Sony SDPE-800 Service manual

MODEL IDENTIFICATION — BACK PANEL —
TABLE OF CONTENTS
1. SERVICING NOTE
.......................................................... 3
2. GENERAL .......................................................................... 4
Parts No.
MODEL PARTS No.
US model E, SP model AEP, UK model AUS model CND model CH model
4-992-696-0 4-992-696-1 4-992-696-2 4-992-696-3 4-992-696-4 4-992-696-5
• Abbreviation CND : Canadian model. SP : Singapore model. CH : Chinese model. AUS : Australian model.
• For detailed Malaysia model refer to E model.
• For detailed German, East European model refer to AEP model.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
3. TEST MODE ..................................................................... 13
4-1. Circuit Boards Location ...................................................... 14
4-2. Block Diagrams
• DA Section.......................................................................15
• DSP Section ..................................................................... 17
• Display Section ................................................................ 19
• Panel Section.................................................................... 21
• Power Section .................................................................. 21
4-3. Printed Wiring Board — Main Section — .......................... 23
4-4. Schematic Diagram — D/A Section — .............................. 27
4-5. Schematic Diagram — Control Section —......................... 31
4-6. Schematic Diagram — Dolby AC-3 Section — ................. 35
4-7. Printed Wiring Board — Display Section —......................38
4-8. Schematic Diagram — Display Section — ........................ 41
4-9. IC Block Diagrams.............................................................. 44
4-10. IC Pin Functions................................................................ 48
5. EXPLODED VIEWS
5-1. Case Section........................................................................60
5-2. Main Section ....................................................................... 61
6. ELECTRICAL PARTS LIST ........................................ 62
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!! LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLA CER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
— 2 —
SECTION 1

SERVICING NOTE

SAFETY CHECK-OUT
After correcting the original service problem, perform the follow­ing safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for A C leakage. Check leakage as described below.
LEAKAGE
The AC leakage from any exposed metal part to earth Ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers). Leak­age current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a V OM or battery-operated A C v oltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a pas­sive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
RV101 of MAIN Board
RV101 of the MAIN board requires no adjustments. Please note that it should be dixed to mechanical center position when you moved and do not know origin position.
L702 of PLL board
Do not touch the L702 on the PLL Board because it is not needed to adjust.
Connection and Test Disc
Connection of this unit to a AC-3 Dolby surround equipment will realize outstanding sound playback. Check if the respective surround channel outputs are playing back normally by the following method.
Jig :
Discription Part No. AC-3 TEST LD J-2501-132-A
Connected Equipment:
AC-3 LD player (This unit is also compatible with the digital versatile disc player (DVD). The D VD must be checked with the LD player using all the circuits of this unit.)
Connecting Method:
AC-3 RF output terminal Coaxial digital connecting cable VMC-10G, etc. (Optional)
0.15
µ
F
1.5k
Earth Ground
AC voltmeter (0.75V)
Fig. A. Using an AC voltmeter to check AC leakage.
AC-3 compatible LD player
AC-3 RF output terminal
AC-3 RF input terminal
Unit
Checking Method:
Play back a test disc of the LD player, and check if the contents recorded on the disc case (printed on the disc case) are played back normally.
— 3 —
SECTION 2

GENERAL

This section is extracted from instruction manual.
— 4 —
— 5 —
— 6 —
— 7 —
— 8 —
— 9 —
— 10 —
— 11 —
— 12 —
SECTION 3

TEST MODE

[Self-Diagnosis and Test Mode]
This unit is provided with a “self-diagnosis and self-recovery func­tion” which detects DSP errors and automatically recovers the unit, and a test mode for performing operation checks during repairs.
1. Main Functions
1. DSP Error Messages
2. Various operation check mode
3. Initialization
2. Entering the Test Mode
While pressing the DIGITAL 2 button and ANALOG button simultaneously in the power OFF state, press the POWER button.
1. DSP Error Messages
When errors occur in the DSP , the y are displayed on the fluorescent display tube. (Refer to Table 1 for the error messages displayed.)
Table-1:
Cause of error
(Display)
1 Failed in initial
booting (BOOT ERROR)
2 DSP does not
operate (RPLY ERROR)
Mostly due to faulty connection (soldering) between DSP and microprocessor
Faulty DSP clock (X102 and onwards), faulty DSP part, etc.
Possible cause
3. Initialization
After executing the test mode, be sure to perform initialization.
When the POWER button is pressed while pressing the DIGIT AL 1 button and DIGITAL 3 button, “All Clear!” is displayed on the fluorescent display tube and all internal settings are initialized.
[Fluorenscent Display Tube All Lit]
With the power OFF, while pressing the DIGITAL 3 button and button togher, press the POWER button to turn ON the power. The fluorenscent display tube all lit modewill be set.
Button name
DIGITAL 1 DIGITAL 2 DIGITAL 3 ANALOG
Fluorenscent display tube state
All lit Partial lighting 1 Partial lighting 2 OFF
When the other buttons are pressed, press the POWER button to exit the mode.
Partial lighting 1
Partial lighting 2
3 Communication
port malfunction (HREQ ERROR)
4 No reply from
DSP (VRFY ERROR)
Overrunning of DSP due to heat, micropro­cessor bugging, or IC701 (PLL board PLL) is faulty
Faulty DSP part, or faulty microprocessor part, etc.
2. Operation Check Mode
• During the operation check mode, functions can be set by press-
ing the corresponding button. (See Table-2.)
• When a button other than those displayed in Table 2 is pressed,
press the POWER button to exit the check mode.
Table-2:
Button
DIGIT AL1
DIGITAL2
Fluorescent Display Tube Display
OPT -1 (L-FL, R-FR)
OPT-2 (L-SL, R-SR)
Like normal operations, Lch is output to Lch and Rch to Rch.
Outputs the Lch DIGITAL-2 input signal to the REAR Lch and the Rch to the REAR Rch.
Function
[Key Check Mode]
When the POWER button is pressed while pressing the DIGITAL 1 button and ANALOG button, “KEY CHECK:12 KEYS” is dis­played on the fluorescent display tube and the key check mode is set. When the POWER button is pressed during this mode, the number at “12 KEYS” is counted down. When all other b uttons are pressed, the number stops at “00 KEYS” (Note: The number is not counted down when buttons already pressed once are pressed again.). To exit the mode, press the POWER button and turn OFF the power.
DIGIT AL3
ANALOG
OPT -3 (L-C, R-SW)
COAX (L, R-ALL)
Outputs the Lch DIGITAL-3 input signal to the CENTER and the Rch only to the WOOFER.
Outputs the Lch DIGITAL 1 COAXIAL input signal to the FRONT Lch, REAR Lch, CENTER, and the Rch to the FRONT Rch, REAR Rch, and CENTER.
— 13 —
4-1. CIRCUIT BOARDS LOCATION
TRANS BOARD
AC SW BOARD
SECTION 4 DIAGRAMS
MAIN BOARD
PLL BOARD
DISPLAY BOARD
VOL BOARD
— 14 —
4-2. BLOCK DIAGRAMS
— DA SECTION —
SDP-E800
C
AC-3 (RF) SECTION
D
DSP
SECTION
E
DSP
SECTION
SECTION
DIGITAL AUDIO
1
7
INTERFACE RECEIVER
IC107
DATAO
DIN2
2
E/D
OUT
AVOCK
LRCK
BCK
14
SCLK
15
XLAT SWDT
16
SRDT
17
EROR
24
XMODE
10
A/D CONVERTER
IC203
AINL+
4 15
SDATA
AINL-
5 13
LRCK SCLK
RST
10
MCLK
17
CLOCK COUNTER
IC115
2QD
1CLK
1
1QB
BUFFER
IC116
2 7
23
3
11 22
21
14
8 4
3 6
12.288MHz
SELECTOR
DIGITAL
DIGITAL 1
OPTICAL
IN
DIGITAL 2
OPTICAL
IN
DIGITAL 3
OPTICAL
IN
J101
DIGITAL 1
COAXIAL
IN
DAO
DIG-IN0 DIG-IN1 DIG-IN2 DIRCLK DIRLAT
DIWDAT
DIRDAT DIRERR DIRRST
J106
ANALOG
IN L
ADINT
EXTAL
F
DSP
09
INPUT IC101
DIGITAL
INPUT IC102
DIGITAL
INPUT IC103
3
OUT
3
OUT
3
OUT
32
IC105
L. P. F IC201
6
IC106
3 5
D1 OUT
2
D2
1
D3
14
D5
4
D0
ABC
11 10 9
H. P. F
IC202
2
7
6
X102
SELECTOR
IC108 (1/2)
10
B2A2Y2
11
1
VIN
DIGITAL OUTPUT
IC104
3 2 6 5
SELECTOR
IC108 (2/2)
B0 A0 B1 A1
A
DSP SECTION
9 DATA
BCKO
LRCKO
DIGITAL 3
OPTICAL
OUT
LRCK
Y0
4
7
Y1
S 1
• R-CH, SUPER WOOFER is ommited.
• REAR L-CH and CENTER part was ommited. (Same as FRONT L-CH)
• Signal path : Digital in : Digital out : Analog : RF (AC-3)
10 13
BCK
4 1
SOA SOC
B
DSP SECTION
BUFFER
IC109
CLOCK COUNTER
IC703
9 1
2QC 1CLK
PHASE
COMPARATOR
IC701
S
7 8
R
DATAI
40
LRCKI
39
BCKI
38
8 6
DATAI
40
LRCKI
39
BCKI
38
46
PD OUT
3 13
Q701-705
DIGITAL FILTER, D/A CONVERTER (FRONT)
128FSO
PLL
IC301
DIGITAL
FILTER
GENERATOR
DIGITAL FILTER, D/A CONVERTER
(CENTER, SUPER WOOFER)
DIGITAL
FILTER
GENERATOR
L702
PLL
CLOCK
CLOCK
D/A
CONVERTER
MODE
ATT
XIN
SHIFT
IC1301
D/A
CONVERTER
MODE
ATT
SHIFT
BUFFER
IC702
LATCH
LATCH
L1 (–) L2 (+) L1 (+) L2 (–)
L1 (–) L2 (+) L1 (+) L2 (–)
IC303
MIX
H. P. F.
AMP
ATT
IC305
5dB
5dB
5 2
OUT1
IN1
1dB
1dB
7 8
IN1
OUT
CLKDICE
18 1917
RY301
8 7
MASTER VOLUME
RV601
M
6
/
2
CLK
DI CE
ATT SHIFT LATCH
INIT
J108
OUTPUT FRONT L
MUTE1
MUTE2
VOL MT
VOL LED
ATCLK ATDAT ATCE DADAT DACLK DALAT DAINT
RY-F ANADIG
H
DSP
SECTION
I
PANEL
SECTION
J
DSP
SECTION
7 5
CENTER
5 7
AMP
IC304
IC302
L. P. F.
AMP
IC306
61
2
63
4
INIT
3736353410
61
2
63
4
XIN
10
INIT
37363534
8
10
— 16 —— 15 —
SDP-E800
— DSP SECTION —
J102
DIGITAL 1
AC-3
RF
BUFFER
Q101
BUFFER
Q103
6
L.P.F.
7
IC110
IC110
21
BUFFER
Q102
DIGITAL SIGNAL PROCESSOR
(AC-3 RF DEMODULATOR)
ERROR
CORRECTOR
IC114
DAI
CONTROL
DIVIDER
DIGITAL
OUT
DAOUT
70
DAO
C
D/A
SECTION
(Page 17)
FILTER
FL101
1
6
4
9
+
Q106
CPIN
DEMODULATION S/P
82
XIN
DIGITAL
26
PLL
L.P.F.
D101
IC111
X101
18.432MHz
Q104
AMP
Q105
3
+
1
2
AMP IC111
RV901
NO ADJUSTMENT
• Signal path : RF (AC-3)
09
PDO67
PHASE
63
COMPARATOR
VOUT
56
DIVIDER
55
VIN
X LOCK
MUTI
78
ADDRESS
89
DOUTB DOUT
88
WE
OE
D0 - D7 51 - 44
36 42
27 22
WE
GENERATOR
A0
17 - 22•30•31•38•39•43•41•34•37•35
11 - 13 • 15 - 19
D0 D7
OE
10 - 3•25•24•21•23•2•26•1
A0 A14
S RAM
IC113
CPU
INTERFACE
A14
RESET OSCON
MUTO PDDIS
3 4
AC. RST
G
DSP
SECTION
(Page 21)
66 65
MUTO
— 18 —— 17 —
— DISPLAY SECTION —
A
SECTION
SECTION
SECTION
G
AC-3 (RF) SECTION
K
PANEL
SECTION
09
DIGITAL SIGNAL PROCESSOR
IC118
57
10
77
54 55 56 57
4 5 6 7 8
2 1
3
BCK
LRCK
DIRDAT DIRWDT DIRLAT DIRCLK DIRERR
ADCINI
RF RES RF ERR
RESET STOPIN DM REQ D DATA DS REQ D CLK
SDI0
56
SDI1
SCKR
51
WSR
55
MEMORY
IC117
PLL
EXTAL
27
5
3
AUDIO
I/F
DIGITAL SIGNAL
PROCESSOR
HOST
I/F
MOSI/HAO
SCK/SCL
MISO/SDA
413526
17 16 14 13 12 15
M9SCLK
M9MISO
M9MOSI
DATA
DA
BCKO
LRCKO
EXTAL
F
DA
DIRDAT DIWDAT
DIRLAT
E
DIRCLK DIRERR
DA
DIRRST
ADINT
AC. RST
MUTO
MRST
STOP
U-SREQ
U-MREQ
U-DATA
U-CLOCK
SS/HA2
M9MOSS
HREQ
M9MORQ
SDO0 SDO1
SCKT
WST
RESET
364342
47 46
49 50
M9MRES
BCK
LRCK
DIGITAL SIGNAL PROCESSOR
57
SDI0
56
SDI1
SCKR
51
WSR
55
SCKT
49
WST
50
MEMORY
PLL
EXTAL
27
7
IC117
1
XO
82
83
X103 4MHz
XI
IC119
AUDIO
I/F
DIGITAL SIGNAL
PROCESSOR
HOST
I/F
MOSI/HAO
SS/HA2
HREQ
SCK/SCL
MISO/SDA
42
41
24 22 20 19 18 21 38
DACLAT
M4SCLK
M4MISO
M4MOSS
M4MORQ
S MUTE
74 76
SWITCH
Q117
SWITCH
Q108
SDO0 SDO2 SDO1
RESET
36
M4MRES
D MUTE
GPIO0
7643
47 45 46
LF LED
D102
REAR
MEMORY
I/F
MRD
MWR
24 29 12
CE
MCAS
MD0 MD7
80 71 • 69-67 • 65-62 25-22 • 20-18 • 16 • 14-11 • 7 • 5-378773526
13-15 • 17-21 23 • 25-28 • 31 • 2
D0 D7
A16
R/W
S RAM
IC120
SYSTEM CONTROL
IC150
SWITCH
Q107
DA0 MA15
A0 A15
MUTE
CONTROL
Q113
DIGITAL 1 VIDEO IN
DIGITAL 2 VIDEO IN
ANALOG
VIDEO IN
MUTE Q301
MUTE Q302
VO INH
J103
J104
J105
VIDE B
686971
VIDE A
VIN3
1
VIN2
3
VIN1
12
DSEL2
98 99 100
VIDEO INPUT SELECTOR
DSEL1
DSEL0
D104
SOA
B
SOC
DA
SECTION
IC501
10
MUTE1
SW2
SW1
2
13
11
A
B
INH
MLCCEO
61
MLCDAT
62
MLCCLK
63
24
M4SCLK DACLAT
26
DACCLK
28
DACDAT
29
MD1
RELAY
80
DRIVE
Q306
50
FSPRY
ATCE ATDAT ATCLK
DAINT DALAT DACLK DADAT
RY-F
ANADIG
DIG-IN0 DIG-IN1 DIG-IN2 MUTE1
MUTE2
J107
MONITOR
OUT
SECTION
SECTION
SECTION
J
DA
D
DA
H
DA
• REAR is ommited.
• Signal path : Digital in (AUDIO) : VIDEO
— 20 —— 19 —
SDP-E800
— PANEL SECTION —
VOLMT
I
VOLLED
DA
SECTION
U-SREQ
U-MREQ
U-DATA
U-CLOCK
K
DSP
SECTION
L
POWER
SECTION
MRST
STOP
RST
09
VOLUME
MOTOR DRIVER
IC604
8
DRIVER
7
LED
DRIVER
Q604
FLUORESCENT INDICATOR TUBE
D603
BASS BOOST
LED
DRIVER
Q603
3 2
40
73
47 48 49 50
VOLUME–
LED VOL
U-SREQ U-MREQ U-DATA U-CLOCK
VOLUME+
39
74
LED BASS.B
U-RESET
STOP
46 45 62
RESET
SWITCH
Q602
MODE CONTROLLER
RESET
5-20 • 41-59
P1 - P35 1G-19G
LAT
CLR
IC601
AD KEY IN1
AD KEY IN2
32
33
KEY
MATRIX
FL601
FL DRIVER IC602, 603
29
D.IN DOUT
CLK
342426
RECEIVER
27
BUFFER
Q601
1
OUT
SIRCS
IC605
3
SIRCS
17-26 • 16-8
LSCLCLK
FL-LAT
FL-CLEAR
XO
64 65
X601
XI
DIN
302954
24252326
FL-CLK
FL-DATA
— POWER SECTION —
RST
L
PANEL
SECTION
ANA +5V
AMP/PLL +12V
FL. +32V
DA. +5V
DSP +5V
DISP +5V
+5V REG
IC112
T1
POWER
TO FLUORESCENT INDICATOR TUBE
+32V REG
Q901
+5V REG
IC901
13
+5.6V REG Q902, 903
1
3
31
RESET
IC606
+12V REG
IC902
13
RECT
D909, 910
RECT D905
RECT
D901,902
F1 F2
TRANSFORMER
S801
POWER
AC IN
AC-3 –5V
ANA –5V
09
–5V REG
IC112
–5V REG
IC205
21
23
–12V REG
IC903
23
RECT
D903,904
— 21 —
Loading...
+ 41 hidden pages