INSTALLATION AND OPERATION INSTRUCTIONS
OWNER / INSTALLER: For your safety this manual must be carefully and thoroughly read and understood before installing, operating or servicing this heater.
INFRARED RADIANT TUBE HEATER
Single Stage Push Through System (Positive Pressure)
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Models: |
PTS SERIES: |
(40, 50, 75, 100, 125, 150, 175, 200) – N5/L5 |
PTU SERIES: |
(40, 50, 75, 100, 125, 150, 175, 200) – N5/L5 |
!INSTALLER: This manual is the property of the owner. Please present this manual to the owner when you leave the job site.
▲WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.
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IF YOU SMELL GAS: |
FOR YOUR SAFETY |
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! DO NOT try to light any appliance. |
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! DO NOT touch any electrical switch; DO NOT use any |
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telephone in your building. |
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DO NOT store oruse gasoline or other |
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! IMMEDIATELY call your gas supplier from a neighbor's |
flammable vapors and liquids in the vicinity of |
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telephone. Follow the gas supplier's instructions. If you |
this orany other appliance. |
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cannot reach your gas supplier, call the fire department. |
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!IMPORTANT: SAVE THIS MANUAL FOR FUTURE REFERENCE.
SPACE-RAY
Post Office Box 36485 (28236) • 305 Doggett Street (28203) • Charlotte, North Carolina
Phone (704) 372-6391 • Fax (704) 332-5843 • www.spaceray.com • email: info@spaceray.com
Form 43343330
Aug 2012
TABLE OF CONTENTS
SECTION |
DESCRIPTION |
PAGE |
1.0) |
Safety................................................................................................................................................... |
2 |
2.0) |
Installer Responsibility...................................................................................................................... |
2 |
3.0) |
General Information........................................................................................................................... |
2 |
4.0) |
Minimum Clearances to Combustibles........................................................................................... |
4 |
5.0) |
Specifications...................................................................................................................................... |
6 |
6.0) |
Packing List......................................................................................................................................... |
6 |
6.1) |
Accessory Packages........................................................................................................................ |
10 |
7.0) |
Typical Layouts – PTS/PTU Series................................................................................................. |
12 |
7.1) |
Typical Assembly Layout – (PTS sHOWN).................................................................................... |
13 |
8.0) |
Dimensions – PTS Series................................................................................................................ |
14 |
8.1) |
Dimensions – PTU Series................................................................................................................ |
15 |
8.2) |
Heater Assembly / Joining of Tube Sections............................................................................... |
16 |
9.0) |
Typical Suspension Methods.......................................................................................................... |
18 |
10.0) |
Assembly of Tube Sections............................................................................................................. |
19 |
10.1) |
Assembly of Extension Section...................................................................................................... |
20 |
10.2) |
Inserting Turbulators........................................................................................................................ |
21 |
10.3) |
Adding Body Reflectors................................................................................................................... |
22 |
11.0) |
Adding Optional 90º Elbow (PTS Only)......................................................................................... |
23 |
11.1) |
Adding Optional Corner Reflector (PTS Only).............................................................................. |
23 |
11.2) |
Adding 180º U-Bend (PTU Only).................................................................................................... |
24 |
11.3) |
Adding Optional U-Bend Reflector (PTU Only)............................................................................. |
24 |
12.0) |
Attaching burner screen – (200m btu models only) .................................................................. |
25 |
12.1) |
ATTACHING BURNER BOX ASSEMBLY.......................................................................................... |
26 |
12.2) |
Connecting the TISS System .......................................................................................................... |
27 |
13.0) |
Gas Connections and Regulations................................................................................................. |
30 |
14.0) |
Instructions for Pressure Test Gauge Connection....................................................................... |
32 |
15.0) |
Electrical Connections..................................................................................................................... |
33 |
16.0) |
Venting............................................................................................................................................... |
36 |
17.0) |
Air for Combustion........................................................................................................................... |
40 |
17.1) |
Direct Outside Air for Combustion................................................................................................. |
40 |
18.0) |
Lighting and Shutdown Instructions.............................................................................................. |
42 |
19.0) |
Sequence of Operation.................................................................................................................... |
42 |
20.0) |
Control Component Location.......................................................................................................... |
43 |
21.0) |
Cleaning and Annual Maintenance............................................................................................... |
44 |
22.0) |
Troubleshooting Guide..................................................................................................................... |
45 |
23.0) |
Replacing Parts................................................................................................................................ |
48 |
23.1) |
Removal of Main Burner and Electrodes...................................................................................... |
48 |
23.2) |
Removing Gas Valve and Manifold Assembly............................................................................. |
49 |
23.3) |
Air Switch Pressure Check.............................................................................................................. |
49 |
23.4) |
Ignition System Checks................................................................................................................... |
50 |
24.0) |
Installation Data............................................................................................................................... |
51 |
25.0) |
Replacement Parts Guide............................................................................................................... |
52 |
26.0) |
Warnings Card.................................................................................................................................. |
56 |
This heater complies with ANSI Z83.20 (current standard) and CSA 2.34. Copies of the National Fuel Gas Code (ANSI Z223.1-latest edition) are available from the CSA at 8501 East Pleasant Valley Road, Cleveland, Ohio 44131 or 55 Scarsdale Road, Don Mills, Ontario M3B 2R3. All NFPA codes are available from the National Fire Protection Association, Batterymarch Park, Quincy, Massachusetts 02269.
Form 43343330 |
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Aug 2012 |
-1- |
1.0) SAFETY
This heater is a self-contained infrared radiant tube heater. Safety information required during installation and operation of this heater is provided in this manual and the labels on the product. The installation, service and maintenance of this heater must be performed by a contractor qualified in the installation and service of gas fired heating equipment.
All personnel in contact with the heater must read and understand all safety information, instructions and labels before operation. The following symbols will be used in this manual to indicate important safety information.
Warning instructions must be followed to prevent or avoid hazards which may cause serious injury, property damage or death.
Caution instructions must be followed to prevent incorrect operation or installation of the heater which may cause minor injury or property damage.
2.0) INSTALLER RESPONSIBILITY
The installer is responsible for the following:
•The heater and venting, as well as electrical and gas supplies must be installed in accordance with these installation instructions and any applicable codes and regulations.
•Every heater shall be located with respect to building construction and other equipment so as to permit access to the heater.
•Each installer must follow the clearances to combustible materials for the heaters.
•Install the heater so that the supports and hangers are correctly spaced in accordance with these instructions. The heater must be supported by materials having a working load limit of at least 115lbs.
•Ensure that the tube integrity safety system TISS™ supplied is installed in accordance with these instructions and that the tension is correct.
•Supply the owner with a copy of these Installation and Operation Instructions.
•Where unvented heaters are used, gravity or mechanical means shall be provided to supply and exhaust at least 4 CFM per 1,000 Btu/hr input of installed heaters.
•Never use the heater as a support for a ladder or other access equipment. Do not hang anything from the heater.
•Supply all installation materials necessary that are not included with the heater.
•Check the nameplate to make sure that the burner is correct for the gas type in the building and the installation altitude.
3.0) GENERAL INFORMATION
This heater is a self-contained infrared radiant tube heater for use in locations where flammable gases or vapors are not generally present (as defined by OSHA acceptable limits) and is intended for the heating of nonresidential spaces.
For indoor installation only. Not for use in residential dwellings.
INSTALLATION REQUIREMENTS
The installation must conform to local building codes or in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA54 or the Natural Gas and Propane Installation Code CSA B149.1. Heaters shall be installed by a licensed contractor or licensed installer. Clearances to combustibles as outlined in this manual should always be observed. In areas used for storage of combustible materials where they may be stacked below the heater, NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height to maintain the required clearances from the heater to combustibles.”
Every heater shall be located with respect to building construction and other equipment so as to permit access to the heater. Each installer shall use quality installation practices when locating the heater and must give consideration to clearances to combustible materials, vehicles parked below, lights, overhead doors, storage areas with stacked materials, sprinkler heads, gas and electrical lines and any other possible obstructions or hazards. Consideration also must be given to service accessibility.
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Form 43343330 |
-2- |
Aug 2012 |
The heater, when installed in aircraft hangars and public garages, must be installed in accordance with ANSI/NFPA 409-latest edition (Standard for Aircraft Hangars), ANSI/NFPA 88a-latest edition (Standard for Parking Structures), and ANSI/NFPA 88b-latest edition (Standard for Repair Garages) with the following clearances:
a.At least 10 feet above the upper surfaces of wings or engine enclosures of the highest aircraft that may be housed in the hangar and at least 8 feet above the floor in shops, offices, and other sections of hangars communicating with aircraft storage or service areas.
b.At least 8 feet above the floor in public garages. ▲WARNING: Minimum clearances marked on the heater must be maintained from vehicles parked below the heater.
(FOR CANADA ONLY)
a.Installation of this appliance is to be in accordance with latest edition of CSA B149.1 (Natural Gas and Propane Installation Code).
b.For installation in public garages or aircraft hangars, the minimum clearances from the bottom of the infrared heater to the upper surface of the highest aircraft or vehicle shall be 50 percent greater than the certified minimum clearance, but the clearance shall not be less than 8 feet.
Although these heaters may be used in many applications other than space heating (e.g., process heating), Space-Ray will not recognize the warranty for any use other than space heating.
This heater is for Indoor Installation and Covered Patio Installation only and can be used in either Vented or Unvented mode. The term Unvented actually means Indirect Vented. While the products of combustion are expelled into the building, national codes require ventilation in the building to dilute these products of combustion. This ventilation may be provided by gravity or mechanical means.
This heater is not an explosion proof heater. Where the possibility of exposure to volatile and low flash point materials exists, it could result in property damage or death. This heater must not be installed in a spray booth where the heater can operate during the spraying process. Consult your local fire marshal or insurance company.
PTS Series Only: Since straight tube heaters are always hotter at the control end than at the flue terminal end, always observe the minimum recommended mounting heights shown on the specification sheets and in Section 5.0) of this manual. Use U-tube configuration instead of straight tubes for spot or area heating (e.g., where a single heater is utilized for space heating).
HOT |
WARM |
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WARM |
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HOT
WARM
WARM
High Altitude:
Appliances are supplied as standard for altitudes of O to 2,000 feet (0-610 m). High-altitude ratings are obtained by a change in the orifice size. When ordered for high altitude installations, burners are supplied by the factory ready for high altitude installation. Check the nameplate for altitude before proceeding with the installation. In Canada the adjustment for altitude is made in accordance with Standard CGA 2.17, Gas-Fired Appliances for Use at High Altitudes.
Form 43343330 |
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Aug 2012 |
-3- |
4.0) MINIMUM CLEARANCES TO COMBUSTIBLES
Combustible material must be located outside the clearance dimensions listed.
Failure to do so may result in death, serious injury or property damage.
Install the warnings card (ordered separately) and complete the blank spaces using the clearances from combustibles table below. See Section 26 for a printed copy of the warnings card.
Minimum clearances to combustibles shall be measured from the outer surfaces as shown in the following diagram:
End |
End |
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Ceiling |
* Ceiling |
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Front |
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Rear |
Side |
Side |
Below |
Below |
Horizontal |
45° Angle (Maximum) |
MINIMUM CLEARANCES TO COMBUSTIBLES
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Angle Mounted at |
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Mounted Horizontally |
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45º |
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Model No. |
Sides |
Ceiling* |
Below |
Ends |
45º Front |
45º Rear |
PTS/PTU 40 |
22” |
6” |
52” |
15” |
40” |
12” |
PTS/PTU 50 |
22” |
6” |
56” |
15” |
48” |
12” |
PTS/PTU 75 |
22” |
6” |
60” |
15” |
52” |
12” |
PTS/PTU 100 |
28” |
6” |
70” ** |
15” |
58” |
12” |
PTS/PTU 125 |
28” |
6” |
76” ** |
20” |
66” |
12” |
PTS/PTU 150 |
34” |
6” |
81” ** |
20” |
70” |
12” |
PTS/PTU 175 |
38” |
6” |
86” ** |
20” |
75” |
12” |
PTS/PTU 200 |
42” |
6” |
93” ** |
20” |
80” |
12” |
* When used indirect vented, minimum clearance for CEILING must be: 12” for PTS/PTU 50-75 and 18” for PTS/PTU 100-200. If optional corner and u-bend reflectors are not used, the clearance must be 18”.
** Maximum clearance below reduces by 50% once you are 25ft. downstream from the burner box.
▲WARNING: Certain materials or objects, when stored under the heater, will be subjected to radiant heat and could be seriously damaged. Observe the Minimum Clearances to Combustibles listed in the manual and on the heater at all times.
NOTE:
1. The clearances specified above must be maintained to combustibles and other materials that may be damaged by temperatures 90ºF above ambient temperature. Clearances to combustibles are posted on the burner box. In areas used for storage of combustible materials where they may be stacked below the heater, NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height to maintain the required clearances from the heater to combustibles.” Space-Ray recommends posting these signs adjacent to the heater thermostat or other suitablelocationthat will provide enhanced visibility.
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Form 43343330 |
-4- |
Aug 2012 |
2. The stated clearance to combustibles represents a surface temperature of 90 ºF (32 ºC) above room temperature. Building materials with a low heat tolerance (such as plastics, vinyle siding, canvas, tri-ply, etc.) may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent materials areprotected fromdegradation.
Form 43343330 |
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Aug 2012 |
-5- |
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5.0) |
SPECIFICATIONS |
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Minimum * |
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Combustion Air |
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Orifice Size |
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Mounting Height |
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Btu/hr |
Plate |
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Turbulator |
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Model No. |
Input |
Part # |
Natural Gas |
Propane Gas |
Horizontal |
45º Angle |
Qty. |
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PTS/PTU 40 |
40,000 |
#44140061 |
#32 |
(0.116) |
#49 |
(0.073) |
10 ft. |
9 ft. |
4 |
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PTS/PTU 50 |
50,000 |
#44140064 |
3.5mm |
(0.138) |
46 |
(0.081) |
11 ft. |
10 ft. |
5 |
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PTS/PTU 75 |
75,000 |
#44140063 |
#21 |
(0.159) |
2.5mm |
(0.098) |
13 ft. |
12 ft. |
5 |
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PTS/PTU 100 |
100,000 |
#44140062 |
#12 |
(0.189) |
#32 |
(0.116) |
14 ft. |
13 ft. |
3 |
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PTS/PTU 125 |
125,000 |
#44140066 |
#4 |
(0.209) |
#30 |
(0.129) |
14 ft. |
13 ft. |
7 |
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PTS/PTU 150 |
150,000 |
#44140067 |
“A” |
(0.234) |
#27 |
(0.144) |
15 ft. |
14 ft. |
4 |
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PTS/PTU 175 |
175,000 |
#44140067 |
“E” |
(0.250) |
#23 |
(0.154) |
16 ft. |
15 ft. |
0 |
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PTS/PTU 200 |
200,000 |
#44140068 |
6.9mm |
(0.272) |
4.1mm |
(0.161) |
18 ft. |
16 ft. |
1 |
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* MOUNT HEATERS AS HIGH AS POSSIBLE. Minimums are shown as a guideline for human comfort and uniform energy distribution for complete building heating applications. Consult your Space-Ray representative for the particulars of your installation requirements.
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Type |
Gas Pipe |
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Tube |
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Flue |
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Fresh Air |
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Electrical |
Current |
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Gas |
Connection |
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Diameter |
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Connection1 |
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Connection1 |
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Supply |
Rating |
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Natural |
½” MPT |
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120 Volt, 60Hz, |
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or Propane |
(Male) |
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4” |
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4” Round |
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4” Round |
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1 Phase |
1.74 Amp |
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1 See Section 16.0) for vent sizes when multiple heaters are connected into a common vent |
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Module Electrical Rating: |
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Ignition System (direct spark): |
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Input Power-Control: 18-30 |
VAC |
50/60 Hz |
(class 2 |
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15 second trial for ignition period |
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transformer) |
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15 second pre-purge period |
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Input Power-Line: 120 VAC (L1, IND contacts only) |
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60 second inter-purge period |
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Gas Valve Rating: 2.0 A @ 24 VAC (max.) |
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30 second post-purge period |
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Combustion Blower Rating: 3.0 FLA @ 120 VAC |
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3 tries for ignition (separate flame sensor). |
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0.0233 H.P. Motor |
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Flame Sensitivity: 0.7 microamps minimum |
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6.0) |
PACKING LIST |
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A. PTS/PTU Burner Package |
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Part Description |
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QTY |
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Burner Box Assembly (Refer to the following chart for Package Part Numbers) .......................... |
1 |
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4”ID x 4”Lg Flue Adapter Collar |
(#30504500) .................................................................................. |
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1 |
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Fastener Kit – Burner Box Attachment/Flue Adapter Collar (#42907040) .................................. |
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1 |
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Containing: #10 x 1/2” Self-Drilling Screws (#02189020) .................................................... |
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2 |
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¼ - 20 Locknuts (#02167010) .............................................................................. |
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3 |
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Tube Flange Gasket (#42921000)........................................................................... |
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1 |
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Turbulator 24” Long (#44152240) *See chart above for required quantities. |
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* |
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Installation & Operation Instructions .................................................................................................... |
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1 |
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Turnbuckle (#30545040)......................................................................................................................... |
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1 |
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Gas connector 5/8” OD x 36” (#30302360) ........................................................................................ |
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1 |
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Screen Assembly – 2-5/8” ID x 5-1/2” Long (#44151010) 200M BTU models only................... |
1 |
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Form 43343330 |
-6- |
Aug 2012 |
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BURNER PACKAGE NUMBERS |
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NATURAL GAS |
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PROPANE GAS |
MODEL NO. |
PART NO. |
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MODEL NO. |
PART NO. |
PTS/U 40-N5........................ |
#44149010 |
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PTS/U 40-L5.......................... |
#44149020 |
PTS/U 50-N5........................ |
#44149030 |
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PTS/U 50-L5.......................... |
#44149040 |
PTS/U 75-N5........................ |
#44149050 |
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PTS/U 75-L5.......................... |
#44149060 |
PTS/U 100-N5...................... |
#44149070 |
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PTS/U 100-L5....................... |
#44149080 |
PTS/U 125-N5...................... |
#44149090 |
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PTS/U 125-L5....................... |
#44149100 |
PTS/U 150-N5...................... |
#44149110 |
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PTS/U 150-L5....................... |
#44149120 |
PTS/U 175-N5...................... |
#44149130 |
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PTS/U 175-L5....................... |
#44149140 |
PTS/U 200-N5...................... |
#44149150 |
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PTS/U 200-L5....................... |
#44149160 |
B.PTS 40-200 Body Package Descriptions
(PACKAGE PART NUMBER IS INDICATED ON THE OUTSIDE OF EACH CORRESPONDING CARTON.)
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10Ft. |
20Ft. |
30Ft. |
40Ft. |
50Ft. |
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Systems |
System |
System |
System |
System |
System |
PTS Body Packages – Aluminized/Hot Rolled or |
10 Ft. pkg |
20 Ft. pkg |
30 Ft. pkg |
40 Ft. pkg |
50 Ft. pkg |
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Alumi-Therm/Hot Rolled |
44134020 |
44135000 |
44136000 |
44137100 |
44138100 |
Part # |
Each Body Package Includes: |
Qty. |
Qty. |
Qty. |
Qty. |
Qty. |
42912080 |
10 Ft. Tube with 24 Hole Flange (Aluminized) |
1 |
1 |
1 |
- |
- |
42912169 |
10 Ft. Tube with 6 Hole Flange (Alumi-Therm) |
- |
- |
- |
1 |
1 |
41932101 |
10 Ft. Tube less Flanges (Hot Rolled) |
- |
1 |
2 |
3 |
4 |
43319100 |
Reflector, 9’ 11½” |
1 |
2 |
3 |
4 |
5 |
30462980 |
Tube Coupling |
- |
1 |
2 |
3 |
4 |
43318000 |
Tube Hanger/Support Bracket, 13” |
1 |
2 |
3 |
4 |
5 |
43980010 |
Wire Hanger |
1 |
2 |
3 |
4 |
5 |
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Body Fastener Kit (included in body packages) |
42907280 |
42907190 |
42907200 |
42907210 |
42907220 |
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42873000 |
U-Bolt |
1 |
2 |
3 |
4 |
5 |
02127110 |
Hex Nut, 5/16-18 |
3 |
5 |
6 |
8 |
10 |
02189020 |
HWHSM Screw, #10-16 x ½” TEKS |
4 |
8 |
10 |
14 |
18 |
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Systems |
60Ft. System |
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40 Ft. Pkg |
20 Ft. Pkg |
PTS Body Packages – Alumi-Therm/Hot Rolled |
44137100 |
44135010 |
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Part # |
Each Body Package Includes: |
Qty. |
Qty. |
42912169 |
10 Ft. Tube with 6 Hole Flange (Alumi-Therm) |
1 |
- |
41932101 |
10 Ft. Tube less Flanges (Hot Rolled) |
3 |
2 |
43319100 |
Reflector, 9’ 11½” |
4 |
2 |
30462980 |
Tube Coupling |
3 |
2 |
43318000 |
Tube Hanger/Support Bracket, 13” |
4 |
2 |
43980010 |
Wire Hanger |
4 |
2 |
|
|
|
|
Body Fastener Kit (included in body packages) |
42907210 |
42907190 |
|
42873000 |
U-Bolt |
4 |
2 |
02127110 |
Hex Nut, 5/16-18 |
8 |
5 |
02189020 |
HWHSM Screw, #10-16 x ½” TEKS |
14 |
8 |
70Ft. System
40 Ft. Pkg. 30 Ft. Pkg
44137100 44136040
Qty. Qty.
1-
33
43
33
43
43
42907210 42907200
43
8 |
6 |
14 |
10 |
Form 43343330 |
|
Aug 2012 |
-7- |
C.PTS 40-200 Series Body Package Descriptions – ALC Option (Aluminized Calorized)
(PACKAGE PART NUMBER IS INDICATED ON THE OUTSIDE OF EACH CORRESPONDING CARTON.)
|
|
10Ft. |
20Ft. |
30Ft. |
40Ft. |
50Ft. |
|
Systems |
System |
System |
System |
System |
System |
PTS Body Packages – Aluminized/ Aluminized or |
10 Ft. pkg |
20 Ft. pkg |
30 Ft. pkg |
40 Ft. pkg |
50 Ft. pkg |
|
|
Alumi-Therm/ Aluminized |
44134020 |
44135020 |
44136020 |
44137090 |
44138080 |
Part # |
Each Body Package Includes: |
Qty. |
Qty. |
Qty. |
Qty. |
Qty. |
42912080 |
10 Ft. Tube with 24 Hole Flange (Aluminized) |
1 |
1 |
1 |
- |
- |
42912169 |
10 Ft. Tube with 6 Hole Flange (Alumi-Therm) |
- |
- |
- |
1 |
1 |
41932100 |
10 Ft. Tube less Flanges (Aluminized) |
- |
1 |
2 |
3 |
4 |
43319100 |
Reflector, 9’ 11½” |
1 |
2 |
3 |
4 |
5 |
30462980 |
Tube Coupling |
- |
1 |
2 |
3 |
4 |
43318000 |
Tube Hanger/Support Bracket, 13” |
1 |
2 |
3 |
4 |
5 |
43980010 |
Wire Hanger |
1 |
2 |
3 |
4 |
5 |
|
|
|
|
|
|
|
Body Fastener Kit (included in body packages) |
42907280 |
42907190 |
42907200 |
42907210 |
42907220 |
|
42873000 |
U-Bolt |
1 |
2 |
3 |
4 |
5 |
02127110 |
Hex Nut, 5/16-18 |
3 |
5 |
6 |
8 |
10 |
02189020 |
HWHSM Screw, #10-16 x ½” TEKS |
4 |
8 |
10 |
14 |
18 |
|
Systems |
60Ft. System |
|
|
|
40 Ft. Pkg |
20 Ft. Pkg |
PTS Body Packages – Alumi-Therm/ Aluminized |
44137090 |
44135030 |
|
Part # |
Each Body Package Includes: |
Qty. |
Qty. |
42912169 |
10 Ft. Tube with 6 Hole Flange (Alumi-Therm) |
1 |
- |
41932100 |
10 Ft. Tube less Flanges (Aluminized) |
3 |
2 |
43319100 |
Reflector, 9’ 11½” |
4 |
2 |
30462980 |
Tube Coupling |
3 |
2 |
43318000 |
Tube Hanger/Support Bracket, 13” |
4 |
2 |
43980010 |
Wire Hanger |
4 |
2 |
|
|
|
|
Body Fastener Kit (included in body packages) |
42907210 |
42907190 |
|
42873000 |
U-Bolt |
4 |
2 |
02127110 |
Hex Nut, 5/16-18 |
8 |
5 |
02189020 |
HWHSM Screw, #10-16 x ½” TEKS |
14 |
8 |
D. PTU 40-200 Body Package Descriptions
70Ft. System
40 Ft. Pkg. 30 Ft. Pkg
44137090 44136050
Qty. Qty.
1-
33
43
33
43
43
42907210 42907200
43
8 |
6 |
14 |
10 |
(PACKAGE PART NUMBER IS INDICATED ON THE OUTSIDE OF EACH CORRESPONDING CARTON.) |
|
|
|||
|
|
20Ft. |
30Ft. |
40Ft. |
50Ft. |
|
Systems |
System |
System |
System |
System |
PTU Body Packages – Aluminized/Hot Rolled or |
20 Ft. pkg |
30 Ft. pkg |
40 Ft. pkg |
50 Ft. pkg |
|
|
Alumi-Therm/Hot Rolled |
44135000 |
44136010 |
44137100 |
44138110 |
Part # |
Each Body Package Includes: |
Qty. |
Qty. |
Qty. |
Qty. |
42912080 |
10 Ft. Tube with 24 Hole Flange (Aluminized) |
1 |
1 |
- |
- |
42912169 |
10 Ft. Tube with 6 Hole Flange (Alumi-Therm) |
- |
- |
1 |
1 |
41932101 |
10 Ft. Tube less Flanges (Hot Rolled) |
1 |
1 |
3 |
3 |
41932051 |
5 Ft. Tube less Flanges (Hot Rolled) |
- |
2 |
- |
2 |
43319100 |
Reflector, 9’ 11½” |
2 |
2 |
4 |
4 |
43319050 |
Reflector, 4’ 11½” |
- |
2 |
- |
2 |
30462980 |
Tube Coupling |
1 |
3 |
3 |
5 |
43318000 |
Tube Hanger/Support Bracket, 13” |
2 |
4 |
4 |
6 |
43980010 |
Wire Hanger |
2 |
4 |
4 |
6 |
|
|
|
|
|
Form 43343330 |
|
-8- |
|
|
|
Aug 2012 |
Body Fastener Kit (included in body packages) |
42907190 |
42907210 |
42907210 |
42907221 |
|
42873000 |
U-Bolt |
2 |
4 |
4 |
6 |
02127110 |
Hex Nut, 5/16-18 |
5 |
8 |
8 |
13 |
02189020 |
HWHSM Screw, #10-16 x ½” TEKS |
8 |
14 |
14 |
24 |
|
U-Bend Package |
43208020 |
43208020 |
43208020 |
43208020 |
42913020 |
U-Bend |
1 |
1 |
1 |
1 |
43318500 |
31” Tube Support/Hanger Bracket |
1 |
1 |
1 |
1 |
30462980 |
Tube Coupling |
1 |
1 |
1 |
1 |
02189020 |
HWHSM Screw, #10-16 x ½” TEKS |
2 |
2 |
2 |
2 |
|
Systems |
60Ft. System |
|
|
|
40 Ft. Pkg |
20 Ft. Pkg |
PTU Body Packages – Alumi-Therm/Hot Rolled |
44137100 |
44135010 |
|
Part # |
Each Body Package Includes: |
Qty. |
Qty. |
42912169 |
10 Ft. Tube with 6 Hole Flange (Alumi-Therm) |
1 |
- |
41932101 |
10 Ft. Tube less Flanges (Hot Rolled) |
3 |
2 |
41932051 |
5 Ft. Tube less Flanges (Hot Rolled) |
- |
- |
43319100 |
Reflector, 9’ 11½” |
4 |
2 |
43319050 |
Reflector, 4’ 11½” |
- |
- |
30462980 |
Tube Coupling |
3 |
2 |
43318000 |
Tube Hanger/Support Bracket, 13” |
4 |
2 |
43980010 |
Wire Hanger |
4 |
2 |
|
|
|
|
Body Fastener Kit (included in body packages) |
42907210 |
42907190 |
|
42873000 |
U-Bolt |
4 |
2 |
02127110 |
Hex Nut, 5/16-18 |
8 |
5 |
02189020 |
HWHSM Screw, #10-16 x ½” TEKS |
14 |
8 |
|
|
|
|
|
U-Bend Package |
43208020 |
|
42913020 |
U-Bend |
1 |
|
43318500 |
31” Tube Support/Hanger Bracket |
1 |
|
30462980 |
Tube Coupling |
1 |
|
02189020 |
HWHSM Screw, #10-16 x ½” TEKS |
2 |
|
70Ft. System
40 Ft. Pkg. 30 Ft. Pkg
44137120 44136040
Qty. Qty.
1-
23
2-
33
2-
43
53
53
42907220 42907200
5 |
3 |
10 |
6 |
18 |
10 |
|
|
43208020 |
|
1 |
|
1 |
|
1 |
|
2 |
|
E.PTU 40-200 Series Body Package Descriptions – ALC Option (Aluminized Calorized)
(PACKAGE PART NUMBER IS INDICATED ON THE OUTSIDE OF EACH CORRESPONDING CARTON.)
|
|
|
20Ft. |
30Ft. |
40Ft. |
50Ft. |
|
|
Systems |
System |
System |
System |
System |
|
PTU Body Packages – Aluminized/Aluminized or |
20 Ft. pkg |
30 Ft. pkg |
40 Ft. pkg |
50 Ft. pkg |
|
|
|
Alumi-Therm/Aluminized |
44135020 |
44136030 |
44137090 |
44138090 |
|
Part # |
Each Body Package Includes: |
Qty. |
Qty. |
Qty. |
Qty. |
|
42912080 |
10 Ft. Tube with 24 Hole Flange (Aluminized) |
1 |
1 |
- |
- |
|
42912169 |
10 Ft. Tube with 6 Hole Flange (Alumi-Therm) |
- |
- |
1 |
1 |
|
41932100 |
10 Ft. Tube less Flanges (Aluminized) |
1 |
1 |
3 |
3 |
|
41932050 |
5 Ft. Tube less Flanges (Aluminized) |
- |
2 |
- |
2 |
|
43319100 |
Reflector, 9’ 11½” |
2 |
2 |
4 |
4 |
|
43319050 |
Reflector, 4’ 11½” |
- |
2 |
- |
2 |
|
30462980 |
Tube Coupling |
1 |
3 |
3 |
5 |
|
43318000 |
Tube Hanger/Support Bracket, 13” |
2 |
4 |
4 |
6 |
|
43980010 |
Wire Hanger |
2 |
4 |
4 |
6 |
Form 43343330 |
|
|
|
|
|
|
Aug 2012 |
-9- |
|
|
|
|
|
Body Fastener Kit (included in body packages) |
42907190 |
42907210 |
42907210 |
42907221 |
|
42873000 |
U-Bolt |
2 |
4 |
4 |
6 |
02127110 |
Hex Nut, 5/16-18 |
5 |
8 |
8 |
13 |
02189020 |
HWHSM Screw, #10-16 x ½” TEKS |
8 |
14 |
14 |
24 |
|
U-Bend Package |
43208020 |
43208020 |
43208020 |
43208020 |
42913020 |
U-Bend |
1 |
1 |
1 |
1 |
43318500 |
31” Tube Support/Hanger Bracket |
1 |
1 |
1 |
1 |
30462980 |
Tube Coupling |
1 |
1 |
1 |
1 |
02189020 |
HWHSM Screw, #10-16 x ½” TEKS |
2 |
2 |
2 |
2 |
60Ft. System
|
|
40 Ft. Pkg |
20 Ft. Pkg |
PTU Body Packages – Alumi-Therm/Aluminized |
44137090 |
44135030 |
|
Part # |
Each Body Package Includes: |
Qty. |
Qty. |
42912169 |
10 Ft. Tube with 6 Hole Flange (Alumi-Therm) |
1 |
- |
41932100 |
10 Ft. Tube less Flanges (Aluminized) |
3 |
2 |
41932050 |
5 Ft. Tube less Flanges (Aluminized) |
- |
- |
43319100 |
Reflector, 9’ 11½” |
4 |
2 |
43319050 |
Reflector, 4’ 11½” |
- |
- |
30462980 |
Tube Coupling |
3 |
2 |
43318000 |
Tube Hanger/Support Bracket, 13” |
4 |
2 |
43980010 |
Wire Hanger |
4 |
2 |
Body Fastener Kit (included in body packages) |
42907210 |
42907190 |
|
42873000 |
U-Bolt |
4 |
2 |
02127110 |
Hex Nut, 5/16-18 |
8 |
5 |
02189020 |
HWHSM Screw, #10-16 x ½” TEKS |
14 |
8 |
|
U-Bend Package |
43208020 |
42913020 |
U-Bend |
1 |
43318500 |
31” Tube Support/Hanger Bracket |
1 |
30462980 |
Tube Coupling |
1 |
02189020 |
HWHSM Screw, #10-16 x ½” TEKS |
2 |
70Ft. System
40 Ft. Pkg. 30 Ft. Pkg
44137110 44136050
Qty. Qty.
1-
23
2-
33
2-
43
53
53
42907220 42907200
5 |
3 |
10 |
6 |
18 |
10 |
|
|
43208020 |
|
1 |
|
1 |
|
1 |
|
2 |
|
6.1) ACCESSORY PACKAGES
A.End Reflector Accessory Package, Part #43341010
(1 PKG. PER PTS SERIES OR 2 PKGS. PER PTU SERIES)
CONTAINS:
End Reflector, #43320000……QTY–2 Speed Clips, #02266010……QTY–8
B.Elbow Accessory Package, Part #43208010
(OPTION FOR PTS SERIES ONLY)
CONTAINS:
Elbow, #43175000……QTY–1
#10-16 x ½ Self-Drilling Screws, #02189020……QTY–2 Tube Coupling, #30462980……QTY–1
6”
(15cm)
12”
(30cm)
END REFLECTOR
13”
(33cm)
13”
(33cm)
|
Form 43343330 |
-10- |
Aug 2012 |
C.Corner Reflector Accessory Package, Part #43342000
(OPTION FOR PTS SERIES ONLY)
CONTAINS:
Corner Reflector Assembly, #43345000……QTY–1 Speed Clips, #02266010……QTY–4
D.U-Bend Package, Part #43208020
(OPTION FOR PTU SERIES ONLY)
CONTAINS:
U-Bend, #42913020……QTY–1
#10-16 x ½ Self-Drilling Screws, #02189020……QTY–2 Tube Coupling, #30462980……QTY–1
31” Tube Support/Hanger Bracket, #43318500……QTY–1
E.U-Bend Reflector Package, Part #43488000
(OPTION FOR PTU SERIES ONLY)
CONTAINS:
U-Bend Reflector, #43490000……QTY–1 U-Bend End Reflector, #43490050……QTY–1 Speed Clips, #02266010……QTY–11
#10-16 x ½ Self-Drilling Screws, #02189020……QTY–4 Installation Form, #43489000……QTY-1
F.31” Hanger/Tube Support, Part #43318500
(OPTION FOR ANGLE MOUNTING OF PTU SERIES)
24”
(61cm)
24”
(61cm)
18”
(46cm)
30 3/4” (78cm) 
Length = 24” (61cm)
31”
(79cm)
18”
(46cm) Tube Centers
G. |
Exhaust Hood Package, Part #42924000 |
7 1/2” |
6” |
|
|
(15cm) |
|
|
|
(19cm) |
|
|
|
|
|
|
CONTAINS: |
|
3 3/4” (10cm) |
|
Exhaust Hood Assembly, #42925540……QTY–1 |
|
|
|
#8-18 x ½ Self-Drilling Screws, #02189030……QTY–2 |
|
3 1/2” (9cm) |
|
|
|
|
|
|
|
Bird |
|
|
|
Screen |
|
|
4” (10cm) |
|
Side View |
Front View |
Form 43343330 |
|
Aug 2012 |
-11- |
7.0) TYPICAL LAYOUTS – PTS/PTU SERIES
10FT. SYSTEM
50 FT. SYSTEM
20 FT. SYSTEM
30 FT. SYSTEM
60 FT. SYSTEM
40 FT. SYSTEM
LEGEND |
|
|
70 FT. |
|
|
|
|
Burner Box |
|
5 FT. Body Section |
SYSTEM |
|
|||
|
|
||
Flue Termination |
|
90 Deg. Elbow |
|
10 FT. Body Section |
|
180 Deg. U-Bend |
|
MODEL |
EMITTER LENGTH |
MODEL |
BODY LENGTH |
|||
Min. |
Max. |
Min. |
Max. |
|||
|
|
|||||
PTS 40 |
10 Ft. |
20 Ft. |
PTU 40 |
10 Ft. |
10 Ft. |
|
PTS 50 |
20 Ft |
40 Ft. |
PTU 50 |
10 Ft. |
20 Ft. |
|
PTS 75 |
20 Ft. |
40 Ft. |
PTU 75 |
10 Ft. |
20 Ft |
|
PTS 100 |
30 Ft. |
50 Ft. |
PTU 100 |
15 Ft. |
25 Ft. |
|
PTS 125 |
30 Ft |
60 Ft. |
PTU 125 |
15 Ft. |
30 Ft. |
|
PTS 150 |
40 Ft. |
60 Ft. |
PTU 150 |
20 Ft. |
30 Ft. |
|
PTS 175 |
50 Ft. |
70 Ft. |
PTU 175 |
25 Ft. |
35 Ft. |
|
PTS 200 |
50 Ft. |
70 Ft. |
PTU 200 |
25 Ft. |
35 Ft. |
|
NOTES:
1.In all configurations, the control unit must be connected directly to either a) the 24-hole flange of the 10 ft. aluminized steel starting body section (for 10 ft., 20 ft., and 30 ft. systems) or b) the 6-hole flange of the 10 ft. alumi-therm steel starting body section (for 40 ft., 50 ft., 60 ft., and 70 ft. systems).
2.Joining of two 90º elbows directly together to form a “Z” shape IS NOT permitted.
3.PTS / U 175 - 40 ft length available for special applications.
4.5 Ft. Body Packages may be utilized on any of these heaters to yield heater lengths from 15 ft. to 70 ft.
5.Any configuration of components not shown in the illustrations may be used except as noted in 1 and 2 above.
|
Form 43343330 |
-12- |
Aug 2012 |
7.1) TYPICAL ASSEMBLY LAYOUT – (PTS SHOWN)
POISONOUS GAS AND SOOT HAZARD
The heater must be assembled with the correct number of turbulator sections and tube length for the rated heat input.
The turbulator must be installed in the last tube section as shown.
Failure to do so may result in death, serious injury, property damage or illness from Carbon Monoxide poisoning.
10 FT. SYSTEM |
Stainless Steel Turbulator closest |
|
|
|
to burner PTS/U 40 only. |
20 FT. SYSTEM
30 FT. SYSTEM
Model |
2 Ft. Turbulator |
|
Sections |
|
|
PTS/U 40 |
4 |
PTS/U 50 |
5 |
PTS/U 75 |
5 |
PTS/U 100 |
3 |
PTS/U 125 |
7 |
PTS/U 150 |
4 |
PTS/U 175 |
0 |
PTS/U 200 |
1 |
|
|
40 FT. SYSTEM
50 FT. SYSTEM
60 FT. SYSTEM
70 FT. SYSTEM
LEGEND
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Burner Box 10ft Aluminized Tube 24 Coupling |
10ft Aluminized or HRS |
2ft Stainless |
2ft Aluminized |
|||||||
|
Hole Flange |
Tube model dependent |
Steel |
Steel |
||||||
|
|
or |
|
|
|
Turbulator |
Turbulator |
|||
|
10ft Alumi-Therm Tube |
|
|
|
sections |
sections |
||||
|
6 Hole Flange |
|
|
|
|
|
||||
Form 43343330 |
|
Aug 2012 |
-13- |
14”
(36cm)
Models:
PTS 40
Burner
Box
14”
(36cm)
Models:
PTS 40 - 75
Models:
PTS 50 - 125
-14-
Models:
PTS 50 - 150
Models:
PTS 100 - 200
Models:
PTS 125 - 200
43343330 Form
2012 Aug
10 FT Tube Assembly (typical)
|
|
|
120” |
||
|
108” |
|
(305cm) |
|
|
(274cm) |
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
9-1/4” |
|
|
Flue |
|
|
|
(24cm) |
|
|
Terminal |
|
|
|
|
|
|
12” |
|
|
|
|
|
240” |
(30cm) |
|
|
|
|
|
|
|
|
|
|
|
108” |
(610cm) |
|
108” |
|
|
|
|
|
|
|
|
||
(274cm) |
|
|
(274cm) |
|
|
|
|
|
|
|
|
|
Flue Terminal |
|
|
12” |
|
12” |
|
|
|
|
|
(30cm) |
|
|
|
|
|
(30cm) |
360” |
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
108” |
|
|
(914cm) |
108” |
108” |
|
(274cm) |
|
|
(274cm) |
(274cm) |
|
|
|
|
12” |
|
12” |
|
12” |
|
|
(30cm) |
|
(30cm) |
|
(30cm) |
|
|
|
|
480” |
|
|
108” |
|
|
108” |
(1219cm) |
108” |
108” |
|
|
|
||||
(274cm) |
|
|
(274cm) |
(274cm) |
(274cm) |
|
120VAC
Fresh Air 10” Power Supply Cord (25cm)
Inlet
1/2” MPT Gas
Connection
14-1/2”
(37cm)
End View |
Burner |
|
Box |
.Shown .Ft 60 to Up Dimensions Typical
12” |
|
|
12” |
4” Tube Coupling |
|
12” |
12” |
|
|
(30cm) |
|
|
(30cm) |
(typical) |
(30cm) |
(30cm) |
|
|
|
|
|
|
600” |
|
|
|
|
|
|
108” |
108” |
(1524cm) |
108” |
|
108” |
|
108” |
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(274cm) |
(274cm) |
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(274cm) |
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(274cm) |
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(274cm) |
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Bottom View |
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12” |
12” |
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12” |
4” Tube Coupling |
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12” |
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(30cm) |
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(30cm) |
(typical) |
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(30cm) |
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(30cm) |
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720” |
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108” |
108” |
(1829cm) |
108” |
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108” |
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108” |
108” |
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(274cm) |
(274cm) |
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(274cm) |
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(274cm) |
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(274cm) |
(274cm) |
Bottom View |
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13” Tube Support/ Wire Hanger |
13” Tube Support/ |
Wire Hanger |
13” Tube Support/ |
Wire Hanger |
13” Tube Support/ |
Wire Hanger |
13” Tube Support/ |
Wire Hanger 13” Tube Support/ Wire Hanger |
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Hanger Bracket |
Hanger Bracket |
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Hanger Bracket |
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Hanger Bracket |
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Hanger Bracket |
Hanger Bracket |
SERIES PTS – DIMENSIONS 0).8
8.1) |
DIMENSIONS – PTU SERIES |
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Typical Dimensions Up to 50 Ft. Shown. |
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14” |
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120” |
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15” |
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(36cm) |
108” |
(305cm) |
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(38cm) |
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Models: |
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(274cm) |
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10 FT Tube |
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PTU 40 - 75 |
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Assembly |
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(typical) |
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Burner |
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5 FT Tube |
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Box |
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12” |
Assembly |
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Flue |
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180” |
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(30cm) |
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Terminal |
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(457cm) |
108” |
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48” |
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Models: |
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(274cm) |
(122cm) |
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PTU 50 - 125 |
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U-Bend |
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12” |
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240” |
(30cm) |
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108” |
(610cm) |
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108” |
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Models: |
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(274cm) |
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(274cm) |
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PTU 50 - 175 |
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4” Tube Coupling |
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(typical) |
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12” |
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12” |
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(30cm) |
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(30cm) |
300” |
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108” |
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(762cm) |
108” |
48” |
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Models: |
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(274cm) |
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(274cm) |
(122cm) |
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PTU 100 - 200 |
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Bottom View
31” Tube Support/ Hanger Brackets (typical at control end)
Shipped with U-Bend Package
Wire Hangers |
13” Tube Support/ |
Wire Hangers |
13” Tube Support/ |
(typical) |
Hanger Brackets |
(typical) |
Hanger Brackets |
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(typical) |
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(typical) |
120VAC
Fresh Air 10” Power Supply Cord
(25cm)
Inlet
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1/2” MPT Gas |
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Connection |
14-1/2” |
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6” |
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(37cm) |
(16cm) |
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U-Bend |
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31” Tube Support/ |
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Flue Terminal |
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18” (46cm) |
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Hanger Bracket |
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Burner |
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Box |
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31” (79cm) |
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End View
Form 43343330 |
|
Aug 2012 |
-15- |
-16-
43343330 Form
2012 Aug
Typical Assembly Overview
(PTS 40FT Shown)
Turbulator
(See specifications section 5 for required quantities.)
Typical
Overlap
Flue
Terminal
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#10 Self-Drill Screws |
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(Typical all tube supports, |
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Wire Hanger |
tube couplings and flue |
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terminal.) |
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Tube Support Bracket |
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U-Bolt Clamp & |
Tube Coupling |
Not More |
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5/16" Hex Nuts |
(Typical each tube joint.) |
Than 10” |
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4"OD x 10Ft. Tube |
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8’ - 10’ |
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See section 7 |
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for required tubes. |
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Mounting Flange |
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8’ - 10’ |
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24 Hole for Aluminized Steel Tubes |
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Burner |
6 Hole for Alumi-Therm Steel Tubes |
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1” overlap |
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8’ - 9’ ¼” |
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Box |
Gasket |
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Maximum 6” distance |
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1” overlap |
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from control box to the |
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tube support/hanger |
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2” overlap |
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bracket. |
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Burner Box |
3” |
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5 hanging points to be used for suspension for a typical 40ft |
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Suspension |
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long system. There must be two hanging points on the first |
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(burner box to reflector) |
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Chain |
tube and one on each of the other tubes |
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SECTIONS TUBE OF JOINING / ASSEMBLY HEATER 2).8
Typical Assembly Overview
(PTU 40FT Shown)
Turbulator
(See specifications section 5 for required quantities.)
#10 Self-Drill Screws
(2 each)
Typical
Overlap
Reflector
13” Tube Support Brk.
with U-Bolt Clamp & 5/16" Hex Nuts
Wire Hanger
U-Bend
Tube Coupling
(Typical each tube joint.)
#10 Self-Drill Screws (Typical all tube supports, tube couplings and flue terminal.)
Flue
Terminal
Burner Box
Maximum 6” distance from burner box to the tube support/hanger bracket.
Burner Box
Suspension
Chain
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4"OD x 10Ft. Tube |
|
31” Tube Support Brk. |
See section 7 |
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with U-Bolt Clamp |
for required tubes. |
Gasket |
& 5/16" Hex Nuts |
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Mounting Flange |
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24 |
Hole for Aluminized Steel Tubes |
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6 |
Hole for Alumi-Therm Steel Tubes |
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8’ - 10’
8’ - 9’ ¼”
6 hanging points to be used for suspension for a typical 40ft long system. There must be two hanging points on the first tube and one on each of the other tubes
Form 43343330 |
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Aug 2012 |
-17- |
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