models 3 years / Unlimited Mileage
5 years / 500,000 miles (800,000 km)
r / Unlimited Mileage
July 2012, Rev. 1 5
Heavy Haul
Heavy Haul
Movement of heavy equipment or materials at legal maximums or special permit loadings, typically at GCW in excess of 140,000 lbs.
Operation on road surfaces of concrete, asphalt and maintained gravel.
High horsepower engines and auxiliary gear boxes might be used.
Vehicles may be equipped with two retarders.
100% load going and empty return.
Typical Vehicle Types
Equipment Hauling Lowboy Steel Hauling
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application Guidelines
(For U.S. and Canada Only)
Tandem Drive Axles D46-170H, D50-170,
T69-170 (Note 2, 3, 4)
D60-590P,D70-590P, DT463P, D46-590HP, D52-190P, D52-590P, T78-190, T78-590, DTS521P (Note 2, 3, 4)
Non-Driving Steer Axles All Models 2 years / Unlimited Mileage
Wheel Seal Standard Wheel Seal 2 years / 200,000 miles (320,000 km)
LMS and Preset 3 years / 350,000 miles (560,000 km)
Driveshafts MEO tcatnoCsledoM llA for Warranty Coverage
®
Hubs All Models (Note 1 )mk 000,065( selim 000,053 / sraey 3)
LMS
3 years / Unlimited Mileage
2 year/ Unlimited Mileage
(Tie rod end limited to 1 year / 125,000 miles (200,000 km))
Heavy Haul
Trailers w/ Approved Semi-Fluid Lubricant (Note 1)
Tire Inflation and Monitor System
S)
(TIM
Tire Pressure Monitoring System (TPMS)
Tire Pressure Control System (TPCS) All Models 1 year / Unlimited Mileage
Note 1: Requires Dana approved OEM installation procedures and lubes. Note 2: Refer to “Extended Protection Plan Matrix” on www.dana.com Note 3: Driver controlled wheel differential lock options carry the same warranty as single reduction models. Note 4: Use of non-genuine Dana Axle Housing Breather will void warranty for pinion, input, and output seals.
July 2012, Rev. 1 6
All Models 3 years / Unlimited Mileage
5 years / 500,000 miles (800,000 km)
)mk 000,084( selim 000,003 / sraey 3sledoM llA
Line Haul
Line haul is moving different types of freight in high mileage operation (over 60,000 miles (95,000 km) / year).
Operation on road surfaces of good to excellent concrete or asphalt.
Distances are more than 30 miles between starting and stopping.
Typical vehicle configurations are 4X2, 6X2, and 6X4 tractor / trailer combinations and straight trucks.
Line Haul
Typical Vehicle Types
Auto Hauler Flatbed Trailer Livestock Hauler Tanker
Bulk Hauler General Freight Moving Van Triples
Doubles Grain Hauler Refrigerated Freight
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application Guidelines
(For U.S. and Canada Only)
Single Drive Axles S23-170, D23-190, S26-190
(Notes 2, 6, 7, 8)
Tandem Drive Axles DS404/405(P), DSP40, DSP41, DST40(P),
D40-170, DST41, D46-170, D46-170H, T69-170 (Notes 2, 5, 6, 7, 8 )
DSH40(P) (Notes 4, 7, 8 ) 3 years / 350,000 miles (560,000 km)
Non-Driving Steer Axles E1002I, E1002W, E1202I, E1202W,
E1203I, E1322I, E1322W, E1462I, E1462W (Notes 4,7)
All Other Steer Axle Models (Note 4) 5 years / 750,000 miles
5 years/750,000 miles (1,200,000 km)
5 years/750,000 miles (1,200,000 km)
5 years/750,000 miles (1,200,000 km) (Tie rod ends, king pins, and bushings limited to 3 years / 350,000 miles (560,000 km))
(1,200,000 (Tie rod ends limited to 1 years / 125,000 miles (200,000 km)) (King pins and bushings limited to 3 years / 350,000 miles (560,000 km))
km)
Line Haul
Wheel Seal Standard Wheel Seal 2 years / 200,000 miles (320,000 km)
Driveshafts egarevoC ytnarraW rof MEO tcatnoCsledoM llA
Hubs All Models (Note 1 )mk 000,065( selim 000,053 / sraey 3)
Trailers w/ Approved Semi-Fluid Lubricant (Note 1)
®
LMS
Hubs Steer, Drive and Trailer (Note 1) 3 years / 350,000 miles (560,000 km)
July 2012, Rev. 1 7
5 years / 500,000 miles (800,000 km)
)mk 000,065( selim 000,053 / sraey 3teserP dna SML
Line Haul
Tire Inflation and Monitor System (TIMS)
Tire Pressure Monitoring System (TPMS)
Tire Pressure Control System (TPCS) egaeliM detimilnU / raey 1sledoM llA
Note 1: Requires Dana approved OEM installation procedures and lubes. Note 2: With Approved Synthetic Lube, Without Approved Synthetic Lube, Warranty = 3 years/300,000 miles (480,000 km). Note 3: Refer to “Extended Protection Plan Matrix” on www.dana.com Note 4: When spec’d with approved Drive Axle; without qualifying Drive Axle, warranty 3 year/350,000 miles (560,000 km). Note 5: 40,000 Lb. Tandem Axle Warranty for Linehaul Service. See the following matrix. Note 6: Drive axle pinion seals limited to 3 years / 350,000 miles (560,000 km) - Input, Output, and Pinion. Note 7: Driver controlled wheel differential lock options carry the same warranty as single reduction models. Note 8: Use of non-genuine Spicer Axle Housing Breather will void warranty for pinion, input, and output seals.
egaeliM detimilnU / sraey 3sledoM llA
Axle Model Family Warranty Coverage
Line Haul Applications Only Current Warranty
Coverage
DST40(P),DS,DA,DD404/405 (P) 5 years /
750,000 miles
(1,200,000 km)
Maximum Engine
Horsepower
500 1650 110,000
Torque
Maximum GCW Lbs.
)mk 000,084( selim 000,003 / sraey 3sledoM llA
Line Haul
DS,DA,DD404/405(P), DST40 5 years /
750,000 miles
(1,200,000 km)
350,000 miles
(560,000 km)
750,000 miles
(1,200,000 km)
550 1850 80,000
/ sraey 3)P(-04HDD,HSD
/ sraey 5)P(04SDD,SSD
650 2050 110,000
650 2050 140,000
July 2012, Rev. 1 8
Logging
Logging
Movement of logs, chips, and pulp between logging sites and / or mills.
High horsepower engines and multiple retarders are typically used in this vocation.
3 to 30 miles between starts and stops (typical).
90% of loaded operation on road surfaces of concrete, asphalt, maintained gravel, crushed rock or hard packed dirt and
up to 10% of loaded operation into sandy or muddy job sites. Vehicles operating less than 90%, refer to Specialized Ap­plications “Off-Highway” coverages.
100% load going and empty return.
Typical Vehicle Types
Tractors with Pole Trailers Tractor / Trailer Excluding Log Skidders
Log Hauler
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application Guidelines
(For U.S. and Canada Only)
Logging
Tandem Drive Axles D40-170, DSH40-(P), D46-170,
D46-170H, T69-170 (Note 3, 4, 5)
DS405(P), DT463-P, D52-190P, D46-590HP, D52-590P, D60-190P, D60-590P, D70-590P, T78-190, T78-590, DT521P (Note 3, 4, 5)
Non-Driving Steer Axles egaeliM detimilnU / sraey 3sledoM llA
Wheel Seal Standard Wheel Seal 2 years / 200,000 miles (320,000 km)
Driveshafts egarevoC ytnarraW rof MEO tcatnoCsledoM llA
®
LMS
Hubs All Models (Note 1) 3 years / 350,000 miles (560,000 km)
Trailers w/ Approved Semi-Fluid Lubricant (Note 1)
3 years / Unlimited Mileage
2 years / Unlimited Mileage
(Tie rod end limited to 1 year / 125,000 miles (200,000 km))
5 years / 500,000 miles (800,000 km)
)mk 000,065( selim 000,053 / sraey 3teserP dna SML
July 2012, Rev. 1 9
Logging
Tire Inflation and Monitor System (TIMS)
Tire Pressure Monitoring System (TPMS)
Tire Pressure Control System (TPCS) All Models 1 year / Unlimited Mileage
Note 1: Requires Dana approved OEM installation procedures and lubes. Note 2: With Approved Synthetic Lube, Without Approved Synthetic Lube, Warranty = 3 years/300,000 miles (480,000 km). Note 3: Refer to “Extended Protection Plan Matrix” on www.dana.com Note 4: Driver controlled wheel differential lock options carry the same warranty as single reduction models. Note 5: Use of non-genuine Spicer Axle Housing Breather will void warranty for pinion, input, and output seals.
All Models 3 years / 300,000 miles (480,000 km)
All Models 3 years / Unlimited Mileage
July 2012, Rev. 1 10
Mining
Mining
Movement of rock, ore, gravel, and minerals between mine sites and delivery sites.
High horsepower engines are typically used in this vocation.
3 to 30 miles between starts and stops (typical).
90% operation on-highway and up to 10% into sandy or muddy job site. Vehicles operating less than 90%, refer to
Specialized Applications “Off-highway” coverages.
100% load going and empty return.
Typical Vehicle Types
Bottom Dump Trailer Semi-End Dump
Hopper Trailer Combinations Transfer Dump
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application Guidelines
(For U.S. and Canada Only)
Tandem Drive Axles D40-170, D46-170H, T69-170,
D46-590HP, D50-170,D52-190P, D52-590P (Note 2, 3, 4)
D60-190P, D60-590P, D70-190P, T78-190, T78-590 (Note 2, 3, 4)
Non-Driving Steer Axles All Models 2 years / Unlimited Mileage
Wheel Seal Standard Wheel Seal 2 years / 200,000 miles (320,000 km)
LMS and Preset 3 years / 350,000 miles (560,000 km)
Driveshafts egarevoC ytnarraW rof MEO tcatnoCsledoM llA
®
LMS
Hubs All Models (Note 1) 3 years / 350,000 miles (560,000 km)
2 years / Unlimited Mileage
2 year / Unlimited Mileage
(Tie rod end limited to 1 year / 125,000 miles (200,000 km))
Mining
Trailers w/ Approved Semi-Fluid Lubricant (Note 1)
Tire Inflation and Monitor System (TIMS)
Tire Pressure Monitoring System (TPMS)
Tire Pressure Control System (TPCS) All Models 1 year / Unlimited Mileage
Note 1: Requires Dana approved OEM installations procedures and lubes. Note 2: Contact your OEM for details. Refer to “Extended Protection Plan Matrix” on www.dana.com Note 3: Driver controlled wheel differential lock options carry the same warranty as single reduction models. Note 4: Use of non-genuine Spicer Axle Housing Breather will void warranty for pinion, input, and output seals.
July 2012, Rev. 1 11
All Models 3 years / 300,000 miles (480,000 km)
All Models 3 years / Unlimited Mileage
5 years
/ 500,000 miles (800,000 km)
Oil Field
Oil Field
Movement of production related products, supplies, and tools between job sites.
Movement of processing equipment and laboratories on job sites.
Low mileage operation on road surfaces made of concrete, asphalt, maintained gravel, crushed rock or hard packed dirt.
Typical Vehicle Types
Cementing Vehicle Drill Rig Geophysical Exploration Winch Truck
Demolition Fracturing Truck Tanker
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application Guidelines
(For U.S. and Canada Only)
Single Drive Axles None (Note 4, 5 N) /A
Tandem Drive Axles D40-170, D46-170H,
D50-170, DSH40-(P), DSH44-(P), T69-170 (Note 2, 4, 5)
Tandem Drive Axles DS405(P), D46-590HP, D52-190P,
D52-590P, DT463-P, D60-190P, D60-590P, D70-590P, T78-190, T78-590 (Notes 2, 4, 5)
Non-Driving Steer Axles All Models 3 years / Unlimited Mileage
Wheel Seal Standard Wheel Seal 2 years / 200,000 miles (320,000 km)
LMS and Preset 3 years / 350,000 miles (560,000 km)
Driveshafts egarevoC ytnarraW rof MEO tcatnoCsledoM llA
®
Hubs All Models (Note 1) 3 years / 350,000 miles (560,000 km)
LMS
3 years / Unlimited Mileage
2 years/ Unlimited Mileage
(Tie rod end limited to 1 year / 125,000 miles (200,000 km))
Oil Field
Trailers w/ Approved Semi-Fluid Lubricant (Note 1)
Tire Inflation and Monitor System (TIMS)
Tire Pressure Monitoring System (TPMS)
Tire Pressure Control System (TPCS) egaeliM detimilnU / raey 1sledoM llA
Note 1: Requires Dana approved OEM installation procedures and lubes. Note 2: Contact your OEM for details. See “Extended Protection Plan Matrix” on www.dana.com Note 3: Drive axle pinion seals limited to 3 year / 350,000 mile (560,000 km) input, output, and pinion. Note 4: Driver controlled wheel differential lock options carry the same warranty as single reduction models. Note 5: Use of non-genuine Spicer Axle Housing Breather will void warranty for pinion, input, and output seals.
July 2012, Rev. 1 12
5 years / 500,000 miles(800,000 km)
egaeliM detimilnU / sraey 3sledoM llA
)mk 000,084( selim 000,003 / sraey 3sledoM llA
Refuse
Refuse
Vehicles used for residential refuse / recycle pickup, typically a high number of stops per mile.
Or vehicles operated in commercial / industrial pickup, typically a low number of stops per mile.
Or vehicles used in transfer / relocation, typically greater than 10 miles per trip.
90% of loaded operation on road surfaces of concrete, asphalt, or maintained gravel and up to 10% of loaded operation
into landfill, transfer or recycling sites. Vehicles operating less than 90%, refer to Specialized Applications “Off-Highway” coverages.
Typical Vehicle Types
Front / Rear / Side Loader Sewer / Septic / Waste Transfer Vehicle
Residential / Commercial Pickup Scrap Truck
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application Guidelines
(For U.S. and Canada Only)
Refuse
Single Drive Axles 22082T, 22082C, S23-190, S26-190,
S30-190, S30-590, S35-590 (Note 6, 8)
S23-170 (Note 2, 3, 4) 3 years / Unlimited Mileage
Tandem Drive Axles DS405(P) (Note 2, 3, 4) 2 Years / Unlimited Mileage
DSH40-(P), D40-170, DSH44-(P), D46-170, D46-170H, D50-170 (Note 2, 3, 4)
D46-590HP, D52-590P, DT463P, D52-190P, D60-190P, D60­590P, D70-590P (Note 2, 3, 4)
Non-Driving Steer Axles All Models 3 years / Unlimited Mileage
Wheel Seal Standard Wheel Seal 2 years / 200,000 miles (320,000 km)
LMS and Preset 3 years / 350,000 miles (560,000 km)
Driveshafts All Models Contact OEM for Warranty Coverage
®
LMS
Hubs All Models (Note 1) 3 years / 350,000 miles (560,000 km)
Trailers w/ Approved Semi-Fluid Lubricant (Note 1)
2 Years / Unlimited Mileage
3 years / Unlimited Mileage
2 Years / Unlimited Mileage
(Tie rod end limited to 1 year / 125,000 miles (200,000 km))
5 years / 500,000 miles (800,000 km)
July 2012, Rev. 1 13
Refuse
Tire Inflation and Monitor System (TIMS)
Tire Pressure Monitoring System (TPMS)
Tire Pressure Control System (TPCS) All Models 1 year / Unlimited Mileage
Note 1: Requires Dana approved OEM installation procedures and lubes. Note 2: Contact your OEM for details. See “Extended Protection Plan Matrix” on www.dana.com Note 3: Driver controlled wheel differential lock options carry the same warranty as single reduction models. Note 4: Use of non-genuine Spicer Axle Housing Breather will void warranty for pinion, input, and output seals.
All Models 3 years / 300,000 miles (480,000 km)
All Models 3 years / Unlimited Mileage
July 2012, Rev. 1 14
Specialized Applications
School Bus
Transporting students to and from school and /or school related events.
Specialized Applications
Operation on road surfaces made of concrete, asphalt, maintained gravel, crushed rock, hard packed dirt, or other similar surfaces.
Typical Vehicle Types
Front Engine Commercial Chassis Rear Engine Integral Coach
Front Engine Integral Coach Rear Engine Commercial Chassis
Yard Tractor
Moving and spotting trailers and containers around freight terminals, port facilities, and warehouses (short distances).
Operation on well maintained concrete, asphalt, or gravel surfaces at yards, terminals, or docks.
Typical Vehicle Types
Load-On/ Load-Off Roll-On/Roll-Off Stevedoring Tractor Yard Jockey
Port Tractor Rail Yard Spotter Trailer Spotter
Rescue Vehicle
Specialized vehicles for rapid acceleration to crash sites away from hydrant hookups.
Specialized Applications
Airport rescue is the most common.
Low mileage operation.
Typical Vehicle Types
Airport Rescue Fire (ARF) Emergency Service
Crash Fire (CFR) Rapid Intervention Vehicle (RIV)
Recreation Vehicle
A privately owned recreational vehicle.
Truck chassis based
Bus chassis based
Typical Vehicle Types
Recreational Vehicles Motor Homes Class A
July 2012, Rev. 1 15
Specialized Applications
Fire Service
Pumpers, tankers, or aerial ladders used in fighting structural fires.
Low mileage operation.
Typical Vehicle Types
Ambulance Aerial Platform Tanker Truck
Aerial Ladder Truck Pumper
Transit Coach
Transporting people and sometimes light freight between cities and/or suburban areas.
Transporting people in and around city or suburban areas.
Typical Vehicle Types
Integral Coach Cross Country Coach Tour Bus / Coach
Off-Highway
Operation exceeding 10% of the time on unimproved surfaces such as loose dirt, mud, and sand.
Industrial Equipment
Non-vehicle applications such as generator sets, winches, and cranes.
InterCity Bus
Transporting people and sometimes light freight between cities and/or suburban areas.
Transporting people in and around city or suburban areas.
Typical Vehicle Types
Airport Shuttle Trolley
City Bus Shuttle Bus
July 2012, Rev. 1 16
Specialized Applications
Agriculture
Vehicles used in the agriculture industry. Use typically involves transportation of agricultural & dairy products to/from/ on/around farm sites
Includes operation off of improved surfaces while on the farm.
Typical Vehicle Types
Milk Tankers for Farm Pickup Feed Trucks Grain Silage, and Hay Haulers
(which load in the field)
Specialized Applications
July 2012, Rev. 1 17
Specialized Applications
Warranty Coverage for Vehicles Meeting Vocation Definitions and Application Guidelines (For U.S. and Canada Only)
Product School Bus Yard
Medium Duty
Drive Axles
(Note 1)
Heavy Duty Drive Axles
(Note 1)
Steer Axles 3 years/
Driveshaft Contact
Wheel Seals 2 years /
Trailer Tire
Maintenance
Systems
Tire Pressure
Control System
2 years/
Unlimited
Miles
3 years/
Unlimited
Miles
Unlimited
Miles
OEM
for Warranty Coverage
200,000
iles
M
3 years/
Unlimited
Miles
1 year /
Unlimited
M
iles
Tractor
N/A N/A 2 years/
1 year /
Unlimited
Miles
1 year /
Unlimited
Miles
Contact
OEM
for Warranty Coverage
2 year 200,000
Miles
3 years/
Unlimited
Miles
1 year /
Unlimited
Miles
s /
Rescue Vehicle
3 years/
Unlimited
Miles
3 years/
Unlimited
Miles
Contact
OEM
for
Warranty
Coverage
2 years / 200,000
Miles
3 years/
Unlimited
Miles
1 year /
Unlimited
Miles
Fire
Service
Unlimited
Miles
3 years/
Unlimited
Miles
3 years/
Unlimited
Miles
Contact
OEM
for Warranty Coverage
2 years / 200,000
Miles
3 years/
Unlimited
Miles
1 year /
Unlimited
Miles
Transit
Coach
2 years/
Unlimited
Miles
3 years/
Unlimited
Miles
3 years/
Unlimited
Miles
Contact
OEM
for Warranty Coverage
2 years / 200,000
Miles
3 years/
Unlimited
Miles
1 year /
Unlimited
Miles
Off
Highway
1 year /
Unlimited
Miles
1 year /
Unlimited
Miles
1 year /
ited
Unlim
Miles
Contact
OEM
for Warranty Coverage
2 years /
200,000
Miles
3 years/
Unlimited
Miles
ar /
1 ye
Unlimited
Miles
Other
Industrial
Equipment
1 ye
ar /
Unlimited
Miles
1 year /
Unlimited
Miles
1 year /
Unlimited
Miles
Contact
OEM
for Warranty Coverage
2 years / 200,000
Miles
3 years/
Unlimited
Miles
1 year /
Unlimited
Miles
Recreational
Vehicle
2 years/
Unlimited
Miles
3 years/
Unlimited
Miles
3 years/
Unlimited
s
Mile
Contac
t
OEM
for Warranty Coverage
2 years / 200,000
Miles
3 years/
Unlimited
Miles
1 year /
Unlimited
Miles
Inter City
2 years/
Unlimited
3 years/
Unlimited
3 years/
Unlimited
Contact
Warranty Coverage
2 years / 200,000
3 years/
Unlimited
Unlimited
Note 1: Use of non-genuine Spicer Axle Housing Breather will void warranty for pinion, input, and output seals.
Bus
Miles
Miles
Miles
OEM
for
Miles
Miles
1 year /
Miles
Agriculture
2 years/
Unlimited
Miles
3 years/
Unlimited
Miles
3 years/
Unlimited
Miles
Contact
OEM
for Warranty Coverage
2 years / 200,000
Miles
3 years/
Unlimited
Miles
1 year /
Unlimited
Miles
July 2012, Rev. 1 18
Dana Service / Aftermarket Parts Warranty Coverage
Dana Service / Aftermarket Parts Warranty Coverage
Warranty
Subject to the conditions stated herein, Dana Commercial Vehicle Product Group of Dana Limited ("Dana") warrants to purchasers of its Spicer duction or service parts that the Products shall be free from defects in material and workmanship and shall conform to Dana’s published specifications under normal use and proper maintenance for the warranty periods described in the "Warranty Periods" section below. This warranty extends to Dana’s OE production and service parts customers and their retail customers, and is trans­ferable by the original retail purchaser to one subsequent owner of the vehicle in which the Product was installed as original equip­ment.
Product parts and by their manufacturers and not by Dana.
Dana assumes no responsibility for the selection of any Product for a specific application absent its written approval of such ap­plication, and makes no general representations whatever in respect of any such selection.
Remedy
If any Product fails to comply with this warranty during the applicable warranty period, Dana shall reimburse (a) the cost of parts to repair the Product or (b) the cost of a replacement Product, whichever is less, except that for new carrier units, Dana shall re­imburse (a) the cost of parts and labor (subject to pre-established prices and rates) to repair the unit or (b) the cost of a replace­ment unit, whichever is less.
The following are not reimbursable under Dana’s warranty: (a) towing expenses, (b) meal and lodging ex or transportation expenses, and (d) downtime expenses.
Other exclusions are listed the Dana Commercial Vehicle Warranty Guide and the Dana Commercial Vehicle Warranty Manual. In all cases Dana shall make the final determination as to the appropriate reimbursement for any warranty claim.
®
axle and brake parts, components and assemblies ("Products") sold as original equipment ("OE") pro-
components
manufactured by others (such as, wheel seals, slack adjusters and tie rods) are warranted solely
penses, (c) travel time
Warranty Coverage
Warranty Exclusions
Dana’s warranty does not cover normal wear and tear or extend to any Product that has been (a) used in any application contrary to Dana’s written recommendations; (b) improperly installed or maintained; (c) altered or modified; (d) damaged by casualty or due to accident, negligence, abuse, or misuse in shipping or use any lubricant not approved by Dana; or (g) used with non-Dana repair or replacement parts. All repaired and replacement Products shall be warranted hereunder for the unexpired portion of the original warranty period. (See also Product Specific and General Exclusions listed in the Spicer Warranty Manual.)
; (e) subjected to abnormal operating conditions; (f) used with
Warranty Periods
The product warranty periods (for replacement parts outside of the original warranty period) are as follows, commencing on the date of retail sale:
(a)
New carrier exchange units 24 months / unlimited mileage
(b) All other Products 12 months / unlimited mileage
If a non-warrantable failure occurs within the standard / extended warranty coverage period, and the cust carrier exchange to complete the repair, warranty coverage shall be two years, unlimited mileage, from the date of the new carrier purchase.
If a non-warrantable failure occurs within the standard / extended warranty coverage period, and the customer purchases original replacement parts to complete the repair, warranty coverage shall be one year from date of purchase and unlimited mileage on the replacement parts only. Non-warrantable failures due to abuse or neglect (i.e. overloading, shock load, spin-out, failure to maintain) will void the component warranty.
omer purchases a new
July 2012, Rev. 1 19
Dana Service / Aftermarket Parts Warranty Coverage
Claims Procedure
Warranty claims must be made in writing to: Dana Limited, Attention: Commercial Vehicle Warranty Department, 6515 Maumee Western Rd., Maumee, OH 43537.
Dana’s obligation to review any warranty claim is subject to the following conditions:
a. The claim must be submitted as provided above no later than 90 days from the date of the failure and must include the
following information: claim number, repair order number, installation date, failure date, mileage at time of failure, ex­planation of the failure and the repair, identification of the failed Product (including model and serial number), cost of replacement parts, labor hours to complete repair and labor (if applicable), and total amount of claim;
b. If requested, the Product must be returned, freight collect, to Dana’s Warranty Return Centers for examination.
c. All warranty returns
- Dana Limited - COTC2, Comm Veh Drive Axle Warr Ret Center, 6515 Maumee Western Rd., Maumee, OH 43537
e. All failed Driveline Components (U-Joints, Drive-Shafts, Center Bearings, Yokes and Steering Shafts) are to be returned
to:
- Dana Limited - COTC2, Attn: CVPG Drive-Shaft Warranty, 6515 Maumee Western Rd., Maumee, OH 43537
Dana shall determine that none of the above warranty exclusions apply and that the Product was defective when originally deliv­ered to the purchaser. Dana’s determination of warranty coverage shall be final in all cases.
Dana reserves the right to reject a warranty claim for any of the following reasons:
a. Original claim was filed after 90 days from the date of failure
b. Failure occurred beyond applicable warranty period
c. Claim information is insufficient
d. Product was not returned for inspection as requested
e. Product inspection does not substantiate claim or indicate a failure
for Commercial Vehicle Axle Division component failures occurring in the USA are to be sent to:
Warranty Disclaimer
DANA’S WARRANTY HEREIN IS EXCLUSIVE AND GIVEN IN PLACE OF (a) ALL OTHER WARRANTIES FOR THE PRODUCTS, EX­PRESS, IMPLIED OR STATUTORY, WHETHER WRITTEN OR ORAL, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTIES OF MERCHANTIBLITY OR FITNESS FOR PARTICULAR PURPOSE OR IMPLIED WARRANTIES ARISING FROM PERFOMANCE, COURSE OF DEALING OR USAGE OF TRADE, AND (b) ALL OTHER OBLIGATIONS, LIABILITIES, RIGHTS, CLAIMS OR REMEDIES RESPECTING THE PRODUCTS, INCLUDING, BUT NOT LIMITED TO, ANY RIGHT IN CONTRACT, TORT, OR STRICT LIABILITY AND ANY RIGHT ARISING FROM DANA’S NEGLIGENCE, ACTUAL OR IMPUTED.
LIMITATION OF LIABILITY
DANA’S OBLIGATIONS AND PURCHASER’S REMEDIES HEREIN ARE LIMITED TO THE REIMBURSMENTS DESCRIBED ABOVE AND DANA SHALL NOT BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL AND OTHER DAMAGES, INCLUDING, BUT NOT LIMITED TO, ECONOMIC LOSS, LOST REVENUE, LOST PROFITS, OR LOSS OF USE OR DAMAGE TO OTHER PROPERTY.
Effective Date
This warranty shall become effective and apply to Products sold on or after January 1, 1998, and applies only to Products sold for use in the United States or Canada. This warranty may not be changed, altered or modified in any way except in writing by Dana’s authorized representative.
July 2012, Rev. 1 20
Dana Service / Aftermarket Parts Warranty Coverage
Service Support
Your service and support channel is the Dana Field Marketing network at 1-877-777-5360.
Governing Law
This warranty shall be governed, interpreted and construed by and in accordance with, the internal laws of the State of Ohio and all proceedings to interpret or enforce this warranty shall be brought exclusively in the state or federal court in Ohio with jurisdic­tion.
Warranty Coverage
July 2012, Rev. 1 21
Service / Aftermarket Parts Warranty Coverage
Dana Service / Aftermarket Parts Warranty Coverage - U.S. and Canada Only
Warranty coverages for genuine Dana service / aftermarket parts, subcomponents, and complete components are as follows:
Product purchased as service / aftermarket parts, subcomponents, or complete components and installed outside warranty coverage period.
Claims for service/aftermarket parts sold over the counter to a customer will be reimbursed for part(s) warranty.
Claims for service/aftermarket parts purchased at and installed by an authorized OE dealer will be reimbursed for part(s)
and labor.
Product purchased as service / aftermarket parts, subcomponents, or complete components and installed within warranty coverage period. (See exceptions, notes, and definitions below.)
Product Supplied Warranty Term Exceptions
Service / Aftermarket Parts
New, Exchange and Remanufactured Electronics
* Labor reimbursed for repairs performed per the OEM Approved Channel.
12 months / Unlimited Mileage (km) See bulleted notes above
of the
of the
Exceptions
If a non-warrantable failure occurs during the Original warranty period (Standard or Extended) and the customer purchases gen- uine Dana service/aftermarket parts to complete the repair; the warranty coverage period of the service/aftermarket parts shall be one year from the date of installation. Remaining parts and subcomponents, which were not replaced at the time of the non-war­rantable repair, shall maintain the coverage of the original warranty period.
Warranty Coverage
See the Dana Commercial Vehicle Warranty Manual for replacement matrix.
July 2012, Rev. 1 22
Service / Aftermarket Parts Warranty Coverage
Definitions
Standard Warranty - The base warranty coverage, offered to all purchasers of a product. It is sometimes called, “the OEM warranty
period.”
Extended Warranty - Additional coverage, which becomes effective when the Standard warranty period ends. Usually, there are other requirements for eligibility and, in some cases, a service charge must be paid to purchase the coverage.
Original Warranty - The total warranty coverage for which a product is eligible. A combination of the Standard and Extended war­ranty periods.
Notes
Warranty coverages for genuine Dana service / aftermarket parts, subcomponents, and complete components com­mence on the date of retail sale.
Warranty coverages, stated herein, apply only to genuine Dana service / aftermarket parts, subcomponents, and com- plete components, which are purchased by the customer at normal retail prices.
To continue warranty coverage, the purchased component model must be the same as the failed component model, un­less substitution is authorized by Dana.
All other Vehicle Warranty Manual. Special aftermarket programs and products not listed in this manual have warranty parameters and requirements specified individually per released documentation.
Dana warranty exclusions and
limitations apply to the coverages stated herein and in the Dana Commercial
Warranty Coverage
July 2012, Rev. 1 23
Extended Protection Plan Matrix
Extended Protection Plan Requirements, Limitations, and Exclusions
Application for purchased warranty must be made within one (1) year of the in-service date of the vehicle to avoid a late registration fee.
Vehicles registered beyond the one year limitation are subject to the following late registration fees:
- Vehicles registered from the 13th month through the 24th month of service require payment of:
Single Axle: $50 USD/$55 CAD
Tandem Axle: $100 USD/$115 CAD
Clutch: $50 USD/$55 CAD
- Vehicles registered from the 25th month through the 36th month of service require payment of:
Single Axle: $100 USD/$155 CAD
Tandem Axle: $300 USD/$340 CAD
- Warranty coverage for vehicles registered in the 2nd and 3rd year take effect 30 days from the date of registration.
Extended warranty is only available for the eligible models listed or referenced herein.
Extended Protection Plan Matrix
A Spicer approved synthetic lubricant must be used. Lubricant must be changed per Dana prescribed main schedules (Reference Dana publication TCMT0021). Lube change records might be requested for verification purposes.
Warranty applies exclusively to vehicles licensed and operating in the United States of America or Canada.
Warranty is transferable to only one subsequent vehicle owner. Warranty is only transferable within the same vehicle
vocation. Changing vehicle vocations voids the warranty coverage.
Re-rating engine torque above the approved torque capacity of the component, voids the warranty coverage. Dealer/ Pur­chaser shall be responsible for verifying the engine torque does not exceed the torque capacity of the drivetrain.
Warranty covers parts and labor per Dana established guidelines.
Oil to water heat exchangers are not covered under the Dana Extended Protection Plans.
See the Dana Commercial Vehicle Warranty Manual for time and mileage examples and warranty information,
requirements, limits, and exclusions.
Drive Axle Seals (Pinion, Input, Output) limited to 3 years / 350,000 miles.
tenance
July 2012, Rev. 1 24
Extended Protection Plan Matrix
For complete information on requirements, limitations or exclusions available warranty coverages, warranty claim filing procedures, and authorized repair times, reference the Warranty Manual and the Warranty Guide both available on www.dana.com or contact the Dana Call Center at 1-877-777-5360.
Please refer to www.dana.com for a complete list of Extended Protection Plan options.
July 2012, Rev. 1 25
Lubrication
Lubricant Specifications
Drive Axle Lubricants
Dana Recommends the Use of Spicer approved Lubricants for Extended Drain
Use the chart to locate the correct lubricant and change interval.
Note: See the line haul and vocational definitions for more information.
Synthetic or Mineral
Synthetic SHAES 256 Rev C SAE 75W-90 500,000 miles [800,000 Km] or
Synthetic SHAES 256 Rev C SAE 75W-90,
Mineral MIL-L-2105E/J-2360,
Lubricant SAE Change Interval for Line Haul Change Interval for Voca-
3 years
SAE 80W-140
API GL-5 Gear Oil, MIL­PRF-2105E
75W, 75W-80, 75W-140
120,000 miles [193,000 Km] or 1 year
Steer Axle Lubricants
Use the chart to locate the correct lubricant and change interval.
Note: See the line haul and vocational definitions for more information.
Ty
pe of Lubricant System Lubricant SAE Change Interval for
Line Haul
Oil Bath MIL-L-2105 E/J-2360 SAE 75W-90
80W-140
Grease Packed**** Heavy-Duty, multipurpose
lithium based **
#2 grade 100,000 miles
100,000 miles [161,000 Km] or 6 months
[161,000 Km] or 1 year
tional
120,000 miles [193,000 Km] or 1 year
60,000 miles [96,500 Km] or 1 year
Change Interval for Vocational
Every 50 hours
25,000 miles [40,000 Km]
King Pin Grease Heavy-Duty, multipurpose
lithium based **
** Do not mix with sodium base grease.
Do not use greases other than what is indicated above.
*** #1 grade is used for extreme cold.
**** Refer to OEM recommendations.
July 2012, Rev. 1 26
#1 grade*** or #2 grade
25,000 miles [40,000 Km] or 6 months
Every 50 hours
Lubrication
Driveline Lubricants
For assistance identifying the driveshaft model, see DSMT0100.
Product Service Interval for Line Haul Service Interval for Vocational
10-Series (1480 thru 1810 & SPL90) Note: Slip member also requires lubrication.
Spicer Life Series
®
(SPL55, 70, & 100) Booted and permanently lubricated slip member.
Spicer Life Series
®
(SPL140, 170, & 250) Std. Spicer Life Series U-Joint. Booted and
10,000/15,000 miles [16,000/24,000 Km] or 3 mos. (which ever comes first)
25,000 miles [40,000 Km] or 6 mos. (which ever comes first)
100,000 miles [160,000 Km] or 6 mos. (which ever comes first)
5,000/8,000 miles [8,000/12,800 Km] or 3 mos. (which ever comes first)
25,000 miles [40,000 Km] or 6 mos. (which ever comes first)
25,000 miles [40,000 Km] or 6 mos. (which ever comes first)
permanently lubricated slip member.
Spicer Life XL (SPL170XL & 250XL)
LUBRICATION CYCLE**
FIRST
®
*
350,000 miles [560,000 Km] or 3 yrs. (which ever comes first)
100,000 miles [160,000 Km] or 1 year
(which ever comes first) Extended lubrication U-Joint. Booted and permanently lubricated slip member.***
Spicer Life XL (SPL170XL & 250XL) RE-LUBRICATION CYCLE**
®
*
100,000 miles [160,000 Km] or 6 mos. (which ever comes first)
25,000 miles
[40,000 Km] or 6 mos.
(which ever comes first) Extended lubrication U-Joint. Booted and permanently lubricated slip member.***
®
* Spicer Life XL
universal joints are best identified by the rubber seal guards (a soft, pliable “boot”) fitted to the bearing cups. Spicer Life XL universal joints have a plastic zerk cover attached prior to the required initial 350,000 mile re-lubrication. Standard Spicer Life Series
®
universal joints have a hard plastic slinger fitted to the bearing cups.
** Dana recommends re-lubrication of Spicer driveshaft with grease meeting NLGI Grade 2 specifications with an operating range of +325ºF/+163ºC to -10ºF/-23ºC. The grease must also be compatible with commonly used seal materials (e.g. Nitrile ­'Buna N' types) and commonly used multipurpose greases (e.g. Lithium stearate types).
*** After initial miles (km) or time is reached, the plastic grease zerk cover must be removed and the joints re-lubricated. Once the grease zerk cover has been removed, the “Re-Lubrication Cycle” interval must be followed.
Steering Shaft Lubricants
Series Service Interval for Line Haul Service Interval for Vocational
®
SPL
6 (Aluminum with greaseable u-joints and perma­nently lubricated slip member design)
1000 (Steel with greaseable universal joints)
Slip member requires the same lubrication
Note: intervals)
July 2012, Rev. 1 27
50,000 miles [80,000 Km] or 6 mos. (which ever comes first)
50,000 miles [80,000 Km] or 6 mos. (which ever comes first)
25,000 miles [40,000 Km] or 3 mos. (which ever comes first)
25,000 miles [40,000 Km] or 3 mos. (which ever comes first)
Lubrication
Wheel End Lubricants
The standard lubricants specified by the Steer Product Engineering group are as follows:
Note: See the line haul and vocational definitions for more information.
Product Lubricant Type SAE Change Interval for Line
Haul
Wheel End Mineral Oil SAE 75W-90 100,000 miles [161,000
Km] or 1 year
Wheel End Mineral Grease - NLGI #2 AW 2 100,000 miles [161,000
Km] or 1 year
®
-Low
LMS Lube***
®
LMS
-Lube
Free***
®
-Low
LMS Lube***
®
-Low
LMS Lube***
Synthetic Oil SAE 50 250,000 miles [400,000
Km] or 1 year
Synthetic Oil SAE 50 None (only needed if tear
down)
Semi-Fluid Synthetic Grease Chevron Delo SF 50,000 miles [80,000 Km]
or 3 years
Semi-Fluid Synthetic Grease **Mobilith SHC 007 50,000 miles [80,000 Km]
or 3 years
Change Interval for Vocational
30,000 miles [48,000 Km] or 6 months
30,000 miles [48,000 Km] or 6 months
250,000 miles [400,000 Km] or 1 year
None (only needed if tear down)
50,000 miles [80,000 Km] or 3 years
50,000 miles [80,000 Km] or 3 years
**Use of this grease requires a signed waiver from customer. *** For easy identification, note that the Dana LMS-Low Lube brake uses a special “button head” grease fitting and the Dana
®
-Lube Free brake does not have a grease fitting.
LMS
Lubrication
July 2012, Rev. 1 28
For spec‘ing or service assistance, call 1-877-777-5360 or visit our website at www.dana.com
Dana Commercial Vehicle Products Group
3939 Technology Drive Maumee, Ohio, USA 43537
www.dana.com
All applications must be approved by the Application Engineering Department. Specifications and/or design are subject to change without notice or obligation. Printed in USA Rev1 07/12
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