Sony SAW-2500, SAW-3000, SAW-3800 Service manual

SA-W2500/W3000/W3800
SERVICE MANUAL
Ver. 1.1 2007.07
photo: SA-W3800
SPECIFICATIONS
SA-W3800
AUDIO POWER SPECIFICATIONS For the U.S.A. model
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 6 ohm loads, from 20 – 200 Hz; rated 120 W, minimum RMS power, with no more than 1 % total harmonic distortion from 250 milliwatts to rated output.
System
Type Speaker unit Woofer : 38 cm dia. (15 in.), cone type Continuous RMS output South American models
Reproduction frequency range High frequency cut-off frequency Phase selector NORMAL, REVERSE
Inputs
Input jacks LINE IN: input pin jack Output jacks LINE OUT: output pin jack
General
Power requirements North American models : 120 V AC, 60 Hz
Power consumption 100 W Dimensions Approx. 440 × 495 × 512 mm
Mass Approx. 23 kg (50 lb 12 oz) Supplied accessories Foot pads (4)
Active Subwoofer, (magnetically shielded design)
180 W (6 ohms, 80 Hz, 10% THD) Other models 200 W (6 ohms, 80 Hz, 10% THD)
20 Hz – 200 Hz 50 Hz – 200 Hz
SPEAKER IN: input terminals SPEAKER OUT: output terminals
S
outh American models: 120/220/240 V AC,
European models : 230 V AC, 50/60 Hz Australian models : 240 V AC, 50 Hz Other models: 230 – 240 V AC, 50/60 Hz
3
/8 × 19 1/2 × 20 1/8 in.) (w/h/d)
(17
Audio connecting cord (1 phono – 1 phono), 2 m (6 ft 6 1/2 in.) (1)
50/60 Hz
US Model
Canadian Model
SA-W2500/W3000/W3800
AEP Model
SA-W2500/W3800
UK Model
E Model
Australian Model
SA-W2500/W3000/W3800
SA-W3000
AUDIO POWER SPECIFICATIONS For the U.S.A. model
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 6 ohm loads, from 20 – 200 Hz; rated 100 W, minimum RMS power, with no more than 1 % total harmonic distortion from 250 milliwatts to rated output.
System
Type Speaker unit Woofer : 30 cm dia. (11 7/8 in.), cone type Continuous RMS output South American models
Reproduction frequency range High frequency cut-off frequency Phase selector NORMAL, REVERSE
Inputs
Input jacks LINE IN: input pin jack Output jacks LINE OUT: output pin jack
General
Power requirements North American models : 120 V AC, 60 Hz
Power consumption 100 W Dimensions Approx. 360 × 425 × 421 mm
Mass Approx. 16 kg (35 lb 5 oz) Supplied accessories Foot pads (4)
Active Subwoofer, (magnetically shielded design)
160 W (6 ohms, 80 Hz, 10% THD) Other models 180 W (6 ohms, 80 Hz, 10% THD)
20 Hz – 200 Hz 50 Hz – 200 Hz
SPEAKER IN: input terminals SPEAKER OUT: output terminals
South American models: 120/220/240 V AC, Australian models : 240 V AC, 50 Hz
Korean models: 220 – 230 V AC, 50/60 Hz Other models: 230 – 240 V AC, 50/60 Hz
1
/8 × 16 3/4 × 16 1/2 in.) (w/h/d)
(14
Audio connecting cord (1 phono – 1 phono), 2 m (6 ft 6 1/2 in.) (1)
– Continued on next page –
50/60 Hz
ACTIVE SUBWOOFER
SA-W2500/W3000/W3800
Ver. 1.1
SA-W2500
AUDIO POWER SPECIFICATIONS For the U.S.A. model
POWER OUTPUT AND TOTAL HARMONIC DISTORTION: With 6 ohm loads, from 28 – 200 Hz; rated 60 W, minimum RMS power, with no more than 1 % total harmonic distortion from 250 milliwatts to rated output.
System
Type Speaker unit Woofer : 25 cm dia. (9 7/8 in.), cone type Continuous RMS output South American models
Reproduction frequency range High frequency cut-off frequency Phase selector NORMAL, REVERSE
Inputs
Input jacks LINE IN: input pin jack Output jacks SPEAKER OUT: output terminals
General
Power requirements North American models: 120 V AC, 60 Hz
Power consumption 70 W Dimensions Approx. 290 × 350 × 391 mm
Mass Approx. 10 kg (22 lb 1 oz) Supplied accessories Foot pads (4)
Design and specifications are subject to change without notice.
Active Subwoofer, (magnetically shielded design)
90 W (6 ohms, 80 Hz, 10% THD) Other models 100 W (6 ohms, 80 Hz, 10% THD)
28 Hz – 200 Hz 50 Hz – 200 Hz
SPEAKER IN: input terminals
South American models: 120/220/240 V AC, European models: 230 V AC, 50/60 Hz
Australian models: 240 V AC, 50 Hz Korean models: 220 – 230 V AC, 50/60 Hz Taiwan models: 110 V AC, 60Hz Other models: 230 – 240 V AC, 50/60 Hz
3
/8 × 13 3/4 × 15 3/8 in.) (w/h/d)
(11
Audio connecting cord (1 phono – 1 phono), 2 m (6 ft 6 1/2 in.) (1)
50/60 Hz
SAFETY CHECK-OUT
(US model)
After correcting the original service problem, perform the following safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE
The AC leakage from any exposed metal part to earth Ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
0.15µF
1.5k
Earth Ground
AC voltmeter (0.75V)
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB­LISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
À LA SÉCURITÉ!!
2
SA-W2500/W3000/W3800
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
• Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Specifications ............................................................................ 1
1. DIAGRAMS
TABLE OF CONTENTS
1-1. Printed Wiring Boards
-
INPUT CONTROL, LED And SWITCH boards
1-2. Schematic Diagram
-
INPUT CONTROL, LED And SWITCH boards
1-3. Printed Wiring Boards - MAIN board -...................... 7
1-4. Schematic Diagram - MAIN board - .......................... 8
- ..... 5
- ..... 6
2. EXPLODED VIEWS
2-1. Cabinet Section (W2500) ............................................ 9
2-2. Cabinet Section (W3000) .......................................... 10
2-3. Cabinet Section (W3800) .......................................... 11
2-4. Amp Section (W2500)............................................... 12
2-5. Amp Section (W3000/W3800) .................................. 13
3. ELECTRICAL PARTS LIST.................................... 14
3
SA-W2500/W3000/W3800
SECTION 1
DIAGRAMS
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS (In addition to this, the necessary note is printed in each block.)
Ver. 1.1
For Schematic Diagrams. Note:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and
C : panel designation.
A : B+ Line.
B : B– Line.
Note:
The components identi­fied by mark 0 or dotted line with mark 0 are criti- cal for safety. Replace only with part number specified.
•Voltages are dc with respect to ground under no-signal conditions.
• no mark : Power on
•Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production toler­ances.
• Signal path.
F : AUDIO J : MFB (Motional Feed Back)
1
4
/
W or less unless otherwise specified.
Note:
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
For Printed Wiring Boards. Note :
X : parts extracted from the component side.
x : parts extracted from the conductor side.
• Abbreviation
: Pattern from the side which enables seeing.
CND : Canadian model MY : Malaysia model SP : Singapore model AUS : Australian model E51 : Chilean and Peruvian model KR : Korean model TH : Thai model TW : Taiwan model
4
SA-W2500/W3000/W3800
1-1. PRINTED WIRING BOARDS
1
A
B
C
D
E
F
INPUT CONTROL BOARD
E51
1
CNP903
3
C
MAIN BOARD
(Page 7)
JW902
S902
VOLTAGE SELECTOR
120V t 220V t 240V
JW912
JW909
JW905
MAIN BOARD
MAIN POWER TRANSFORMER
1 2
3 4 5 6
– INPUT CONTROL, LED AND SWITCH BOARDS – :Uses unleaded solder.
3 4 5 6 7
JW913
1
CNP905
2
E51
JW911
1
CNP904
2
+
F903
FH904
FH954
R
FH951
R104
C605
R107
R109
D102
F901
TM101
SPEAKER
R105
D101
D104
D103
FH901
R103
JW100
RY901
R110
L
R108
R106
C108
JW101
C107
8
D901
+
JW102
C101
R102
45
1
IC101
JW103
R114
C105
C106
OUT
R101
R120
JW109
R901
JW104
R115
R118
R112
JW106
C102
R117
JW112
R116
R401
R119
C401
C103
R111
C104
C116
JW108
R121
JW107
8
IC401
C408
Q401
E
J101 LINE
ININOUT
JW105
R138
8
IC102
C109
JW111
C400
C115
45
1
C403
R403
R404
EXCEPT E51
CN906
35
2
JW904
JW907
1
B
SWITCH BOARD
(Page 7)
T1
3
2
1
2
1
2
1
EXCEPT E51
E51
LED BOARD
D202
POWER
C410
1-872-465-
CN401
1
R419
C409
11
(11)
4
AC IN
R113
45
1
R402
1
2
R122
R137
W2500
C402
C404
R409
R405
R406
D401
CNP902
W3000/ W3800
JW110
R127
C113
C112
8
JW123
R128
R126
R125
45
1
JW115
S901
POWER
C111
JW113
OFF T AUTO
S101
POWER SAVE
R123
R124
45
1
8
IC103
C110
C407
JW114
Q404
E
R407
IC402
E
Q403
Q402
12
CN901
REVERSET NORMAL
W2500
JW117
JW119
R131
R132
JW116
JW118
JW120
R411
D402
R413
D404
D403
R408
JW132
C406
E
1-872-464-
S102
PHASE
JW122
8
IC104
R410
R414
Q405
R129 R130
45
1
JW121
D405
C412
R415
E
C405
R421
11
(11)
R133
R136
R420
JW125
C117
JW129
Q408
E
R423
R422
8 9 10
RV102
CUT OFF
FREQ
JW126
R135
R134
R203
45
1
8
IC201
JW131
C301
Q406
E
R424
JW130
R416
C201
R201
D301
JW134
JW133
JW128
JW127
C307
E
R418
R202
C304
C302
Q301
IC202
JW135
8
C114
45
1
E
C303
R301
RV101 LEVEL
JW136
C202
Q302
R204
R211
D302
C430
R208
R302
R431
R206 R212
C306
C206
R205
C204
C203
R207
C305
C207
C205 C308
Q430
E
3
R213
R214 R210
1
R209
CNP103
JW137
11
D406
R430
CNP402
1-872-463-
1
C413
C414
A
MAIN BOARD
(Page 7)
11
(11)
z
Semiconductor
Location
Ref. No. Location
D101 B-4 D102 B-4 D103 B-4 D104 B-4 D202 D-4 D301 C-8 D302 C-9 D401 C-6 D402 C-7 D403 C-7 D404 C-7 D405 C-7 D406 C-10 D901 C-5
IC101 B-5 IC102 B-6 IC103 B-7 IC104 B-7 IC201 C-8 IC202 B-9 IC401 C-6 IC402 C-6
Q301 C-8 Q302 C-9 Q401 C-6 Q402 C-7 Q403 C-7 Q404 C-7 Q405 C-7 Q406 C-8 Q408 C-8 Q430 C-10
SA-W2500/W3000/W3800
55
SA-W2500/W3000/W3800
1-2. SCHEMATIC DIAGRAM
INPUT CONTROL BOARD
IC102
SPEAKER
T
IN
1
M
IN
LINE
OUT
0
OUT
IN
M
L
A
R
E
T
E
R
K
E
A
P
1
S
W3000/W3800
J
1
0
1
*1 *2 *3 *4 C110 C111 C112 C113
W2500
0.68 0.022 0.22 0.22
W3000
0.22 0.056 0.1 0.1
W3800
0.68 0.018 0.1 0.1
*13 0 F901
W2500 W3000/
W3800
US, CND
2.5A/125V T1AL/250V T1.6AL/250V
4A/125V T2AL/250V T3.15AL/250V
AEP, UK, SP, M
– INPUT CONTROL, LED AND SWITCH BOARDS –
1
0
1
(
IC
)
2
/2
4
J
5
6
N
M
5
D
(1
)
/2
5
6
5
D
1
0
1
k
2
2
0
p
3
k
1
7
1
4
R
4
V
0
0
0
1
1
5
C
3
p
0
0
1
2
C
2
8
5
7
6
1
R
2
0
k
4
.7
1
1
R
7
k
4
.7
IC
4
J
M
N
4
k
1
5
1
1
R
5 6
1
0
C
5
1
R
1
0
.0
3
3
1
C
0
6
0
.0
1
5
k
1
2
1
2
R
*14 0 F903
W2500(E51) W3000/W3800(E51)
5
6
1
C
0
8
0
.1
1
0
C
7
0
.1
0
1
(2
/2
)
4
M
0
9
2
BPF
8
C
7
1
6
k
8
k
1
0
1
1
R
9
k
1
0
1
1
R
T1AL/250V T2AL/250V
IC101
X
X
-T
-T
3
1
1
1
0
0
1
1
1
1
1
1
D
D
A
A
M
M
X
X
-T
-T
4
1
1
0
1
1
1
I
1
C
1
1
D
A
A
J
N
M
M
M
LINE AMP
2 0
3
1 D
2
4
1
R
0
6
k
4
.7
W
1
/2
1
R
0
8
k
4
.7
1
R
0
9
k
4
.7
1
R
0
7
k
4
.7
W
1
/2
W2500 W3000 W3800
Y, AUS
1
0
1
IC
4
J
N
M
3
LINE AMP
1
4
2
0
R
R123 R124 R125 R126 R127 R128 R137 R204 R121
R
2
(1
)
/2
4
4
R
3
R
3
R 4
R
3
1
*5 *6 *7 *8 *9 *10 *11 *12 *13
8.2k 100k 5.6k 100k 47k 22k 8.2k 220 10k 10k 8.2k 0 330k 10k 470 6.8k 10k 8.2k 0 330k 10k 560 4.7k
.7
5
6
5
D
1
C
0
2
1
1
0
2
3
k
1
0
3
3
k
1
1
0
k
.7
1
0
5
3
k
1
0
R
4
3
3
k
k 1
2 1 1
R
1
k
1
1
E51
8
4
0
6
0
.1
4
0
C
1
1
0
5
0
V
IC N
MIX AMP
7
1
2
R
1
*13
4
0
C
3
0
1
0
.0
4
0
R
1
2
2
k
4
0
R
2
2
2
k
C
5
C
MAIN BOARD
(Page 8)
1
0
2
(
)
2
/2
4
J
5
6
M
5
D
1
C
0
9
1
0
5
0
V
4
R
0
3
4
7
0
k
3
2
4
0
R
4
4
7
0
k
4
0
2
4
0
C
4
1
0
0
1
0
.0
0
V
1 2
3 4 5 6
1
V
R
2
0
1
3
R
7
*11
1
R
2
2
2
2
k
CUT OFF
FREQ
IC401 IC402
IC
4
/2
0
1
(1
4
0
9
2
J
M
N
M
AUDIO LEVEL
DETECT
1
4
MAIN POWER TRANSFORMER
IC
)
J
N
3
2
4
R
0
5
4
1
0
k
GREEN
LED
RED LED
T1
0
2
k
1
C
*1
4
0
2
9
2
M
AUDIO LEVEL
DETECT
R 2
2
1
R
2
3
*5
1
0
1
R
2
4
*6
)
/2
(1
4
0
M
1
4
0
6
0
k
3
2
1
2
1
2
1
EXCEPT E51
0
4
D
1
A
1
1
M
D
POWER SAVE
P
N
C
3
P
4
0
N
C
4
P
4
C
0
.1
S
+
1
4
3
2
1
C
*2
-
1
4
Q
T
A
D
SWITCH
DRIVE
1
-
T
X
4
0
Q
1
T
C
2
SWITCH
4
0
2
1
1
0
D
L
7
2
M
POWER
IC104
)
IC
/2
1
0
4
PHASE
4
Q
A
(RED)
6
3
8
2 3
3
(1
4
5
J
6
N
5
M
D
PHASE
3
1
4
2
1
3
R
6
1
0
k
1
S
0
2
0
8
1
1
1
5
4
R
2
4
1
k
1
P
0
N
3
C
1
1
2
0
C
6
1
0
0
1
6
V
P
A
MAIN BOARD
(Page 8)
0
9
S
1
CN904
2P
1
2
POWER
L
AC IN
9
N
0
1
C
2
P
N
9
P
0
N
2
C
2
P
B
E51
MAIN BOARD
(Page 8)
CN906
3P:E51 2P:EXCEPT E51
1
0
3
(
)
IC
1
/2
4
J
5
6
N
M
5
D
1
C
1
2
1
1
C
LPF
*3 *4
1
1
2
R
4
*7
IC103
1
1
2
X
CURRENT
-T
2
1
0
SOURCE
1
4
4
0
1
1
D
A
S
E
1
2
4
M
2 4
S
E
4
0
C
9
0
.1
4
1
R
9
1
0
k
2
0
2
E
B
4
T
H
0
C
E51
3
8
5
6
5
1
2
R
6
*8
1
2
R
7
*9
1
2
R
8
*10
4
R
0
7
X
1
0
0
k
-T
3
1
0
1
4
0
Q
3
4
1
D
1
A
1
7
5
S
A M
4
0
R
8
4
0
C
5
1
0
k
3
3
0
1
6
V
7
IC
1
0
3
(2
)
/2
4
5
J
6
N
5
M
D
HPF
4
0
R
9
1
0
k
X
5
-T
4
1
0
1
4
1
D
A
6
M
IC
4
J
M
N
LEVEL
COMPARATOR
S
POWER SAVE
8
5
6
2
IC
J
N
BUFFER
IC201
R
4
Q
2
C
S
AC DET
P
9
0
N
5
C
2
P
1
2
E51
9
P
0
N
3
C
3
P
3
1
1
1
C
1
0
5
0
V
1
V
0
R
1
0
k
LEVEL
1
1
C
5
0
.1
1
1
C
6
0
.1
4
R
1
0
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SA-W2500/W3000/W3800
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