Spacelabs Ultraview 1500, Ultraview 1600 User manual

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Ultraview 1500 and

Ultraview 1600 Monitors

90363, 90364

Service Manual

070-0750-01 Rev. G

All rights reserved. Contents of this publication may not be reproduced in any form without the written permission of Spacelabs Medical. Products of Spacelabs Medical are covered by U.S. and foreign patents and/or pending patents. Printed in U.S.A. Specifications and price change privileges are reserved.

Spacelabs Medical considers itself responsible for the effects on safety, reliability and performance of the equipment only if:

• assembly operations, re-adjustments, modifications or repairs are carried out by persons authorized by Spacelabs Medical, and

• the electrical installation of the relevant room complies with the requirements of the standard in force, and

• the equipment is used in accordance with the operations manual.

Spacelabs Medical will make available, on request, such circuit diagrams, component part lists, descriptions, calibration instructions or other information which will assist appropriately qualified technical personnel to repair those parts of the equipment which are classified by Spacelabs Medical as field repairable.

Spacelabs Medical is committed to providing comprehensive customer support beginning with your initial inquiry through purchase, training, and service for the life of your Spacelabs Medical equipment.

CORPORATE OFFICES

U.S.A.

Spacelabs Medical, Inc. 5150 220th Ave SE Issaquah, WA 98029 Telephone: 425-657-7200 Telephone: 800-522-7025 Fax: 425-657-7212

Authorized EC Representative UNITED KINGDOM

Spacelabs Medical Ltd. Basepoint Business Centre Metcalf Way, Crawley West Sussex RH11 7XX Telephone: 44 (0) 845 6017224 Fax: 44 (0) 845 6017225

BirthNet, Data Shuttle, Flexport, Intesys Clinical Suite, Maternal Obstetrical Monitor, MOM, Mermaid, Multiview, PCIS, PCMS, PrintMaster, Quicknet, Sensorwatch, TRU-CAP, TRU-CUFF, TRU-LINK, UCW, Ultralite, Ultraview, Ultraview Clinical Messenger, Ultraview SL, Uni-Pouch, Universal Flexport, Varitrend and WinDNA are trademarks of Spacelabs Medical, Inc.

Other brands and product names are trademarks of their respective owners.

CAUTION:

US Federal law restricts the devices documented herein to sale by, or on the order

Only

of, a physician.

Chapter Page

Introduction

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Equipment Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Setup

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Pre-Installation Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

Network Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12

System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14

Biomed Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18

Theory

90363 Ultraview 1500 System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

90364 Ultraview 1600 System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

CPU PCBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

I/O PCBA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17

Interconnect PCBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20

Maintenance

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cleaning/Disinfecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Preventive Maintenance (PM) Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

90363 Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10

90364 Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20

Troubleshooting

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Suggested Tools and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Monitor Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

System Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9

Boot Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

Diagnostic Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12

Parts

Field-Replaceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Assembly Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3

Appendix A — Glossary

Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Appendix B — Electromagnetic Compatibility

Electromagnetic Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

Electromagnetic Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

Frequency Separation Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3

Appendix C — Symbols

Introduction

Contents

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Equipment Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Overview

Spacelabs Medical’s products are designed and manufactured under good manufacturing practices and in compliance with all applicable regulatory requirements. To ensure proper operation in accordance with these guidelines, this product must be maintained by trained technicians using Spacelabs Medical authorized replacement parts.

This manual covers both the 90363 Ultraview® 1500 and the 90364 Ultraview 1600 monitors. The 90363 Ultraview 1500 monitor is a PCIS™ and Ultraview SL™-compatible bedside mainframe. It features a large 15-inch color display and an infrared touch screen.

The 90364 Ultraview 1600 monitor combines the module mounting capability of the 90491 module housing, with the processing and display capabilities of the 90363 Ultraview 1500. The right-hand side of the chassis is used to house the CPU and I/O PCBAs, while the left-hand side provides two bays for module plug-in. The Ultraview 1600 is capable of driving an external speaker (either amplified or unamplified) or may stand alone by use of the internal speaker. The result is a product that provides the same Ultraview Care Network capabilities as the Ultraview 1500, but adds plug-in support for two modules in a single, compact unit with a separate display. The Ultraview 1600 is primarily intended to function as a compact, two-module bedside unit.

1-1

Ultraview 1500/1600 Monitors — Service Manual

Refer to Theory on page 3-1 of this manual for a detailed description of each monitor and its components.

wall track

90491

module housing

monitor

Figure 1-1: Ultraview 1500 with wall mount

90363

1-2

Figure 1-2: Ultraview 1500 with pedestal mount

Introduction

Figure 1-3: 90364 Ultraview 1600 with external power supply

Accessories

Monitor Options

Option Definition

-F

-N

-O

-P

-Q

-R

-X

-04

-05

-06

Table 1: Ultraview 1500 and Ultraview 1600 Options

Ethernet Network Communications

Local Vital Signs Calculations Package

Local Drug Dose Calculations

Interactive and Advanced Network Functions

Data Shuttle

Patient Data Logger (PDL)

200V/240V Operation (Ultraview 1500 only)

Four Waveform Zones

Five Waveform Zones

Six Waveform Zones

1-3

Ultraview 1500/1600 Monitors — Service Manual

Example:

A 90363-XQ04 (where “X” represents the language designator) is an Ultraview 1500 equipped with:

• Q = Data Shuttle option

• 04 = Four waveform zones

Accessory devices supported by the Ultraview 1500/1600 are as follows:

Modules

90428, 90432, and 90410. The use of modules requires a module housing(s) and DC power supply(ies).

The 90364 Ultraview 1600 supports all existing Ultraview modules except 90425, 90428, 90432, and

90410. The unit provides plug-in support for either two single-height modules or one double-height module. The Ultraview 1600 supports additional modules by means of external module housings.

Flexport® System Interfaces

Spacelabs Medical Flexport interfaces. Refer to Parts on page 6-1 for installation requirements.

Repeater Displays

monitor. The repeater displays serve only to duplicate the information shown on the Ultraview 1500/1600 monitor and does not accept user input. Repeater displays may be located up to 100 feet from the Ultraview 1500/1600 monitor.

Touchscreen — The Ultraview 1600 supports the ELO Touch brand touchscreens. The Ultraview 1500 uses an integral infrared touchscreen.

Mouse

Keyboard

Nurse Alert

device. This device provides an external indication that one of the parameters being monitored is in an alarm condition.

—

The 90363 Ultraview 1500 supports all existing Ultraview modules except 90425,

—

The Ultraview 1500/1600 supports the use of all existing

—

Up to two repeater displays may be connected to the Ultraview 1500/1600

—

An Ultraview 1500/1600 supports the use of a PS/2-style mouse.

—

An Ultraview 1500/1600 supports the use of a PS/2-style keyboard.

—

The Ultraview 1500/1600 supports the use of a Spacelabs Medical nurse alert

Equipment Illustrations

90363 Ultraview 1500

The stand-alone unit consists of a color display with touchscreen and an optional mouse and keyboard.

touchscreen

Figure 1-4: Front view of 90363

1-4



Introduction







printer port (unavailable)

nurse call (unavailable)

nurse alert

speaker

microphone (unavailable)

mouse port

keyboard

serial out 1

serial out 2

WARNING:

• For safety, the power cord retainer hardware must always be used.

SDLC

video out 1

video out 2

SDLC

network connection

ON/OFF switch



power cord





ground lug



antenna cable (unavailable)

Figure 1-5: Rear view of the 90363

1-5

Ultraview 1500/1600 Monitors — Service Manual

90364 Ultraview 1600





SDLC











Nurse call (unavailable), J17 Microphone (unavailable), J13

Serial port 1, J15 Nurse alert, J14



Video port 1, J7

Serial port 2, J9 (Touchscreen)

NiMH battery



Equipotential ground



1-6

Audio output, J10

SDLC

SDLC/IO, J16

Mouse, J11

Video port 2, J8

Ethernet (10BaseT), J18

External keyboard, J12



SDLC terminator, SW2



SDLC/power input, P1



SDLC/power output, J2



Unit power switch, SW1



High level output, J3



IRTS interface for 91416-B, J19

Figure 1-6: Rear view of the 90364

Setup

Contents

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Pre-Installation Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Biomed Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Inspection

Prior to installation of your 90363/90364 patient monitor, conduct an equipment audit.

Upon receipt of the equipment, a detailed inventory must be taken to verify that the equipment received matches your order. This inventory should include serial numbers, model numbers with options, and cables. Carefully inspect these items for shipping damage. If damage is apparent, notify the freight company and Spacelabs Medical immediately.

• When removing items from the shipping container, make sure you remove ALL

The monitors are typically shipped as follows:

Ultraview 1500 Monitor (90363) — Contains the assembled monitor, I/O and CPU printed circuit board assemblies (PCBAs), power cord (U.S.), and AC cord retainer.

Ultraview 1600 Monitor (90364) — Contains the main assembly with installed I/O and CPU printed circuit board assemblies (PCBAs), power cord (U.S.), and AC cord retainer.

External Module Housing — The 90491 four-bay housing or the 90499 two-bay housing, DC power supply, SDLC cables, and power cord.

Accessories — Contains the international power cords (if applicable) and cable assemblies ordered.

Mounting Hardware — All ordered mounting hardware is supplied with appropriate instruction sheets.

components from each container.

2-1

Ultraview 1500/1600 Monitors — Service Manual

Pre-Installation Testing

Before mounting the equipment, it is recommended that you first verify its operation as follows:

1. Power ON the unit and let the power-ON diagnostics run.

2. Look in the upper-left corner of the display for any diagnostic failures or other system errors. The monitor will start up normally if no unacceptable diagnostic errors occur. Refer to Troubleshooting on page 5-1 for more information on the diagnostics features if the monitor does not start up normally.

3. Insert at least one parameter module for testing purposes.

4. Refer to the Preventive Maintenance (PM) Procedures on page 4-2 of this manual and complete those procedures.

Mounting

The monitor can be mounted in one of three ways:

Wall mount — The unit is attached to an adjustable mounting arm that projects out from a wall

track. This mounting scheme is suitable for a bedside configuration.

Pedestal mount — The unit is securely attached to a flat surface, such as a shelf or an operating room cart.

Roll stand — The unit can be easily rolled from one location to another.

The 90364 can also be operated unmounted in a free-standing, table-top configuration, or it can be console-mounted.

For installation requirements of the module housing(s), refer to the Module Housings and Power Supplies Service Manual (P/N 070-0680-xx, located on CD-ROM 084-0700-xx).

90363 Installation Specifications

Assembled weight of monitor: 36 lbs (16.4 kg)

Dimensions of monitor with pedestal at 0° tilt: 14 (H) × 14.5 (W) × 17.5 (D) in. (35.6 × 36.8 × 44.5 cm)

Temperature (operating): +10° to 40° C (50° to 104° F)

Humidity (operating): 10 to 95% relative humidity, non-condensing

90363 total power dissipation: 180 watts; 680 BTU/hour

AC input voltage range: 100 to 120; 220 to 230 VAC

AC input current: 2.5 A @100 to 120 VAC

AC input frequency range: 50 to 60 Hz

Power supply output voltage: +18 VDC

Power supply output current: 4.25 A (maximum)

2-2

Setup

90364 Installation Specifications

Assembled weight of monitor: 9.7 lbs (4.4 kg)

Assembled weight DC power supply: 1.8 lbs (0.8 kg)

Dimensions of monitor:

Dimensions of DC power supply:

AC input voltage range: 100 to 120 VAC, 200 to 230 VAC

AC input current: 1.5 A (maximum)

AC input frequency range: 50/60 Hz

Power supply output voltage: +18 VDC

Power supply output current: 4.25 A (maximum)

Temperature (operating): +10° to 40° C (50° to 104° F)

Humidity (operating): 10 to 95% relative humidity, non-condensing

90364 power dissipation: 100 watts, 378 BTU/hour

Base Tension Adjustment

10.25 (H) × 6.0 (W) × 9.5 (D) in. (26.0 × 15.2 × 24.1 cm)

2.1 (H) × 4.0 (W) × 6.5 (D) in. (5.3 × 10.2 × 16.5 cm)

The 90363 monitor’s base can be adjusted to increase or decrease the tension that allows tilting of the monitor screen. Tension is factory-adjusted for optimum performance and further adjustment is usually not necessary. If adjustment is necessary, turn the base screw clockwise (refer to Figure 2-1) to increase base tension; turn it counterclockwise to decrease tension. Set the tension loosely enough to allow normal viewer adjustments, yet tightly enough to hold the adjusted position.

base tension adjusting screw

Figure 2-1: 90363 base tension adjustment

• If necessary, base adjustment must be done prior to installing the monitor onto a

mount.

• Not all monitors will have the base tension adjustment described here.

2-3

Ultraview 1500/1600 Monitors — Service Manual

Wall Mounting

• Specific wall requirements for the installation of wall mounts are not covered in

this manual and are the responsibility of each hospital. Refer to the Module Housings and Power Supplies Service Manual, (P/N 070-0680-xx, located on CDROM 084-0700-xx) for detailed instructions.

90363 or 91415-A

AC mains

10’ patient cable

Minimum of 60” from floor

patient bed

Route all power cables inside the wall track.

Figure 2-2: Central station configuration for the Ultraview 1500

The wall mounting hardware consists of:

Wall track — The wall track is mounted vertically on the wall with the mounting arm installed in

the track. The mounting arm can be slid up and down in the wall track to the desired height. Wall tracks are available in multiple lengths.

Wall track end caps — The wall track end caps are installed on the top and bottom of the wall track to give the track a finished appearance and to prevent the equipment from sliding off the end of the mounting track.

Mounting arm — The mounting arm projects horizontally out from the wall track and holds the display assembly and module housings. Two types of arms are available: one for a monitor-only installation; the other for installation of the monitor and module housing(s).

Mounting screws — Mounting screws are provided to install the end caps and to secure the mounting arm at the desired vertical position.

Ethernet connector

90491 or 90364

power supply

Mounting Considerations

Power supply should be placed no closer than three inches (7.62 cm) to the remote housings to allow sufficient air flow. Install a minimum of four AC outlets.

• The monitor, monitor wall plate, and AC outlet must be located on the same side

2-4

of the patient bed. The power cord has a standard length of 10 ft. (3.05 m).

Pedestal Mounting

90363 Monitor

To attach the pedestal mount to the display assembly refer to Figure 2-3.

1. Verify that the pedestal’s six rubber feet and four retaining studs with retaining rings have not been dislodged during shipping.

2. Carefully place the display on its side. A cushion should be used under the display to avoid scratching the display case.

3. Rotate the display’s round base (if necessary) so that its tick mark points toward the front of the unit.

4. Line up the four retaining studs on the pedestal with the four holes in the display’s round base.

5. Push the pedestal onto the round base and secure it by turning each of the four retaining studs 90 degrees clockwise with a straight blade screwdriver. The studs will lock in place and can no longer be turned.

6. Carefully return the display to its normal upright position.

Setup

tick mark

Figure 2-3: Pedestal mount

rubber feet (6)

retaining studs (4)

2-5

Ultraview 1500/1600 Monitors — Service Manual

Console Mounting

90364 Monitor

The physical layout and other console characteristics depend on the requirements of the hospital or other institution. It is the responsibility of the institution to define its specific console needs and to design and construct the console according to its specifications.

For this reason, Spacelabs Medical does not supply a pre-fabricated console assembly. Instead, this section provides the information necessary to create a custom console design. In designing the console, the following considerations must be kept in mind.

• Access

The rear of the console must be designed to allow for easy access. The dimensions of the rear access door must allow the 90364 and display monitor to be easily installed and removed.

• Cooling

• The 90364 does not contain a fan.

The console cabinet must be designed to allow sufficient air flow for natural convection. If the console cabinet is enclosed, one of two cooling methods can be used:

Central air conditioning — The console can be connected directly to an air conditioning cooling duct. The maximum ambient air temperature should be limited to approximately 32° C, and vented from the console at the highest exit.

Forced air fan — Small, quiet muffin fans rated at 100 cubic feet per minute (CFM) or equivalent (to be provided by the institution) can be installed. In this case, provide one fan for every central station or two system printers/module recorders that are installed in the console.

• If a network printer is to be installed in the console, the power dissipation and

dimensional requirements will be different. Refer to the printer specifications for further information.

2-6

Setup

An example console design is shown in Figure 2-4. This figure shows the minimum dimensions required to satisfy the above requirements.

exhaust fan with louvers

removable back

air inlet

26.5”

(67.3 cm)

cable access

hole

10×

DC power supply

optional DC power supply mount using wall mount

optional air inlet

16.5” (41.91 cm)

30”

(76.2 cm)

46.5”

(118.20 cm)

AC power

Figure 2-4: Minimum cavity sizes for console setup

• When mounting the Ultraview 1600 as shown in Figure 2-4, this cabinet specification may not allow for appropriate clearance for displays larger than 15 inches (38.1 cm).

2-7

Ultraview 1500/1600 Monitors — Service Manual

Installation

Table 1: Common Cables and Adapters

Cable/

Adapter

A 012-0182-00 Cable, Shielded RS-232, Display, Alarm

B 012-0391-xx Cable, Display Assembly to Module Housing

C 175-0951-xx Cable, Assembly, Ethernet, 10BaseT

E 012-0395-00 Cable, Serial Data, RS-232

Part Number Description

90363 Ultraview 1500

The cables and adapters available for making interconnections to the 90363 and other components are listed in Table 1 and Table 2. The use of these cables is illustrated schematically in Figure 2-5: 90363 cabling diagram.

CAUTION:

• Spacelabs Medical has tested and approved the cables listed in Table 1 and Table 2 for use with the 90363 monitor. For continued EMI radiation compliance, use only these cables.

Table 2: 90363 Cables and Adapters

Cable/

Adapter

F 012-0584-00 Cable, Display Assembly, male DB15 to RGB, 6 feet (1.8 m)

Refer to Parts on page 6-1 of this document for additional cable part numbers.

2-8

Part Number Description

Setup

nurse alert

90363 monitor

SDLC

B, G

DC power supply

90491/90499

module housing

Video output is a repeater display and is not configurable.

Serial output may also be used for external touchscreen input in some external display

applications.

Figure 2-5: 90363 cabling diagram

ferrite beads

Ethernet

Video

serial I/O

90364 Ultraview 1600

The cables and adapters available for making interconnections to the 90364 and other components are listed in schematically in Figure 2-6.

Adapter

Table 1 on page 2-8 and Table 3 below. The use of these cables is illustrated

CAUTION:

• Spacelabs Medical has tested and approved the cables listed in Table 3 for use with the 90364. For continued EMI radiation compliance, use only these cables.

Table 3: 90364 Cables and Adapters

Cable/

G 012-0601-00 Cable, SDLC with power interface, 1 ft. (0.305 m)

H 012-0593-00 Cable, video

J 012-0555-00 Cable, powered Flexport

K 012-0595-00 Cable, audio

L 012-0620-00 Cable, touchscreen/video sync.

Part

Number

Description

2-9

Ultraview 1500/1600 Monitors — Service Manual

Refer to Parts on page 6-1 for additional cable part numbers.

91416-B display

Generic

display with touch and audio

serial I/O

J16 P1

†

J9 J10 J19

90364

Figure 2-6: 90364 cabling diagram

J14

J15

J18

DC power

supply

serial I/O

Ethernet

P1 J2

90499

module

housing

nurse

alert

terminator

Flexport

† The J9 COM port must be used to interface a serial touchscreen. Using J15 to interface the

touchscreen is not supported.

* Only one display with touchscreen can be attached to the 90364. A second display can only be

driven for a video touchscreen; any audio is not available.

Ethernet LAN Cables

• Pre-molded cables — When connecting a monitor to the wall plate or in the construction of a

central station, use cables with both ends pre-molded. These cables have ferrite beads molded into each end for EMI compliance and are available in multiple lengths.

• Bulk cables — If desired, cables can be constructed from bulk 500-foot (152.4 m) spools. This

type of cable construction is preferable in cases where conduit lengths are unknown.

SDLC Bus Connections

The 90364 has two integral module bays providing plug-in support for either two single-height modules or one double-height module. If additional modules are required, these are installed in external module housings and connected to the 90364 by the SDLC interface. The 90363 requires an external module housing for parameter module support. Flexport devices are also connected by the SDLC interface. External module housings or Flexport devices require that the SDLC bus be configured correctly.

The 90363/90364 support the 90491 four-bay external module housing, or the 90485/90499 two-bay external module housings.

Multiple module housings may be used. They are interfaced to the 90363/90364 by daisy-chaining them together to create an extended SDLC bus.

2-10

Maximum Cable Lengths

The following cables are limited to the indicated maximum length:

Ethernet Cable (10Base5) — 10Base5 cables have a maximum length of 164 feet (50 m)

including the total cable length from the monitor to the wall plate and/or transceiver, and a 35-foot (10 m) propagation delay for any Multiport present.

Ethernet Cable (10BaseT) — 10BaseT cables have a maximum length of 328 feet (100 m).

SDLC Cable — SDLC cables have a maximum length of 40 feet (12.2 m), including the total

SDLC cable length from the monitor to last device on the SDLC bus.

Video display cable — Video display cables have a maximum length of 100 feet (30.5 m), including the total length of cable from the monitor to the last repeater display.

91416-B Touchscreen Cable — 91416-B touchscreen cables have a maximum length of 6 feet (1.83 m).

Setup

2-11

Ultraview 1500/1600 Monitors — Service Manual

Network Configuration

Figure 2-7 illustrates a typical network system composed of bedside monitors, central monitors, and a clinical information system.

router

Unix Workstation equip #192 equip # 100 equip # 200

164.90.254.192

subnet 254 (standard Spacelabs Medical network)

164.90.254.0

164.90.254.10

monitor #10 monitor #11

Unix Workstation equip # 192 equip #100

164.90.250.192

MFS UCN Chartmaster

164.90.254.100

MFS Chartmaster

164.90.250.100 164.90.250.101

Workstation

164.90.254.11

NCD X-terminal

equip # 101

164.90.254.200

Ethernet

Figure 2-7: Example of Spacelabs Medical network

For the example in Figure 2-7, the Network Setup entries are as follows:

Monitor #10

• Monitor ID: 10

• IP Address: 164.90.254.10

Monitor #11

• Monitor ID: 11

• IP Address: 164.90.254.11

2-12

Ethernet

Setup

Ethernet LAN Installation

• Detailed installation instructions for an Ethernet local area network (LAN) are

To install a 90363/90364 monitor onto an existing Spacelabs Medical Ethernet LAN, complete the following (refer to page 2-8, and Table 3 on page 2-9).

1. Power OFF the monitor.

2. Attach one end of a 10BaseT Ethernet cable (C) to of the 90363/90364 monitor.

3. Power ON the monitor and refer to System Configuration on page 2-14 to set up the monitor for network operation.

beyond the scope of this document.

CAUTION:

• Only qualified personnel should attempt to install a monitor onto an Ethernet LAN.

Figure 2-5 on page 2-9, Figure 2-6 on page 2-10, Table 1 on page 2-8, Table 2 on

• Do not connect the monitor to an Ethernet LAN prior to configuring the network

4. Connect the other end of the Ethernet cable (C) from the 90363/90364 to the nearest

network port.

parameters. If it is incorrectly configured for LAN access, other units on the network may be interrupted.

WARNING:

• When 10Base5 hardware is used for the LAN, make sure the Ethernet wall plate and the shield of the Ethernet connecting cable are bonded to the hospital grounding system.

2-13

Ultraview 1500/1600 Monitors — Service Manual

System Configuration

The Biomed menu enables a Spacelabs Medical Field Service Engineer to set user defaults for monitor operation.

To access the Biomed menu:

1. Touch MONITOR SETUP.

2. Touch PRIVILEGED ACCESS to display the Keyboard menu (refer to Keyboard Menu on

page 2-17).

3. Enter the correct password (case-sensitive) to display the Biomed Monitor Setup menu.

• Based on your software version, your screen may differ from the following.

MONITOR SETUP - Select parameter

NETWORK

SETUP

RECORDER

SETUP

PRESELECTED

RECORDINGS

SERIAL PORTS SETUP

ALARM USER

ACCESS

UNITS OF MEASURE

TIME/ RESET

DATE

NETWORK SETUP - Restart monitor after entering changes

SUBNET

RECORDER SETUP - Select parameter

NAMES

(SELECTION BACKUP) or

PRIMARY

PRESELECTED RECORDINGS - Select configuration to change

PRESELECTED A PRESELECTED B

Select option to change - x: current type and bed configuration (where x = A or B)

SELECT

TYPE

NODE NODE

ID NAME DIRECTORY

SELECTRECORDER

RECORDERS

BACKUP

SELECT

BED

TCP/IP SETUP

SELECTION

AUTO

BED

BACKUP

(SELECTION = AUTO)

RECORDER A

TONE

CONFIGURATON

RECORDER B

SUBNET ACCESS

SERVICE

FUNCTIONS

OFF

MONITOR

Select beds/subnets - x: current type configuration (where x = A or B)

ALL THIS

SUBNETS

Select recording type - x: current bed configuration (where x = A or B)

ALL

BEDSIDE PARAM(S)

SUBNET

THIS

MONITOR

2-14

CONFIGURED PARAMETERS

MONITOR SETUP - Select parameter

NETWORK

SETUP

Select serial port to assign owner to:

BIOMED LEVEL - Serial Port Configuration

SETTINGS

BIOMED LEVEL - Serial port settings: Changes committed on exit

DATA BITS

RECORDER

SETUP

ASSIGNMENT

Restart monitor after selecting owner for serial port

DIAGNOSTICS

PAR ITY

NONE

PRESELECTED

RECORDINGS

DATA

LOGGER

STOP BITS

ECHO NONE

SERIAL PORTS

DISABLE

USER

ACCESS

BAUD RATE

ALARM SETUP MEASURE

CR/LF XON/XOFF NONE

UNITS OF

9600

Setup

ALARM SETUP - Select parameter

REMOTE ACCESS

ON OFF

ALARM RELAY SETUP - Select parameter

RELAY TIMEOUT

0 SEC 10 SEC

ALARM LEVEL - Select minimum alarm priority level to trigger relay activation

HIGH MEDIUM LOW

USER ACCESS - Enable user access to functions

PATI E NT TY PE

ON OFF

Restart monitor after selecting units of measure

mmHg

kPa

ALARM SUSPEND

ON OFF

FLASHING

STEADY ON

PARAMETER CONFIG

ON OFF

inches

TREND SUSPEND

ON OFF

ALARM

LEVEL

RECORDING DURATION

ON OFF

MIN VOLUME

ON OFF

ALARM

RELAY

MORE - Select parameter

QRS/SPO2 TONE ENABLE

ALWAYS DURING ALARM SINGLE TRIPLE

ALARM WATCH TONE

2-15

Ultraview 1500/1600 Monitors — Service Manual

MONITOR SETUP - Select parameter

SETUP

MONITOR SETUP - Select parameter

TIME/ TONE DATE CONFIGURATION

TONE CONFIGURATION - Restart Monitor after selecting tone configuration

ISO STANDARD ALARM TONES

RECORDER

SETUP

CONFIGURABLE

PRESELECTED

RECORDINGS

SERVICE

FUNCTIONS

ALARM TONES

use arrow keys to adjust the selected alarm priority’s period

HIGH

15s

ALARM TONES

MEDIUM

30s

PORTS SETUP MEASURE

RESET

MONITOR

CONTINUOUS

ALARM USER

LOW

30s

ACCESS

UNITS OFNETWORK SERIAL

FAC TORY

DEFAULTS

BIOMED LEVEL - service functions

DISPLAY

ERROR LOG

ERROR LOG MESSAGES

PAG E

BIOMED LEVEL - calibrate monitor subsystems

CRT

POSITION

MONITOR

CALIBRATION

NEXT PAG E

SYNC ON GREEN

ON OFF

MOST

RECENT

SYSTEM

Figure 2-8: Biomed Monitor Setup menu

INFO

CHANGE

PASSWORD

TOUCHSCREEN

CALIBRATION

BIOMED LEVEL - touchscreen margin settings: select a TS margin setting

DEFAULT

SYSGEN

CLEAR

LOG

TOUCHSCREEN MARGIN

A B D E

RESET

MONITOR

ADJUSTMENT

LOG

90363 only

2-16

Setup

Keyboard Menu

The Keyboard menu appears whenever a menu is selected that requires entering alphanumeric data. (A-Z, 0-9):

RESTART CLEAR

! 1

CAPS

SHIFT

<--- --->

When the keyboard first appears, the cursor is positioned at the first character in the input line and moves through the input line as you press the keys. Input changes are displayed on the prompt line but are not displayed on the monitor until you touch ENTER.

When you select a character key, the cursor is located at the last character in the name. The cursor will remain in place but will type over the old character, replacing it with the new character.

Touch BACKSPACE to remove the character under the cursor and move the remaining characters one position to the left.

Use the ← key to move the cursor one position to the left. If the cursor is at the first character in the

name, no change occurs.

Q W E TR Y U I PO

A S D F G H J K L

# 3

Z X C BV N M

$ 4

Figure 2-9: Keyboard menu

^ 6

(

) 0

BACK-

SPACE

: ;

ENTER

“

‘

Use the → key to move the cursor one position to the right. If the cursor is at the last character in

the line, no change occurs.

Touch RESTART to redisplay the last name recognized by the system. Any changes that have not been stored in memory (before touching ENTER) are deleted.

Touch CLEAR to delete the displayed characters; this enables you to enter new ones.

2-17

Ultraview 1500/1600 Monitors — Service Manual

Biomed Setup Menu

Network Setup Menu

The Network Setup menu enables you to define a subnet name, node ID, and bed name; view the active nodes on the network; and to select an appropriate subnet access level.

Touch NETWORK SETUP to display the following menu:

NETWORK SETUP - Restart monitor after entering changes

SUBNET ACCESS

OFF

SUB NET

• Additional keys may be present. Refer to the corresponding sections of this

NODE

manual or to the Ultraview SL Operations Manual (P/N 070-1001-xx, located on CD-ROM 084-1101-xx) for configuration.

TCP/IP SETUP

BED

NAME

NODE

Theory

Contents

90363 Ultraview 1500 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

90364 Ultraview 1600 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

CPU PCBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

I/O PCBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Interconnect PCBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

90363 Ultraview 1500 System

A typical 90363 system consists of these major components:

• 90363 Monitor

• 90499 or 90491 Module Housing(s)

• DC Power Supply(s)

There may also be additional hardware devices present, such as a pointing device (mouse) and keyboard.

network

serial (PDL)

repeater (2)

mouse

keyboard

DC power

supply

I/O and CPU

PCBAs

module

90499

SDLC

patient data

CRT

display

Touchscreen

90363

Figure 3-1: Block diagram of a typical 90363 system

3-1

Ultraview 1500/1600 Monitors — Service Manual

The 90363 Ultraview 1500 monitor is the most visible part of the system.

Inside its enclosure are the following assemblies:

• CRT display

• Touchscreen assembly

• CPU, I/O, and Interconnect PCBAs

No internal adjustments should be performed on the monitor. Brightness, contrast, horizontal and vertical size, and position of the display area are software controlled through the touchscreen interface.

Monitor Power Supply

The monitor chassis has an internal power supply that provides AC to DC conversion and DC voltage for the CRT display, the touchscreen assembly, and the CPU PCBAs. The I/O and Interconnect PCBAs do not require power.

CRT Display

The CRT Display provides the visual interface to the system user.

CRT Specifications:

CRT type

diagonal size 15 in. (38.1 cm)

dot pitch 0.28 mm triangular dot trios

light transmittance semi-tint glass; 57.2% transmissibility

anti-reflective treatment anti-static non-glare coating

light output 60 foot-lamberts

display resolution 1024 × 768 dpi

vertical refresh rate 64 Hz

horizontal refresh rate 51.584 kHz

video dot rate 68.5 MHz

horizontal screen dimension 10.5 in. (26.7 cm)

vertical screen dimension 7.8 in. (19.8 cm)

non-interlaced, color CRT with analog RGB and TTL sync outputs

Touchscreen Assembly

The touchscreen consists of an array of infrared emitters and detectors that surround the CRT screen and generate an array of horizontal and vertical infrared beams over the surface of the screen. Whenever a beam is blocked by the presence of a finger or similar-sized object, the touchscreen circuitry detects the interrupted beam and responds accordingly.

There are no external, manually-operated controls associated with the touchscreen. The touchscreen constantly calibrates itself.

3-2

• The monitor will operate even with inoperable touchscreen. If the touchscreen is significantly out of calibration and unusable, manual calibration must be done using a mouse or keyboard, or via the serial port (refer to the page 5-12).

Diagnostic Menus on

Theory

Touchscreen Specifications:

Minimum object detected: The touchscreen resolution is 0.28 × 0.28 in (7 × 7 mm).

This is the minimum size that can be detected.

Maximum object detected: The maximum size that can be detected as a single object

is software programmable up to 4.1 × 4.1 in (104 × 104 mm). The default is 1.7 × 1.7 in (43 × 43 mm). If a larger object touches the screen, no action is taken.

Ambient lighting: The touchscreen operates under lighting conditions

ranging from a dimly lit room to bright sunshine. Bright sunshine is considered to be equivalent to a 75-watt standard incandescent light bulb held 12 inches (30.48 cm) back from the center of the touchscreen electronics.

3-3

Ultraview 1500/1600 Monitors — Service Manual

90364 Ultraview 1600 System

A typical 90364 system consists of these major components:

• 90364 Monitor

• Display

• 90499 or 90491 Module Housing(s)

• DC Power Supply(s)

There may also be additional hardware devices present, such as a pointing device (mouse) and keyboard.

network

serial

mouse

keyboard

I/O and CPU

PCBAs

to touchscreen

to touchscreen IR and composite sync

repeater (2)

to display

generic display with touchscreen

SDLC

patient data

90364

SDLC

module

90499

DC power

supply

module

Figure 3-2: Block diagram of a typical 90364 system

The main enclosure is the most visible part of the 90364 Ultraview 1600 system.

Inside are the following assemblies:

• CPU, I/O, and Interconnect PCBAs

• Backpanel PCBA

• Module housing

No internal adjustments are possible on the monitor.

91416-B display with IRTS

patient data

3-4

Theory

Monitor Power Supply

The main enclosure does not include an AC-to-DC power supply; AC-to-DC power conversion is provided by an external DC supply. The external supply provides the 90634 with 18 VDC. The 90364 includes internal DC-to-DC converters to generate appropriate operating voltages from the 18-V supply.

Display

The display provides the visual interface to the system user. The 90364 must be used with an external display that is sold separately. Spacelabs Medical has many medical grade and nonmedical grade displays available.

The 90364 can also be used with an external non-Spacelabs Medical display that conforms to the following specifications:

• Resolution of 1024 × 768 dpi, minimum

• Vertical refresh rate of 64 Hz

• Horizontal refresh rate of 51.584 kHz

• Video dot rate of 68.5 MHz

• Standard XVGA

• H-sync and V-sync support or sync on green

• Audio support

Touchscreen Assembly

The 90364 only supports ELO-Touch brand touchscreens when using the serial port. When used with the 91416-B (Wyse display), Infra-red touch is supported.

3-5

Ultraview 1500/1600 Monitors — Service Manual

CPU PCBA

The CPU PCBA consists of a CPU subsystem that runs the system software, updates the display, and communicates with peripheral devices through the I/O PCBA. The CPU PCBA contains all the major digital components and all the major analog components.

PCI bus

25 MHz

6.25 MHz

32KX8 NVRAM

RT Clk

25 MHz

2-16M

Flash

4-32M

DRAM

256k

GDS RAM

ISA/PCI

I82371

ISA bus

e-net

(21143)

860/PCI Bridge

irpt cntr dma eide

K/M

CTRL

MPC

860

scc1

scc2

scc3

scc4

smc1

smc2

i2c

Xfmr

T/S cpu

10baseT

nurse alert

SDLC

2 * RS-232

int t/s

Keyboard Mouse

3-6

CODEC

VGA (7555)

DRAM

32/64bit

512K-2Mby

Figure 3-3: CPU block diagram

Mono Int Spkr

St. Line in St. Line Out

Display

1 &

Theory

Main CPU

The Ultraview 1500/1600 uses a 25-MHz version of the Motorola MPC860 processor.

The following are some of the special 860 features:

• PowerPC core processor unit

• 4K instruction cache

• 4K data cache

• Memory management unit with instruction and data TLBs

• Watchdog and event timers

• Interrupt controller

• Programmable chip selects and a DRAM controller for memory and peripheral support

• An internal shared memory and RISC engine, which together perform embedded peripheral support functions and emulate DMA channels

• Six high-speed dedicated serial peripheral ports

• 64 programmable I/O ports

Memory

Flash, DRAM, and SRAM memory are all on the local 860 bus. NVRAM is on the ISA bus.

Flash memory — Two banks of flash memory are connected to programmable chip selects 0 and 1. Flash memory is used for code storage and is fast enough so that code can be directly executed out of flash. This memory may be in-circuit programmed. The flash is mounted on a socketed DIMM. The DIMM can hold from 2 to 16 Megabytes, with 4 being typical.

DRAM memory — Four banks of DRAM are connected to chip selects 2, 3, 4, and 5. All DRAM is 3.3V EDO. The DRAM is mounted on two socketed DIMMs. From 4 to 32 MB of DRAM can be installed, with 8 being typical. The application program is copied from flash to DRAM upon boot up and is executed from DRAM.

SRAM (GDS) memory — 256 KB of DRAM are connected to chip select 6. This SRAM holds up the global data system (GDS) data. It is typically held up through power interruptions by a super cap for more than one day.

NVRAM memory — NVRAM is discussed in the ISA section.

MPC860-PCI Bridge

This is a Spacelabs Medical designed Field-Programmable Gate Array (FPGA), which implements a bus bridge between the MPC860 processor and the PCI bus. The 860 accesses all PCI and ISA devices through this PCI bridge.

The main functions provided by the MPC860-PCI Bridge:

• Allow the 860 processor to access memory, I/O, and configuration address spaces on the PCI bus.

• Allow PCI peripherals, via their bus mastering capability, to access DRAM and SRAM memory installed on the 860 processor bus via the 860’s bus mastering capability.

• Support programmable chip selects similarly to the 860 CPU for PCI bus-initiated transactions.

• Convert big endian to little endian and vice versa. The PCI bus is little endian; the 860 bus is big endian.

• Perform PCI bus central arbiter function.

• Perform 860 processor bus arbitration.

3-7

Ultraview 1500/1600 Monitors — Service Manual

Video

The Ultraview 1500/1600 video is implemented using a Cirrus 7555 VGA controller that resides on the PCI bus. In addition to the 7555, the system uses 2 MB of EDO DRAM for video memory, a programmable “Quicklogic” FPGA, a frequency doubler, a RAMDAC, and analog buffers.

The 2 MB of DRAM display memory organized as 256K × 64 — four 256K × 16 devices. This provides a wide 64-bit path from the controller to display memory.

The Quicklogic device serves to multiplex two pixels of data at 34 MHz into a data stream of one pixel per 68-MHz clock period. The device also dynamically switches between an X-server-based,16-bit, direct-color pixel format and an RTGL-based, 8-bit, pseudo-color pixel format on a pixel-by-pixel basis. Also, Hsync and Vsync signals from the 7555 controller are combined by the Quicklogic device to produce composite sync for the RAMDAC and for the display.

A frequency doubler phase-lock-loop is used to bump up the 34-MHz, two-pixel clock to the 68-MHz, pixel clock.

The RAMDAC converts the pseudo-color and direct-color pixel data into analog RGB signals.

The RGB analog signals are buffered and fed to the CRT display and to two VGA connectors. The Hsync and Vsync signals also go to the VGA connectors. The composite sync signal goes to the display.

Communication between the 7555 and a remote display is possible over a DDC2B channel. This allows information such as resolution to be passed from the remote display to the 7555. Only one of the remote display connections has this capability.

Ethernet

A Digital 21143 PCI-based Ethernet controller provides the network interface. It is able to support both a 10-megabit and 100-megabit Ethernet; however, only a 10-megabit Ethernet is used at this time. This chip directly attaches to the PCI bus and uses a transformer/filter and several passive components to attach to 10BaseT Ethernet.

PMC and Power Card Connectors

Two sets of PCI mezzanine card (PMC) connectors are provided on the PCBA. One set is intended to allow a standard PMC card to plug directly onto the CPU PCBA. This would most probably be a second video display controller. The other set is exclusively for connection of a second microprocessor PCBA (Power Card, 603 Card) to the PCI bus in order to boost the CPU PCBA’s processing capability.

ISA Bridge

The ISA bridge connects the PCI bus to an ISA bus and to the components on the ISA bus.

The bridge chip (Intel 82371) also contains several useful support functions:

• Seven DMA channels usable by peripherals on the ISA bus

• Three counter/timers

• Three chip selects

• IDE controller

The bridge and ISA bus components are collectively referred to as the ISA subsystem. This subsystem is used for less performance-critical peripherals, specifically, audio, wireless LAN, NVRAM, real-time clock, keyboard, mouse, EPP port, and I/O buffers.

3-8

Theory

Audio

The audio subsystem is based on a Crystal CS 4231A Multimedia Codec. This chip is capable of supporting simultaneous stereo in and out in a WAV-type format. It is programmable in terms of analog gain, data formats, and data sample frequency. An audio amp is used for the internal speaker, and op-amp buffers are used to drive the line-out connector.

Non-Volatile RAM/Real-Time Clock

The NVRAM and real-time clock reside on the ISA bus. Both functions are implemented with a Dallas Semiconductor DS1644 Nonvolatile Timekeeping RAM.

The NVRAM chip contains the following functions:

• A 32K × 8 Static RAM.

• A time-of-day clock, which overlays the uppermost 8-RAM addresses.

• An integrated lithium battery with a 10- to 20-year lifetime.

• An integrated clock crystal with ±1 minute/month accuracy.

• Power-fail circuitry to protect the clock and RAM during power OFF.

The NVRAM is used to hold sysgen values, error logs, and other miscellaneous system data. The real-time clock keeps track of time while the unit is ON or OFF. An enable bit in the ISA bridge chip must be set to enable writing to the NVRAM. The device is socket-mounted for easy replacement.

Keyboard/Mouse Interface

The keyboard and mouse interface is implemented with the Intel 82C42PE programmable interface chip on the ISA bus. This device comes pre-programmed with a Phoenix keyboard/PS-2 mouse BIOS. The Ultraview 1500/1600 uses both the keyboard and mouse ports.

EPP Port

A 78C36 device on the ISA bus implements an IEEE 1284, Level 1 electrically-compliant, bidirectional enhanced parallel port (EPP). The hardware includes a 16-byte deep FIFO and can use ISA DMA for data transfers. The software is responsible for many functions of the port, including mode negotiation, RLE compression (decompression can be done in hardware), as well as the detailed implementation of several of the communication modes. Refer to the IEEE 1284-1994 standard for detailed requirements of the port. This function is not currently supported in the software.

ISA I/O Buffers

These latches and buffers interface miscellaneous low-frequency status and control signals to the ISA bus.

IDE Port

The ISA bridge supports IDE devices (hard drives), and the appropriate connectors are on the PCBA. However, software does not yet support this function.

3-9

Ultraview 1500/1600 Monitors — Service Manual

SDLC Interface

The SDLC interface is the communications interface to Spacelabs Medical modules, which supply patient data to the system.

The Ultraview 1500/1600 communicates with the external module devices via the SDLC connector:

• Power is not supplied from this connector. All module power is generated by the DC power supply and is isolated from the monitor.

• The SDLC interface runs at a 1.892352-MHz frequency. This is divided down to generate a 448-Hz sampling rate. The SDLC communication task has a built-in program that retrieves the data from the bus, assembles it into a packet format, and provides it to the CPU.

• The SDLC clock signals are sent by the SDLC interface and are used to drive the external SDLC bus and modules. The SDLC data signals are bi-directional and can be used both to transmit and receive data from the intelligent modules.

Nurse Alarm Output

When an alarm sounds, a relay on the PCBA is activated. This is connected to the nurse alarm connector. When this connector is connected to an external nurse alarm light/buzzer, the light/buzzer will activate when an alarm occurs.

Clock Distribution

The clock distribution system is designed to provide low-skew clocks to the core hardware operating off of the MPC860 and PCI busses. Additional, lower-tolerance clocks are needed in other peripheral areas.

A Motorola PLL-based clock driver chip is used to provide a low-skew clock distribution system and several optional operational configurations. This provides clocks to all of the PCI devices under

1.0 ns of skew, including wiring delay variation. The MPC860 and FPGA clock skew falls within this

specification also. The device can be pin-strap programmed for various clock frequencies including 25, 33, and/or 50 MHz. Currently both the 860 and PCI devices run at 25 MHz.

These clocks are used for specific peripherals and are generated at various locations on the PCBA.

• 20-MHz clock for Ethernet

• 24.6-MHz clock for audio codec and EPP port

• 16.9-MHz clock for audio codec

• 12-MHz clock for keyboard/mouse controller

• 14.3-MHz clock for the PCI/ISA bridge and SVGA hardware

• 11.354-MHz clock divided to 1.89 MHz for SDLC

• 68.5-MHz and 34.25-MHz clock for the SVGA hardware

• 8.33-MHz clock for the PCI/ISA bridge and ISA bus

Hardware Reset

The hardware reset originates from the MAX695 power supervisor IC. The supervisor IC keeps the 860 PORESET input asserted (thereby keeping the CPU from running) when the system voltage is less than 4.65 V. Once the system voltage exceeds 4.65 V for 200 ms, the supervisor IC releases the 860 PORESET input, allowing the CPU to boot. The 860 generates two reset outputs, HRESET and SRESET. HRESET is buffered and is used to reset all PCI devices and most other major devices on the PCBA, including ISA devices. (ISA devices, however, can also be individually reset under software control by writing to one of the ISA latches.)

3-10

Theory

pfail

supervisor pfail input from display assembly

IC chip

Vcc

Software Reset

SRST

MPC860

IRQ0

POreset

power up/down reset

HRST

PCI bus reset

(output only)

PCI bridge

Figure 3-4: Reset signals

Ethernet

Video controller

PMC card

ISA bus controller

IRTS

reset

IDE

audio

EPP

To cause a software reset, the 860 processor causes a unrecoverable situation by first disabling its internal machine check interrupt and then forcing a machine check by accessing unmapped address space, causing the CPU to reboot.

Power Failure Operation

The power supply within the monitor chassis provides a digital PFAIL signal to the CPU PCBA to indicate that a power failure condition is imminent. This signal is asserted by the power supply if its AC input power fails for more than one cycle or if the monitor is switched OFF. This signal is provided through a power supervisor IC to the MPC860 as an interrupt, causing the processor to take immediate power failure action.

The power supply will continue to provide DC power to the CPU PCBA for a minimum of one millisecond after the power failure condition is detected. The host processor must complete all power failure actions during this time.

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Ultraview 1500/1600 Monitors — Service Manual

Hard Reset Configuration Word

At the rising edge of hard reset (HRESET), the 860 processor samples the rstconfg pin. The 860 processor has this pin tied low, which tells the 860 to read data bus bits 15-0 to determine its basic post-reset configuration. Resistor pull-ups on the bus pull certain bits high; the others are pulled low by weak internal put-downs. The 860 is set to read the following:

Bits 15 – 0 = 0000 0110 1000 0010

If any of these bits are stuck in the wrong state at reset, the 860 will not properly boot. The detailed meaning of each bit is explained in the 860 User’s Manual.

Interrupts

The MPC860 processor has two on-chip interrupt controllers, one in the System Interface Unit (SIU) and a second controller within the Channel Processor Module (CPM). These handle interrupts on specific input pins of the MPC860. Some interrupts are also routed through the interrupt controller in the ISA bridge.

SDLC rts video drq

uart cts uart cd

irts cts uart dsr

C15 C14

C9 C8

C5 C4

MPC 860

c11

c10

Supervisor IC

860/PCI

bridge

ISA

controller

e-net

keyboard

audio

mouse

EPP

VGA

pmc card

Figure 3-5: Interrupt connections

Regulator for -5 Volts

Certain analog components in the video section require a -5-volt supply. This is generated on-board by a -5-volt switching regulator supplied by the +12-volt input.

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Theory

Regulator for -3.3 Volts

Many digital devices on the CPU PCBA run on -3.3 volts. This is created from the +5-volt input by an on-board switching regulator.

Power Supply Connector

Power arrives at the CPU PCBA via a single connector. The pin assignments for this connector on the CPU PCBA are as follows.

Figure 3-6: Pin numbering for CPU PCBA connector

Table 1: Pin Assignments for Power Supply Connector

Pin Description

1 +5 V

2 +5 V

3 Ground

4 Ground

5 Remote sense line for the +5 V

6 +12 V

7 +12 V

front view

8 PFAIL; power failure signal from the power supply

9 +5 V

10 +5 V UPS (Currently unused)

11 Ground

12 Grounded when plugged into display chassis.

Used to detect what chassis the CPU PCBA is in.

13 Ground

14 Ground

15 Power switch position

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Ultraview 1500/1600 Monitors — Service Manual

EMI Reduction

The CPU PCBA includes several design features intended to reduce EMI effects. The power supply to the PCBA is segmented and heavily filtered to prevent noise propagation from one part of the PCBA to another. All high-frequency signals are driven through series resistors to limit the rise and fall times of these signals, reducing ringing and other EMI effects. The construction of the multi-layer PCBA is such that noisy signals are shielded by power and ground planes.

Boot Sequence Overview

When power is applied, the unit begins the boot up sequence. The following is a highly-abbreviated version of the sequence of events that occurs while the unit is booting.

1. Program execution starts at address 00000100 in flash memory.

2. Key internal and external devices and memories are mapped and enabled.

3. The boot-type value is read from super-cap-backed SRAM. This value is written to SRAM at every power down or self-reboot. The value determines the kind of boot, either warm or cold. Warm booting skips diagnostics and other steps in order to boot as quickly as possible.

4. Key areas of DRAM are tested (cold boot only).

5. The boot code is copied from flash memory to DRAM and program execution resumes in DRAM.

6. More internal and external devices are initialized.

7. Other key memory and CPU tests are performed (cold boot only).

8. The VxWorks kernel is started.

9. Drivers needed for diagnostics and the boot console are installed.

10. Diagnostics are run (cold boot only).

11. Boot logo and the 3-2-1 countdown are displayed (cold boot only).

12. The application code is copied from flash memory to DRAM and executed in DRAM.

13. Much of the above initialization is repeated as part of the application code.

14. The main monitor task, MonitorInit, is spawned and normal monitor operation begins.

Normal Operation Overview

During normal operation, the software does the following:

• Once the unit is booted, it begins normal monitor operation, which involves high-level software subsystem tasks running simultaneously. These tasks interface to other tasks, and all tasks interface to hardware devices via device drivers. The VxWorks kernel is responsible for running tasks based on their relative priority and on other system interrupts and events.

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Theory

MAIN SUBSYSTEMS and TASKS

• The SDLC subsystem sends packets from the modules to the rest of the system, including Ethernet and GDS, and sends packets to modules.

• The Interpreter subsystem provides modules and keys with “primitives” that are used via table code to create and control human interfacing on the monitor, such as touchscreen key presses. It receives key presses from the user and notifies the Keyboard Interpreter that then runs the appropriate table code program. That program uses the Key Display task to redraw the new key state as feedback to the user.

• The GDS is the patient database containing parameter data from the modules, including current, general, trend, and waveform data.

• The Remote Interface System handles Ethernet connections to remote monitors and modules. It broadcasts the existence and configuration of the network devices to each other. It enables the user to view remote parameters and to remotely press keys across the network. The Remote Interface System downloads the module table code to remote monitors to create the same human interface on multiple monitors. In addition, it supports the alarm watch and remote view functions and handles multicasted waveform data.

• The Recorder subsystem controls local recorders and network recorders.

• The Alarm subsystem handles the standard Ultraview/UCN alarms. Modules send alarm conditions over SLDC, and in response, the alarm subsystem sends alarm messages to the tone, display, record, and network tasks. The module receives messages from the network for alarm watch alarms and from SDLC tasks for module/channel adds or deletes.

MINOR SYSTEM TASKS and DEVICE DRIVERS

• The main Ultraview/UCN subsystems communicate display information to the Display Manager (DM) task. The DM receives display changes from these subsystems and issues the appropriate graphics primitives to update the display through the video device driver.

• The Ultraview/UCN subsystems interface to SDLC via Rx/Tx buffers in memory, driven by a 32-Hz interrupt.

• The Ethernet interface uses dynamic memory for receive and transmit. One Ethernet interrupt occurs for both receive packets and command completes. An Ethernet write command is used for transmitting packets. An “Ethernet-user” task maintains and uses a routing lookup table to switch network packets to the appropriate network driver — the Ethernet device driver or the wireless network card device driver.

The Ultraview/UCN recorder function uses these SDLC/Ethernet drivers directly.

The touchscreen driver and the external keyboard and mouse drivers provide x-y coordinates to the keyboard task for activating the on-screen keys.

The tone task is responsible for timing and prioritizing tones from the Alarm subsystem, the Keys subsystem, and other system tasks. It receives commands to turn ON and OFF, to suspend, and to change volume. It also looks up wave table tones and sends them to the Mixer task. The Mixer task mixes the alarm sounds with information tones as needed. These tasks talk to the audio hardware via the audio device driver.

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Ultraview 1500/1600 Monitors — Service Manual

CPU External Connectors

The CPU PCBA has several connectors for communication with external devices. Additional external connectors are mounted on the I/O PCBA (refer to I/O PCBA on page 3-17 for their description).

Table 2: External Connectors on the CPU PCBA

Connectors Description

RS-232 connectors

remote display connectors

DB 9 style, female 1- CD 2- TX (should be RX) 3- RX (should be TX) 4- DTR 5- GND 6- DSR 7- RTS 8- CTS 9- RI (port 1 only)

HD 15-pin, female, D-Sub 1- Analog red 2- Analog green 3- Analog blue 4- N/C 5- N/C 6- GND (red) 7- GND (green) 8- GND (blue) 9- N/C 10- GND 11- N / C 12- DDC2B DATA (port 1 only) 13- HSYNC 14- VSYNC 15- DDC2B CLK (port 1 only)

front view

610

Ethernet connector

3-16

10BaseT, RJ-45 style 1- TX+ 2- TX3- RX+ 4- N/C 5- N/C 6- RX7- N/C 8- N/C

front view

Table 2: External Connectors on the CPU PCBA (continued)

Connectors Description

HD 26-pin, female, D-Sub 1- NC 2- GND 3- NC 4- GND 5- NC 6- GND 7- NC 8- NC 9- CLK+

external SDLC connector

SDLC

10 - GND 11 - N C 12 - GND 13 - NC 14 - GND 15 - NC 16 - NC 17 - DATA+ 18 - CLK19 - NC 20 - GND 21 - NC 22 - GND 23 - NC 24 - NC 25 - NC 26 - DATA-

front view

Theory

I/O PCBA

The I/O PCBA holds those external connectors that cannot fit on the CPU PCBA and provides for internal connections to the touchscreen and video connectors. The I/O PCBA contains active components used for buffering touchscreen and C-Sync signals when the unit is attached to a 91416-B. The I/O PCBA also contains PCBA connectors, EMI filters, resistors, and capacitors.

IR Touchscreen Connector (90363 Only)

Figure 3-7: 90363 touchscreen connector pins

front view

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Ultraview 1500/1600 Monitors — Service Manual

Table 3: Pin Assignments for the 90363 Touchscreen Connector

Pin Description PIN Description

1 GND 18 EMIT

2 SELECT6 19 GND

3 12V_BACKPLANE 20 IRSIG

4 SELECT5 21 KPDACT

5 GND 22 IRBIAS

6 SELECT4 23 GND

7 12V_BACKPLANE 24 ADREF

8 SELECT3 25 RKEY_IR

9 GND 26 TEMP

10 SELECT2 27 GND

11 12V_BACKPLANE 28 SDAT

12 SELECT1 29 GND

13 GND 30 SCLK

14 SELECT0 31 GND

15 GND 32 CSYNC

16 EMITCUR 33 SPKROUTN

17 GND 34 SPKROUTP

Video RGB Connector (90363 Only)

This connector connects analog video RGB signals to the CRT inside the 90363 chassis. It contains three coax connections — red, green, and blue — each with their surrounding signal return shields.

Green

Blue

front view

Red

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Figure 3-8: Coax connections

Theory

I/O External Connectors

The following external connectors are mounted on the I/O PCBA. Additional external connectors are mounted on the CPU PCBA. Refer to CPU PCBA on page 3-6 for their descriptions.

Table 4: External Connectors on the I/O PCBA

Connectors Description

alarm connector

audio connectors

RJ-11 style, 6 pin 1- ALARM, COMMON 2- N/C 3- ALARM, NORM. OPEN 4- +12 V 5- N/C 6- GND

3.5 mm size, stereo, female

1- GND 2- Right 3- GND 4- GND 5- Left

OUT

1- GND 2- Right 3- NC 4- NC 5- Left Left and Right inputs are grounded when no plug is inserted

front view

female input

left

top view

1 - GND

right

keyboard connector

RJ-9 style, 4 pin

1- GND 2- CLK 3- +5 V 4- DATA

front view

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Ultraview 1500/1600 Monitors — Service Manual

Table 4: External Connectors on the I/O PCBA

Connectors Description

mouse connector

IR touchscreen connector (90364 only)

DIN style, 6 pin

1- DATA 2- N/C 3- GND 5- +5 V 6- CLK 8- N/C gnd ring-

1- Select_IN0 2- Ground 3- Select_IN1 4- Ground 5- Select_IN2 6- Ground 7- Select_IN3 8- Ground 9- Select_IN4 10- Ground 11- S e lect_ I N 5 12- Ground 13- Select_IN6 14- Ground 15- Emit_In 16- Ground 17- Emitcur_In 18- Ground 19- Csync-In 20- Ground 21- SCLK-In 22- Ground

23-SDAT_In 24-Ground 25-Spkrp_In 26-Ground 27-Spkrn_In 28-Ground 29-Kpdact_In 30-Ground 31-Rkey_IR_Out 32-Ground 33-Remote_Pwr_Sense 34-Ground 35-N/C 36-N/C 37-Adref_Out 38-Ground 39-Temp_Out 40-Ground 41-Irbias_Out 42-Ground 43-Irsig_Out 44-Ground

gnd ring

top view

Interconnect PCBA

The interconnect PCBA connects the CPU PCBA to the I/O PCBA. It contains only connectors and does not require power.

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Maintenance

Contents

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Preventive Maintenance (PM) Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

90363 Disassembly Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

90364 Disassembly Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Overview

CAUTION:

• Observe precautions for handling electrostatic-sensitive devices!

• Never touch electrostatic-sensitive electronic components without following proper

anti-static procedures, including the use of an ESD wrist band and mat. An electrostatic discharge from your fingers can permanently damage electronic components.

• All static-sensitive electronic components are packaged in static-shielding bags.

Retain the bag for repackaging the component, should you need to store it or return it to Spacelabs Medical for any reason.

• Cleaning, preventive maintenance, and safety checks should be performed

annually and following any product disassembly/assembly. Preventive maintenance and safety checks must be performed by trained personnel only.

Cleaning/Disinfecting

WARNING:

• Use only recommended cleaning solutions, or you may void the manufacturer’s warranty.

• Harsh chemical agents degrade plastics and will compromise the safety of the device.

• Disconnect the equipment from the patient and the electrical supply before cleaning.

• Do not allow liquid to enter the interior of the module or monitoring equipment.

• Do not immerse the equipment or cables in water or cleaning solutions.

• Do not autoclave.

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Ultraview 1500/1600 Monitors — Service Manual

To clean the exterior of monitors, modules, and cables:

• Prepare the cleaning solution according to the manufacturer’s instructions.

• Wet a clean cloth with the selected cleaning solution.

• Remove excess liquid from the cloth and squeeze dry.

• Wipe exposed surfaces of the equipment and cables.

• Remove any soap residue by gently wiping with a clean damp cloth.

• Wipe dry with a clean dry cloth.

Use only the following recommended cleaning solutions:

• Mild soap and water solution

• U.S. Pharmacopoeia (USP) green soap

• Sodium hypochlorite solution (1:10 dilution of household chlorine bleach in water)

• Phenolic germicidal detergent (1% aqueous solution)

• Glutaraldehyde (2.4%) (Cidex)

• Isopropyl alcohol (70% solution)

• Over time, repeated use of a chlorine bleach solution may cause some colors to

fade.

Tape adhesive can be removed with Spacelabs Medical adhesive tape remover pads (P/N 392196-001).

Questions and concerns about cleaning issues should be directed to a Spacelabs Medical field service engineer.

Preventive Maintenance (PM) Procedures

The following information describes the requirements and tests necessary for safety and performance verification of Spacelabs Medical 90363 and 90364 systems. This procedure must be performed yearly, and also following any product disassembly/assembly. This procedure must be performed by trained personnel only.

• Cleaning, preventative maintenance, and safety checks should be performed

Test Equipment Required

Electrical Safety Analyzer — Dynatech Nevada 232C or Equivalent

Patient Simulator — Dynatech Nevada 215A or Equivalent

annually.

• Before testing, ensure that module housing(s) and its DC power supply(s) have

their associated cables attached, not interconnected.

• Ensure that the Ethernet cable and the AC power sources are removed.

4-2

• The AC line is auto detected; no user selection is necessary.

• Ensure that the leakage test equipment is calibrated.

Maintenance

Mechanical Safety Check

Verify that the unit is clean, the screws are tight, the connector pins are not damaged, the case is not damaged, and that there are no frayed or pinched wires or cables. If the unit is mounted, check that the mounting hardware is tight.

Test Specifications

Table 1: Test Specifications

Mains to Chassis Leakage

International (IEC 601.1) US (UL 2601)

500 µA - normal condition, ground attached (AC connector to chassis)

500 µA - single fault condition, open ground or reverse polarity

* Measurement taken from the power cord third wire ground to the most distant ground attachment.

Electrical Safety Checks

Electrical leakage safety testing protects the patient from electrical shock, especially microshock. Microampere current values can cause fatal arrhythmias in electrically susceptible patients. A patient is deemed electrically susceptible when connected to monitoring equipment.

WARNING:

• Before starting a safety test, ensure that a patient is not connected to the equipment under test.

Perform the case current leakage test and the ground resistance leakage test with the module installed in a Spacelabs Medical monitor and in accordance with current regulatory requirements. Before performing these tests on the module, verify that the monitor itself passes the case current and ground resistance leakage tests.

300 µA - normal condition, ground attached (AC connector to chassis)

300 µA - single fault condition, open ground or reverse polarity

Mains

Resistance

200 milliohms*

Monitor Case-to-Ground

Leakage current from the monitor case lugs through the AC cord to ground should be less than 300

µA for U.S. (500 µA internationally), regardless of the power ground configuration.

Resistive Plug-to-Ground

Test the display assembly and DC power supply(s) for ground resistance:

1. Temporarily attach the module housing and measure the resistance from the AC power cord third wire ground to a chassis location, such as the equipotential post on the rear of the display assembly or at the outer shell of the DB-26 of the most remote housing.

2. Verify that the resistance is less than 200 milliohms.

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Ultraview 1500/1600 Monitors — Service Manual

3. Perform this test for both the display assembly and the DC power supply.

• When testing the DC power supply, be sure to measure from the most distant

Powered Leakage

Test the display assembly and external DC power supply leakage:

1. Attach the ground wire to the metal rear panel of the display assembly.

2. Plug the leakage analyzer into an AC power source. Plug the display assembly into the analyzer’s AC receptacle.

3. Verify that leakage current from the display assembly case or DC power supply to module housing to ground meets, or is lower than, the values provided in Table 2.

module housing.

Table 2: Leakage Values

Ground

Condition

Closed Ground Closed Neutral Normal 100 µA300 µA

Closed Ground Closed Neutral Reverse 100 µA300 µA

Open Ground Closed Neutral Normal 500 µA300 µA

Open Ground Closed Neutral Reverse 500 µA300 µA

Closed Ground Open Neutral Normal 500 µA300 µA

Closed Ground Open Neutral Reverse 500 µA300 µA

Neutral

Condition

Polarity

International

Limit

US Limit

Monitor Functional Tests

This procedure verifies operation of the Ethernet port, patient data logger, remote alarm, and external SDLC options. It assumes that an Integrated Multi-parameter module, 90470, is available for testing purposes. In the event that the module is not available, similar modules may be substituted for verifying specific parameters.

Required Tools/Test Equipment

• Waveform simulator and appropriate patient cable

• If patient data logger option is to be tested: terminal or computer with VT100 emulator and appropriate standard PC cable to connect it to the properly configured DB9 serial port on the monitor

• Module housing (for 90363)

4-4

Maintenance

Verifying Monitor Functions

To verify that the monitor functions correctly with parameter modules:

1. Insert a module that includes ECG without the patient cables connected.

• Verify that the vertical ECG parameter key appears, a heart rate of ??? is displayed, and the message LEADS OFF is in the waveform zone.

2. Connect a waveform simulator to the ECG input with a 5-lead patient cable, and set the simulator to a known rate.

• Verify that the ECG rate and lead being monitored are displayed to the right of the ECG

parameter key.

• Verify that the ECG waveform is displayed.

3. Connect a waveform simulator to the pressure inputs.

4. Label and zero the channels.

• Verify that the numerics and waveforms are accurate.

• If the monitor is properly configured and installed on a network, perform the

following test as described. The recordings will be printed at the central printer.

5. Touch the RECORD key, then touch one of the flashing parameter keys.

• Verify that the recording is printed.

Optional Remote Alarm

If the monitor is configured to use the Remote Alarm interfaced into a nurse call station, plug the cable into the Remote Alarm connector and initiate an alarm. The nurse call should respond.

Optional Wired Ethernet

If the monitor is configured to use the wired Ethernet, connect a 10BaseT cable from an active Spacelabs Medical network into the rear panel connector. Press the SPECIAL FUNCTIONS key and verify that other mainframes appear in the Remote View submenu.

Error Log

• Error logs are intended for use by Spacelabs Medical personnel only and do not

To test the error log:

1. Power OFF the monitor for several seconds and then power ON again. Enter the Boot menu when the 3-2-1 countdown appears on the System Startup screen (refer to the

Troubleshooting on page 5-1 for detailed instructions).

necessarily indicate monitor malfunction.

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Ultraview 1500/1600 Monitors — Service Manual

2. Clear errors by then selecting c.

• Prior to clearing logged errors, always generate a printout of the CMOS error log

3. The log can be printed as well as displayed and cleared via the Service Functions menu.

90363 Display Adjustments

Brightness and Contrast

To adjust the brightness and contrast:

1. Power ON the monitor.

2. At the Main menu, touch the MONITOR SETUP key, MONITOR CONFIG key, and then the

BRIGHTNESS CONTRAST key.

3. Touch the brightness up and down arrow keys and the contrast up and down arrows to adjust the display view.

and attach it to the monitor’s PM record.

CAUTION:

• Avoid dimming the keys to the point that they are invisible. If this happens, before exiting the menu or powering OFF the unit, turn the brightness up by touching the place where the brightness and contrast up arrows should be.

Display Alignment

1. At the Main menu, touch MONITOR SETUP, and then touch PRIVILEGED ACCESS.

2. Enter the password using the on-screen keyboard and touch ENTER.

3. Touch the MORE key.

4. Touch SERVICE FUNCTIONS.

5. Touch MONITOR CALIBRATION.

6. Touch CRT POSITION.

The display will show the following:

4-6

BORDER

Figure 4-1: CRT positioning

Maintenance

These keys can be used to move the display up, down, left, and right as well as to stretch or compress the display horizontally and vertically.

Touch the Border key for a border to appear around the screen perimeter; however, the current screen adjustment may be such that portions of the border may be positioned off-screen. Adjust the screen position and the size until the entire border is visible and is positioned as close to the edge of the display as possible. This is the optimum screen position adjustment.

CAUTION:

• Repositioning the screen does not change where the IR touchscreen expects each key to appear. If the screen size or position is severely altered, significant misalignment of the key images and the true physical touchscreen keys may occur.

Display Color

• The display color can be inspected, but the monitor must be returned to

To inspect the color:

1. Power OFF the monitor for several seconds and then power ON again.

2. Enter the Boot menu when the 3-2-1 countdown appears on the System Startup screen

(refer to

3. At the Boot menu, touch D for diagnostics, then i for individual diagnostics, v for video diagnostics, and i for the interactive video diagnostic. After displaying several messages, the entire screen will cycle through the colors of red, green, blue, white, and black, pausing for five seconds at each color.

4. Inspect the screen to verify that all the colors appear and that no portion of the display is discolored or exhibits other undesirable visual flaws.

5. If discoloration or other flaws are evident, press v for video diagnostic. If the diagnostic passes, return the entire monitor to Spacelabs Medical for service. If the diagnostic fails, refer to

Spacelabs Medical for adjustment.

Troubleshooting on page 5-1 for detailed instructions).

Monitor Fails Power-ON Diagnostics on page 5-5 for suggested service action.

Touchscreen Calibration

In the event the touchscreen becomes difficult to use or a replacement has been installed, you may need to calibrate it. This can be performed by using the calibration function found under the Biomed menu.

To perform the calibration, attach a mouse (in the event the touchscreen is unusable) and perform the following:

1. Power ON the 90363.

2. Touch MONITOR SETUP and then touch PRIVILEGED ACCESS.

3. Enter the Biomed code (the factory default is Biomed).

4. Touch MONITOR CALIBRATION.

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Ultraview 1500/1600 Monitors — Service Manual

5. Touch TOUCHSCREEN CALIBRATION.

CAUTION:

• Do not interface with the monitor during automatic calibration.

6. Perform the touchscreen margin adjustment.

90364 Display Adjustments

Display Alignment

Ultraview 1600 uses a “display independent” concept. All setup for brighter/contrast and positioning are set at the OEM display. Monitor controls have no effect.

If the 90364 Ultraview 1600 is used in conjunction with a 91416-B, configuration is the same as a 90363 Ultraview 1500.

All display adjustments for the 90364 are a function of the external display purchased separately. The monitor can provide a border to ease the performance of display alignments.

To display a border:

1. At the Main menu, touch MONITOR SETUP, and then touch PRIVILEGED ACCESS.

2. Enter the password using the on-screen keyboard and touch ENTER.

3. Touch the MORE key.

4. Touch SERVICE FUNCTIONS.

5. Touch MONITOR CALIBRATION.

6. Touch CRT POSITION.

The display will have a border around the screen perimeter. The current screen adjustment may be such that portions of the border may be positioned off the screen. Adjust the position and size until the entire border is visible and is positioned as close to the edge of the display as possible for optimum display position.

Touchscreen Calibration

The touchscreen calibration information is stored in the NVRAM of the 90364. If this information is missing or has been changed, the 90364 will require that a calibration procedure be performed. A touchscreen calibration may also be performed if the touchscreen is not properly responding when a display key is touched.

A remote monitor with touchscreen capability, connected to a 90364, may be calibrated in one of three ways.

1. Initial Installation — If the 90364 does not have the touchscreen calibration information

stored in the NVRAM and the unit senses the presence of a touchscreen cable at the J9 port during power-up, the 90364 will automatically display a calibration screen. The calibration screen will prompt the user to touch the upper-left, upper-right, and lower-right corners of the display for calibration. After calibration, the unit reverts to normal operating mode.

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Maintenance

2. Recalibration using the Biomed menu (software version 1.03.10 and above) — In the event the touchscreen becomes difficult to use, it may need to be calibrated. To perform the calibration, attach a mouse (in the event the touchscreen is unusable) and perform the following steps.

a. Power ON the 90364.

b. Click the MONITOR SETUP key and then click the PRIVILEGED ACCESS key.

c. Enter the Biomed code (the factory default is biomed).

d. Click the MONITOR CALIBRATION key.

e. Click the TOUCHSCREEN CALIBRATION key.

f. Click the box displayed in the upper-left, upper-right, and lower-right corners of the

display.

3. Recalibration using the Diagnostic Boot menu — A PS2 mouse or keyboard with RJ9 connector is required to perform a touchscreen calibration. Perform the following steps to calibrate the touchscreen.

a. Power OFF the 90364 and connect either a PS2 mouse or keyboard.

b. Power ON the 90364 and enter the Diagnostic Boot menu. This menu may be

accessed using the mouse or keyboard.

• To access the Diagnostic Boot menu using a PS2 mouse, simultaneously click

the left and right mouse buttons during the “3-2-1” boot-up countdown. (The left and right mouse click must be simultaneous with the “3” of the “3-2-1” countdown.)

• To access the Diagnostic Boot menu using a keyboard, press [Ctrl]+[D] during

the “3-2-1” boot-up countdown. (The [Ctrl]+[D] sequence must be simultaneous with the “3” of the”3-2-1” countdown.)

c. Select v (set video characteristics) on the Diagnostic Boot menu.

d. Select a (1024 × 768, 60 Hz) on the Video menu.

e. Turn the 90364 unit’s power OFF and then ON.

f. As part of the initialization routine, the unit will automatically display a calibration

screen. The calibration screen will prompt the user to touch the upper-left, upper-right, and lower-right corners of the display for calibration.

4. Calibration is now complete.

Cleaning

Monitor and Module Housing

If needed, clean the outside of the monitor and module housing with a mild soap and water solution or Plast-N-Glas cleaner. Use TF solvent for cleaning electronic connectors and contacts.

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Ultraview 1500/1600 Monitors — Service Manual

Filter and Fan (90363 Only)

• Depending upon the hospital environment, an air filter may need to be cleaned

To clean the fan and filter:

1. Remove the filter cover from the rear of the Ultraview 1500 monitor using a small, flat head screwdriver to gently pry off the cover.

2. Clean the filter by washing it with water and mild soap (or replace it).

3. Allow the filter to dry.

4. Reinstall the filter and the fan filter cover.

5. Verify that the fan is working properly and that it is drawing air into the display assembly.

Touchscreen (90363 Only)

The touchscreen does not have a separate shield over its face. Clean the screen with a soft cloth moistened with either 70% alcohol or with soapy water.

more than once per year. It is recommended that, in the beginning, hospitals inspect the air filter at monthly intervals until an appropriate cleaning cycle is established.

• Do not allow liquid to enter the monitor.

90363 Disassembly Procedures

Tools Required

• Static mat

• Static wrist strap

• #1 and #2 Phillips screwdrivers (#2 driver > 7.5 in. [19 cm] shaft)

• 13/16 in. (4.75 mm) nut driver

• Standard flat screwdriver

• Top cover removal tool (P/N 003-0085-00)

CAUTION:

• Before disassembly, switch the main power OFF and disconnect the AC cord from the wall outlet.

4-10

Maintenance

Top Cover Removal

1. Remove the AC cord and retainer from the display assembly.

2. Refer to Figure 4-2 for the location of two screws on the bottom of the display.

3. Remove these two screws.

4. Using a soft cloth to protect the CRT face from scratching, lay the monitor on its face to enable you to remove the two cover screws.

bottom view

Figure 4-2: Location of the screws

5. Return the monitor to its normal position.

6. Remove the CRT top cover using the top cover removal tool (P/N 003-0085-00).

a. Locate the two latches that hold the bezel and top cover together (Figure 4-3).

b. Position the top cover removal tool next to the two latches (Figure 4-3).

c. Firmly push down on the top of the rear cover near the bezel and insert the removal tool

between the bezel and top cover as far as possible.

d. Slide back the rear cover from the bezel by grasping the cover on both sides and

sharply pushing in and back.

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Ultraview 1500/1600 Monitors — Service Manual

latches

bezel

insert tool between bezel and top cover

top cover

as far as it can go

top view

top cover removal tool (P/N 003-0085-00)

Figure 4-3: Top cover removal

7. After clearing the retaining brackets, pull the cover straight back until it clears the base and can be removed

CAUTION:

• When reinstalling the top cover, be careful that the beryllium/copper fingers in the top corners are not damaged. Hold them in slightly while sliding the top cover on.

8. To install the top cover, gently push the cover forward until a firm snap is heard, indicating that the cover has contacted the base.

PCBA Drawer Removal/Replacement

Removal of the PCBA drawer requires that both the CPU and I/O PCBAs be removed as a unit.

4-12

I/O PCBA

Interconnect PCBA

CPU PCBA

Maintenance

panel, rear, primary

Figure 4-4: PCBA drawer removal

To extract the PCBA drawer:

1. Remove all external cables from their connectors.

2. Remove the screws, as identified by the arrows in Figure 4-5, that attach the rear panel to the monitor.

Figure 4-5: Screw placement for drawer assembly

• Figure 4-5 is not representative of all models.

3. Pull the drawer assembly completely out of the monitor.

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Ultraview 1500/1600 Monitors — Service Manual

To reassemble the PCBA drawer:

1. Slowly reinsert the drawer assembly, being careful to align the PCBA sides with the slots inside the monitor.

2. Push the drawer completely in to ensure that the connectors on the front of the PCBA become fully inserted.

3. Re-install the screws that secure the drawer to the monitor.

CAUTION:

• Replacement of ALL screws, hex nuts, and fasteners is required to maintain Electrical Magnetic Interference (EMI) Emissions within acceptable limits. Any removal or non-replacement of hardware can cause increased emission levels and susceptibility to external noise sources.

NVRAM Replacement

• The NVRAM contains a battery with a lifetime of 10 to 20 years. In normal usage,

with the monitor on and in use, the NVRAM should be replaced every 10 years.

1. Follow the previous PCBA drawer removal instructions.

2. Use an IC extractor tool to remove the NVRAM located at U940 on the CPU PCBA.

3. Insert a new NVRAM into location U940 on the CPU PCBA, being careful to correctly orient the device.

4. If the NVRAM was secured with a tie-wrap, install a new tie-wrap (P/N 344-05018-00). If the NVRAM was secured with double adhesive tape, replace the tape (P/N 253-0052-00).

5. Reinstall the PCBA drawer assembly by following the PCBA drawer insertion procedures.

CPU PCBA Replacement

1. Follow the PCBA drawer removal and disassembly instructions above.

2. Replace the CPU PCBA.

• The NVRAM (U940) on the CPU PCBA contains all configuration information for

3. Mate the interconnect PCBA to the CPU PCBA, then mate the I/O PCBA to the interconnect PCBA.

4. Replace the screw located in the center of the PCBA that secures the CPU and I/O PCBAs to each other.

5. Reattach the rear panel and replace all the screw locks that secure the rear panel connectors.

6. Reinstall the I/O and CPU drawer assembly into the monitor.

the monitor. To avoid having to reconfigure the new CPU PCBA, install the NVRAM from the defective CPU PCBA onto the new CPU PCBA in place of the new blank NVRAM. The blank NVRAM should be installed back into the defective CPU PCBA.

7. If NVRAM is suspected as the failure, order the CPU PCBA pre-configured or call Spacelabs Medical service to configure your options (SYSGEN). Privileged access and user configuration information can be updated by the technician from the onsite network logs.

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U940 (NVRAM)

Maintenance

Figure 4-6: CPU PCBA

Interconnect PCBA Replacement

1. Follow the PCBA drawer removal instructions.

2. Disassemble the drawer as in the CPU PCBA replacement instructions.

3. Replace the interconnect PCBA.

4. Reassemble the PCBA drawer.

5. Follow the PCBA drawer replacement instructions.

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Ultraview 1500/1600 Monitors — Service Manual

I/O PCBA Removal/Replacement

1. Remove the I/O and CPU PCBAs as described in the PCBA drawer removal instructions.

2. Disconnect all internal cables from the I/O PCBA.

3. Remove the two screws that secure the I/O PCBA to the rear of the drawer panel, if applicable.

4. Remove the one screw in the center of the PCBA that secures the PCBA to the CPU PCBA assembly.

5. Remove all screws and screw locks that hold the connectors to the drawer panel, and slide the I/O PCBA and CPU PCBA away from the panel.

6. Separate the I/O PCBA from the interconnect/CPU PCBA.

7. Reverse the removal procedure to replace the I/O PCBA.

8. Re-insert the PCBA drawer as described in the PCBA drawer replacement instructions.

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Figure 4-7: I/O PCBA

• This illustration may not be representative of all revisions of the I/O PCBA.

Maintenance

Touchscreen Removal/Reassembly

Removal

1. Insert a blade screwdriver (or similar object) into each of the two slots, one at a time, located on the underside of the bezel.

bottom view

Figure 4-8: Touchscreen removal

2. With an upward pressure, gently pull the front bezel away from the display assembly and tilt upward.

3. Pull the bottom of the touchscreen out just far enough to allow disconnection of the serial interface cable leading to the I/O PCBA.

4. After disconnecting the serial cable, lift the touchscreen assembly up and away from the unit.

Reassembly

1. For reassembly, re-attach the bezel by inserting the three hooks located at the top of the front bezel into the top slots of the secondary bezel. Tilt the front bezel downward, being careful not to damage the ribbon cable.

2. Reattach the ribbon cable.

3. Push in on the assembly until the touchscreen locks into place.

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Ultraview 1500/1600 Monitors — Service Manual

Exhaust Fan Replacement

1. Remove the top cover of the display assembly.

2. Remove the video PCBA and position it out of the way.

3. Locate the fan on the rear of the display assembly and remove the screw on each side of the fan motor (refer to Figure 4-9).

fan removal screws

Figure 4-9: Fan location

4. Slide the bracket off of the fan assembly, being careful not to stress any connections on the video PCBA while moving it aside.

5. Disconnect the power cable from the power supply.

6. Position the new fan in place, and reattach the DC power connector to the power supply.

7. Replace the fan retaining bracket, placing the tabs under the chassis tabs.

8. Replace the two screws removed in step 3, and replace the video PCBA.

9. Reinstall the top cover.

• When replacing the fan, be CERTAIN that the air flow arrow printed on the fan is

4-18

pointing INWARD.

Maintenance

AC Switch Replacement

1. Remove the top cover.

2. Remove the video driver PCBA and position it out of the way without disconnecting cables.

3. Remove the single screw from the right side of the fan (viewed from the rear).

4. Remove the single screw from the AC module (refer to Figure 4-10).

5. Lift the AC module upward to allow the AC input module cable to be disconnected.

6. Disconnect the AC wires from the AC module by depressing a release latch located on the side of the connector. Also detach the fan and wire harness from the power supply, noting their placement for reassembly.

step #4

step # 3

fuses

to remove fuses squeeze both tabs and pull.

Figure 4-10: AC module

7. Remove the two screws securing the switch PCBA and shield to the AC module.

8. Reinstall the new AC switch assembly, and reattach the wires to their appropriate connectors.

9. Replace the AC module, and reinstall the single screw onto the right side of the fan.

10. Reattach the video driver PCBA, and install the mylar shield and steel cover using the two removed previously.

11. Reattach the top cover.

• Ensure that the fan connector has been reattached to the switch PCBA after

replacement.

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Ultraview 1500/1600 Monitors — Service Manual

Backup Battery Replacement

• It is recommended that you change the battery yearly.

1. Locate the hinged cover on the rear of the unit.

2. Remove one (or two, if applicable) screw holding the battery case closed.

3. Remove and properly discard the old battery.

4. Position the new battery, taking care not to pinch the wires when closing the cover.

90364 Disassembly Procedures

CAUTION:

• Before beginning any disassembly procedures, power OFF the monitor and disconnect the AC cord from the AC power receptacle.

• The external power supply is not designed for disassembly.

Tools Required

Required Equipment:

• Static mat

• Static wrist strap

• #1 and #2 Phillips screwdrivers (#2 driver > 7.5” shaft length)

• Standard flat screwdriver

Divider Removal

1. Open the top and bottom module bay doors on the left side of the unit to expose the divider.

2. Press the snaps located at the front of the divider and pull the divider out of the module housing cavity approximately one inch (2.54 cm).

3. With only the top door open, turn the outside edge of the divider toward the center of the module housing until the divider is free from the chassis and can be removed from the module housing cavity.

4. Reverse the removal procedure to re-install the divider, making sure the long front leg of the divider points to the center of the module housing chassis.

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Maintenance

Enclosure Removal

1. Remove the four painted screws from the top of the unit.

2. Remove the four screws and two feet from the bottom of the unit.

3. Slide the right and left enclosure halves away from the bezel and off the unit chassis.

4. Reverse the removal procedure to reassemble the enclosure.

Bezel Removal

1. Remove the enclosure according to the enclosure removal procedure.

2. Remove the four screws that secure the bezel to the chassis.

3. From the right side of the unit, slide a flat blade screwdriver between the bezel and the chassis and deflect the lower snap attached to the center web of the bezel.

4. From the left side of the unit, slide a flat blade screwdriver between the bezel and the chassis and deflect the upper snap attached to the center web of the bezel.

5. Pull the bezel away from the chassis.

6. Reverse the removal procedure to reassemble the bezel.

NiMH Battery Replacement

1. Remove the two screws that secure the top of the battery compartment to the rear panel.

2. Swing the battery compartment down into a horizontal position.

3. Disconnect the battery cable connector from the rear panel connector.

4. Lift the battery and its attached cable out of the compartment.

5. Reverse the removal procedure to replace the old battery with a new one.

Rear Panel Removal

1. Remove the battery and enclosure according to their respective removal procedures.

2. Remove the PCBA Drawer assembly according to its removal procedure.

3. Remove the six screws and six connector jackscrews from the rear panel.

4. Pull the rear panel away from the chassis.

5. Reverse the removal procedure to reassemble the rear panel.

Backplane PCBA Removal

1. Remove the enclosure, battery, and rear panel according to their respective removal procedures.

2. Gently remove the output connector section of the PCBA from the plastic standoffs attached to the main PCBA section and rotate away from the main PCBA.

3. Remove the power interconnect cable from the main PCBA.

4. Remove the six screws that secure the main PCBA to the chassis.

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Ultraview 1500/1600 Monitors — Service Manual

5. Pry the upper-left and lower-right corners of the main PCBA from the chassis snap-standoffs and remove the PCBA.

6. Reverse the removal procedure to reassemble the backplane PCBA.

PCBA Drawer Removal/Replacement

Removal of the PCBA drawer requires that both the CPU and I/O PCBAs be removed as a unit.

To extract the PCBA drawer:

1. Remove all external cables from their connectors.

2. Remove the screws, as identified by the arrows in Figure 4-11, that attach the rear panel to the monitor.

Some models use this port for touchscreen interface

Figure 4-11: Screw placement for drawer assembly

3. Pull the drawer assembly completely out of the monitor.

To reassemble the PCBA drawer:

1. Slowly reinsert the drawer assembly, being careful to align the PCBA sides with the slots inside the monitor.

2. Push the drawer completely in to ensure that the connectors on the front of the PCBA become fully inserted.

3. Re-install the screws that secure the drawer to the monitor.

CAUTION:

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Maintenance

NVRAM Replacement

• The NVRAM contains a battery with a lifetime of 10 to 20 years. In normal usage,

1. Follow the previous PCBA drawer removal instructions.

2. Use an IC extractor tool to remove the NVRAM located at U940 on the CPU PCBA.

3. Insert a new NVRAM into location U940 on the CPU PCBA being careful to correctly orient the device.

4. If the NVRAM was secured with a tie-wrap, install a new tie-wrap (P/N 344-05018-00). If the NVRAM was secured with double adhesive tape, replace the tape (P/N 253-0052-00).

5. Reinstall the PCBA drawer assembly by following the PCBA drawer insertion procedures.

CPU PCBA Replacement

1. Follow the PCBA drawer removal and disassembly instructions above.

2. Replace the CPU PCBA.

with the monitor on and in use, the NVRAM should be replaced every 10 years.

• The NVRAM (U940) on the CPU PCBA contains all configuration information for

3. Mate the interconnect PCBA to the CPU PCBA, then mate the I/O PCBA to the interconnect PCBA.

4. Replace the screw located in the center of the PCBA that secures the CPU and I/O PCBAs to each other.

5. Re-attach the rear panel and replace all the screw locks that secure the rear panel connectors.

6. Reinstall the I/O and CPU drawer assembly into the monitor.

7. If NVRAM is suspected as the failure, order the CPU PCBA pre-configured or call Technical Support to configure your options (SYSGEN). Privileged access and user configuration information can be updated by the technician from the onsite network logs.

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Ultraview 1500/1600 Monitors — Service Manual

U940 (NVRAM)

Figure 4-12: CPU PCBA

Interconnect PCBA Replacement

1. Follow the PCBA drawer removal instructions.

2. Disassemble the drawer as in the CPU PCBA replacement instructions.

3. Replace the interconnect PCBA.

4. Reassemble the PCBA drawer.

5. Follow the PCBA drawer replacement instructions.

4-24

Maintenance

I/O PCBA Removal/Replacement

1. Remove the I/O and CPU PCBAs as described in the PCBA drawer removal instructions.

2. Disconnect all internal cables from the I/O PCBA.

3. Remove the two screws that secure the I/O PCBA to the rear of the drawer panel, if applicable.

4. Remove the one screw in the center of the PCBA that secures the PCBA to the CPU PCBA.

5. Remove all screws and screw locks that hold the connectors to the drawer panel, and slide the I/O PCBA and CPU PCBA away from the panel.

6. Separate the I/O PCBA from the interconnect/CPU PCBA.

7. Reverse the removal procedure to replace the I/O PCBA.

8. Re-insert the PCBA drawer as described in the PCBA drawer replacement instructions.

Figure 4-13: I/O PCBA

• The external power supply is not designed for disassembly.

• This illustration may not be representative of all revisions of the I/O PCBA.

Power Interconnect PCBA Removal

1. Remove the enclosure and bezel according to their respective removal procedures.

2. Remove the two screws that hold the ESD shield against the power interconnect PCBA.

3. Remove the two screws that secure the power interconnect PCBA to the chassis.

4. Pry the upper-right and lower-left corners of the power interconnect PCBA from the chassis’ snap-standoffs and remove the PCBA.

5. Disconnect the power interconnect cable from the PCBA.

6. Reverse the removal procedure to reassemble the power interconnect PCBA.

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Troubleshooting

Contents

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Suggested Tools and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Symptoms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Monitor Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

System Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Boot Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Diagnostic Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Overview

The troubleshooting procedures in this chapter isolate equipment problems to a field-replaceable unit (FRU).

The following units in the Ultraview 1500/1600 Monitors are field-replaceable:

• Infrared touchscreen (IRTS) and bezel (90363 only)

• CPU PCBA

• I/O PCBA

• Interconnect PCBA

• Display assembly, which includes the following as part of the replacement display (90363 only):

Video driver

Internal power supply

Deflection PCBA

CRT

PCBA adapter (I/O to touchscreen)

• Backplane PCBA (90364 only)

• CPU power supply PCBA (90364 only)

Suggested Tools and Parts

These items are necessary to troubleshoot the Ultraview 1500/1600 Monitors:

• Flathead screwdriver

• DIP removal tool

• Multimeter

• Monitor cover removal tool (90363 only)

• PS2 mouse

• Printed circuit board assemblies

5-1

Ultraview 1500/1600 Monitors — Service Manual

Symptoms

Monitor Has No Display

Power

1. Check the AC line cord to ensure that it is properly plugged in and that the power source voltage is present.

2. Verify that the main AC switch is ON.

3. Check the power LEDs on the CPU assembly by looking through the ventilation holes near the 10BaseT jack ( case, not near the back panel. They indicate the presence of the +3, +5, +12, and -5 VDC sources.

4. Check the mains fuses located in the back of the monitor in the AC module.

5. Unplug all the rear panel cables, because a short could cause the power supply to shut down.

6. Remove the top cover and inspect all cables to verify that none are loose or disconnected.

) to verify that all four are lit. The LEDs are in a row, deep inside the

• If an overvoltage condition occurs, the monitor MUST be left in the power OFF

CPU and I/O PCBAs

1. Remove the PCBA drawer assembly.

2. Check that the DIMMs and other plug-in devices on the assemblies are fully seated.

3. Reinstall the PCBA drawer assembly.

4. Re-check the monitor to verify that it is still non-operational.

5. At this point, a terminal (or computer with software capable of VT100 emulation) with settings of 9600 (N, 8, 1) may be required. Connect an appropriately wired cable to the terminal or computer’s serial port and then to the monitor’s rear panel RS-232 connector number one. During power-ON, verify that the monitor is passing data to the port and that self tests are being performed and pass.

6. If the four power LEDs are ON and there is no output from the RS-232 port, replace the CPU PCBA using the assembly/disassembly procedure found in

7. If the RS-232 reports no failures, inspect the interconnect PCBA. If it appears damaged, order a new I/O PCBA.

8. If there is still no display on the screen, replace the display assembly itself (90363 only).

condition for at least 5 minutes before re-applying power.

• To verify if an over-current condition exists, watch the LED’s while turning ON the power. Check that they do not flash ON and then OFF again.

Maintenance on page 4-1.

Monitor Operates but Fails System Functions

Modules and SDLC Link

1. Verify that the proper SDLC terminations are set and that the proper cables are being used (refer to

5-2

Installation on page 2-8 for more information).

Troubleshooting

2. Check the software versions of all installed modules, Flexport System Interfaces, and other attached SDLC equipment and verify that there are no incompatibilities.

3. For the 90364, verify that the DC power supply is producing +12, +5, and -12 VDC by probing with a DVM at pins 11, 2, and 13, respectively, at the internal SDLC connectors, J4 and J5. If voltage faults are found, replace the backplane PCBA.

• If the connector is difficult to reach, connect a 15-pin extender cable to the unused

Ethernet Functions

1. Check the Ethernet setup and verify that a proper monitor ID, monitor name, and subnet name were entered. Cycle power to reconfigure the system if these are changed.

2. Check that the Ethernet cable is attached to a multiport that is ON and functional.

3. If the problem persists, replace the CPU PCBA.

External Alarm

connector and use the unconnected cable end to probe for voltage levels.

1. Independently verify the operation of the nurse call box. Replace if it does not work correctly.

2. Verify that the alarm cable is installed correctly and that pin 4 on the connector has +12 V.

3. If the problem persists, inspect the I/O PCBA and the interconnect PCBA. If any connectors or parts on either of these assemblies appear damaged, replace the damaged assembly.

4. If the problem persists, replace the CPU PCBA.

Remote Display

1. Check the external monitor power and video cables for proper connections. Verify that the display is set in the correct operating mode.

2. Verify that the external monitor brightness, vertical, and horizontal sync are set correctly.

3. Verify that the external monitor’s terminations are set for 75 ohms, if adjustable.

4. If the problem persists, replace the CPU PCBA.

5. If used with a 91416-B display and there is no sync, verify that the 44-pin cable is not damaged and is securely attached to the monitor and display.

6. If used with a 91416-B display and there is no touchscreen or audio, verify that the 44-pin cable is not damaged and is securely attached to the monitor and display.

Mouse or Keyboard Input

1. Try another mouse or keyboard (there is no setup for the mouse or keyboard, either externally or internally). Cycle the power ON and OFF after changing the keyboard or mouse to guarantee that they are seen by the monitor.

2. If this does not correct the problem, inspect the interconnect PCBA and I/O PCBAs. If any connectors or parts on either of these assemblies appear damaged, replace the damaged assembly.

3. If this does not correct the problem, replace the CPU PCBA.

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Ultraview 1500/1600 Monitors — Service Manual

Audio Line Output (90364 Only)

1. Independently verify the operation of the equipment being connected to the audio line output. Replace it if necessary.

2. If the external equipment is known to work correctly, enable key tones on the monitor and press several touchscreen keys. If tones are not heard through the internal speaker, replace the CPU PCBA. If tones are heard, inspect the interconnect PCBA and I/O PCBAs. If any connectors or parts on either of these assemblies appear damaged, replace the damaged assembly.

3. If this does not correct the problem, replace the CPU PCBA.

Monitor Diagnostics

System integrity and performance verification can be conducted by either automated or manual diagnostics that assist in system troubleshooting. Automated “power-ON” diagnostics are performed at each power-ON. If desired, extended diagnostic testing may be performed manually following manual initiation during system power-ON. Some power-ON tests are not available in the extended diagnostics and vice-versa.

Power-ON Diagnostics

Power-ON diagnostic tests verify system hardware integrity during each power-up of a monitor. Most of these tests may also be initiated using the extended diagnostic mode. The diagnostics initiated at power-ON are:

• CPU (reads and writes control registers and does an internal wrap around of one serial communication controller channel).

• DRAM Read/Write (reads and writes DRAM above 1 MB).

• Real time clock (verifies that the clock is running).

• GDS SRAM (reads and writes all of the SRAM, nondestructively).

• PCI bridge (reads and writes control registers).

• ISA bridge (reads and writes control registers).

• Video (tests the video memory, the video controller, hsync, and blue video signals).

• Ethernet (comprehensive internal wrap around).

• Flash checksum (checksums all of flash memory).

• Touchscreen (tests the touchscreen controller and the IR detector/emitter pairs).

• Keyboard and mouse controller (reads and writes control registers, runs a self test, and checks on-card keyboard and mouse signals).

• Audio (reads and writes control registers in the codec).

Power-ON diagnostics failures are reported in the upper-left corner window of the system startup screen. Refer to

System Startup on page 5-9 for more information.

5-4

Troubleshooting

Extended Diagnostics

Extended diagnostic tests can be manually initiated only during system startup.

The kinds of tests and features available in the extended diagnostics are:

•Power-ON tests.

• Interactive tests and read/write memory tests that are not appropriate during power-ON diagnostics.

• Touchscreen calibration and data dump utilities.

• System data dump and system reset utilities.

The diagnostics menus allow most of these tests to be run individually or all at once. If Loop mode is activated, a test(s) can be executed in a continuous loop. If Halt On Error mode is activated, then the looping stops when a diagnostic failure is detected. To avoid false failures, do not use the touchscreen, mouse, or keyboard while the diagnostics are executing.

For detailed information on the extended diagnostics and how to run them, refer to System Startup on page 5-9, Boot Menu on page 5-10, and Diagnostic Menus on page 5-12.

Diagnostic LED

If during the boot process the CPU determines that it cannot continue to boot, the CPU will stop booting and repeatedly flash an error code on a diagnostic LED. The diagnostic LED is located in the center of the CPU PCBA and is visible by looking through the ventilation holes above the SDLC connector on the back of the unit.

During the boot process, the LED normally flashes on about once every four seconds to indicate that it is working. If the CPU cannot boot, the LED flashes an hexidecimal error code with the most significant character first. Leading zeros are not displayed. Each character is represented by a series of short flashes that count up to the character value (e.g., two flashes = 2 hex, fifteen flashes = F hex, etc.). A zero character is indicated by a long flash. Each character is separated by a short pause. After the error code is completed, the LED pauses for about four seconds before repeating the error code. Error codes and their meanings are described in the following section.

Monitor Fails Power-ON Diagnostics

Troubleshooting Method 1: Using the Touchscreen

1. Display the Diagnostic menu.

The Diagnostic menu is activated using the mouse. Left-click followed by a right-click during the 3-2-1 countdown.

2. Click the test parameter key that retests the previously-indicated failure.

Upon verification of the failure, a message provided by the monitor directs you to the field replaceable unit that failed.

Troubleshooting Method 2: Using the Remote Terminal

1. Activate a hyperterminal program on the remote terminal.

2. Attach the remote terminal (9600 baud, no parity, 8 bits, 1 stop bit) to the serial connector J15 with a null modem cable.

3. Power ON the monitor.

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Ultraview 1500/1600 Monitors — Service Manual

4. Activate the Serial Diagnostic menu by touching ENTER during the 3-2-1 countdown at

system start-up.

5. Once the Serial Diagnostic menu is activated, you can enter a ? to display a list of menu

options.

6. All power-ON tests can be performed to isolate the problem to a PCBA. The monitor will guide you to the appropriate field-replaceable unit.

• The RS-232 diagnostic output may be inhibited if the unit’s serial port is configured

Troubleshooting Method 3: Failure Messages

1. Verify the failure by powering the unit OFF and then ON again or by running the extended diagnostics as described in page 5-12.

2. Upon verification of the failure, take troubleshooting action or replace FRUs based on the following diagnostic failure messages.

for TE mode, PDL, or modem (versus diagnostics), or if the serial port settings (baud, data bits, parity) are not set properly. The serial port selection and settings are configured using the Biomed menu (refer to System Configuration on page 2-14).

Extended Diagnostics on page 5-5 and Diagnostic Menus on

Table 1: Diagnostic Failure Messages

Error Code Diagnostics Failure Message Suggested Action

01030000 “Diagnostics Passed” No action required.

Monitor functional but in need of

01030001 “Diagnostic(s) Failed; degraded performance”

01030002 “Critical Failure” Replace CPU PCBA.

01030003 “Can’t diagnose at this boot stage” No information available.

01030100 “Diagnostics Port Test Failed” Replace CPU PCBA.

01030200 “860 Test Failed” Replace CPU PCBA.

01030201 “860 SCC Transmit Failed” Replace CPU PCBA.

01030202 “860 SCC configuration not recognized” Replace CPU PCBA.

01030300 “DRAM Test Failed” Replace CPU PCBA.

01030301 “DRAM Test can’t allocate memory”

01030400 “GDS RAM Test Failed” Replace CPU PCBA.

01030500 “FLASH ROM Test Failed” Replace CPU PCBA.

repair. Some features may not be available. Replace CPU PCBA.

Reboot and retest. If problem persists, replace CPU PCBA.

01030501

5-6

“FLASH ROM boot checksum larger than flash”

Reburn boot kernel software into flash memory and retest. If failure persists, replace CPU PCBA.

Troubleshooting

Table 1: Diagnostic Failure Messages (continued)

Error Code Diagnostics Failure Message Suggested Action

Reburn application software into

01030502

01030503 “FLASH ROM boot checksum error”

01030504 “FLASH ROM app checksum error”

01030505 “FLASH ROM read/write memory test error” Replace CPU PCBA.

01030600 “Power Subsystem Test Failed” Replace CPU PCBA.

01030601 “A2D Converter failed to convert” Replace CPU PCBA.

“FLASH ROM app checksum larger than flash”

flash memory and retest. If failure persists, replace CPU PCBA.

Reburn boot kernel software into flash memory and retest. If failure persists, replace CPU PCBA.

Reburn application software into flash memory and retest. If failure persists, replace CPU PCBA.

01030602 “Invalid Power Request” Replace CPU PCBA.

01030603 “Temperature out of spec” Replace CPU PCBA.

01030700 “PCI Bridge Test Failed” Replace CPU PCBA.

01030701 “PCI Bridge configuration not recognized” Replace CPU PCBA.

01030702 “PCI Bridge registers are not writable” Replace CPU PCBA.

01030703 “PCI Bridge revision not valid for clinical use” Replace CPU PCBA.

01030800 “Ethernet Test Failed” Replace CPU PCBA.

01030801 “Ethernet Setup Failed” Replace CPU PCBA.

01030802 “Ethernet Transmit Failed” Replace CPU PCBA.

01030900 “ISA Bridge Test Failed” Replace CPU PCBA.

01030A00 “Video Test Failed” Replace CPU PCBA.

01030A01 “Invalid Display Type” Replace CPU PCBA.

01030A02 “Invalid Display Size” Replace CPU PCBA.

01030A03 “Video configuration not recognized” Replace CPU PCBA.

01030A04 “Video DRAM failure” Replace CPU PCBA.

01030A05 “Video could not detect hsync signal “ Replace CPU PCBA.

01030A06 “Video could not detect blue video signal” Replace CPU PCBA.

01030B00 “Couldn’t open IRTS device driver”

01030B01 “IRTS interface failed” Replace CPU PCBA.

Reboot and retest. If problem persists, replace CPU PCBA.

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Ultraview 1500/1600 Monitors — Service Manual

Table 1: Diagnostic Failure Messages (continued)

Error Code Diagnostics Failure Message Suggested Action

01030B02 “IRTS ring PCBA interface failed” Replace CPU PCBA.

Re-calibrate the touchscreen and

01030B03 “IRTS IR pair failed”

01030B04 “IRTS reset failed” Replace CPU PCBA.

01030B05 “IRTS change mode failed” Replace CPU PCBA.

01030B06 “IRTS uP RAM failed” Replace CPU PCBA.

01030B07 “IRTS uP ROM failed” Replace CPU PCBA.

01030B08 “IRTS data dump failure” Replace CPU PCBA.

01030B09 “Interactive IRTS test failure” Replace CPU PCBA.

01030B0A “IRTS ALU error” Replace CPU PCBA.

01030B0B “IRTS Remote Keypad ALU error” Replace CPU PCBA.

retest. If problem persists, replace IRTS PCBA/bezel.

Re-calibrate the touchscreen and

01030B0C “IRTS ALU warning status, please calibrate”

01030C00 “OS error while diagnosing KBD”

01030C01 “Can’t access KBD device registers” Replace CPU PCBA.

01030C02 “KBD didn’t respond to command” Replace CPU PCBA.

01030C03 “KBD failed selftest” Replace CPU PCBA.

01030C04 “KBD failed interface test” Replace CPU PCBA.

01030D00 “Can’t access AUDIO device registers” Replace CPU PCBA.

01030D01 “Could not open audio device”

01030D02 “Audio device didn’t respond correctly” Replace CPU PCBA.

01030D03 “Audio Loopback test failed” Replace CPU PCBA.

01030E00 “NVRAM Test Failed” Replace CPU PCBA.

01030E01 “NVRAM Clock Not Running” Replace CPU PCBA.

01030E02 “NVRAM Checksum error”

retest. If problem persists, replace IRTS PCBA/bezel.

Reboot and retest. If problem persists, replace CPU PCBA.

Zero the NVRAM and reboot. If problem persists, replace CPU PCBA.

01030E03 “NVRAM read/write memory test failed” Replace CPU PCBA.

01030F00 “Wireless card diagnostic failed” Replace CPU PCBA.

01031000 “EPP diagnostic failed” Replace CPU PCBA.

5-8

Troubleshooting

System Startup

When the unit is first powered ON, the following three-window system startup screen is displayed.

This window displays any diagnostic

failures and other system errors

during the boot process.

This window is reserved for future use.

This window displays basic system configuration

and booting status during the boot process.

The Boot menu and Diagnostics menus are also shown here.

Figure 5-1: System Startup window

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Ultraview 1500/1600 Monitors — Service Manual

Boot Menu

The Boot menu allows access to several basic configuration menus and functions of the monitor, including extended diagnostics. The boot menu is activated during system startup and can be controlled using either the touchscreen, mouse, keyboard, or terminal (or a computer with terminal emulation software) connected to the serial port. All text displayed on the screen is also output on the serial port.

The Boot menu can be accessed in the following ways:

• With a touchscreen, place a finger into the two lower corners of the display during system startup when you see the 3-2-1 countdown.

Figure 5-2: Finger placement to initiate boot menu using the touchscreen

• With a PS2-style mouse, simultaneously click the left and right mouse buttons on the 3 of the 3-2-1 countdown.

• With the keyboard or terminal, press [Ctrl]+[D] during the countdown (the terminal’s serial port should be set to 9600 baud, no parity, 8 data bits, and one stop bit)

• Do not move the mouse or cause input through the keyboard during power ON

until the 3-2-1 countdown. Doing so will cause diagnostic arrows with the keyboard or mouse controller.

5-10

After initiation, the following main Boot menu appears.

? - help @ - boot (load and go) p - print boot params c - change boot params g - go to address m - memory functions... e - print fatal exception N - set node id D - run diagnostics... z - zero NV ram E - error log functions... b - burn flash... v - set video characteristics (90364 only) T - Touchscreen calibration *

?@p c gm e ND z

*90364 software version 1.03.10 or greater

Troubleshooting

Figure 5-3: Boot menu

These keys are presented in the main Boot menu:

? — Displays some explanation of this menu.

@ — Loads and runs an application file from the network.

p — Prints the boot parameters.

c — Allows changing of the boot parameters.

g — Begins execution at the address specified.

m — Displays the memory submenu; this submenu allows the display, modification, copying, and filling of any memory or address space accessible to the CPU; requires a data key (Spacelabs personnel must be present).

e — Prints the last fatal exception.

N — Allows the Node ID to be changed.

D — Displays the diagnostics main menu; refer to the description of the diagnostics menu.

z — Zeros and initializes the NVRAM; requires a data key (Spacelabs personnel must be

present).

E — Displays the error log submenu; this submenu allows the error log to be cleared or dumped to the screen and serial port.

1. The indicated parameters are ONLY to be used by Spacelabs Medical personnel and should not be changed. In some cases, altering these parameters may disable the monitor and require a service call to repair.

2. If NVRAM is zeroed, all the configuration data will be lost. In the event this occurs, a Spacelabs Medical field service engineer must be called to repair the monitor.

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Ultraview 1500/1600 Monitors — Service Manual

b — Displays the burn flash submenu; this submenu allows new boot kernel or application

software to be loaded over the network and burned into flash memory.

v — Sets the video scanning frequency (90364 only).

Diagnostic Menus

Touching the D key in the Boot menu displays this Main Diagnostic menu:

MAIN DIAGNOSTIC MENU

r - Return to boot menu a - Run all diagnostics marked with “ i - Run an individual diagnostic... l - Toggle “Loop Mode” ON/OFF h - Toggle “Halt On Error Mode” ON/OFF s - Show system info R - Reset monitor (cold boot)

railhsR

Figure 5-4: Main Diagnostic menu

The following keys are available in this menu:

r — Returns to the Boot menu (previous screen).

a — Runs all the diagnostics that are marked with an asterisk in the Individual Diagnostic

menu; these tests are identical to the power-ON diagnostic tests; alternate CPU and DRAM tests are available in the submenus (refer to option i for details on those tests marked with an asterisk).

i — Displays the Individual Diagnostic menu; diagnostics marked with an asterisk indicate tests run by touching the a key on the Main Diagnostic menu (refer to

13).

l — Toggles Loop mode ON or OFF; when Loop mode is ON, any test or tests that are selected will run in a continuous loop until power is cycled.

h — Toggles Halt On Error mode ON or OFF; when ON, any failure that occurs while tests are running in Loop mode immediately stops testing.

”

Figure 5-5 on page 5-

s — Shows system information, including details of address spaces and variables used in the system.

R — Causes a cold boot reset just like cycling power.

5-12

Troubleshooting

Touching the i key oin the Main Diagnostic menu displays the Individual Diagnostic menu.

INDIVIDUAL DIAGNOSTIC MENU

r - Return To Previous Menu c - CPU Diagnostic a - Audio Diagnostic * w - Wireless Diagnostic * P - PCI Bridge Diagnostic * i - ISA Bridge Diagnostic * k - Keyboard/Mouse Diagnostic * e - Ethernet Diagnostic * R - Real-Time Clock Diagnostic * E - Extended Parallel Port Diagnostic * m - Memory Diagnostics... v - Video Diagnostics...

r ca wP i

Figure 5-5: Individual Diagnostic menu

The following keys are available in this menu:

r — Returns to the Main Diagnostic menu.

c — Runs a subset of the power-ON CPU test.

a — Runs the power-ON audio diagnostic.

w — Runs the power-ON wireless LAN diagnostic (if installed).

P — Runs the power-ON PCI bridge test.

i — Runs the power-ON ISA bridge test.

k — Runs the power-ON keyboard and mouse test.

e — Runs the power-ON Ethernet test.

R — Tests that the Real-Time clock is running.

E — Runs the power-ON extended parallel port (EPP) test.

m — Displays the Memory menu.

v — Displays the Video menu.

R Em v

t — Displays the Touchscreen menu.

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Ultraview 1500/1600 Monitors — Service Manual

Touching the m key in the Individual Diagnostic menu displays the Memory menu.

MEMORY MENU

r - Return To Previous Menu d - DRAM Diagnostic f - Flash Checksum Diagnostic * F - Flash Read/Write Diagnostic (CAUTION: overwrites application) g - GDS RAM Read/Write Diagnostic * n - NVRAM Checksum Diagnostic N - NVRAM Read/Write Diagnostic (CAUTION: overwrites NVRAM)

rd f FgnN

Figure 5-6: Memory menu

The following keys are available in this menu:

r — Returns to the Individual Diagnostics menu.

d — Runs a DRAM test, which is similar to the power-ON DRAM test, but it tests only the

memory not in use by the boot kernel.

f — Performs the power-ON flash checksum to verify system software.

F — Performs a read/write test on the application area of flash memory. Since this overwrites

the application software, it has to be reloaded after the test. This requires a data key (Spacelabs personnel must be present).

g — Runs the power-ON GDS SRAM test.

n — Does a checksum on the NVRAM.

N — Performs a read/write test of the NVRAM. Since this overwrites configuration parameters

in the NVRAM, after the test the NVRAM should be zeroed and the boot parameters and sysgen values should be re-entered. This requires a data key (Spacelabs personnel must be present).

5-14

Troubleshooting

Touching the v key in the Individual Diagnostic menu presents the Video menu:

VIDEO MENU

r - Return To Previous Menu v - Video Diagnostic * i - Interactive Video Diagnostic

Figure 5-7: Video menu

The following keys are available in this menu:

r — Returns to the Individual Diagnostics menu.

v — Runs the power-ON video diagnostic.

i — Runs an interactive video diagnostic which displays red, green, blue, white, and black

screens, each for five seconds; the screen must be inspected for faulty pixels.

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Spacelabs Ultraview 1500, Ultraview 1600 User manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Introduction

Overview

Accessories

Equipment Illustrations

Setup

Inspection

Pre-Installation Testing

Mounting

Installation

Network Configuration

System Configuration

Biomed Setup Menu

Theory

90363 Ultraview 1500 System

90364 Ultraview 1600 System

CPU PCBA

I/O PCBA

Interconnect PCBA

Maintenance

Overview

Cleaning/Disinfecting

Preventive Maintenance (PM) Procedures

90363 Disassembly Procedures

90364 Disassembly Procedures

Troubleshooting

Overview

Suggested Tools and Parts

Symptoms

Monitor Diagnostics

System Startup

Boot Menu

Diagnostic Menus