CD Mechanism TypeCDM53L-30B61M
Base Unit TypeBU-30BBD61M
Optical Pick-up TypeA-MAX.4T
Model Name Using Similar MechanismRCD-W100
CD Mechanism TypeCDM65-RBD2
Base Unit TypeRBD2
Optical Pick-up TypeKRM-220CAA
US Model
Canadian Model
DECK A (the CD player section)
SystemCompact disc digital audio
LaserSemiconductor laser
Playable discsCD, CD-R, CD-RW
Frequency response20 Hz – 20,000 Hz
Signal to Noise RatioOver 98 dB during play
Wow and flutterBelow measurable limit
Audio Group
Published by Sony Engineering Corporation
Page 2
RCD-W500C
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1.A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2.A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3.Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
To Exposed Metal
Parts on Set
0.15 µF
Fig. A. Using an A C v oltmeter to check A C leakage.
MODEL IDENTIFICATION
— BACK PANEL —
1.5 kΩ
Earth Ground
AC
Voltmeter
(0.75 V)
Parts No.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
2
PA R TS No.MODEL
4-246-074-0s
4-246-074-1sUSCanadian
Page 3
RCD-W500C
TABLE OF CONTENTS
Unleaded solder
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
8. ELECTRICAL PARTS LIST····································· 102
3
Page 4
RCD-W500C
SECTION 1
SERVICING NOTE
Self-diagnosis Function
When the self-diagnosis function is activated to
prevent the player from malfunctioning, three
character service numbers in a combination
with a message appears in the display. In this
case, check the following table.
Message
C12/
Cannot Copy
C13/
Rec Error
C14/
TOC Error
C41/
Cannot Copy
C71/
Din Unlock
Explanation
You are trying to record a disc that
cannot be played back in DECK-A
or with an external device, such as
CD-ROM or VIDEO CD.
• Remove the disc, and then insert a
music CD for playback.
Recording has not been completed
successfully because of vibration.
• Relocate the unit in a place free of
vibration and restart the recording
again.
The disc you try to record is
excessively dirty (such as oilstained or finger marked) or
scratched. Or the disc is not
normal.
• Replace the disc with another one
and restart the recording again.
The unit did not read the TOC
information.
• Insert other discs.
The sound source you are trying to
record is a copy of a commercial
music software. Or you are trying
to record on a CD-R/CD-RW
digitally.
• Because of the restriction of the
Serial Copy Management System,
you cannot record a copy of a
commercial music software.
Neither can you record a CD-R/
CD-RW digitally.
If this message is displayed
momentarily, this is not an error. It
is caused by the digital signal
during recording.
During recording of a digital sound
source, the connecting cable has
been disconnected or the player of
the sound source has turned off.
• Connect the cable or turn on the
digital player.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repain parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The emission check enables continuous checking of the S curve.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveform is output three times.
4
Page 5
e;
wl
1
2
3
SECTION 2
GENERAL
4
5
6
RCD-W500C
978 q;
qa
qs
qd
wgwhws
1 POWER button
2 H button
3 DISC 1 to DISC 5 A button and indicators
4 CD SYNCHRO NORMAL button
5 CD SYNCHRO HIGH button
6 OPEN/CLOSE button
7 H button
8 INPUT button
9 FINALIZE button
q; ERASE button
qa SBM button and indicator
qs REC z button
qgqhqjqkqlw;wdwawfwjwk
qh PLAY MODE button
qj TIME button
qk DISPLAY button
ql YES button
w; l AMS L knob
wa CLEAR button
ws MENU/NO button
wd l AMS L knob
wf ALBUM button
wg PLAY MODE button
wh TIME button
wj x button
qf
qd X button
qf REC LEVEL knob
qg x button
wk PHONES jack
wl X button
e; PHONE LEVEL knob
5
Page 6
RCD-W500C
DISASSEMBLY
Note : • Disassemble the unit in the order as shown below.
•This set can be disassemble according to the following sequence.
The dotted square with arrow () prompts you to move to the next job when all of the works within the dotted square ()
are completed.
SET
SECTION 3
CASE (409538)
FRONT PANEL SECTION
SW BOARD, LED BOARD,
DISP BOARD
CD MECHANISM DECK
(CDM53L-30B61M)
FITTING BASE
(MAGNET) ASSY
CLAMP MOTOR BOARD,
MOTOR (CLAMP) ASSY
LOADING PANEL (CDR)
CD MECHANISM DECK
(CDM65-RBD2)
MAIN BOARD
FITTING BASE (GUIDE) ASSY,
BRACKET (CHASSIS)
TRAY (SUB)
TRAY
MOTOR ASSY
(LOADING) (M201)
CHASSIS (MOLD B)
CDR BOARD
BD BOARD
HOLDER (MG) SUB ASSY,
DUST COVER
OPTICAL PICK-UP
(KRM-220CAA)
CAM (CH)
OPTICAL BLOCK SECTION
LOAD MOTOR BOARD,
MOTOR (LOADING) ASSY
GEAR (GEAR A),
GEAR (GEAR B),
GEAR(U/D SLIDER)
STOCKER SECTION
SLIDER (SELECTION),
TENSION SPRING (SHUTTER),
SLIDER (SHUTTER)
GEAR (CHUCKING)
6
Page 7
Note : Follow the disassembly procedure in the numerical order given.
3-1. Case (409538)
4
case (409538)
2
two
screws
(case 3 TP2 3
× 8
)
3
two
screws
(case 3 TP2 3
1
two
screws
(case 3 TP2 3
RCD-W500C
× 8
)
× 8
)
3-2. Loading Panel (CDR)
4
loading panel
two hooks
(CDR)
3
2
CD mechanism deck (CDM65-RBD2)
1
Slide the lever (cam (CH)) to the direction of arrow.
Front panel side
lever (cam (CH))
7
Page 8
RCD-W500C
)
3-3. Front Panel Section
4
connector (2pin) (CN920)
5
three
(+BVTP 3
screws
×
8)
1
connector (2pin) (CN900
2
connector (3pin) (CN690)
7
t
wo claws
6
four screws
(+BVTP 3
3-4. SW Board, LED Board, DISP Board
7
four
claws
2
two knobs (AMS)
8
LED board
×
8
front panel section
8)
3
wire (flat type)
(21core) (CN671)
5
three
(+BVTP 2.6
screws
4
SW board
×
8)
1
8
knob (AMS)
6
twelve
(+BVTP 2.6
screws
×
q;
8)
DISP board
3
(+BVTP 2.6
9
wire (flat type)
(21core) (CN700)
four
screws
×
8)
Page 9
3-5. CD Mechanism Deck (CDM65-RBD2)
)
1
Slide the lever (cam (CH)) to the direction of arrow.
4
t
ray
2
Pull the tray while pressing the claw of
the chassis in the direction of the arrow.
3
Pull the tray while pressing the claw of the chassis and the claw
of the tray in the direction of the arrow.
front panel side
lever (cam (CH))
claw
claw
chassis
chassis
4
CDR mechanism deck
(CDM65-RBD2)
1
connector
(4pin) (CN111)
3
four
screws (+BVTP 3
×
8)
2
wire (flat type)
(11core) (CN630
RCD-W500C
3-6. Tray
9
Page 10
RCD-W500C
3-7. CDR Board
2
bottom plate
9
CDR board
5
(11core) (CN103)
flexible flat cable
1
four
screws
(+BVTP 2.6
3
flexible flat cable
(32core) (CN101)
×
8)
6
c
law
8
c
onnector
(2pin) (CN104)
3-8. Motor Assy (Loading) (M201)
2
Remove the belt (loading) from the
pulley of the motor assy.
4
flexible flat cable
(11core) (CN102)
7
c
law
1
Slide the cam (CH) to the direction of arrow.
10
3
t
wo claws
4
m
otor assy
(loading) (M201)
Page 11
3-9. Holder (MG) Sub Assy, Dust Cover
r
)
3
holder (MG) sub assy
1
two claws
4
three s
(+BVTP 2.6
crews
5
dust cove
RCD-W500C
×
8)
3-10. Optical Pick-Up (KRM-220CAA)
4
two step screws
2
flexible flat cable
(11core) (CN102)
1
flexible flat cable
(11core) (CN103)
5
((2X9) (G with), +p tappin)
two screws
3
flexible flat cable
(32core) (CN101)
2
two claws
9
optical pick-up
(KRM-220CAA)
6
two insulators (main)
7
two insulators (main)
8
flexible flat cable
(32core) (from optical device
11
Page 12
RCD-W500C
)
3-11. Cam (CH)
5
holder (BU) sub assy
1
1
1
2
Slide the cam (CH) to the
9
direction of arrow
pressing the claw.
A
A
while
6
(+PTPWH 2.6
qa
cam (CH)
screw
7
×
8)
g
ear (C)
3-12. MAIN Board
1
4
qf
two
screws
(+BVTT 3
cam (CH)
1
3
qd
four
screws
(+BVTT 3
×
6)
× 6
claw
q;
)
qh
power transformer
8
g
ear (B)
6
(25core) (CN660)
7
wire (flat type)
(9core) (CN661)
8
wire (flat type)
(17core) (CN640)
5
connector
(2pin) (CN900)
9
connector
(5pin) (CN641)
wire (flat type)
4
connector
(4pin) (CN111)
qg
1
wire (flat type)
(21core) (CN671)
Remove the soldering.
qj
MAIN board
q;
screw
(+BVTP 3
2
connector
(3pin) (CN690)
3
wire (flat type)
(11core) (CN630)
×
8)
qa
bracket
qs
three
(+BVTP 3
(TR)
screws
×
8
12
Page 13
3-13. CD Mechanism Deck (CDM53L-30B61M)
)
)
2
four
screws (+BVTP 3
6
CD mechanism deck
(CDM53L-30B61M)
4
wire (flat type)
(9core) (CN105)
5
wire (flat type)
(17core) (CN701)
×
RCD-W500C
8)
1
connector
(5pin) (CN713
3
wire (flat type)
(25core) (CN102)
3-14. Fitting Base (Magnet) Assy
3
fitting base (magnet) assy
2
four screws
(+BTTP M2.6 )
1
connector
(3pin) (CN710
13
Page 14
RCD-W500C
)
3-15. CLAMP MOTOR Board, Motor (Clamp) Assy (M701)
1
belt (mode)
5
motor (clamp)
assy (M701)
4
CLAMP MOTOR
board
2
two screws
(+BTTP M2.6)
3-16. Fitting Base (Guide) Assy, Bracket (Chassis)
2
3
fitting base
(guide) assy
1
two connectors
(CN709, 715)
four screws
(+BVTP 2.6
×
8)
4
(+BVTP 2.6
two screws
3
Remove the two solderings.
×
8)
6
bracket
(chassis)
5
three screws
(+BVTP 2.6 × 8
14
Page 15
3-17. Tray (Sub)
)
1
three screws
(+BTTP M2.6 )
2
Insert the gear (eject)
under the gear (LD
deceleration).
1
Insert the portion A of
chassis (mold B)
into the portion B of
slider (selection).
gear (eject)
portion A
portion B of
slider (selection)
3
g
ear (eject)
2
c
hassis (mold B)
chassis (mold B)
PRECAUTION DURING CHASSIS (MOLD B) INSTALLATION
1
Rotating the pulley (LD), shift the slider (selection) in the arrow A direction.
2
Rotating the pulley (mode) in the arrow direction, adjust the tray (sub) to be removed.
3
Rotating the pulley (LD), shift the slider (selection) in the arrow B direction.
4
Rotating the pulley (mode) in the arrow direction, remove the tray (sub) to be removed.
slider (selection)
pulley (LD)
RCD-W500C
stocker section
tray (sub)
3-18. Chassis (Mold B)
A
B
pulley (mode
15
Page 16
RCD-W500C
3-19. LOAD MOTOR Board, Motor (Loading) Assy (M702)
1
belt (communication)
2
3
belt (loading1)
belt (loading1)
7
motor (loading)
assy (M702)
6
LOAD MOTOR
board
3-20. Stocker Section
2
two step screws
4
two screws
(+BTTP M2.6)
4
stocker section
5
Remove the two solderings.
PRECAUTION DURING STOCKER
SECTION INSTALLATION
Hook the portion A of tray (SUB)
to the slider (selection).
portion A
of tray (SUB)
sticking of
slider (selection)
16
1
gear (gear A)
3
two step screws
Page 17
3-21. Slider (Selection), Tension Spring (Shutter), Slider (Shutter)
)
1
two floating screws
(+PTPWHM 2.6 x 6)
2
4
slider (selection),
tension spring (shutter),
slider (shutter)
washer
3
compression
spring (gear)
PRECAUTION DURING SLIDER
(SELECTION) INSTALLATION (1)
RCD-W500C
PRECAUTION DURING SLIDER
(SELECTION) INSTALLATION (2)
Insert a convex portion into
the groove of gear (chucking).
slider (selection)
5
gear (gear A)
2
washer
3
compression spring
4
gear (selection
1
gear (relay)
17
Page 18
RCD-W500C
Precaution During Gear (Gear U/D Slider), Gear (Gear B), Gear (Gear A) Installation
3
gear (gear B)
portion A
Adjust the gear (gear B) with the
portion A as shown.
slider (U/D)
1
Slide the slider (U/D)
fully in the arrow
direction.
4
2
gear (U/D slider)
slider (U/D) gear
gear (gear A)
gear
(gear B)
linearly
Adjust the gear so that it meshes with
the bottom tooth of slider (U/D) gear,
as shown.
3-23. Gear (Chucking)
PRECAUTION DURING
GEAR (CHUCKING) (2)
rotary encoder
(S707)
NG
OK
Align with the slot of
rotary encoder.
PRECAUTION DURING
GEAR (CHUCKING) (1)
rotary encoder (S707)
gear
(chucking)
2
1
Adjust so as to be aligned with
gear B linearly, as shown.
3
gear (chucking)
rotary encoder (S707)
18
Align marking.
Page 19
3-24. BD Board
2
Remove soldering from the four points.
4
BD board
1
flexible flat cable
(16core) (CN101)
3
hook
RCD-W500C
3-25. Optical Block Section
4
3
shaft (BU holder)
gear (chucking)
optical block section
2
1
two floating screws
(+PTPWHM 2.6)
Rotate the pulley (LD) in the direction of 2 to move
the shaft (BU holder) upper.
gear (chucking)
19
Page 20
RCD-W500C
SECTION 4
TEST MODE
Setting the Test Mode
Procedure:
1. Press the POWER button to POWER on.
2. Press the l AMS L (DECK A), [SBM] and l AMSL (DECK B) buttons in order without releasing the button.
3. Turn the l AMS L (DECK B) knob to select the menu.
4. Press the l AMS L (DECK B) knob to execute the test
mode.
Releasing the Test Mode
Procedure 1:
1. Turn the l AMS L (DECK B) knob to select the Ship
Mode.
2. Press the l AMS L (DECK B) knob to execute the Ship
Mode.
3. Press the POWER button to POWER off.
Procedure 2:
1. Press the l AMS L (DECK A), [SBM] and l AMS
L (DECK B) buttons in order without releasing the button.
2. Press the POWER button to POWER off.
Contents of test mode
No.DisplayFunction
1SYS VersionSystem version display
2CDR VersionCDR version display
3BU TestDeck A BU test mode
4SERVICEDeck A Service mode
5Ship ModeCD Shipment mode
6FL ALL ONFluorescent indicator tube test
7FL ALL OFFFluorescent indicator tube test
8FL ITIMATSUFluorescent indicator tube test
9LED CHECKLED check
10KEY CHECKKeyboard check
11RM CHECKRemote commander check
12CDR HistoryCDR error history display
13Play SpeedDeck A x4 speed
System Version Display
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “SYS Version”, and press the l AMS L
(DECK B) knob.
2. The system version is displayed.
3. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
4. Press the POWER button to POWER off.
CDR Version Display
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “CDR Version”, and press the l AMS L
(DECK B) knob.
2. The CDR version is displayed.
3. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
4. Press the POWER button to POWER off.
BU Test Mode (Deck A)
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “BU Test”, and press the l AMS L
(DECK B) knob.
2. “bdt S CURVE” is displayed. This test mode is used in the Electrical Adjustment section.
3. Turn the l AMS L (DECK B) knob. “bdt RAM READ”,
“bdt RAM WRITE”, “bdt COMOUT”, “bdt FB TUNE” and “bdt
ERR RATE” are displayed.
4. To exit from this mode, press the MENU/NO button and turn
the l AMS L (DECK B) knob to display “bdt ERR
RATE”.
5. Press the l AMS L (DECK A), [SBM] and l AMSL (DECK B) buttons in order without releasing the button.
6. Press the POWER button to POWER off.
Service Mode (Deck A)
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “SERVICE”, and press the l AMS L
(DECK B) knob.
2. “SERVICE MODE” is displayed.
3. Press the ERASE button, “SLED OUT” is displayed and the
sled moves to the outermost direction.
When the ERASE button is released, “SLED STOP” is displayed
and the sled stops.
4. Press the FINALIZE button, “SLED IN” is displayed and the
sled moves to the innermost direction.
When the FINALIZE button is released, “SLED STOP” is
displayed and the sled stops.
5. To exit from this mode, press the l AMS L (DECK A),[SBM] and l AMS L (DECK B) buttons in order with-
out releasing the button.
6. Press the POWER button to POWER off.
Note: Always move the pick-up to the most inside position when
exiting from this mode.
Ship Mode
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob.
2. “Push POWER!” is displayed.
3. Press the POWER button to POWER off.
FL ALL ON Mode
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “FL ALL ON”, and press the l AMS L
(DECK B) knob.
2. All segments of fluorescent indicator tube and LED turn on.
3. Press the MENU/NO button, then “FL ALL ON” is displayed
again.
4. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
5. Press the POWER button to POWER off.
20
Page 21
RCD-W500C
FL ALL OFF Mode
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “FL ALL OFF”, and press the l AMS L
(DECK B) knob.
2. All segments of fluorescent indicator tube and LED turn off.
3. Press the MENU/NO button, then “FL ALL OFF” is displayed
again.
4. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
5. Press the POWER button to POWER off.
FL ITIMATSU Mode
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “FL ITIMATSU”, and press the l AMSL (DECK B) knob.
2. Checkered patterns of segments are displayed.
3. Press the MENU/NO button, then “FL ITIMATSU” is displayed
again.
4. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
5. Press the POWER button to POWER off.
LED Check Mode
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “LED CHECK”, and press the l AMS L
(DECK B) knob.
2. Turn the l AMS L (DECK A) or (DECK B) knob clock-
wise. The green LED (DISC 1) turns on, then the orange LED
(DISC 1) turns on. The each orange LED turns on after the green
LED from DISC 1 to DISC 5. The LED (SBM) turns on at last.
Counterclockwise rotation gives a performance in reverse order.
3. Press the MENU/NO button, then “LED CHECK” is displayed again.
4. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
5. Press the POWER button to POWER off.
CDR History Display
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “CDR History”, and press the l AMS L
(DECK B) knob.
2. “00 ######## ########” is displayed as the first error hitory.
3. Turn the l AMS L (DECK B) knob to select the error
history. The number of error histories is ten in all.
(Refer to “Contents of CDR error history”.)
4. Press the MENU/NO button, then “CDR History” is displayed
again.
5. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
6. Press the POWER button to POWER off.
Play Speed Selection Mode (Deck A)
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “Play Speed”, and press the l AMS L
(DECK B) knob.
2. “x4 Play” is displayed. If a CD is in the deck A, pressing the
H button executes the 4 times speed playback.
3. Press the x button to stop the playback.
4. Press the MENU/NO button, then “Play Speed” is displayed
again.
5. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
6. Press the POWER button to POWER off.
Contents of CDR error history
display(example)
12
34
00 05070D80
000E2E0D
KEY Check Mode
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “KEY CHECK”, and press the l AMS L
(DECK B) knob.
2. “Got 0 keys” is displayed.
3. Press the buttons, and when all the buttons are pressed (without
the POWER button), “Got 35 keys” will be displayed.
4. To exit from this mode, press the l AMS L (DECK A),[SBM] and l AMS L (DECK B) buttons in order with-
out releasing the button.
5. Press the POWER button to POWER off.
Remote Commander Check
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “RM CHECK”, and press the l AMS L
(DECK B) knob.
2. Press the H key on the remote commander, then “Got
PlayCom” is displayed.
3.
Press the MENU/NO button, then “RM CHECK” is displayed again.
4. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
5. Press the POWER button to POWER off.
56
(hexadecimal)
1 Order of the error history
00 to 09: ten error histories in all
2 Error contents
01: unable to focus on
02: Q code/ATIP discontinuous (several frames preceding)
03: Q code/ATIP unreadable
04: search taking more than sixteen seconds
05: focus failure
06: sled over run
07: not passing by start time to write
08: audio buffer over
09: sync failure
OA: Spindle lock taking more than 8 secouds
example : 05 is focus failure
21
Page 22
RCD-W500C
3Operation mode
bit 7: Speed
0: normal speed
1: x4 speed
bit 6 to bit 0: Number of inner condition
01: POWER off condition/during shift to POWER on
02: POWER off and shipment setting/during shift to POWER
off and shipment setting
03: stop condition/during stop
04: during start up of servo
05: during TOC reading and others
06: during CD TEXT reading
07: during standby(waiting for command from the CD sys-
tem)/during search
08: during playback
09: during manual search(playback)
(enable to shift to recording)
0E: during recording
0F: unable to record (waiting for shift to being recordable)
10: PMA updating
11: during operation of unfinalize
12: during operation of finalize
13: PMA erasing
14: emergency
15: recording preparation
16: recording end
5 Write POWER (integer of mW x 10, available during write
processing)
examples: 00 means unavailable
(when 3 operation mode is not recording)
: A3 means 163(decimal), i.e. 16.3 mW
6 ATIME (min)/(sec)/(frame)
example: 0E, 2E, 0D means 14 : 46 : 13
Abbreviations:
AT IP : Absolute Time In Pre-groove
OPC : Optimum Power Control
PMA : Program Memory Area
examples :
bit
HEX
77654 321
0000 0111
07
00
1001 0001
91
111
4Start time of read in(compression method)
bit 15 to bit 13 : (min)
0: 97 min
1: 96 min
2: 95 min
7: others
bit 12 to bit 7: (sec)
bit 6 to bit 0: (frame)
examples :
HEX
bit
0Operation mode
normal speed, during
standby(waiting for
command from the CD
system)/during search
during operation of
0000 1101 1000 0000
0D,80
97(min)27(sec)
x4 speed,
unfinalize
7
654 321
0(frame)
015 14 13 1211 10 9 8Start time of read in
97 : 27 : 00
11,16
22
0001 0001 0001 0110
34(sec)97(min)22(frame)
97 : 34 : 22
Page 23
SECTION 5
e
y
e
ELECTRICAL ADJUSTMENTS
RCD-W500C
CD SECTION (DECK A)
Note :
1. CD Block is basically designed to operate without adjustment.
Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10MΩ impedance.
4. Clean the object lens by an applicator with neutral detergent
when the signal level is low than specified value with the
following checks.
S Curve Check
Connection :
oscilloscop
(DC range)
BD board
TP4 (FE)
TP7 (VC)
Procedure :
1. Connect an oscilloscope to test point TP4 (FE) and TP7 (VC)
on the BD board.
2. Turn the power on.
3. Load the disc (YEDS-18).
4. Enter the test mode, select the BU Test and press the l
AMS L (DECK B) knob to display “bdt S CURVE”.
5. Press the l AMS L (DECK B) knob. “LD AL” is
displayed and playback starts automatically.
6. Check the oscilloscope waveform (S-curve) is symmetrical
between A and B.
7. Press the MENU/NO button to stop playback.
8. Exit from the test mode.
(Refer to the TEST MODE Section)
+
–
symmetr
A
Note: A clear RF signal waveform means that the shape “◊” can be
clearly distinguished at the center of the waveform.
1.Connect an oscilloscope to TP2 (TE) and TP7 (VC) on the BD
board.
2.Turn the power on.
3.Load the disc (YEDS-18) and playback the number five track.
4.Enter the Service Mode. (see page 20) Press the INPUT button
until “TRV ON” is displayed. (The tracking servo and the
sledding servo are turned off.)
5.Check the level B of the oscilloscope waveform. Rotate the
RV101 on the BD board and adjust so that the A (DC voltage)
of the center of the traverse waveform becomes 0 volt.
Tr averse Waveform
0V
Center of
the waveform
B
A (DC
voltage)
B
Note: Try to measure several times to make sure than the ratio of A
1. Connect an oscilloscope to TP8 (RFAC) and TP7 (VC).
2. Turn the power on.
3. Load the disc (YEDS-18) and playback the number five track.
4. Confirm that oscilloscope waveform is clear and check RF signal
level is correct or not.
level: 1.1 ± 0.5 Vp-p
6.Press the INPUT button until “TRV OFF” is displayed and
the tracking servo and the sledding servo are turned on. Confirm
that the C (DC voltage) is almost equal to the A (DC voltage).
Adjustment at Replacement of CD Base Unit
(BU-30BBD61M)
Perform the E-F Balance Adjustment at replacement of CD base
unit (BU-30BBD61M).
23
Page 24
RCD-W500C
Adjustment and Checking Location:
[BD BOARD] — SIDE B —
IC101
RV101
E-F Balance
Adjustment
TP7
(VC)
IC103
TP8
(RFAC)
TP2
(TE)
TP4
(FE)
IC102
24
Page 25
CD-R/RW SECTION
*The following is the method of locating the faulty point and
electrical adjustment.
1.Connection and Setting of Programs
PC
3
(w/ Serial I/F)
RCD-W500C
1-1. Connection
5
Oscilloscope
(A)
MPXOUT
To
RCD-W500C
(B)(C)(D)
0-756-358-11
CDM65-RBD1 SERVICE
RESET
Jig
CONTROL FIRM
(B)(C)(D)
COM1
8
RS-232C
Jig
2
9
Cables for Jig connecting
Cable
6
Laser Power
Meter
7
Test Disc
CDM65-RBD2
jig
1
CDM65-RBD2
4 Fig. Position of Jig (Set the jig after removing the cover of CDM65-RBD2)
25
Page 26
RCD-W500C
Ver 1.1 2003.12
1-2. Equipments to prepare
1 Test ObjectBoth RBD2 and CDM65-RBD2 shall be tested.
RBD2 : Flash Memory Writing of of
Circuit Test by Self-diagnostics
CDM65-RBD2 : Electrical Adjustment
Performance Test
2 Jig(With 9 Cables, Parts No.J-2501-223-A)
3 PCWindows95/98/2000/Me with COMport (RS-232C)
4 ProgramsTeraTerm Pro + Service macro
5 OscilloscopeMore than 150MHz
6 Laser Power MeterLEADER LPM-8001 (Parts No.J-2501-046-A)
7 Test Disc
PATD-012 : (Parts No.4-225-203-1)Adjustment for Playback(CD,CD-R)TCD-W091W : (Parts No.J-2501-226-A)Adjustment for Playback(CD-RW)CRM74 (Blank CD-R) :Adjustment and Check for Recording(CD-R)CWM74 (Blank CD-RW) :Check for Recording (CD-RW)TCD-W032W : (Parts No.J-2501-227-A)Defocus tolerance(CD-RW)
8 RS-232C Cable
L=2000mm
(E)
D-sub 9pin Female cross cable
54321
9876
1
2
3
4
5
6
7
8
9
54321
9876
1
2
3
4
5
6
7
8
9
9 Cables for Jig connecting
:mandatory
: not use
L=300mm
(A)
PH 5p
(B)
PH 4p
(C)
FFC 11p 1.0mm pitch (J-2501-200-A)
(D)
FFC 5p 1.0mm pitch (J-2501-212-A)
26
Page 27
1-3. Setting of Programs (Tera Term Pro and Service macro)
*Confirmation of System (Windows 98 is used in this explanation) Preparation for Terminal software
1) Set up the serial port from OS.
a) Select Start → Settings → Control Panel and select System →
Device manager → Communication Port (COMn)
(see Fig. 1-1)
*Specify the COM port that connected with JIG of CDM65.
RCD-W500C
b) Double click COMn (as you connect to the Jig-CDM65)
Set the parameters as below.
Bits per second : 38400
Data bits: 8
Parity: non
Stop bits: 1
Flow control: hardware
(see Fig.1-2)
4 Fig. 1-1
4 Fig. 1-2
27
Page 28
RCD-W500C
Ver 1.1 2003.12
c) Press “Advanced...” button (see Fig.1-2)
Remove the check “Use FIFO buffers ...”
(see Fig.1-3)
4 Fig. 1-3
2) Unzip the file “ttermp23.zip” by PC.
(The file “ttermp23.zip” is distributed together with the service manual.)
3) After unzip the files, you can find setup.exe.
Double click the setup.exe.
Please install as the installer is.
Do not change the directory that files are installed. (use default)
4) Unzip the file “030416_Service.zip” by PC.
Copy all “ttl” file and “FUNC” folder which are contained in “030416_Service” and paste them in the “Ttermpro” file as below.
(The file “030416_Service.zip” is distributed together with the service manual.)
Ttermpro
01ldp_S.ttl
...
10vwdcC_S.ttl
FUNC
AMS.ttl
...
VERCHK.ttl
4 Fig. 1-4
Note : Do not change the directory path.
5) Start-up the TeraTermPro
Double click the ttermpro.exe.
6) Set up the TeraTermPro (IMPORTANT!!)
a) Select Setup → Serial Port... and set the parameters as below.
Port: (As you connect to the Jig-CDM65)
Baud rate: 38400
Data: 8 bit
Parity: none
Stop: 1 bit
Flow control: hardware
Transmit delay : 0 msec/char 10 msec/line
After settings, press “OK” button. (see Fig.1-5)
28
4 Fig. 1-5
Page 29
b) Terminal setup
Set the parameters as below.
New-line receive : CR
transmit : CR
After settings, press “OK” button. (see Fig.1-6)
c) General setup
Select the language and press “OK” button. (see Fig.1-7)
RCD-W500C
4 Fig. 1-6
4 Fig. 1-7
d) Saving the setup
Select Setup → Save setup... and save as teraterm.ini in the
Ttermpro directory. (see Fig.1-8)
7) Connect the JIG and CDM65.
8) Confirm the S510 on JIG is ‘CONTROL’.
9) Power on the CDM65 and press SW101(RESET) on JIG.
“CDM65-RBD1 has connected with this PC (^^)” is displayed.
(see Fig.1-9)
If above message is not displayed, you may have some mistakes.
Please confirm previous setting procedures again.
4 Fig. 1-8
4 Fig. 1-9
29
Page 30
RCD-W500C
2.
Repair Works That Require Electrical Adjustment
In the case of repair works as shown below, electrical adjustment is required.
Locating the faulty point
KRM-220CAA
is replaced.
No
RBD2
is replaced.
No
The parts shown
in the List (1)
is replaced.
No
Electrical adjustment
is not required.
Ye s
Ye s
Ye s
Electrical adjustment
30
List (1) : IC101, IC103, IC171, IC201, IC502
Page 31
3.Locating the Faulty Point
3-1. Laser Power Check
1) Select the menu as follows. Control → Macro, and select
LDPtestL_S.ttl.
Press “Open”. (Fig. 3-1, 3-2)
RCD-W500C
4 Fig. 3-1
4 Fig. 3-2
2) Press the “RESET” button (SW101) of the jig as prompted by the display.
3) Place probe of a laser power meter in the specified position
following the display as shown in Fig. 3-3. (See Fig. 3-3-a)
4 Fig. 3-3
sensor probe
CDM65-RBD2
jig
optical pick-up
4 Fig. 3-3-a
Note : Do not add stress to an optical pick-up.
31
Page 32
RCD-W500C
4) When the display shown in Fig. 3-4 appears, set the Range of a
laser power meter to “1 mW” and press “OK”.
5) Check that the laser power meter reading satisfies the following
requirement. When the laser power satisfies the required
specification, press “OK”. (Fig. 3-5)
LEADER LPM-8001 : 0.76 to 0.86 mW
4 Fig. 3-4
6) When the display shown in Fig. 3-6 appears, set the Range of a
laser power meter to “10 mW” and press “OK”.
7) Check that the laser power meter reading satisfies the following
requirement. When the laser power satisfies the required
specification, press “OK”. (Fig. 3-7)
LEADER LPM-8001 : 4.5 to 4.7 mW
4 Fig. 3-5
4 Fig. 3-6
4 Fig. 3-7
8) Check that the laser power meter reading satisfies the following
requirement. When the laser power satisfies the required
specification, press “OK”. (Fig. 3-8)
LEADER LPM-8001 : 9.2 to 9.6 mW
32
4 Fig. 3-8
Page 33
9) Check that the message “Power Check End” appears on display.
(Fig. 3-9)
If the measurement result is outside the specification value,
either perform Section 4. CDM65-RBD2 Electrical Adjustment,
or locate the cause of the error by performing the Laser
Deterioration Judgment.
3-2. Laser Deterioration Judgment
1) Select the menu as follows. Control → Macro, and select
10vwdcC_S.ttl.
Press “Open”. (Fig. 3-10, 3-11)
RCD-W500C
4 Fig. 3-9
4 Fig. 3-10
4 Fig. 3-11
2) Press the “RESET” button (SW101) of the jig as prompted by the display.
3) When the message [OK] appears as shown in Fig. 3-12, press
the “OK” button.
When the laser unit KRM-220CAA (Op) is normal without
deterioration of laser, the message [OK] appears. If the laser
unit is deteriorated, the message [NG] appears. Then, replace
the laser unit KRM-220CAA (Op).
4 Fig. 3-12
33
Page 34
RCD-W500C
4) Check that the message “CDRW VWDC-CHECK completed!”
appears. (Fig. 3-13)
NG Judgment Result Indication
When the present VWDC value of the laser unit KRM-220CAA
(Op) does not satisfy the required specification, the message
“VWDC (Line End - Now) [NG]” appears.
Measure: Check the peripheral of CN101.
Replace KRM-220CAA.
4 Fig. 3-13
3-3. Use of Self Diagnosis Function-1 (In the case when result data of the past electrical adjustment, is not needed.)
Perform the self diagnosis as described below in the case when electrical adjustment is not performed yet, or when result data of the
electrical adjustment in the past, is not needed and ready to be erased.)
1) Connect the CDM65-RBD2 (abbreviated as CDM65 hereafter) that is going to be repaired, the jig and a PC following the Connection
Diagram as shown in section 1-1.
2) Turn on the power of the RCD-W500C in which the CDM65 is installed.
3) Start up the TeraTermPro that is installed in PC. Set the switch S510 on the jig to “CONTROL”.
4) Press the “RESET” button (SW101) of the jig. (Fig. 3-14)
4 Fig. 3-14
5) Type portchk [Enter] from keyboard of PC. (Fig. 3-15)
Note 5-1 : When the KRM-220CAA is connected, the spindle
motor rotates at a high speed. If the message “H8/
3064 Port Check END!” appears, press the “RESET”
button and stop the spindle.
Note 5-2 : When the CDM65 (loading mechanism) is installed,
ignore the message “PA (#93-100): NG”.
Confirm that “OK” is displayed in all items except for the cases
as described above.
If “NG” is displayed in any item, it is assumed that the pin
number of IC501 as shown in Fig. 3-15 is defective or its
peripheral has abnormality. Perform the repair work again and
repeat the self diagnosis. Repeat the repair work and self
diagnosis until OK is displayed.
34
4 Fig. 3-15
Page 35
6) Type diagno [Enter] from keyboard of PC.
Note 6-1 : When the KRM-220CAA is connected, the spindle
motor rotates at a high speed. If the message
“Diagnosis END!” appears, press the “RESET”
button and stop the spindle.
Note 6-2 : When the KRM-220CAA is connected (i.e. when
the FFC for optical laser unit is connected to CN101
is connected), ignore the message “AK8567 (w/o OP)
check: NG”.
Confirm that “OK” is displayed in all items except for the cases
as described above.
If “NG” is displayed in any item, it is assumed that the point
indicated by the item in Fig. 3-16 is defective or its peripheral
has abnormality. Perform the repair work again and repeat the
self diagnosis. Repeat the repair work and self diagnosis until
“OK” is displayed.
7) Perform the operation check.
3-4. Use of Self Diagnosis Function-2
(In the case when result data of the past electrical adjustment, should be left saved.)
4 Fig. 3-16
RCD-W500C
Perform the self diagnosis as described below in the case when the faulty point could not be identified even after completion of the repair
work that is defined as “The repair work in which electrical adjustment is not required” in section “2. Repair Works That Require
Electrical Adjustment”.
1) Select the menu as follows. Control → Macro, and select
E2bkupF.ttl.
Press “Open”. (Fig. 3-17, 3-18)
4 Fig. 3-17
4 Fig. 3-18
35
Page 36
RCD-W500C
2) Type the filename in which result of electrical adjustment is
going to be saved. Press “OK”. (Fig. 3-19)
3) Confirm that the message “completed!” appears.
The EEPROM data is backed up. (Fig. 3-20)
4 Fig. 3-19
4 Fig. 3-20
4) Perform step 1) through step 6) of section “3-3. Use of Self Diagnosis Function-1”.
5) Select the menu as follows. Control → Macro, and select E2recvF.ttl.
Press “Open”.
6) Press the “RESET” button (SW101) of the jig as prompted by
the display. (Fig. 3-21)
4 Fig. 3-21
7) Type the filename in which result of electrical adjustment is
saved. Press “OK”. (Fig. 3-22)
36
4 Fig. 3-22
Page 37
8) Confirm that the message “completed!” appears.
The EEPROM data is recovered. (Fig. 3-23)
4 Fig. 3-23
9) Perform the operation check.
3-5. Acquisition of Error History and Acquisition of Elapsed Operating Hours
RCD-W500C
Check if error has occurred or not by performing the following steps. If error has occurred, it is interpreted and saved in the specific
directory. Check contents of the error by viewing the specific directory as described below.
1) Select the menu as follows. Control → Macro, and select
ErrHistGetAll_S.ttl.
Press “Open”. (Fig. 3-24, 3-25)
4 Fig. 3-24
4 Fig. 3-25
37
Page 38
RCD-W500C
2) Press the “RESET” button (SW101) of the jig as prompted by the display.
3) When there is no error, the display as shown in Fig. 3-26
appears.
4 Fig. 3-26
4) When error has occurred, the display as shown in Fig. 3-27
appears showing error history. Contents of the errors are
displayed as shown in Fig. 3-28 after interpretation of the error
log. Check the contents of the error by looking at the file
“EEPROM_Errorlog.txt” in the TeraTermPro directory
5) The elapsed operating hours is shown at the top of
“EEPROM_Errorlog.txt” regardless of presence/absence of the
error history. Check the elapsed operating hours from the
display as shown in Fig. 3-28.
4 Fig. 3-27
SN = xxxx
Op elapsed time: 12:0:56
Spindle elapsed time: 17:9:44
**** Error Log data(0) ****
Error Pointer= 38
Error Code= 05,04,E0,00,00,01,0D,0D
Focus is dropped
1x speed
Servo wakeup
Lead In Start Time= 7:0:0
Laser Power= 0
ATIME= 1:13:13
**** Error Log data(-1) ****
Error Pointer= 30
Error Code= 05,04,E0,00,00,00,14,43
Focus is dropped
1x speed
Servo wakeup
Lead In Start Time= 7:0:0
Laser Power= 0
ATIME= 0:20:67
38
4 Fig. 3-28 : Error log example
Page 39
4.CDM65-RBD2 Electrical Adjustment
4-1. Laser Power Adjustment
1) Start up the TeraTermPro and set the switch S510 on the jig to “CONTROL”.
2) Select the menu as follows. Control → Macro, and select
01ldp_S.ttl.
Press “Open”. (Fig. 4-1)
4 Fig. 4-1
RCD-W500C
3) Press the “RESET” button (SW101) of the jig as prompted by the display.
4) Press the “RESET” button (SW101) of the jig again as prompted by the display.
5) When the display as shown in Fig. 4-2 appears, type the serial
number (see Fig. 4-3) that is printed on the label attached to
the RBD2. (This dialog appears only when the EEPROM IC502
is replaced.)
4 Fig. 4-2
4 Fig. 4-3
When the display as shown in Fig. 4-4 appears, press “No”.
When the display as shown in Fig. 4-5 appears after that, press
“Yes”.
4 Fig. 4-4
4 Fig. 4-5
39
Page 40
RCD-W500C
6) When the display as shown in Fig. 4-6 appears, place the probe
of the laser power meter on top of the optical laser unit, and
press “OK”. (See Fig. 3-3-a, page 31)
7) When the display as shown in Fig. 4-7 appears, set the Range
of a laser power meter to “1 mW” and press “OK”.
8) Adjust the laser output power as follows.
The laser output power (i.e., laser power meter reading) should
satisfy the specification shown below.
Press [No] of the “Up?” dialog box and then press [Yes] of the
“Down?” dialog box.
4 Fig. 4-6
4 Fig. 4-7
Repeat until the laser output power satisfies the specification.
(Fig. 4-8, 4-9)
*When the setting value is determined
Press [No] of the “Up?” dialog box
and then press [No] of the “Down?” dialog box
and press [Yes] of the “Save?” dialog box. (Fig. 4-10)
9) When the display shown in Fig. 4-11 appears, set the Range of
a laser power meter to “10 mW” and press “OK”.
4 Fig. 4-8
4 Fig. 4-9
4 Fig. 4-10
4 Fig. 4-11
40
Page 41
10) Adjust the laser output power as follows.
The laser output power (i.e., laser power meter reading) should
satisfy the specification shown below.
LEADER LPM-8001 : 4.6 +/- 0.1 mW (4.5 to 4.7 mW)
*To increase the laser output power
Press [Yes] of the “Up?” dialog box.
*To decrease the laser output power
Press [No] of the “Up?” dialog box
and then press [Yes] of the “Down?” dialog box.
Repeat until the laser output power satisfies the specification.
(Fig. 4-12, 4-13)
RCD-W500C
4 Fig. 4-12
*When the setting value is determined
Press [No] of the “Up?” dialog box
and then press [No] of the “Down?” dialog box
and press [Yes] of the “Save?” dialog box. (Fig. 4-14)
11) Adjust the laser output power as follows.
The laser output power (i.e., laser power meter reading) should
satisfy the specification shown below.
LEADER LPM-8001 : 9.4 +/- 0.2 mW (9.2 to 9.6 mW)
*To increase the laser output power
Press [Yes] of the “Up?” dialog box.
*To decrease the laser output power
Press [No] of the “Up?” dialog box
and then press [Yes] of the “Down?” dialog box.
Repeat until the laser output power satisfies the specification.
(Fig. 4-15, 4-16)
4 Fig. 4-13
4 Fig. 4-14
4 Fig. 4-15
*When the setting value is determined
Press [No] of the “Up?” dialog box
and then press [No] of the “Down?” dialog box
and press [Yes] of the “Save?” dialog box. (Fig. 4-17)
4 Fig. 4-16
4 Fig. 4-17
41
Page 42
RCD-W500C
12) When the display shown in Fig. 4-18 appears, remove probe of
the laser power meter and press OK.
13) Check that the message “Laser Power CAL completed!”
appears. (Fig. 4-19)(The tray opens.)
NG Judgment Result Indication
4 Fig. 4-18
4 Fig. 4-19
4-1-1. Sled Speed NG!
Contents : This message appears when the movement performance of sled is outside the specification.
Measure : Check if there is any abnormality in the sled drive circuit (IC171 peripheral) and the sled drive mechanism.
4-1-2. Power CAL NG!
Contents : This message appears when the laser emission intensity is outside the specification.
Measure : Check peripheral of CN101.
Replace KRM-220CAA.
4-2. CD/CD-R Playback Adjustment
1) Select the menu as follows. Control → Macro, and select 02cdr_S.ttl.
Press “Open”.
2) Place the test CD disc PATD-012 on the tray as prompted by
the display and press “OK”. (Fig. 4-20)(The tray closes.)
4 Fig. 4-20
3) Press the “RESET” button (SW101) of the jig as prompted by the display.
4) As prompted by the message shown in Fig. 4-21, check that
the waveform as shown in Fig. 4-22 appears on an oscilloscope.
42
4 Fig. 4-21
Page 43
Note :The clear RF signal waveform means that the shape “ ” can be clearly distinguished at the center of the waveform.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-22
5) As prompted by the message shown in Fig. 4-24, check that
the waveform as shown in Fig. 4-23 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
RCD-W500C
4 Fig. 4-23
4 Fig. 4-24
6) As prompted by the message shown in Fig. 4-26, check that
the waveform as shown in Fig. 4-25 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-25
4 Fig. 4-26
7) Check that the message “CDR PB-CAL completed!” appears. (The tray opens.)
NG Judgment Result Indication
4-2-1. Playback Measurement NG!
Contents : This message appears when the BLER (Block Error Rate) during playback is outside the specification.
Measure : Check if there is any abnormality in RBD2.
Replace KRM-220CAA.
43
Page 44
RCD-W500C
4-3. CD-RW Playback Adjustment
1) Select the menu as follows. Control → Macro, and select 03cdr_S.ttl.
Press “Open”.
2) Place the test CD TCD-W091W on the tray as prompted by
the display and press “OK”. (Fig. 4-27)(The tray closes.)
4 Fig. 4-27
3) Press the “RESET” button (SW101) of the jig as prompted by the display.
4) As prompted by the message shown in Fig. 4-29, check that
the waveform as shown in Fig. 4-28 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-28
5) As prompted by the message shown in Fig. 4-31, check that
the waveform as shown in Fig. 4-30 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-30
6) As prompted by the message shown in Fig. 4-33, check that
the waveform as shown in Fig. 4-32 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-29
4 Fig. 4-31
44
4 Fig. 4-32
4 Fig. 4-33
Page 45
7) Check that the message “CDRW PB-CAL completed!” appears.
(Fig. 4-34)(The tray opens.)
RCD-W500C
NG Judgment Result Indication
4-3-1. Playback Measurement NG!
Contents: This message appears when the BLER (Block Error Rate) during playback is outside the specification.
Measure : Check if there is any abnormality in RBD2.
Replace KRM-220CAA.
4-4. CD-R Recording Adjustment and Self Record/Playback Check
1) Select the menu as follows. Control → Macro, and select 04cdr_S.ttl.
Press “Open”.
2) Place the test CD disc PATD-012 on the Deck A. Place the
recording CD-R disc (see Note: 4-4-1) on the tray (Deck B)
as prompted by the display and press “OK”. (Fig. 4-35)
(The tray closes.)
Note : 4-4-1
The disc to be used in this step.
*Use the CD-R disc CRM74 for audio, that is manufactured by
Sony.
*The disc that is used by this step cannot be used for the general
purposes and for the purpose of operation check of the RCD
series equipment. The disc that is used for the general purposes
or for the purpose of operation check of the RCD series
equipment, cannot be used in this step.
*If the recording is interrupted by any reasons during the
recording operation (i.e., the WRITE POWER ON LED of the
jig is lighting), the disc cannot be used any more in the
subsequent step. Use the un-used brand new disc and repeat
this step from the very beginning again.
4 Fig. 4-34
4 Fig. 4-35
3) When the disc that is used in step 2) is the disc that has been
used in the electrical adjustment in the past........ Press “Yes”.
When the disc that is used in step 2) is a completely blank disc.
...... Press “No”. (Fig. 4-36)
Note: The recording CD-R disc can be used only for the
electrical adjustment. The recording CD-R disc must be
controlled so that it must not be used for any other
applications.
4 Fig. 4-36
45
Page 46
RCD-W500C
4) Press the H button of Deck A. After playback starts, press
“OK”. (Fig. 4-37)
5) When the message as shown in Fig. 4-38 appears some seconds
later, stop playback (1X) and select 4x of the test mode (refer
to page 21, Play Speed Selection Mode (Deck A)) Playback
Speed. Then press the H button of Deck A. After playback
starts, press “OK”.
6) As prompted by the message shown in Fig. 4-40, check that
the waveform as shown in Fig. 4-39 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-37
4 Fig. 4-38
4 Fig. 4-39
4 Fig. 4-40
7) As prompted by the message shown in Fig. 4-42, check that
the waveform as shown in Fig. 4-41 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-41
4 Fig. 4-42
8) Check that the message “CDR REC-CHECK completed!” appears. (The tray opens.)
Stop playback (4X) and exit from the test mode (Deck A). (refer to page 21.)
NG Judgment Result Indication
4-4-1. CD-R Playback Measurement NG!
Contents : This message appears when the BLER (Block Error Rate) *Beta/m11 of the track that is recorded and played back, is outside
the specification.
Measure : Check if there is any abnormality in RBD2.
Replace KRM-220CAA.
46
Page 47
4-5. CD-RW Recording Adjustment and Self Record/Playback Check
1) Select the menu as follows. Control → Macro, and select 05cdrw_S.ttl.
Press “Open”.
2) Place the test CD disc PATD-012 on the Deck A. Place the
recording CD-RW disc (see Note: 4-5-1) on the tray (Deck B)
as prompted by the display and press “OK”. (Fig. 4-43)
(The tray closes.)
RCD-W500C
Note : 4-5-1
The disc to be used in this step.
*Use the CD-RW disc CWM74 for audio, that is manufactured
by Sony.
*The disc that is used by this step cannot be used for the general
purposes and for the purpose of operation check of the RCD
series equipment as it is. The disc that is used for the general
purposes or for the purpose of operation check of the RCD
series equipment, cannot be used in this step.
When you want to use the CD-RW disc for other applications,
erase the CD-RW disc.
*If the recording is interrupted by any reasons during the
recording operation (i.e., the WRITE POWER ON LED of the
jig is lighting), the disc cannot be used any more in the
subsequent step. In such a case, erase the CD-RW disc and
repeat this step from the very beginning again.
3) When the disc that is used in step 2) is the disc that has been
used in the electrical adjustment in the past........ Press “Yes”.
When the disc that is used in step 2) is a completely blank disc.
......... Press “No”. (Fig. 4-44)
Note: The recording CD-RW disc can be used only for the
electrical adjustment. The recording CD-RW disc must
be controlled so that it must not be used for any other
applications.
4 Fig. 4-43
4 Fig. 4-44
4) Press the H button of Deck A. After playback starts, press
“OK”. (Fig. 4-45)
5) When the message as shown in Fig. 4-46 appears some seconds
later, stop playback (1X) and select 4x of the test mode (refer
to page 21, Play Speed Selection Mode (Deck A)) Playback
Speed. Then press the H button of Deck A. After playback
starts, press “OK”.
4 Fig. 4-45
4 Fig. 4-46
47
Page 48
RCD-W500C
6) As prompted by the message shown in Fig. 4-48, check that
the waveform as shown in Fig. 4-47 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-47
4 Fig. 4-48
7) As prompted by the message shown on display, check that the waveform as shown in Fig. 4-49 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-49
8) Check that the message “CDRW REC-CHECK completed!”
appears. (Fig. 4-50)(The tray opens.)
Stop playback (4X) and exit from the test mode (Deck A).
(refor to page 21.)
NG Judgment Result Indication
4 Fig. 4-50
4-5-1. CD-RW Playback Measurement NG!
Contents : This message appears when the BLER (Block Error Rate) *Beta/m11 of the track that is recorded and played back, is outside
the specification.
Measure : Check if there is any abnormality in RBD2.
Replace KRM-220CAA.
48
Page 49
4-6. VWDC Check
1) Select the menu as follows. Control → Macro, and select 06vwdc_S.ttl.
Press “Open”.
2) As prompted by the message shown in Fig. 4-51, remove the
disc from the tray and press “OK”.
4 Fig. 4-51
3) Because this step saves the result of electrical adjustment in a
file, there can be a case that the dialog as shown in Fig. 4-52
appears.
When you want to overwrite ..................... Press “Yes”.
When you want to create a new file .......... Press “No”.
4 Fig. 4-52
4) Check that the message “CDRW VWDC-CHECK completed!”
appears. (Fig. 4-53)
RCD-W500C
NG Judgment Result Indication
4 Fig. 4-53
4-6-1. EEPROM Write NG!
Contents : This message appears when writing data into EEPROM fails.
Measure : When the steps of 01ldp_S.ttl through 05cdrw_S.ttl have no problem and the error occurs only in this step, it is assumed that
an error has occurred momentarily in the interface between PC and CDM65. Therefore, repeat execution of 06vwdc_S.ttl
again.
4-6-2. VWDC judge [Line Top - End] [NG]
Contents : This message appears when the VWDC value is outside the specification.
Measure : It is assumed that the optical laser unit has deteriorated. If this error occurs after the KRM-220CAA is replaced, the adjustment
error in the step of 01ldp_S.ttl is assumed. Therefore, repeat execution of steps of 01ldp_S.ttl through 05cdrw_S.ttl again. In
the cases other than above, check if the laser power adjustment is correctly performed or not, using LDPtestL_S.ttl.
49
Page 50
RCD-W500C
4-7. NG Message List
MessageCause
Tr ay OPEN NG!The tray has not opened within the specified time.
Tr ay Close NG!The tray has not closed within the specified time.
SLEDIN NG!The sled has not moved toward inner circumference within the specified time.
SLEDOUT NG!The sled has not moved toward outer circumference within the specified time.
RIDR NG!The RID information could not be read out within the specified time.
SNread (1) NG!The SN (1) information could not be read out within the specified time.
SNread (2) NG!The SN (2) information could not be read out within the specified time.
SNread (3) NG!The SN (3) information could not be read out within the specified time.
FBIASADJ NG!The Focus Bias Adjustment has not completed within the specified time.
FEOSADJ NG!The FE Offset Adjustment has not completed within the specified time.
FESAMPADJ NG!The FE Amplitude Adjustment has not completed within the specified time.
RFACCHK NG!The RFAC amplitude is abnormal or the adjustment has not completed within the specified time.
RPINWADJ1 NG!The Read Power (during Write1) Adjustment has not completed within the specified time.
RPINWADJ2 NG!The Read Power (during Write2) Adjustment has not completed within the specified time.
SERVOSET NG!The Servo Setting has not completed within the specified time.
TSa NG!The ATIME Search has not completed within the specified time.
PLAYSW NG!The Play operation has not started within the specified time.
STOP NG!The Stop operation has not completed within the specified time.
AMS NG!The AMS operation has not completed within the specified time.
ATIPPLAY NG!The ATIP Play operation has not started within the specified time.
END TNO get NG!The record-end track information could not be obtained within the specified time.
LEADOUT info.get NG!The record-end time information could not be obtained within the specified time.
Invalid EndTrackNo./LeadoutTime !The illegal record-end track and its time information were obtained.
Use the Blank discThe disc exceeding the allowable limit is used.
DIR unlock!The equipment could not be synchronized with the signal connected to DIN2.
RWP NG!The CD-R Write Power setting has not completed within the specified time.
RWWP NG!The CD-RW Write Power setting has not completed within the specified time.
REC NG!The record operation could not be started within the specified time.
50
Page 51
5.Operation Check
5-1. Erasing the Error History
1) Select the menu as follows. Control → Macro, and select
ErrHistClear.ttl.
Press “Open”. (Fig. 5-1, 5-2)
RCD-W500C
4 Fig. 5-1
4 Fig. 5-2
2) Press the “RESET” button (SW101) of the jig as prompted by the display.
3) Check that the message “completed!” appears. (Fig. 5-3)
4 Fig. 5-3
51
Page 52
RCD-W500C
5-2. Playback Check using TCD-W032W
1) Install the CDM65 in the equipment and install the TCD-W032W in Deck B.
2) Rotate the l AMS L (Deck B) knob to select the track 16. Start playback by pressing the same knob or by pressing the H
(Deck B) button.
3) Perform playback for 10 seconds or more and confirm that there is no abnormality such as sound skipping and others.
52
Page 53
RCD-W500C
Supplementary Information
Method to Erase the CD-RW Disc
*Erase it in the following procedure, to reuse the CD-RW disc to electrical adjustment, or to use a disc other than blank.
* Be sure to erase it in the following procedure, to use the disc used for electrical adjustment for other uses.
1) Select the menu as follows. Control → Macro, and select
RWeraseA.ttl.
Press “Open”. (Fig. A-1, A-2)
2) Press the “RESET” button (SW101) of the jig as prompted by
the display. (Fig. A-3)
4 Fig. A-1
4 Fig. A-2
4 Fig. A-3
53
Page 54
RCD-W500C
3) Check that the time display as shown by the arrow mark in Fig.
A-4 is updated after a while.
4 Fig. A-4
4) When update of time display is stopped and rotation of spindle is stopped, press the STOP button (SW501) of the Jig, and then press the
EJECT button (SW508) of the jig to remove the disc.
54
Page 55
SECTION 6
d
DIAGRAMS
RCD-W500C
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this necessary note is printed in
each block.)
For schematic diagrams.
Note:
• All capacitors are in µF unless otherwise noted. p : pF. 50 WV or
less are not indicated except for electrolytics and tantalums.
• All resistors are in Ω and 1/
f
•
• C : panel designation.
• A : B+ Line.
• B : B– Line.
• H : adjustment for repair.
•Voltages and waveforms are dc with respect to ground under no-
•Voltages are taken with a VOM (Input impedance 10 MΩ).
•Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
: internal component.
Note:
The components identified by
mark 0 or dotted line with mark
0 are critical for safety.
Replace only with part number
specified.
signal (detuned) conditions.
No mark : STOP
Voltage variations may be noted due to normal production tolerances.
Voltage variations may be noted due to normal production tolerances.
J: CD PLAY
E: CD-R PLAY (ANALOG OUT)
a : CD-R REC (ANALOG IN)
k : CD-R REC (CD)
For printed wiring boards.
Note:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
a
•
•: Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
: Through hole.
• Indication of transistor
W or less unless otherwise specified.
4
Note:
Les composants identifiés par
une marque 0 sont critiques
pour la sécurité.
Ne les remplacer que par une
pièce portant le numéro spécifié.
• Waveform
1
IC103 qg (RFAC)
200mV/DIV, 400ns/DIV
2
IC101 us (XTAO)
1V/DIV, 10ns/DIV
3
IC101 i; (EQRF)
200mV/DIV, 400ns/DIV
4
IC201 <zn, (XTAL)
1V/DIV, 20ns/DIV
5
IC501 yj (XTAL)
1V/DIV, 40ns/DIV
6
IC1 qd (XOUT)
1.2Vp-p
4.4Vp-p29.5ns
1.3Vp-p
5.8Vp-p29.5ns
1.3Vp-p50ns
• Circuit Board Location
POWER board
HP board
LED board
INIT/COUNT SW board
SENSOR board
LOAD MOTOR board
SENSOR 2 board
CLAMP MOTOR board
BD board
MAIN boar
CDR board
OUT SW board
IN SW board
C
Q
B
E
CEB
Caution:
Pattern face side: Parts on the pattern face side seen from
(Side A)the pattern face are indicated.
Par ts face side:Parts on the parts face side seen from
(Side B)the parts face are indicated.
These are omitted.
These are omitted.
1V/DIV, 100ns/DIV
CONNECTOR
SW board
3.9Vp-p50ns
DISP board
board
5555
Page 56
RCD-W500C
6-1. Block Diagrams – CD-R Section –
OPTICAL
PICK-UP BLOCK
(KRM-220CAA)
CN121
FE
TE
FOR SERVICE
(TO JIG)
SECTION
MPXOUT
WLDON
CD
A
ENC
OUT
THERM
OUT
LD-VCC
PD-VCC
PD-VC
FPD-VC
FPDO
D
C
B
A
E
F
G
H
VWDC1
VRDC
ENBL
OSCEN
WE1
WE2
FCS+
FCS-
TRK+
TRK-
VWDC2
DIN1
DIN2
DOUT
SDATAI(HOST)
XREQ
SDATAO(HOST)
XRDY
RESET
+2.5V-2
+2.5V-1
FCS+
FCS-
TRK+
TRK-
+5V A
RLDON
OSCEN
WE1
WE2
IC103(1/4)
IC103(2/4)
M201
LOADING
MOTOR
SLED
MOTOR
FCS+
FCS-
TRK+
TRK-
57
31
M
M
IC101
RF AMP
RRFVC(1V)
86
HAVC
99
AGND2
34
FPDO
18
AIN
91
BIN
92
CIN
93
DIN
94
EIN
95
FIN
96
GIN
97
HIN
98
VWDC
27
VWDCN
29
VWDCN2
28
VRDC
20
VRDCN
21
VRDCN2
22
AUX3
84
IC171
COIL/MOTOR DRIVE
OUT1+
2
OUT1-
1
OUT4+
26
OUT4-
27
OUT2+
12
OUT2-
13
OUT3+
18
OUT3-
17
MPXOUT
WFPDSH
MUTE
VREF IN
IN1-1
IN4-1
EQRF
XLAT
RSBETA
VRDSW
VWDSW
AGCON
RCCMPI
BCENT
PHBETA
BHBETA
XTAND
RECD2
GAINUP
FOK
ATFG
DFCT
SPRFTR
RFPDSH
SPBLVL
SPDSH
MPDSH
MCLK1
4
FWD
REV
IN3
IC201
CD DEC/ENC
EFM IN
80
2
IC104(3/3)
MPXOUT
WLDON
FE
TE
17
4
IC104(1/3)
IC102
26
IC502
3
EEPROM
2
1
2
IC204
34MHz
42
IC301(1/6)
1312
IC301(3/6)
12
IC103(3/4)
108
IC104(2/3)
IC103(4/4)
1412
+5V-D
53
IC301(2/6)
1110
IC301(4/6)
4
1
2
1
2
4
4
4
1
34
+5V-D
IC302
1
2
IC504
4
IC506
4
+5V-D
IC505
1
2
IC503
1
2
S170
LOAD IN
S171
LOAD OUT
X501
20MHz
85
66SDATA
65SCLK
67
68XRST
64
63
62
38
73
2
3
4
41
43
TZC
42
37
58WLDON
59RLDON
52
FE
10
9TE
39
46
61
57
56
60
55
54
48
MIRR
47MIRR
RC
45RC
16
15
7
+2.5V-1
23
3
25
20
MPX
83
SDATAI(PROM)
14
CS
59
SDATAO(PROM)
12
SCLKO
16
XLAT
60
XRSTRFP
6
RSBETA
18
VRDSW
25
VWDSW
26
AGCON
23
BCENT
79
PHBETA
80
BHBETA
81
XTAND
89
RECD
88
TZC
94
XRW/R
24
WLDON
19
SDATAI(HOST)
15
XREQI
7
SDATAO(HOST)
13
XRDYO
8
XREST
63
VWDC2
85
SLFG
93
TMP
84
INSW
97
OUTSW
98
XTAL
67
EXTAL
66
FWD
100
REV
99
XMMUTE
96
IC501 (1/2)
µ COM
IC501 (2/2)
µ COM
XCSCDR
XHWR
XRSTCDR
XINTCDR
ATIP SYNC
SUB_SYNC
MIRR/XRC
SPFG
XIN/EXT
MD2
FWE
D15
XRD
KEY
27
D8
34
36
A0
43
A7
2
70
71
9
87
61
17
RLDON
OSCEN
WE1
WE2
IC150
2
IC301(5/6)
GATE
98
21
95
78
91
75
10
94
90
59
66
70
77
79
78
80
81
58
140
127
30
39
135
133
111
112
113
143
131
44
43
42
40
41
137
48
49
46
122
159
160
194
132
124
123
125
SLCO0
D0
D7
SUA0
SUA7
ZCS
ZRD
ZWR
ZRESET
ZINT
ATIPSYNC
SUBSYNC
MON1/EFMG
WRITE
LDON
TES
RREC
FE
TE
WOBBLE
DEF
H11TO/FSEQ
WAPC
RAPC/C2F
SSP2
SSP1
PCK2
WDAT
NWDAT
ATEST3
DA2
DIN1
DIN2
DITOUT
HFL(MIRR)
FDO
TDO
SLDO
IO0
IO15
RA0
RA8
ZOE
ZWE
ZRAS
ZCAS
XTAL
XTALCK
SPDO
10
15
.
18
21
.
24
29
204
207
.
2
6
203
202
200
201
168
X201
33.8688MHz
167
3.3V-D
3.3V-A
+2.5V-1
126
FG
136
18
21
A0
.
24
A9
28
XOE
29
XWE
15
XRAS
16
XUCAS
30
XLCAS
31
IC110
+3.3V
MOTOR DRIVE
VCREF
2
VC
1
FG
8
S/S
6
IC202
DRAM
REG
IC172
UIN1
UIN2
VIN1
VIN2
WIN1
WIN2
U OUT
V OUT
W OUT
2
5
.
7
10
D00
.
35
D15
38
.
40
43
5V-D
HALL
DEVICE
VH+
+5V-D
VH
10
15
16
13
14
11
12
20
21
22
VH-
U+
U-
V+
V-
W+
W-
SPINDLE
MOTOR
CN112
KEY
PCIFE
XFIRM
FOR SERVICE
• Signal Path
: CD-R PLAY(ANALOG OUT)
: CD-R REC(ANALOG IN)
: CD-R REC(CD)
5656
Page 57
– CD Section –
OPTICAL PICK-UP
BLOCK
(A-MAX.4T)
VC
PD1
PD2
I5-10
I1-6
LD
GND
PD
VR
IL-SW
F-
FOCUS
COIL
F+
COIL
(SPINDLE)
(SLED)
M101
M102
T-
T+
M
M
TRACKING
+5V
Q101
LD
DRIVE
IC103
RF AMP
27
VC
6
A
7
B
8
C
9
D
RFDCO
10
E
11
F
1
LD
RFDCI
2
PD
IC102
MOTOR/COIL DRIVE
47
VO1-
52
VO1+
55
VO2-
56
VO2+
5
VO4-
VO4+
10
VO3-
1
VO3+
2
+3.3V
+2.5V
RFC
RFAC
SW
IN1+
IN2+
IN3+
4
5
IN1-
IN2-
IN3-
26
15
28
16FE
18TE
19TE_BAL
17FEI
29
12
35
34
32
31
27
26
24IN4R
23IN4
19SW
8STBY
IC122
+3.3V/
+2.5V
REG
RFVCC(3.3V)
1
RV101
IC105
SELECTOR
12
14
15
11
3
AB
10 9
DVDD(+5V)
13
1
5
2
4
1-4
RFVCC(3.3V)
CTRL1(1-2)
IC101
DIGITAL SERVO
DIGITAL SIGNAL PROC.
DOUT
PCMD
BCLK
LRCK
RFAC
RFDC
FE
TE
SE
SSTP
FFDR
FRDR
TFDR
TRDR
SFDR
SRDR
MDP
XTAI
XTAO
CLOK
SQCK
SCLK
SCOR
SQSO
SENS
XRST
XTSL
50
43
39
41
40
26
33
34
31
32
29
30
25
RCD-W500C
IC650
64
IC104
MP3 DECODER
SDIO
X201
12
BCKIA
13
14
LRCKIA
XI
62
M701
ELEVATOR
UP/DOWN
M702
LOADING
MOTOR
STANDBY
M
M
Q703
DISC IN
SENSOR
TXO
MIDIO
MICK
MILP
MICS
MIACK
REQ
RESET
7
2
7
2
30
5
6
4
3
7
39
1
19
IC701
MOTOR
DRIVE
IC702
MOTOR
DRIVE
SYS+3.3V
13
12
3
6
3
6
Q701
66
67
65
71
72
4DATA
6
5XLAT
77
8
15
76
7
2
69
SELECTOR
9
10
2
1
11
IC1 (1/2)
CD & SYSTEM CONTROL
49
D_IN_SW
5
MP3_DOUT
6
MP3_DIN
MP3_CLK
7
MP3_LT
23
22
MP3_CS
10
MP3_ACK
MP3_REQ
18
MP3_RST
19
35
DATA
37
CLK
38
XLT
33
SQCLK
ADA_DATAO
20
SCOR
32
SUBQ
34
SENSE
45
BD.RST
27
CTRL1
25
X4
PWM1
28
PWM2
26
PWM3
24
LDON
47
CLP_POS
57
CLP_NEG
58
A_IN_SW/SCMS
LOAD_NEG
53
LOAD_POS
54
DSENS
89
8
5
6
4
3
CD-R IN
29
30
CD-R OUT
XRDY
43
44
XREQ
42
ADA_DATAI
72
70
69
ADA_CLK
68
ADA_LAT
76
ADA_RST
75
ADA_INT0
74
ADA_INT1
85
A_MUTE
66
59
EEP-SDASDA
60
EEP-SCL
EEP-WP
9
8
10
11
5
6
7
16
4
IC500
A/D,D/A CONV
RX1
CDTO
CDTI
CCLK
CS
PDOWN
INT0
INT1
TX3
L-OUT
RX4
R-OUT
IC100
EEPROM
5
6
SCL
761
WP
TX2
L-IN
R-IN
D181
DIN2
DIN1
DOUT
SDATAO(HOST)
SDATAI(HOST)
XRDY
XREQ
RESET
A
CD-R
SECTION
• Signal Path
: CD PLAY
: CD-R PLAY(ANALOG OUT)
: CD-R REC(ANALOG IN)
: CD-R REC(CD)
13TX1
2RX3
44RX2
14
38
32
37
33
Q380
MUTE
SWITCH
B
RY310
DISPLAY
SECTION
Q310
RELAY
DRIVE
P.DOWN
IC610
OPTICAL
DIGITAL
IN
IC620
OPTICAL
DIGITAL
OUT
IN
OUT
DIGITAL
OPTICAL
IC370(2/2)
13
Q181
MUTE
IC370(1/2)
75
Q281
MUTE
IC310(1/2)
57
IC310(2/2)
31
Q191
MUTE
Q291
MUTE
IC390(2/2)
IC390(1/2)
75
13
RV790
PHONE LEVEL
J310
L
R
L
R
OUT
J790
PHONES
IN
ANALOG
5757
Page 58
RCD-W500C
– POWER/DISPLAY Section –
S701
S702
S703
S704S704
S705
S706
S708
S700-709
CD FUNCTION
KEY
S724-729
FUNCTION
KEY
S718,719
FUNCTION
KEY
S700-704
FUNCTION
KEY
g
+3.3V
S707
ROTARY/
ENCODER
REC LEVEL
1
1
3
RV780
S720-722
FUNCTION
KEY
S723
ENCODER
S710-716
FUNCTION
KEY
S717
ENCODER
IC781
REMOTE
CONTROL
RECEIVER
IC1 (2/2)
CD & SYSTEM CONTROL
ENCODER1
82
ENCODER2
83
ENCODER3
84
MIDOUT_SW
51(MID OUT)
PRTC_SW
50(LID)
MIDIN SW
52(MID IN)
IN_SW
55(IN)
INIT_SW
42(INIT)
COUNT_SW
48(COUNT)
OUT _SW
56(OUT)
+5V
91
REC_LEVEL
93
KEY3
94
KEY2
4
5
4
5
1
CD_JOG078
CD_JOG177
95
KEY1
CD_R_JOG087
CD_R_JOG186
97
KEY0
SIRCS
4
DRVDAT
DRVCLK
DRVCS
DRVRST
LED-STB
S.RST
AC_CUT
XIN
XOUT
1
2
3
81
Q780
88
12
79
15
X15
5MHz
13
70
69
68
67
3
4
19
5
IC760
FL DRIVER
DA
CP
CS
RESET
IC750
LED DRIVER
DATA
CLOCK
OE
LCK
AD3,
AD4
SEG01
SEG35
COM02
COM23
VFL2
Q0
Q9
FL750
1,
2
3
37
40
61
Q761,762
39COM01
62COM24
P1
72
76
6
15
GRID
DRIVER
Q775
-36V
D751-755
DISC1-5
LED
B
D775
SBM
CD SECTION
RFVDD(+3.3V)
SYS+3.3V
CODEC+3.3V
FLUORESCENT
DISPLAY TUBE
ACAC
RESET
IC480
IC426
+3.3V
REG
TO
CD-R
13
DVDD(+5V)
21
CD+8V
CD+7V
M+8V
D+5V
D+5V
A+5V
POWER
MUTE +3.3V
IC476
DOWN
IC460
-36V
REG
IC430
+8V
REG
IC440
+7V
REG
IC450
+8V
REG
IC410
+5V
REG
IC420
+5V
REG
D400
+3.3V
REG
13-36V
13
13
13
13
13
D473
D461
D431-434
D451-454
D411
D412
D421
D422
D401-404
+B
-B
D471
D472
D406
D407
TR900
AC
AC
S921
LINE
POWER
AC IN
LF900
FILTER
5858
Page 59
RCD-W500C
6-2. Printed Wiring Boards – BD Section – • See page 55 for Circuit Boards Location.
12
34567
A
B
C
R228
C248
C163
C164
C228
C303
C302
C301
R320
916
18
IC105
C307
FB101
R302
R301
E
• : Uses unleaded solder.
FB202
B
• Semiconductor
Location
Ref. No. Location
IC101B-6
JR2
IC102C-6
IC103D-5
IC104B-5
IC105C-2
IC122C-5
R229
R208
IC104
C305
R305
61
C304
R304
4160
40
Q101C-3
IC101
9
CN105
1
69
R315
3
IC122
TP7(VC)
5
4
2
1
TP8(RFAC)
TP2(TE)
TP6(RFDC)
TP4(FE)
80
1
R165
IC102
IC103
R161
C160
C159
R158
R157
C158
21
20
A
660
69
C157
CN103
25
D
(A-MAX.4T)
5959
Page 60
RCD-W500C
6-3. Schematic Diagrams – BD Section – • See page 55 for Waveform. • See page 77 to 79 for IC Block Diagrams.
β signal top level signal output
β signal bottom level signal output
Extrenal capacitor teminal for PHBETA droop rate setting
Extrenal capacitor teminal for BHBETA droop rate setting
Main push-pull signal output Not used (open)
Tracking signal processing input
Tracking error signal output
Focus error signal output
SBAD signal output Not used (open)
Tracking zero cross comparate level input
Decoupling teminal for internal reference voltage / internal reference voltage input terminal
Decoupling teminal for internal reference voltage
Bias resistor connection terminal BIAS = 4.7kΩ
Ground terminal (analog)
APC reference voltage input terminal
Laser monitor voltage input
Power setting voltage input for read APC / internal DAC setting voltage output
Read laser driver control signal output
Read laser driver control amplifier (-) teminal
Read laser driver time constant setting terminal
Power setting voltage input for write APC / internal DAC setting voltage output
Power setting internal DAC voltage output for write APC Not used (open)
Power supply (analog)
Ground terminal (analog)
Write laser driver control signal output
Write laser driver time constant setting terminal
Write laser driver control amplifier (-) teminal
Wobble signal output Not used (open)
External capacitor terminal for AGC response speed setting
External capacitor terminal for AGC response speed setting
External capacitor terminal for AGC response speed setting
Decoupling teminal for internal reference voltage
Ground terminal (analog)
Gain selection signal input
CD-RW selection control signal input
Wobble AGC enable signal input “H” : AGC ON, “L” : AGC reset
ATIP FG signal output (Wobble signal after formation of 2 values)
Tracking amplitude detection signal output Not used (open)
Tracking failure detection signal output
Tracking zero cross detection signal output
Recorded block detection signal output 2 “H” : recorded block, “L” : unrecorded block
Recorded block detection signal output 1 “H” : recorded block, “L” : unrecorded block
RC signal output
DFCT signal output
MIRR signal output
Main clock input 1 (sine wave input) 34.5744MHz
Main clock input 2 (sine wave input) fixed at “L”
Ground terminal (digital)
4064-212-676-01 SPRING (LID), TORSION
4074-221-532-11 LID (DISC)
4084-933-134-01 SCREW (M2.6), +PTPWH
409A-4672-909-C BASE (GUIDE) ASSY, FITTING
4101-675-725-11 OUT SW BOARD
4124-964-461-02 HOLDER (SENSOR)
413A-4746-928-A BASE (MAGNET) ASSY, FITTING
4144-228-414-01 BRACKET (YOKE)
4154-227-513-01 PULLEY (4SB)
4164-222-783-01 LEVER (LIFTER)
4174-221-530-01 LEVER (DETECTION C)
4184-985-672-01 SCREW (+PTPWH M2.6), FLOATING
4194-221-528-01 LEVER (DETECTION A)
4221-675-723-11 IN SW BOARD
423X-4952-916-1 PULLEY (FK) ASSY, CHUCKING
4514-218-253-11 SCREW (M2.6), +BTTP
4524-211-235-01 BELT (COMMUNICATION)
4534-241-745-01 BELT (LOADING 1)
4544-211-231-01 PULLEY (MODE)
4554-211-214-01 PULLEY (LD)
4564-211-232-01 GEAR (LD DECELERATION)
4574-211-228-01 LEVER (GOOSENECK)
4584-214-130-01 GEAR (TRAY)
4594-221-505-11 CHASSIS (MOLD B)
4601-675-728-11 LOAD MOTOR BOARD
461X-4950-342-1 MOTOR (LOADING) ASSY