CD Mechanism TypeCDM-700(CD-RW)
Optical Pick-up TypeKRS-220C
Model Name Using Similar Mechanism RCD-W1
CDP
CD Mechanism TypeCDM-700(CDP)
DECK A (the CD player section)
SystemCompact disc and digital audio system
LaserSemiconductor laser (λ =780 nm)
Emission duration: continuous
Frequency response20 Hz – 20,000 Hz (±0.5 dB)
Signal-to-noise ratioMore than 100 dB
Dynamic rangeMore than 95 dB
DECK B (the CD-R and CD-RW recording section)
SystemCompact disc digital audio system
LaserSemiconductor laser (λ =780 nm)
Emission duration: continuous
Playable discsCD, CD-R, CD-RW
Recordable discsCD-R, CD-RW (for music use)
Frequency response20 to 20,000 Hz ±0.5 dB
Signal-to-noise ratioOver 100 dB during playback
Dynamic rangeMore than 95 dB during playback
Inputs
ANALOG IN
(Phono jacks)impedance 47 kilohms
Rated input 330 mVrms
Minimum input 125 mVrms
DIGITAL OPTICAL IN
(Square optical connector jack) Optical wavelength 660 nm
Outputs
ANALOG OUT
(Phono jacks)Rated output 2 Vrms (at 50 kilohms)
Load impedance over 10 kilohms
OPTICAL DIGITAL OUT
(Square optical connector jack) Wavelength 660 nm
Home Audio Company
Pubulished by Sony Engineering Corporation
RCD-W3
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
The Laser component in this product is capable of emitting
radiation exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth Ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal
Parts on Set
0.15µF
1.5kΩ
Earth Ground
AC
voltmeter
(0.75V)
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE
WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS
SONT DONNÉS DANS CE MANUEL OU DANS LES
SUPPLÉMENTS PUBLIÉS PAR SONY.
Error Messages
The following table explains the error messages that appear in the
display.
6-3. CD Play Section (Deck A) .................................................. 54
6-4. CD Record Section (Deck B).............................................. 55
7. ELECTRICAL PARTS LIST.................................56
3
RCD-W3
SECTION 1
SERVICING NOTE
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Storage in conductive bag
Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully , taking care to avoid external pressure and impact.
If it is subjected to pressure or impact, the result may be an operational malfunction and/or damage to the
printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the
adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and don’t let contact
fingers or other exposed skin.
5) Cleaning the lens surface
If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for
camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab
should be used, taking care not to distort this.
Pressure
Magnet
How to hold the pick-up
Cotton swab
Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any
other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab,
and do not allow the alcohol to get inside the pick-up.
Pressure
4
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must
be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong
magnetism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
RCD-W3
Resistor
(1MΩ)
Armband
Resistor
(1MΩ)
Conductive
Sheet
5
RCD-W3
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready
to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive
foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen erate static electricity sufficient to damage an ESD device).
6
RCD-W3
)
NOTE ON CHECKING POWER SUPPLY CIRCUIT
1. When check the primary part, you must remove the GND pin of
the scope and soldering machine.
Primary GND : C103 – terminal at power board.
2. When check the primary part, you must open the another GND(not
used GND) of scope.
(If another scope GND is connected to secondary GND or other
system, input power line or system have some damage.)
3. When touch the primary part by hand in defected system,
if you use the power line switch, remove the power cord and then
check or touch.
Because in general power switch is switching only one line.
BD-R BOARD CHECK AND ADJUSTING JIGS
In case of checking or adjusting the LD power of BD-R board, the PC connection jig (J-2501-210-A) and the test program are required.
This test program is distributed with the service manual.
4. When check the primary part, after remove power cord and dis
charge the primary capacitor, and then check the system.
In the normal state, the voltage of the capacitor is small
(about 10V), but in the abnormal state is very high ( about 140V
at 100V A.C or 300V at 220V).
When discharge the capacitor , use the wattage resistor(about 100
ohm).
5. In the narrow system, Until set repaired completely,
insert the power cord at the moment repeatedly and then check
the waveform.
6. In the wide system, when insert the power cord, check the wave
form after about 3 second.
Because the wide system is the soft start method.
RCD-W3
CD-R
test connector (PN105)
BD-R board
PC connection jig
(J-2501-210-A)
PS-232C cable (D-sub 9pin
(straight type)
PC
SW501
W
D
CNP501CN505
PC connection jig
Set SW501 to “D” side
7
RCD-W3
Parts and Controls
SECTION 2
GENERAL
1234567890qa
This section is extracted from
instruction manual.
1 POWER button
2 H (play) button -Deck A
3 OPEN/CLOSE A button -Deck A
4 . AMS > buttons -Deck A
5 Disc tray-Deck A
6 Display window
7 Disc tray-Deck B
8 . AMS > buttons -Deck B
9 OPEN/CLOSE A button -Deck B
0 H (play) button -Deck B
qa REC button -Deck B
qs REC LEVEL knob
qd X (pause) button -Deck B
qfqgqhqjqkqlw;wawswdwfwgqd qs
qf (stop) button -Deck B
qg INPUT button
qh LEVEL SYNC button
qj ERASE button
qk FINALIZE button
ql CD SYNCHRO NORMAL/HIGH buttons
w; TIME button
wa RELAY button
ws (stop) button -Deck A
wd X (pause) button -Deck A
wf PHONES jack
wg PHONE LEVEL knob
8
Note: Disassemble the unit in the order as shown below.
e
RCD-W3
SECTION 3
DISASSEMBLY
Set
Note: Follow the disassembly procedure in the numerical order given.
Top case
Audio board
Power board
CDP deck assy (deck A)
CD-R deck assy (deck B)
Tray door, Front panel assy
BD-P board (deck A)
BD-R board (deck B)
3-1. T OP CASE
Back panel
HP board, FL board, VOL board
CDP mechanism assy (deck A)
Spindle motor assy, Optical pick-up block (deck A)
CD-R mechanism assy (deck B)
2
Two screws (case)
4
3
Three screws (case)
1
Two screws (case)
5
Top cas
9
RCD-W3
)
3-2. TRAY DOOR, FRONT PANEL ASSY
1
Insert a screwdriver to the square hole on the bottom,
and slide the white lever in the arrow Adirection to
open the tray.
Then remove the tray door.
(In the case of DECK B, remove it in the same manner.)
Push out the disc tray by pushing the
Up/Down guide un the drrow
Up/Down guide
Main base
A
direction.
A
2
Two screws (2X6)
3
Clamp holder assy
2
1
Screw (1.7X6)
7
Two screws (2.0X10)
9
8
CDP mechanism ass
Bottom view
6
Disc tray
5
13
RCD-W3
k
)
3-10. SPINDLE MOTOR ASSY, OPTICAL PICK-UP BLOCK (DECK A)
5
Screw (1.7X5)
3
Screw (1.7X5)
8
Optical pick-up bloc
4
3-11. BD-R BOARD (DECK B)
Shaft L
2
Spindle motor assy
1
Three screws (2X6)
7
6
Shaft R
3
Connector (PN302)
1
Three claws
6
4
Wire (flat type) (PN301
2
Wire (flat type) (PN303)
5
Wire (flat type) (PN304)
7
BD-R board
14
3-12. CD-R MECHANISM ASSY (DECK B)
4
Push out the disc tray by pushing the
Up/Down suide un the drrow
Up/Down guide
Main base
A
direction.
A
3
Clamp holder assy
2
1
Screw (2X6)
7
Two screws (2.0X10)
8
9
CD-R mechanism assy
RCD-W3
Bottom view
6
Disc tray
5
15
RCD-W3
SECTION 4
ELECTRICAL ADJUSTMENT
LD Power Adjustment
Jigs used on this adjustment
• LD Power Meter
A laser power meter 10mW or more measurable is required. Don’t use the laser power meter for Mini disc because of 10mW max.
Optical power meter (TQ8210): Product of ADVANTEST (on the market).
A thin type optical sensor (Q82017A): Product of ADVANTEST (on the market).
• PC Connection Jig (J-2501-210-A)
• Test Program FD
Dragon program Tool DV810 Ver. 0.9A
(This test program is distributed with the service manual.)
• PC (Windows 95/98)
• RS-232C Cable (on the market) D-SUB 9 pin, straight type
• Test Disc for Operation Check
A low reflecting rate disc for checking playback performance. OK: It can be played back.
In case of the following parts are replaced, this adjustment is required.
1. CD-R optical pick-up block (KRS-220C)
2. IC208 (EP- ROM)
Specification of Dragon Program Usage Environment
The Dragon Program programmed by API function of Windows 95 can be surely operated on the W indows 95/98 platform.
It isn’t guaranteed on the other platform.
Start up
Procedure:
1. Connect the PC connection jig with the RS-232C cable between the test connector (PN105) on CD-R of RCD-W3 and COM port on
PC.(Check SW501 on the PC connection jig to “D” side.)
2. Turn power on RCD-W3.
3. Execute Dragon_dv810_svc.exe on Windows.
(Two files Dragon_dv810_svc.exe and Dragon_dv810.cfg are displayed on the setup menu window.)
4. Select “Setup I/F” on “Setup” pull-down menu, then “Select I/F Method” window is open.
5. Select Com Port matching to the Com Port connected the PC connection jig.
6. Select “38400” of “Select Transfer Rate”.
7. Click OK.
Fig 1 : Dragon menu and setup menu windows
16
Fig 2 : Select I/F method window
CD-R LD Setting Check
(VRDC/VWDC/FPD Level Value Check)
This routine is for checking performances of the record/playback D-A converter (IC304), the encoder/decoder IC
(IC301), CPLD (IC207), the optical pick-up block (KRS-220C), the microcomputer(IC203) and so on.
It diagnoses malfunctions of interface, the pick-up or so on.
It diagnoses the circuit in the recording mode without disc.
Description of each item
OFF LEVEL:In case of the laser turns off, FPDO output is 3V. Sampling value at this time.
VRDC LEVEL: APC circuit VRDC signal sampling value after READ power setting.
VRDC FPD:Optical pick-up FPDO signal sampling value after READ power setting.
VWDC1 LEVEL:APC circuit VWDC signal sampling value after setting WRITE power to regular value.
VWDC1 FPD:Optical pick-up FPDO signal sampling value after setting WRITE power to regular value.
VWDC2-1 FPD: There are two types of characteristics because of a non-linearity period of laser diode in the
over drive portion. This is FPDO sampling value in case of setting one of them to VWDC2 value.
VWDC2-2 FPD: FPDO sampling value in case of setting the other to VWDC2 value.
2. Select “Laser Inspection” on “LD Inspection” pull-down menu, then “Laser Power Test” window is open.
3. Click Trigger to execute LD check.
4. LD checked results are displayed.
(“OK”/“NG” is displayed for every items.)
5. Click X to close “Laser Power Test” window.
RCD-W3
Fig 3 : LD inspection menu windows
CD-R LD Power Setting
(VRDC/VWDC1 Resetting)
The optical pick-up and ICs in the circuit have a characteristics individually. In this routine, the parameters related to the
recording/playback power are actually measured and set properly.
The parameters are VRDC, VWDC1, VWDC2, VWDC2 Offset and so on. The reading power and playback power are set
properly by computing the related parameters on the basis of actually measuring values.
The preset parameters are used on power setting in case of performing Read/Write CD-R, CD-RW and so on.
Actual operation: The microcomputer receives serial data, then executes the related performances, and send parameter values to PC.
PC checks its related parameters and judges OK/NG.
Fig 4 : Laser power test window
17
RCD-W3
Description of each parameter
VRDC:Used on the Read Power setting in case of reading CD-RW and CD-R. (DAC value on 100mW.)
VWDC:There is VWDC1 (Write power) pin in the optical pick-up block. The recording power is set by it and VWDC2
(Over drive) pin. Used on setting VWDC1 pin power on recording. (Unit: DAC value/10mW)
VWDC2:Used on setting VWDC2 (Over drive) pin power on recording. (Unit: DAC value/5mW)
VWDC2 Offset: Used on setting VWDC2 (Over drive) pin power with VWDC2 parameter on recording. (Unit: DAC value)
2. Select “Laser Power Setup” on “LD Inspection” pull-down
menu, then “Laser Power Setup (Manual)” window is open.
3. Click VRDC, then Pick-up moves outward and LD turns on.
4. Measure the LD power with a LD power meter. W rite its value
to the blank of “Read Power” column.
(Write a value to two decimal places. Ex: W rite “93” in case of
0.93mW.)
5. Click VWDC1, then LD turns on.
6. Measure the LD power with a LD power meter. W rite its value
to the blank of “Write Power” column.
(Write a value to two decimal places. Ex: W rite “1234” in case
of 12.34mW.)
7. Click LD Off to turn LD off.
8. Click Setup, then setting is over and a result is displayed.
(“OK”/“NG” is displayed for every items.)
9. Click X to close “Laser Power Setup (Manual)” window.
Adjustment Data Check
Check if the error has occurred on reading “CD-R LD POWER SETTING” value.
Procedure:
1. Select “Calibration” on “Calibration” pull-down menu, then “Read Calibration Results” window is open.
2. Click Read, then the calibration data are displayed.