Spicer D590 User Manual
Axle Model
Part No.
Location
Class
Size
Length
lbs. Ft.
N.m
Spicer
®
Drive Axles
Installation Instruction and Torque Requirements for Bolt-On Housing Cover
Fasteners – Series D190/S190/D590
Shown below are torque specifications and installation procedure for the Bolt-On Housing cover
hardware parts included in this kit.
Fastener Installation Instructions:
1. Before installing new fastener hardware or the cover assembly, the axle housing should be visually inspected for
cracks, nicks or burrs on all machined surfaces. Clean the threaded boltholes in the axle housing, removing any paint,
old sealant or oil from the housing and cover mounting surfaces. Studs need to be replaced only if the stud came out
with the nut at the time of disassembly.
2. Apply a 1/8” bead of approved RTV sealant to the housing surface; it’s important to apply the sealant around (make a
loop) all of the threaded boltholes. Reinstall the rear cover assembly.
3. Install new fasteners supplied in kit.
4. Torque the capscrew or nut to the correct specification listed in the chart below. If installing studs be sure to install
them to the proper specification outlined below.
Installation Instructions: Cover-to-Housing Studs
Install carrier-to-housing studs into housing until the exposed height is 38 mm (1.5”) above the housing ring.
Important!
Loctite® 277 or 271 (which is red in color) on the threads of the old fastener and torque to correct specification. Final torque
values of hardware fasteners must be measured using a calibrated torque wrench.
Dana does not recommend mixing old and new carrier fasteners on the same carrier. If reusing old fasteners, use
P/N: SHAIS156F
Torque Specification Chart
D46-590, D52-190, D52-190D,
D52-590, D60-190, D60-590
S26-190DE, S30-190DE
131105 Carrier to Housing - Long 10.9 M16X1.5 55mm 235-265 339-373
131375 Carrier to Housing - Short 10.9 M16X1.5 70mm 235-265 339-373
127567 Carrier to Housing - Nut 12 M16X1.5 N/A 235-265 285-311
Bolt-On Housing Cover Fastener Reference Chart – Dana D190, S190 and D590 Series
Current
C –
131105 Capscrews
–
Short (55mm)
& 130877 Washers
*
A - Studs to Extend
3
8mm (1.5”)
from “Face” of housing.
Current
Housing Cover Fastener Locations
Dana Axle Series: D190, S190 and D590
D Housing Cover
Fastener Locations
R Housing Cover
Fastener Locations
B
C
C
B
B
C
A
B
B
A
B
B
C
B
B
B
B
C
C
B
B
C
C
B
B
C
C
B
Original production cover fastener locations above are shown as viewed from the installed position.
A – 132927 Studs, 127567 Nuts & 130877 Washers
B – 131375 Capscrews – Long (70mm)
*IMPOR
TANT: Fastener washer locations in “original” production axles vary. For service, it is
important to use a washer at EVERY stud/capscrew location at final reassembly.
For spec’ing or service assistance, call 1-800-621-8084 24 hours a day, 7 days a week.
Or visit our web site at: http://www.spicerparts.com
SHAIS156F Copyright Dana Corporation, 2008 Heavy Vehicle Technologies and Systems Service
June 2008 All Rights Reserved. P.O. Box 321
Printed in U.S.A. www.dana.com Toledo, Ohio 43697-0321
Dana Holding Corporation
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