Sony RCDW-3 Service manual

RCD-W3
SERVICE MANUAL
Ver 1.2 2003.12
SPECIFICATIONS
US Model
Canadian Model
AEP Model
UK Model
Model Name Using Similar Machanism RCD-W1
CD-R
CD Mechanism Type CDM-700(CD-RW) Optical Pick-up Type KRS-220C Model Name Using Similar Mechanism RCD-W1
CDP
CD Mechanism Type CDM-700(CDP)
DECK A (the CD player section)
System Compact disc and digital audio system Laser Semiconductor laser (λ =780 nm)
Emission duration: continuous Frequency response 20 Hz – 20,000 Hz (±0.5 dB) Signal-to-noise ratio More than 100 dB Dynamic range More than 95 dB
DECK B (the CD-R and CD-RW recording section)
System Compact disc digital audio system Laser Semiconductor laser (λ =780 nm)
Emission duration: continuous Playable discs CD, CD-R, CD-RW Recordable discs CD-R, CD-RW (for music use) Frequency response 20 to 20,000 Hz ±0.5 dB Signal-to-noise ratio Over 100 dB during playback Dynamic range More than 95 dB during playback
Inputs
ANALOG IN (Phono jacks) impedance 47 kilohms
Rated input 330 mVrms
Minimum input 125 mVrms DIGITAL OPTICAL IN (Square optical connector jack) Optical wavelength 660 nm
Outputs
ANALOG OUT (Phono jacks) Rated output 2 Vrms (at 50 kilohms)
Load impedance over 10 kilohms OPTICAL DIGITAL OUT (Square optical connector jack) Wavelength 660 nm
Output level -18 dBm PHONES (Phone jacks) 28 mW, 32 ohms
General
Power requirements
U.S.A. and Canada 120 V AC, 60 Hz
Other countries 110 – 240 V AC, 50/60 Hz Power consumption 20 W Dimensions (approx.) (w/h/d) incl. projecting parts and control
430 x 108 x 368 mm
Mass (approx.) 4.6 kg
Supplied accessories • Audio connecting cord (2)
• Remote commander (remote) (1)
• Size AA (R6) batteries (2).
Design and specifications are subject to change without notice.
9-874-117-03
COMPACT DISC RECORDER
Sony Corporation
Home Audio Company Pubulished by Sony Engineering Corporation
RCD-W3
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, ob­serve from more than 30 cm away from the objective lens.
The Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PROD­UCT MARKING is located on the rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra­diation exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow­ing safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE
The AC leakage from any exposed metal part to earth Ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers). Leak­age current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a pas­sive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
0.15µF
1.5k
Earth Ground
AC voltmeter (0.75V)
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!! LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
Error Messages
The following table explains the error messages that appear in the display.
RCD-W3
TABLE OF CONTENTS
1. SERVICING NOTE .......................................................... 4
2. GENERAL .......................................................................... 8
Message Explanation
CHECK DISC • A record-related button has been
pressed when a finalized disc is in the DECK B.
• A record-related button has been pressed when a standard CD is in the DECK B.
DATA DISC A non-audio CD-ROM or a CDVideo
disc has been placed in the machine.
DISC ERROR • An unfinalized disc has been placed in
the DECK A.
• There is a problem with the disc.
• A DVD disc has been placed in the unit.
DISC FULL There is not enough time left on the disc
to complete a planned recording. ERROR There is a problem with the tray. FAILED A dubbing has not been completed
properly. FULL More than 20 tracks have been
programmed. NO AUDIO A record-related button has been
pressed when a non-audio disc is in
the DECK B.
3. DISASSEMBLY
3-1. Top Case............................................................................... 9
3-2. Tray Door, Front Panel Assy.............................................. 10
3-3. HP board, FL board, VOL board........................................ 10
3-4. Back Panel ......................................................................... 11
3-5. Audio Board ....................................................................... 11
3-6. Power Board ...................................................................... 12
3-7. CDP Deck assy (Deck A), CD-R Deck Assy (Deck B) ..... 12
3-8. BD-P Board (Deck A) ........................................................ 13
3-9. CDP Mechanism Assy (Deck A)........................................ 13
3-10.Spindle Motor Assy, Optical Pick-Up Block (Deck A)...... 14
3-11.BD-R Board........................................................................ 14
3-12.CD-R Mechanism Assy (Deck B)...................................... 15
4. ELECTRICAL ADJUSTMENT ................................... 16
5. DIAGRAMS
5-1. Circuit Boards Location .................................................... 21
5-2. Block diagrams – CD-R Section (1/2) – ........................... 23
Block diagrams – CD-R Section (2/2) – ........................... 24
Block diagrams – CDP Section –...................................... 25
Block diagrams – Audio Section – ................................... 26
Block diagrams – Power Section – ................................... 27
5-3. Printed Wiring Board – BD-R Section (Side A) – ............ 28
Printed Wiring Board – BD-R Section (Side B) – ............ 29
5-4. Schematic Diagram – BD-R Section (1/6) –..................... 30
5-5. Schematic Diagram – BD-R Section (2/6) –..................... 31
5-6. Schematic Diagram – BD-R Section (3/6) –..................... 32
5-7. Schematic Diagram – BD-R Section (4/6) –..................... 33
5-8. Schematic Diagram – BD-R Section (5/6) –..................... 34
5-9. Schematic Diagram – BD-R Section (6/6) –..................... 35
5-10. Printed Wiring Board – Audio Section –........................... 36
5-11. Schematic Diagram – Audio Section – ............................ 37
5-12. Printed Wiring Board – Panel Section – ........................... 38
5-13. Schematic Diagram – Panel Section – ............................. 39
5-14. Printed Wiring Board – Power Section – ......................... 40
5-15. Schematic Diagram – Power Section – ............................ 41
5-16. Printed Wiring Board – BD-P Section –........................... 42
5-17. Schematic Diagram – BD-P Section – ............................. 42
5-18. IC Pin Functions Description ........................................... 43
5-19. IC Block Diagrams ........................................................... 48
6. EXPLODED VIEWS
6-1. Front Panel Section ............................................................. 52
6-2. Chassis Section ................................................................... 53
6-3. CD Play Section (Deck A) .................................................. 54
6-4. CD Record Section (Deck B).............................................. 55
7. ELECTRICAL PARTS LIST .................................56
3
RCD-W3
SECTION 1

SERVICING NOTE

NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Storage in conductive bag
Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully , taking care to avoid external pressure and impact. If it is subjected to pressure or impact, the result may be an operational malfunction and/or damage to the
printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the
adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and don’t let contact fingers or other exposed skin.
5) Cleaning the lens surface
If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.
Pressure
Magnet
How to hold the pick-up
Cotton swab
Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
Pressure
4
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These compo­nents are sensitive to, and easily affected by, static electricity. If such static is high voltage, components can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnetism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
RCD-W3
Resistor (1M)
Armband
Resistor (1M)
Conductive Sheet
5
RCD-W3
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com­monly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated cir­cuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur­face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen ­erate static electricity sufficient to damage an ESD device).
6
RCD-W3
)
NOTE ON CHECKING POWER SUPPLY CIRCUIT
1. When check the primary part, you must remove the GND pin of the scope and soldering machine. Primary GND : C103 – terminal at power board.
2. When check the primary part, you must open the another GND(not used GND) of scope.
(If another scope GND is connected to secondary GND or other
system, input power line or system have some damage.)
3. When touch the primary part by hand in defected system, if you use the power line switch, remove the power cord and then check or touch.
Because in general power switch is switching only one line.
BD-R BOARD CHECK AND ADJUSTING JIGS
In case of checking or adjusting the LD power of BD-R board, the PC connection jig (J-2501-210-A) and the test program are required. This test program is distributed with the service manual.
4. When check the primary part, after remove power cord and dis charge the primary capacitor, and then check the system.
In the normal state, the voltage of the capacitor is small
(about 10V), but in the abnormal state is very high ( about 140V at 100V A.C or 300V at 220V).
When discharge the capacitor , use the wattage resistor(about 100
ohm).
5. In the narrow system, Until set repaired completely,
insert the power cord at the moment repeatedly and then check
the waveform.
6. In the wide system, when insert the power cord, check the wave form after about 3 second.
Because the wide system is the soft start method.
RCD-W3
CD-R test connector (PN105)
BD-R board
PC connection jig (J-2501-210-A)
PS-232C cable (D-sub 9pin (straight type)
PC
SW501
W D
CNP501CN505
PC connection jig Set SW501 to “D” side
7
RCD-W3
Parts and Controls
SECTION 2

GENERAL

123 4 5 6 7 8 90qa
This section is extracted from instruction manual.
1 POWER button 2 H (play) button -Deck A 3 OPEN/CLOSE A button -Deck A 4 . AMS > buttons -Deck A 5 Disc tray-Deck A 6 Display window 7 Disc tray-Deck B 8 . AMS > buttons -Deck B 9 OPEN/CLOSE A button -Deck B 0 H (play) button -Deck B qa REC button -Deck B qs REC LEVEL knob qd X (pause) button -Deck B
qfqgqhqjqkqlw;wawswdwfwg qd qs
qf (stop) button -Deck B qg INPUT button qh LEVEL SYNC button qj ERASE button qk FINALIZE button ql CD SYNCHRO NORMAL/HIGH buttons w; TIME button wa RELAY button ws (stop) button -Deck A wd X (pause) button -Deck A wf PHONES jack wg PHONE LEVEL knob
8
Note: Disassemble the unit in the order as shown below.
e
RCD-W3
SECTION 3

DISASSEMBLY

Set
Note: Follow the disassembly procedure in the numerical order given.
Top case
Audio board
Power board
CDP deck assy (deck A)
CD-R deck assy (deck B)
Tray door, Front panel assy
BD-P board (deck A)
BD-R board (deck B)

3-1. T OP CASE

Back panel HP board, FL board, VOL board
CDP mechanism assy (deck A)
Spindle motor assy, Optical pick-up block (deck A)
CD-R mechanism assy (deck B)
2
Two screws (case)
4
3
Three screws (case)
1
Two screws (case)
5
Top cas
9
RCD-W3
)

3-2. TRAY DOOR, FRONT PANEL ASSY

1
Insert a screwdriver to the square hole on the bottom, and slide the white lever in the arrow Adirection to open the tray. Then remove the tray door. (In the case of DECK B, remove it in the same manner.)
White lever
A
7
5
Connector (PN902)
4
Connector (PN401)
3
Connector (CN704)
2
Connector (CN702
Tray door (Play) (deck A)
Tray door (Rec) (deck B)

3-3. HP BOARD, FL BOARD, VOL BOARD

6
POWER knob
4
6
Claws
8
7
Screw (Special)
8
5
PWB holder
0
Two screws (Special)
Front panel assy
HP board
3
Two screws (Special)
10
2
P/VOLUME knob
qa
Claws
qs
FL board and VOL board
Front panel
1
REC VOL knob
9
Four screws (Special)

3-4. BACK PANEL

)
)
3
Cord power
4
5
Back panel
1
Four screws (3X10)
2
Two screws (3X8 BK
RCD-W3

3-5. AUDIO BOARD

3
Two screws (special)
2
Connector (PN201)
1
Wire (flat type) (PN501)
5
4
Three screws (special
6
AUDIO board
11
RCD-W3

3-6. POWER BOARD

1
Connector (PN503)
2
Two screws (special)
4
3
Two screws (special)
5
POWER board

3-7. CDP DECK ASSY (DECK A), CD-R DECK ASSY (DECK B)

2
Two screws (special)
3
Two screws (special)
6
CDP deck assy (deck A)
5
1
Wire (flat type) (PN403)
4
9
Wire (flat type) (PN406)
7
Two screws (special)
8
Two screws (special)
0
CD-R deck assy (deck B)
12

3-8. BD-P BOARD (DECK A)

)
y
1
Wire (flat type) (PN4M3)
5
Connector (PN4M5)
3
Claw
4
6
BD-P board
1
Wire (flat type) (PN4M4
RCD-W3

3-9. CDP MECHANISM ASSY (DECK A)

4
Push out the disc tray by pushing the Up/Down guide un the drrow
Up/Down guide Main base
A
direction.
A
2
Two screws (2X6)
3
Clamp holder assy
2
1
Screw (1.7X6)
7
Two screws (2.0X10)
9
8
CDP mechanism ass
Bottom view
6
Disc tray
5
13
RCD-W3
k
)

3-10. SPINDLE MOTOR ASSY, OPTICAL PICK-UP BLOCK (DECK A)

5
Screw (1.7X5)
3
Screw (1.7X5)
8
Optical pick-up bloc
4

3-11. BD-R BOARD (DECK B)

Shaft L
2
Spindle motor assy
1
Three screws (2X6)
7
6
Shaft R
3
Connector (PN302)
1
Three claws
6
4
Wire (flat type) (PN301
2
Wire (flat type) (PN303)
5
Wire (flat type) (PN304)
7
BD-R board
14

3-12. CD-R MECHANISM ASSY (DECK B)

4
Push out the disc tray by pushing the Up/Down suide un the drrow
Up/Down guide
Main base
A
direction.
A
3
Clamp holder assy
2
1
Screw (2X6)
7
Two screws (2.0X10)
8
9
CD-R mechanism assy
RCD-W3
Bottom view
6
Disc tray
5
15
RCD-W3
SECTION 4

ELECTRICAL ADJUSTMENT

LD Power Adjustment
Jigs used on this adjustment
• LD Power Meter A laser power meter 10mW or more measurable is required. Don’t use the laser power meter for Mini disc because of 10mW max. Optical power meter (TQ8210): Product of ADVANTEST (on the market). A thin type optical sensor (Q82017A): Product of ADVANTEST (on the market).
• PC Connection Jig (J-2501-210-A)
• Test Program FD
Dragon program Tool DV810 Ver. 0.9A
(This test program is distributed with the service manual.)
• PC (Windows 95/98)
• RS-232C Cable (on the market) D-SUB 9 pin, straight type
• Test Disc for Operation Check A low reflecting rate disc for checking playback performance. OK: It can be played back.
• Low reflecting CD-R disc: TCD-R082LMT (J-2502-063-1)
• Low reflecting CD-RW disc: TCD-W082L (J-2502-063 -2)
• CD test disc (YEDS-18) (3-702-101-01)
• Extension cable (4p, 1.0mm) (J-8000-023-A)
Laser Power Adjustment (CD-R Only)
In case of the following parts are replaced, this adjustment is required.
1. CD-R optical pick-up block (KRS-220C)
2. IC208 (EP- ROM)
Specification of Dragon Program Usage Environment
The Dragon Program programmed by API function of Windows 95 can be surely operated on the W indows 95/98 platform. It isn’t guaranteed on the other platform.
Start up
Procedure:
1. Connect the PC connection jig with the RS-232C cable between the test connector (PN105) on CD-R of RCD-W3 and COM port on PC.(Check SW501 on the PC connection jig to “D” side.)
2. Turn power on RCD-W3.
3. Execute Dragon_dv810_svc.exe on Windows. (Two files Dragon_dv810_svc.exe and Dragon_dv810.cfg are displayed on the setup menu window.)
4. Select “Setup I/F” on “Setup” pull-down menu, then “Select I/F Method” window is open.
5. Select Com Port matching to the Com Port connected the PC connection jig.
6. Select “38400” of “Select Transfer Rate”.
7. Click OK.
Fig 1 : Dragon menu and setup menu windows
16
Fig 2 : Select I/F method window
CD-R LD Setting Check (VRDC/VWDC/FPD Level Value Check)
This routine is for checking performances of the record/playback D-A converter (IC304), the encoder/decoder IC
(IC301), CPLD (IC207), the optical pick-up block (KRS-220C), the microcomputer(IC203) and so on.
It diagnoses malfunctions of interface, the pick-up or so on. It diagnoses the circuit in the recording mode without disc.
Description of each item
OFF LEVEL: In case of the laser turns off, FPDO output is 3V. Sampling value at this time. VRDC LEVEL: APC circuit VRDC signal sampling value after READ power setting. VRDC FPD: Optical pick-up FPDO signal sampling value after READ power setting. VWDC1 LEVEL:APC circuit VWDC signal sampling value after setting WRITE power to regular value. VWDC1 FPD: Optical pick-up FPDO signal sampling value after setting WRITE power to regular value. VWDC2-1 FPD: There are two types of characteristics because of a non-linearity period of laser diode in the over drive portion. This is FPDO sampling value in case of setting one of them to VWDC2 value. VWDC2-2 FPD: FPDO sampling value in case of setting the other to VWDC2 value.
Specification of each item
38400-3300<OFF_LEVEL<38400+3300 (3.0±0.25V) 10<VRDC_LEVEL<20000 880<VRDC_FPD<1320 2000<VWDC1_LEVEL<25000 6160<VWDC1_FPD<12960 10<VWDC2-1_FPD<15000 2500<VWDC2-2_FPD<20000
Procedure:
1. Eject a disc from CD-R.
2. Select “Laser Inspection” on “LD Inspection” pull-down menu, then “Laser Power Test” window is open.
3. Click Trigger to execute LD check.
4. LD checked results are displayed. (“OK”/“NG” is displayed for every items.)
5. Click X to close “Laser Power Test” window.
RCD-W3
Fig 3 : LD inspection menu windows
CD-R LD Power Setting (VRDC/VWDC1 Resetting)
The optical pick-up and ICs in the circuit have a characteristics individually. In this routine, the parameters related to the recording/playback power are actually measured and set properly. The parameters are VRDC, VWDC1, VWDC2, VWDC2 Offset and so on. The reading power and playback power are set properly by computing the related parameters on the basis of actually measuring values. The preset parameters are used on power setting in case of performing Read/Write CD-R, CD-RW and so on.
Actual operation: The microcomputer receives serial data, then executes the related performances, and send parameter values to PC. PC checks its related parameters and judges OK/NG.
Fig 4 : Laser power test window
17
RCD-W3
Description of each parameter
VRDC: Used on the Read Power setting in case of reading CD-RW and CD-R. (DAC value on 100mW.) VWDC: There is VWDC1 (Write power) pin in the optical pick-up block. The recording power is set by it and VWDC2
(Over drive) pin. Used on setting VWDC1 pin power on recording. (Unit: DAC value/10mW) VWDC2: Used on setting VWDC2 (Over drive) pin power on recording. (Unit: DAC value/5mW) VWDC2 Offset: Used on setting VWDC2 (Over drive) pin power with VWDC2 parameter on recording. (Unit: DAC value)
Specification of each parameter
20<read power<200 100<write power<2000 30<VRDC<150 48<VWDC1<150 50<VWDC2<145 VWDC2 Offset<35
Fig 5 : LD inspection menu windows
Procedure:
1. Eject a disc from CD-R.
2. Select “Laser Power Setup” on “LD Inspection” pull-down menu, then “Laser Power Setup (Manual)” window is open.
3. Click VRDC, then Pick-up moves outward and LD turns on.
4. Measure the LD power with a LD power meter. W rite its value to the blank of “Read Power” column. (Write a value to two decimal places. Ex: W rite “93” in case of
0.93mW.)
5. Click VWDC1, then LD turns on.
6. Measure the LD power with a LD power meter. W rite its value to the blank of “Write Power” column. (Write a value to two decimal places. Ex: W rite “1234” in case of 12.34mW.)
7. Click LD Off to turn LD off.
8. Click Setup, then setting is over and a result is displayed. (“OK”/“NG” is displayed for every items.)
9. Click X to close “Laser Power Setup (Manual)” window.
Adjustment Data Check
Check if the error has occurred on reading “CD-R LD POWER SETTING” value.
Procedure:
1. Select “Calibration” on “Calibration” pull-down menu, then “Read Calibration Results” window is open.
2. Click Read, then the calibration data are displayed.
3. Data specification CD-R VRDC DAC: 30-150 VWDC1: 48-150 VWDC2: 50-145 VWDC2 Offset: 0-35
4. Click X to close “Read Calibration Results” window.
Fig 7 : Calibration menu windows
Fig 6 : Laser power setup window
18
Fig 8 : Read calibration results window
RCD-W3
level=1.3±0.6Vp-p
symmetry
A (DC voltage)
center of waveform
B
0V
1 track jump waveform
Specified level: –– × 100=less than ±22%
B
A
e
SERVO Check
CD SECTION
Note :
1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.
2. Use YEDS-18 disc unless otherwise indicated.
3. Use an oscilloscope with more than 10M impedance.
4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the fol­lowing checks.
RF Level Check
oscilloscope
BD-R board
IC402 ehpin(RFAC)
IC402 wkpin(VC)
Procedure :
1. Connect oscilloscope to IC402 eh pin (RFAC) and IC402 wk pin (VC).
2. Turned Power switch on.
3. Load a disc (YEDS-18) and playback.
4. Confirm that oscilloscope waveform is clear and check RF sig­nal level is correct or not.
Note : Clear RF signal waveform means that the shape “ ” can be clearly
distinguished at the center of the waveform.
RF signal waveform
VOLT/DIV : 200mV TIME/DIV : 500ns
IC402 wg pin
(TE)
Procedure :
1. Connect oscilloscope to IC402 wg pin (TE) and IC402 wk pin (VC).
2. Turned Power switch on.
3. Load a disc (YEDS-18) and playback the number five track.
4. Press the X button. (Becomes the 1 track jump mode.)
5. Confirm that the level B and A (DC voltage) on the oscillo­scope waveform.
Adjustment Location:
[BD BOARD] (SIDE B)
100
76
30
25
1
26
IC402
16
75
51
50
E-F Balance (1 Track jump) Check
BD-R board
IC402 wg pin(TE)
wk
IC402
pin(VC)
3T= 0.55 11T= 0.90
oscilloscop
3T
11T
±
0.07Vp-p
±
0.13Vp-p
1
IC403
15
IC402 wk pin
(VC)
IC402 eh pin
(RFAC)
19
RCD-W3
e
)
CD-R SECTION
Note :
1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10M impedance.
4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the fol­lowing checks.
RF Level Check
oscilloscope
BD-R board
TP(RRF)
1
IC302
Procedure :
1. Connect oscilloscope to TP (RRF) and IC302 1 pin.
2. Turned Power switch on.
3. Load a disc (YEDS-18) and playback.
4. Confirm that oscilloscope waveform is clear and check RF sig­nal level is correct or not.
Note : Clear RF signal waveform means that the shape “ ” can be clearly
distinguished at the center of the waveform.
pin
Adjustment Location:
[BD-R BOARD] (SIDE A)
25
26
IC301
50
51
[BD-R BOARD] (SIDE B)
75
8
1 4
5
100
C363
76
IC302
R3C6
TP(RRF)
C396
1
RF signal waveform
VOLT/DIV : 200mV TIME/DIV : 500ns
3T
3T= 0.55 11T= 0.90
11T
±
0.07Vp-p
±
0.13Vp-p
E-F Balance (1 Track jump) Check
oscilloscop
BD-R board
TP(TE1)
PN301
qk
pin
Procedure :
1. Connect oscilloscope to TP (TE1) and PN301 qk Pin.
2. Turned Power switch on.
3. Load a disc (YEDS-18) and playback the number five track.
4. Press the X button. (Becomes the 1 track jump mode.)
5. Confirm that the level B and A (DC voltage) on the oscillo­scope waveform.
1 track jump waveform
center of waveform
1
31
PN301
18
32
C380
2
TP(TE1)
R369
41
58
0V
level=1.3±0.6Vp-p
Specified level: –– × 100=less than ±22%
A B
20
B
symmetry
A (DC voltage
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