Sony vpl px35 Diagram

DATA PROJECTOR

VPL-PX35

DATA PROJECTOR

VPL-PX40

PROJECTION LENS (AVAILABLE SEPARATELY)

VPLL-FM22

PROJECTION LENS (AVAILABLE SEPARATELY)

VPLL-ZM102

REMOTE COMMANDER

RM-PJM16

SERVICE MANUAL 1st Edition (Revised 1)

! W ARNING

This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

! W ARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.

! AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres . Pour toute réparation faire appel à une personne compétente uniquement.

WARNING!!

AN INSULATED TRANSFORMER SHOULD BE USED DURING ANY SERVICE TO AVOID POSSIBLE SHOCK HAZARD, BECAUSE OF LIVE CHASSIS. THE CHASSIS OF THIS RECEIVER IS DIRECTLY CONNECTED TO THE AC POWER LINE.

SAFETY-RELATED COMPONENT WARNING !!

COMPONENTS IDENTIFIED BY A DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE P ART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY .

! MARK ON THE SCHEMA TIC

ATTENTION!!

AFIN D’ÉVITER TOUT RISQUE D’ÉLECTROCUTION PROVENANT D’UN CHÂSSIS SOUS TENSION, UN TRANSFORMA TEUR D’ISOLEMENT DOIT ETRE UTILISÉ LORS DE TOUT DÉPANNA GE. LE CHÂSSIS DE CE RÉCEPTEUR EST DIRECTEMENT RACCORDÉ Á L’ALIMENTATION SECTEUR.

ATTENTION AUX COMPOSANTS RELATIFS Á LA

LES COMPOSANTS IDENTIFIÉS PAR UNE MAPQUE LES SCHÉMAS DE PRINCIPE, LES VUES EXPLOSÉES ET LES LISTES DE PIECES SONT D’UNE IMPORTANCE CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT. NE LES REMPLACER QUE PAR DES COMPOSANTS SONY DONT LE NUMÉRO DE PIÈCE EST INDIQUÉ DANS LE PRÉSENT MANUEL OU DANS DES SUPPLÉMENTS PUBLIÉS PAR SONY.

SÉCURITÉ!!

! SUR

VPL-PX35/PX40

Table of Contents

1. Service Information

1-1. Appearance Figure ......................................................................................1-1

1-2. Board Locations ..........................................................................................1-1

1-3. Disassembly ................................................................................................1-2

1-3-1. Top Cover Assy and Hood Assy Removal ................................1-2

1-3-2. Projection Lens Removal ...........................................................1-3

1-3-3. C Board Removal ....................................................................... 1-3

1-3-4. NR Board Removal ....................................................................1-4

1-3-5. Side Panel Block Assy and Q Board Removal .......................... 1-5

1-3-6. Bracket 92 and DC Fan 1 Removal............................................1-6

1-3-7. GA Board, GB Board and Bracket (G) Removal....................... 1-6

1-3-8. OPT UNIT Assy and Lamp Box Removal ................................1-7

1-3-9. Prism Block Assy Removal .......................................................1-7

1-3-10. Bracket (BS), DC Fan 2 and Fan 1 Removal ............................. 1-8

1-3-11. Lamp Power Supply Block and V Board Removal ................... 1-9

1-3-12. Fan 2 and U Board Removal ......................................................1-9

1-3-13. F Board Removal .....................................................................1-10

1-3-14. DC Fan 3 Removal................................................................... 1-10

1-4. Extension Boards and Extension Cables...................................................1-11

1-4-1. Connection ............................................................................... 1-12

1-5. Warning on Power Connection .................................................................1-12

2. Electrical Adjustments

2-1. Preparation ..................................................................................................2-1

2-1-1. Required Equipment...................................................................2-1

2-1-2. How to Enter the Factory Mode .................................................2-1

2-2. V COM Adjustment ....................................................................................2-1

2-3. Initial Values of Adjustment Items .............................................................2-2

2-4. Service Know-How .....................................................................................2-9

2-4-1. When the Prism Block Is Replaced............................................ 2-9

2-4-2. When the C Board Is Replaced ..................................................2-9

2-5. White Balance Adjustment ......................................................................... 2-9

2-5-1. HIGH Mode of INPUT-D ..........................................................2-9

2-5-2. LOW Mode of INPUT-D .........................................................2-10

2-5-3. HIGH Mode of VIDEO............................................................ 2-10

2-5-4. LOW Mode of VIDEO.............................................................2-10

2-6. Memory Structure .....................................................................................2-11

3. Semiconductors................................................................................. 3-1

VPL-PX35/PX40

4. Spare Parts

4-1. Notes on Repair Parts.................................................................................. 4-1

4-2. Exploded Views ..........................................................................................4-2

4-3. Electrical parts List ................................................................................... 4-18

5. Block Diagrams

Overall (1/2) ...........................................................................................................5-1

Overall (2/2) ...........................................................................................................5-2

C (1/5), Q (1/4) ....................................................................................................... 5-3

C (2/5), Q (2/4) ....................................................................................................... 5-4

C (3/5), Q (3/4) ....................................................................................................... 5-5

C (4/5), Q (4/4), U, V, NR...................................................................................... 5-6

C (5/5)..................................................................................................................... 5-7

F, GA, GB...............................................................................................................5-8

6. Diagrams

6-1. Frame Schematic Diagrams ........................................................................6-2

Frame (1/2) ...............................................................................................6-2

Frame (2/2) ...............................................................................................6-3

6-2. Schematic Diagrams and Printed Wiring Boards........................................6-4

Schematic Diagrams

Q (1/9) .......................................................................................................6-6

Q (2/9) .......................................................................................................6-7

Q (3/9) .......................................................................................................6-8

Q (4/9) .......................................................................................................6-9

Q (5/9) .....................................................................................................6-10

Q (6/9) .....................................................................................................6-11

Q (7/9) .....................................................................................................6-12

Q (8/9) .....................................................................................................6-13

Q (9/9) .....................................................................................................6-14

C (1/19) ...................................................................................................6-17

C (2/19) ...................................................................................................6-18

C (3/19) ...................................................................................................6-19

C (4/19) ...................................................................................................6-20

C (5/19) ...................................................................................................6-21

C (6/19) ...................................................................................................6-22

C (7/19) ...................................................................................................6-23

C (8/19) ...................................................................................................6-24

C (9/19) ...................................................................................................6-25

C (10/19) .................................................................................................6-26

C (11/19) .................................................................................................6-27

VPL-PX35/PX40

C (12/19) .................................................................................................6-28

C (13/19) .................................................................................................6-29

C (14/19) .................................................................................................6-30

C (15/19) .................................................................................................6-31

C (16/19) .................................................................................................6-32

C (17/19) .................................................................................................6-33

C (18/19) .................................................................................................6-34

C (19/19) .................................................................................................6-35

GA........................................................................................................... 6-39

GB (1/3) ..................................................................................................6-42

GB (2/3) ..................................................................................................6-43

GB (3/3) ..................................................................................................6-44

F ..............................................................................................................6-47

U..............................................................................................................6-18

V..............................................................................................................6-18

NR ........................................................................................................... 6-18

Printed Wiring Boards

Q................................................................................................................6-4

C ..............................................................................................................6-36

GA........................................................................................................... 6-38

GB ........................................................................................................... 6-40

F ..............................................................................................................6-46

NR ........................................................................................................... 6-46

U..............................................................................................................6-46

V..............................................................................................................6-46

VPL-PX35/PX40

1-1. Appearance Figure

Section 1

Service Information

1-2. Board Locations

Power Supply Block (Lamp)

VPL-PX35/PX40

1-1

1-3. Disassembly

1-3-1. Top Cover Assy and Hood Assy Removal

2 Slide the (2) Hood assembly

to the front and remove it by raising upward.

4 Hood assy

1 Special screw (+PSW 3x90)

3 Five screws (+PSW 3x8)

1-2

VPL-PX35/PX40

1-3-2. Projection Lens Removal

2 Projection lens

1 Four screws (+PSW 3x10)

1-3-3. C Board Removal

CN156

CN155

CN151

CN157

CN852 CN801

CN154

CN902

CN901

CN152

CN752

2 C board

1 Six screws (+PSW 3x8)

Q board

CN402

CN702

CN701

VPL-PX35/PX40

1-3

1-3-4. NR Board Removal

2 Screw (+PSW 3x8)

5 NR board

4 Two nylon rivets

1 Screw (+PSW 3x8)

3 Filter (RE)

CN154

C board

1-4

VPL-PX35/PX40

1-3-5. Side Panel Block Assy and Q Board Removal

* To remove the side panel block assy and Q board, remove the C board beforehand.

1 Two screws (+PSW 3x8)

2 Side panel block assy

9 Four screws (+PSW 3x8)

0 Q board

3 Screw

(+PSW 3x8)

5 Two screws (DVI)

4 Plate Q

6 Eight screws

7 Two screws (+BVTP 3x12)

8 Screw (+BVTP 3x12)

VPL-PX35/PX40

1-5

1-3-6. Bracket 92 and DC Fan 1 Removal

* To remove the bracket 92 and DC fan 1, remove the C board beforehand.

4 Two screws (+PSW 3x8)

5 Bracket (92)

CN303

6 Two screws (+PSW 3x10)

7 DC fan 1

Plate (net)

1 Three screws (+PSW 3x8)

2 Bracket (GB)

3 Plate (GAC) assy

1-3-7. GA Board, GB Board and Bracket (G) Removal

* To remove the GA board, GB board and bracket (G), remove the C board beforehand.

3 Plate (GAC) assy

7 Two screws (+PSW 3x8)

CN402

CN301

2 Bracket (GB)

When installing, top of the GB board should be inserted in the groove of the bracket.

GB board

4 GB board

CN104

1 Three screws (+PSW 3x8)

Groove

CN403

CN302

CN303

CN101

CN401

8 GA board

6 While unlocking the claws

that are locked on the hook of the portion A, remove this bracket (G).

5 Two screws (+PSW 3x8)

1-6

VPL-PX35/PX40

1-3-8. OPT UNIT Assy and Lamp Box Removal

* To remove the optics block assy, remove the C board beforehand.

4 T wo screws

5 Cord

(Lamp power supply block)

2 Screw (+B 3x8)

3 Thermostat

7 Lamp house

(+PSW 3x10)

1 Open the lamp door

on the back of the main unit and loosen this screw fully.

6 T wo screws (+PSW 3x8)

!/ Lamp box

8 Four screws

(+PSW 3x8)

9 OPT UNIT assy

1-3-9. Prism Block Assy Removal

* To remove the prism block assy, remove the C board beforehand.

2 Shade plate

4 Two screws (+B 3x8)

5 Prism block assy

1 Three screws (+B 3x8)

3 Prism retainer

VPL-PX35/PX40

1-7

1-3-10.Bracket (BS), DC Fan 2 and Fan 1 Removal

* To remove the bracket (BS), DC fan 2 and fan 1, remove the C board, bracket 92 and GB board beforehand.

3 Two screws (+PSW 3x8)

2 Bracket (BS)

1 Four screws (+PSW 3x8)

4 Claw

8 Three screws

(+PSW 3x8)

0 Connector

!- Fan 1

5 Duct (TP)

6 Connector

7 DC fan 2

9 Duct (BT)

1-8

VPL-PX35/PX40

1-3-11.Lamp Power Supply Block and V Board Removal

* To remove the lamp power supply block and V board, remove the C board, bracket 92 and GB board beforehand.

0 Plate (BS)

9 Sheet (BS)

8 Lamp power supply block

7 T wo screws

(+PSW 3x8)

4 Thermostat

CN2

CN1

3 Screw (+PSW 3x8)

5 Two screws (+PSW 3x10)

6 Cord (Lamp power supply block)

1 Screw (+PSW 3x8)

CN3

2 V board

1-3-12.Fan 2 and U Board Removal

* To remove the fan 2 and U board, remove the C board, optical block assy and lamp box beforehand.

1 Three screws (+PSW 3x8)

2 Lamp duct

3 Two screws (+PSW 3x8)

7 Screw (+PSW 3x8)

8 U board

CN1

4 Rear guide

6 Fan 2

5 Connector

VPL-PX35/PX40

1-9

1-3-13.F Board Removal

* To remove the F board, remove the C board, OPT UNIT assy, lamp box and bracket (G) beforehand.

2 Two screws (+PSW 3x8)

CN502

3 Sheet (F)

1 Two screws (+PSW 4x8)

4 F board

CN501

1-3-14.DC Fan 3 Removal

* To remove the DC fan 3, remove the C board, OPT UNIT assy, lamp box, lamp duct, bracket 92, bracket (BS) and

bracket (G) beforehand.

1 Two screws (+PSW 3x8)

2 Plate (GA)

3 DC fan 3

1-10

VPL-PX35/PX40

1-4. Extension Boards and Extension Cables

y (

)

X40 board

Cable 3P (X40-C) x 2

Cable 2P (X40-C) x 1

X70 board x 6 XF board x 3

Flat cable 24P (X70) x 9

Flat cable 32P (C-XF) x 1

Cable 4P (C157short connector) x 1

Cable 4P (X40-C) x 1

Cable 10P (X40-C) x 1

Cable 12P (X40-C) x 1

VPL-PX35/PX40

X kit ass

A-1604-232-A

1-11

1-4-1. Connection

Cable (10P) (C board : CN156

- X40 board : CN15)

Cable (12P) (C board : CN155

- X40 board : CN16)

Flat cable (32P) (C board : CN852 - XF board)

Flat cable (32P) (C board : CN801 - XF board)

Flat cable (32P) (C board : CN752 - XF board)

Cable (4P)

Cable (4P) (C board : CN151

- X40 board : CN14)

(C board : CN157)

Cable (2P) (C board : CN902

- X40 board : CN13)

CN253

Cable (2P) (C board : CN901

- X40 board : CN12)

CN252

CN251

Q board : CN701

X40

Cable (2P) (C board : CN152

- X40 board : CN11)

Q board : CN402

Q board : CN702

Flat cables (24P)

CN104 CN104CN102 CN102CN105 CN105

X70 X70

CN101 CN101CN103 CN103

1-5. Warning on Power Connection

Use a proper power cord for your local power supply.

The United States, Continental UK, Ireland, Japan Canada Europe Australia, New Zealand

Plug type VM0233 290B YP-12A COX-07 _ Female end VM0089 386A YC-13B COX-02 VM0310B YC-13 Cord type SJT SJT H05VV-F H05VV-F N13237/CO-228 VCTF Rated Voltage & Current 10A/125V 10A/125V 10A/250V 10A/250V 10A/250V 7A/125V Safety approval UL/CSA UL/CSA VDE VDE VDE DENAN Cord length (max.) 4.5m (177 1/4 inches) _

1) Use the correct plug for your country.

YP332

1-12

VPL-PX35/PX40

Section 2

Electrical Adjustments

2-1. Preparation

2-1-1. Required Equipment

. Oscilloscope

Tektronix 2465 or equivalent (350 MHz band width or more)

. NTSC, PAL, SECAM component signal generator

Tektronix TG2000 + AVG1 (option module) + AWVG1 (option module) or equivalent

. VG (programmable video signal generator)

VG814 or equivalent

. Digital voltmeter

Advantest TR6845 or equivalent

. Illuminance meter

Allow the warm-up time of 5 minutes after the power is on before starting the following adjustments.

2-1-2. How to Enter the Factory Mode

2-2. V COM Adjustment

1. Input the green-only, 30 IRE single-line ON/OFF signal to the input connector. (XGA signal)

2. Enter the G VCOM adjustment screen of the Device Adjust.

3. Adjust the G VCOM value so that the flicker is minimal.

4. Switch the input signal from green-only to red-only (30 IRE) then to blue only (50 IRE) single-line ON/ OFF signal. In the same way as step 3, adjust the R VCOM and B VCOM values respectively so that the flicker is minimal.

5. Take note of the adjustment values.

6. Set the “Image Flip” to either V or HV.

7. Input the above R/G/B adjustment values.

8. Take note of the adjustment values.

9. Set the “Image Flip” to OFF.

1. Confirm that the MENU can be displayed.

2. Close the MENU.

3. Press the keys in the following order : [ENTER] → [ENTER] → [&] → [ENTER]. The message [Do you want to enter the Factory Mode? Yes : ↑ No : ↓] appears. Select [Yes : ↑].

[Supplementary information: How to Exit the Factory Mode]

Perform the step 3 KEY operation. The message [Do you want to return to the User Mode? Yes : ↑ No : ↓] appears. Select [Yes : ↑].

VPL-PX35/PX40

2-1

Set Memory Status Memory Picture Memory W/B Memory

MenuTitle ItemName MemoryName Remark

Video / S Video Input A / B / C Input D Video Computer

Dynamic Standard Dynamic Standard Dynamic Standard High Low High Low

Adjust Picture...

Contrast 95 80 95 80 95 80

Brightness 50 50 50 50 50 50

Color 50 50 __50 50

Hue 50 50 __50 50

Sharpness 50 50 __50 50

RGB Enhancer __30 30 30 30

Black Level Adj. Off Off __Off Off

Gamma Mode __Graphics Graphics Graphics Graphics

Color Temp. Low Low High High High High

DDE Film Film __Film Film

Volume 30

Dot Phase 15 (*)

H Size *

Shift *

Wide Mode Off Off __Off Off

Scan Conv __On On On On

Auto Input Search Off

Input-D Signal Sel. Computer

Color System Auto

Speaker On

Power Saving Off

IR Reciever Front & Rear

Illumination On

2-3. Initial Values of Adjustment Items

PICTURE SETTING Picture Mode Standard

2-2

INPUT SETTING Adjust Signal...

SET SETTING Smart APA On

VPL-PX35/PX40

Video / S Video Input A / B / C Input D Video Computer

Dynamic Standard Dynamic Standard Dynamic Standard High Low High Low

Set Memory Status Memory Picture Memory W/B Memory

or each input signal (PRESET MEMORY No.).

MenuTitle ItemName MemoryName Remark

VPL-PX35/PX40

MENU SETTING Status On

Language English

Menu Position Center

Menu Color White

G 140 140 140 140

B 140 140 140 140

G 85 85 85 85

B 85 85 85 85

Image Flip Off

Background Blue

Lamp Mode Standard

Direct Power On Off

High Altitude Off

Security Lock Off

Key Enter x 4

fV Display only

(Memory No.) Display only

(Resolution) Display only

Lamp Timer Display only

ROM Version Display only

SC ROM Version Display only

Operation Timer Display only

Prev. Lamp Timer Display only

IP Address Display only

Sub Net Mask Display only

INSTALL SETTING V Keystone 0

INFORMATION fH Display only

W/B SETTING Gain R 140 140 140 140

Bias R 85 85 85 85

* The “Dot Phase E, H Size, Shift H/V and Picture Mode” items in the “INPUT SETTING” menu have their respective initial values f

There are some adjustment items that cannot be adjusted, depending on the input signal.

2-3

Re-

mark

Image Flip Memory

Status

Memory

NT358/ Pal/Pal-M/ 15kRGBComponent Double- HDTV HDTV Video S Input Input Input Input Up/ Up/

NT443/ N/Secam/ (15k) speed (YP b Pr) (GBR) Video -A -B -C -D Down Down

speed possible

includ. inversion inversion

double- possible not

component

BW60 BW50

__128 128 _ 128

Set

Name Chroma Memory Channel Memory

Device Item Name Memory Name

2-4

Memory

Clamp Position

R Gain (Other) __100 100 _ 100

R Gain _____100

A/D ADC/

Converter Clamp Width *2

(Component)

(VideoGBR)

R Gain _____100

G Gain (Other) __100 100 _ 100

(Component)

G Gain _____100

(VideoGBR)

G Gain _____100

B Gain (Other) __100 100 _ 100

B Gain _____100

(Component)

(VideoGBR)

R Offset (Other)

B Gain _____100

R Offset _____128

(Component)

R Offset _____128

(VideoGBR)

G Offset (Other)

G Offset _____128

(Component)

(VideoGBR)

B Offset (Other)

G Offset _____128

B Offset _____128

(Component)

B Offset _____128

VPL-PX35/PX40

(VideoGBR)

Sync Sep Th 32

Pre Coast 2

Post Coast 8

Re-

mark

Image Flip Memory

includ. inversion inversion

speed possible

double- possible not

20 20 144 144 144 144

20 20 144 144 _ 144

144 16 160 160 160 160

144 16 160 160 _ 160

144 144 160 160 160 160

144 144 160 160 _ 220

144 144 160 160 160 160

144 144 160 160 _ 220

NT358/ Pal/Pal-M/ 15kRGBComponent Double- HDTV HDTV Video S Input Input Input Input Up/ Up/

Status

Memory

Set

Memory

component

BW60 BW50

NT443/ N/Secam/ (15k) speed (YP b Pr) (GBR) Video -A -B -C -D Down Down

Ch1 Gain (PX40)

Ch1 Gain (PX35)

Ch2 Gain (PX40)

Ch2 Gain (PX35)

86 86 72 78 ___

Video Brt 137 123 128 128 ___

Video Cont 70 73 64 64 ___

Sub Color (PX40)

67 63 72 78 ___

Sub Color (PX35)

LCBW (PX40) 666666

LCBW (PX35) 6666_ 6

Y-DeLay *1

Ch3 Gain (PX40)

Ch3 Gain (PX35)

Ch4 Gain (PX40)

Ch4 Gain (PX35)

YUV Brt 128 128 130 128 ___

YUV Cont 64 64 73 72 ___

AOSL _

1E Display only

1F Display only

Offset B 208 208

V Common R 40 40

V Common G 45 45

V Common B 55 55

Psig 1 140

Psig 2 52

Signal Center 196

Gain R 160

Gain G 160

Gain B 160

DCFB Off 1

Name Chroma Memory Channel Memory

Device Item Name Memory Name

VPL-PX35/PX40

Chroma/

D.Comb

Panel P.Drv Offset R 208 208

Driver Offset G 208 208

2-5

Re-

mark

Image Flip Memory

includ. inversion inversion

speed possible

double- possible not

Non Adjustable Non Adjustable

NT358/ Pal/Pal-M/ 15kRGBComponent Double- HDTV HDTV Video S Input Input Input Input Up/ Up/

Status

Memory

Set

Memory

component

BW60 BW50

NT443/ N/Secam/ (15k) speed (YP b Pr) (GBR) Video -A -B -C -D Down Down

Non Adjustable

V Com Ptn Enb

Installation 0

Sub Brt 0

R Osd Lvl 31

G Osd Lvl 31

B Osd Lvl 31

Non Adjustable

Through 0

SW 1

APC Thres 25

APC Limit 32

H Start(MSB) 145

H Start(LSB) 0

H Position 17

HST Position 19

HST Phase 3

Temp Lamp

Temp Panel

Fan1 H

Fan1 L

Fan2 H

Fan2 L

Fan3 H

Fan3 L

Synchronous 0

Non Adjustable

Tilt C0

Tilt C1

⎫

⎬

⎭

Non Adjustable

Tilt C2

X Tilt

Y Tilt

Name Chroma Memory Channel Memory

Device Item Name Memory Name

2-6

Panel Sample SH1 8

Hold/

Driver

Other/

Other 3D Sub Cont 0

Gamma

Other/ V Start 22

(PX40)

VPL-PX35/PX40

Re-

mark

Image Flip Memory

includ. inversion inversion

double- possible not

speed possible

NT358/ Pal/Pal-M/ 15kRGBComponent Double- HDTV HDTV Video S Input Input Input Input Up/ Up/

Status

Memory

Set

Memory

component

BW60 BW50

NT443/ N/Secam/ (15k) speed (YP b Pr) (GBR) Video -A -B -C -D Down Down

TL Display only

TP Display only

Highland Mode 0

Factory

value

adjustment

CTI Shift 1

CTI Limit 128

CTI Gain (PX40) 0

CTI Gain (PX35) 20

Sharp Limit 255

MD Thresh C 8

MD Thresh 0 16

VS 1

Continue 1

Edit Detect 0

Indicator 0

Manual 0

Manual Pair 0

Manual State 0

Field Times 2

Noise Thresh 4

Disp Area 0

PULL Area T 71

PULL Area B 190

PULL Area L 165

PULL Area R 690

VS Limit 64

VS Core 4

Edge Det Less 0

Mode 0

X Only 0

Hysteresis 1

Hysteresis Data 2

Thresh Still Large 2

Name Chroma Memory Channel Memory

Device Item Name Memory Name

VPL-PX35/PX40

Other/

Other

Gamma

IP Ip/ CTI Tap 3

2-7

Re-

mark

Image Flip Memory

includ. inversion inversion

speed possible

double- possible not

NT358/ Pal/Pal-M/ 15kRGBComponent Double- HDTV HDTV Video S Input Input Input Input Up/ Up/

Status

Memory

Set

Memory

component

BW60 BW50

NT443/ N/Secam/ (15k) speed (YP b Pr) (GBR) Video -A -B -C -D Down Down

Thresh Still Small 4

22 Pre Post Rate 15

22 Pre Post Thresh

Film Times 22 3

Sudare Rate 32 4

Sudare Thresh 32 64

Sudare Rate 22 4

Sudare Thresh 22 40

Ip2/

Name Chroma Memory Channel Memory

Device Item Name Memory Name

2-8

IP Ip/ Thresh Still Med 3

. There are some adjustment items that cannot be adjusted, depending on the input signal.

.* 1 : The value changes depending on the color systems and input terminals.

.* 2 : The value changes depending on the input signals.

VPL-PX35/PX40

2-4. Service Know-How

2-5. White Balance Adjustment

2-4-1. When the Prism Block Is Replaced

1. Perform the V COM adjustment. (Refer to Section “2-

2. VCOM Adjustment”.)

2. Write the GAMMA data of the prism block.

3. Perform the white balance adjustment. (Refer to Section “2-5. White Balance Adjustment”.)

2-4-2. When the C Board Is Replaced

If any board other than the C board is replaced, there is not adjustment item.

1. Install IC706 of the C board before replacement, into the new C board.

2. Enter the Factory Mode.

3. Perform the V COM adjustment. (Refer to Section “2-

2. VCOM Adjustment”.)

4. If the white balance is significantly poor, perform the white balance adjustment. . (Refer to Section “2-5. White Balance Adjustment”.)

Preparation before adjustment

1. Input the 100 IRE flat field signal to the INPUT-D connector and allow the warm-up of 10 minutes aging at a minimum.

2. Enter the Service Mode. Press the keys in the following order. [ENTER] → [ENTER] → ↑ → ↓ → [ENTER]. The message [Do you want to enter the Service Mode? Yes : ↑ No : ↓] appears. Select [Yes : ↑].

[Supplementary information: How to Exit the Service Mode]

Perform the step 2 KEY operation. The message [Do you want to return to the User Mode? Yes : ↑ No : ↓] appears. Select [Yes : ↑].

2-5-1. HIGH Mode of INPUT-D

Connect the10-step signal to the INPUT-D connector and measure the chromaticities at each brightness. If chromaticities are different at each brightness, perform the following adjustment.

1. Input the 100 IRE flat field signal to the INPUT-D connector.

2. Measure the chromaticity (x, y).

3. Input the 80 IRE flat field signal.

4. Adjust the GAIN R and GAIN B in the HIGH mode of W/B until the chromaticity (x, y) that is measured at step 2 is obtained.

5. Input the 30 IRE flat field signal.

6. Adjust the BIAS R and BIAS B in the HIGH mode of W/B until the chromaticity (x, y) that is measured at step 2 is obtained.

7. Repeat steps 3 to 6 until the chromaticity (x ± 0.002, y ±0.004) with reference to the chromaticity (x, y) that is measured at step 2 is obtained.

VPL-PX35/PX40

2-9

2-5-2. LOW Mode of INPUT-D

2-5-4. LOW Mode of VIDEO

1. Input the 80 IRE flat field signal to the INPUT-D connector.

2. In the LOW mode of W/B, adjust the GAIN R for +15 higher than the value in the HIGH mode, adjust the GAIN G for

_25 lower than the value in the HIGH

mode and adjust GAIN B that is the same as the value in the HIGH mode.

3. Adjust BIAS R, BIAS B and BIAS G for the same value as those of the HIGH mode.

4. Measure the chromaticity (x, y).

5. Input the 30 IRE flat field signal.

6. Adjust the BIAS R and BIAS B in the LOW mode of W/B until the chromaticity (x, y) that is measured at step 4 is obtained.

7. Input the 80 IRE flat field signal.

8. Adjust the GAIN R and GAIN B in the LOW mode of W/B until the chromaticity (x, y) that is measured at step 4 is obtained.

9. Repeat steps 5 to 8 until the chromaticity (x ± 0.002, y ±0.004) with reference to the chromaticity (x, y) that is measured at step 4 is obtained.

1. Input the NTSC or PAL video signal to the input connector.

2. In the LOW mode of W/B, adjust the GAIN R for higher than the value in the INPUT-D LOW mode, adjust the GAIN G for

_38 lower than the value in the

INPUT-D LOW mode and adjust GAIN B that is the

_18 lower than the value in the INPUT-D LOW mode.

3. Adjust BIAS G, BIAS R and BIAS B for the same value as those of the INPUT-D LOW mode.

+19

2-5-3. HIGH Mode of VIDEO

1. Input the NTSC or PAL video signal to the input connector.

2. In the HIGH mode of W/B, adjust the GAIN R for

_13 lower than the value in the INPUT-D HIGH

mode, adjust the GAIN G for in the INPUT-D HIGH mode and adjust GAIN B that

is the

+35 higher than the value in the INPUT-D

HIGH mode.

3. Adjust BIAS G, BIAS R and BIAS B for the same value as those of the INPUT-D HIGH mode.

_11 lower than the value

2-10

VPL-PX35/PX40

2-6. Memory Structure

Memory Structure

CPU internal ROM : 384 K byte Flash Memory CPU internal RAM : 24 K byte External NVM memory : 8 K byte EEPROM

Set Memory

Status Memory

Chroma

Memory

W/B

Memory

Channel

Memory

Image Flip

Memory

No.01 No.02 No.03 No.04

No.99

NT358/443/BW60

PAL/PAL-M/N/

SECAM/BW50

15k RGB

Component(15k)

Double-speed Component

HDTV(YPbPr)

HDTV(GBR) includ. Double-speed

Computer

Others

Video

S Video

Input-A Input-B Input-C Input-D

Up/Down inversion is impossible. Up/Down inversion is possible.

High Low High Low

Set Memory Set Memory

Status Memory

Chroma

Memory

W/B

Memory

Channel

Memory

Image Flip

Memory

No.01 No.02

No.03 No.04

Preset

Input-A

No.99

No.101

User

Input-

No.120

No.03 No.04

Preset

Input-B

No.99

No.121

User

Input-

No.140

No.03 No.04

Preset

Input-C

No.99

No.141

User

Input-

No.160

No.03 No.04

Preset

Input-D

No.99

No.161

User

Input-

No.180

NT358/443/BW60

PAL/PAL-M/N/

SECAM/BW50

15k RGB

Component(15k)

Double-speed Component

HDTV(YPbPr)

HDTV(GBR) includ. Double-speed

Computer

Others

Video S Video Input-A Input-B Input-C Input-D

Up/Down inversion is impossible. Up/Down inversion is possible.

High Low High Low

Status Memory

Chroma Me mory

W/B Memory

Channel Memory

Image Flip Memory

Low

Picture Memory

CPU RAM

Memory

2-11

Picture

Memory

Video

Input-

Input-C

Input-

CPU ROM

Video

Dynamic Standard Dynamic Standard Dynamic Standard Dynamic Standard Dynamic Standard Dynamic Standard

Initialize

Picture

Memory

External NVM

Dynamic

Video

Standard Dynamic

Video

Standard Dynamic

Input-

Standard Dynamic

Input-

Standard Dynamic

Input-

Standard Dynamic

Input-

Standard

Activ e me mory c opy

VPL-PX35/PX40

Memory structure of this model consists of the followings. 1 Set memory 2 Status memory 3 Chroma memory 4 W/B memory 5 Channel memory 6 Image Flip memory 7 Picture memory

* The gamma memory is realized by giving offset to the Contrast and Brightness output values to the devices in the gamma mode

function.

Flow of data is described briefly. When the power plug is connected to the wall outlet for the first time (Standby state), all data that are stored in the internal ROM are written in the NVM (non-volatile memory). When the POWER is turned ON, all the status memory data and other memory data that are required for the present picture are selected from each memory block and expanded in the internal RAM. When any adjustment is performed at this moment, the adjustment data (user mode items) are written in the NVM (Service/Factory items) automatically triggered by the memory operation.

The adjustment items (W/B, Device Adjust) that can be adjusted in the Service Mode or in the Factory Mode, are memorized in the NVM at the time when the user performs adjustment and performs the memory operation. Note that the factory adjustment data will be lost at this moment.

2-12

VPL-PX35/PX40

Section 3

Semiconductors

24LC21AT/SN BA033F-E2 BA033FP BA033FP-E2 GS1881-CTA ICS332-SX1738 IRMF-A0T-QTP LM358PS LM358PSR M24C02-WMN6T(A) M24C64-WMN6T(B) MAX1626ESA-TE2 MAX4223ESA-TG06 MAX4223ESA-TG068 MC33262DR2 NJM082M SI4425DY-T1 SN75157PS SN75157PS-ELL2000 SN75453BPS SN75453BPSR ST24FC21M6TR TC7W126FU(TE12R) TC7W53FK(TE85R) TC7W53FK-TE85R TC7WH04FK(TE85R) TC7WH125FK(TE85R) TC7WH14FK(TE85R) TC7WH32FK(TE85R) TC7WH32FK-TE85R TC7WH74FK(TE85R) TC7WH74FU(TE12R) TL082CPS-E20 UPC358G2-E2 UPC393G2 UPC393G2-E2

TOP VIEW

8pin SOP

74VHC00MTCX 74VHC02MTCX HA4314BCB-E2 SN74AHCT04PWR SN74LV08APWR SN74LV125APWR TC74VHCT04AFT(EL) TC74VHCT08AFT(EL) TC74VHCT08FT(EL)

TOP VIEW

14pin SOP

74VHC123AMTCX BU4052BCF-E2 MAX202CSE MAX202CSE-T MC74HC4052F MC74HC4053AFEL PC74HC123D-T TC74HC4052AF(EL) TC74HC4053AF(EL)

TOP VIEW

16pin SOP

78Q2120-64CGT CXA7000R-T6

TOP VIEW

64pin QFP

AD9888KS-170

TOP VIEW

128pin QFP

BA00ASFP-E2

GND

1 : IN

2 : GND

3 : OUT

BA00AST BA00AST-V5

BA05FP-E2 BA09FP-E2 BA12FP-E2

VCC

GND

OUT

CXD9607GB

BOTTOM VIEW

144pin PGA

CXD9721GG

BOTTOM VIEW

224pin PGA

CXD9746GG

BOTTOM VIEW

176pin PGA

HA17431UA(TL) HA17431UA-TL

HD64F2377VFQ33V

TOP VIEW

144pin QFP

HY57V161610DTC-7TR

TOP VIEW

50pin SOP

L88M05T-FA-TL

LM2990SX-5.0

GND

INPUT

OUTPUT

LP2985IM5X-3.3

M52347FP-TE SN74LV541APWR TC74VHCT540AFT(EL) TC74VHCT541AFT(EL) TDA7309D013TR TPA2000D2PWPR

TOP VIEW

20pin SOP

M62392FP

TOP VIEW

24pin SOP

VPL-PX35/PX40

3-1

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