Sony RA-6, KP-57HW40, KP-51HW40 Service Manual

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO.
KP-51HW40 KP-51HW40 KP-57HW40 KP-57HW40
RM-Y909 US SCC-P65F-A
RM-Y909 Canadian SCC-P65F-A
RA-6
CHASSIS
ORIGINAL MANUAL ISSUE DATE: 8/2001
ALL REVISIONS AND UPDATES TO THE ORIGINAL MANUAL ARE APPENDED TO THE END OF THE P DF FILE.
REVISION DATE REVISION TYPE SUBJECT
8/2001 No revisions or updates are applicable at this time. 11/2001 Correction - 1 A Board P/N Corrected 1/2002 Supplement - 1 New CRT Introduced - Affects S/N’s 9000001 - 90XXXXXX 2/2002 Supplement - 1 Reissued to show corrected Page 26 5/2002 Correction - 2 U Board P/N Corrected on Electrical Parts List - Page 106
COLOR REAR VIDEO PROJECTOR
9-965-434-05
SERVICE MANUAL
RA-6
CHASSIS
MODEL COMMANDER DEST. CHASSIS NO.
–––––– –––––––––––– ––––– –––––––––––
KP-51HW40 RM-Y909 US SCC-P65G-A KP-51HW40 RM-Y909 Canadian SCC-P65G-A KP-57HW40 RM-Y909 US SCC-P65F-A KP-57HW40 RM-Y909 Canadian SCC-P65F-A
MODEL COMMANDER DEST. CHASSIS NO.
–––––– –––––––––––– ––––– –––––––––––
RM-Y909 KP-51HW40/57HW40
COLOR REAR VIDEO PROJECTOR

SAFETY CHECK-OUT

Fig. B. Checking for earth ground.
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
( US model only )
KP-51HW40/57HW40
RM-Y909RM-Y909
After correcting the original service problem, perfom the follow-
ing safety checks before releasing the set to the customer:
l. Check the area of your repair for unsoldered or poorly-sol-
dered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or contact high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly tran­sistors, that were installed during a previous repair . Point them out to the customer and recommend their replacement.
5. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recom mend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the condition of the monopole antenna (if any). Make sure the end is not broken off, and has the plastic cap on it. Point out the danger of impalement on a broken antenna to the customer, and recommend the antenna’s replacement.
8. Check the B+ and HV to see they are at the v alues specified. Make sure your instruments are accurate;be suspicious of your HV meter if sets always have low HV.
9. Check the antenna temminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE TEST
The A C leakage from any e xposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5mA (500 microampers) . Leak­age current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to usc these instruments.
2. A battery-operated AC milliammeter . The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indica­tion is 0.75V, so analog meters must have an accurate low­voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. NearIy all bat­tery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
HOW TO FIND A GOOD EARTH GROUND
A cold-water pipe is guaranteed earth ground;the cover-plate re­taining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth-ground, verify that it is at ground by measuring the resistance between it and a cold­water pipe with an ohmmeter. The reading should be zero ohms. If a cold-water pipe is not accessible, connect a 60-l00 watts trouble light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side of the line, the lamp should light at normal brilliance if the screw is at ground potential. (See Fig. B)
Fig. A. Using an AC voltmeter to check AC leakage.
1.5 µ F
To Exposed Metal Parts on Set
1.5k
Earth Ground
AC voltmeter (0.75V)
– 2 –
KP-51HW40/57HW40
RM-Y909RM-Y909
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE
(CAUTION)
ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR CAR­BON PAINTED ON THE CRT, AFTER REMOVING THE ANODE.
WARNING!! AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY SERVICE TO AVOID POSSIBLE SHOCK HAZARD, BE­CAUSE OF LIVE CHASSIS. THE CHASSIS OF THIS RECElVER IS DIRECTLY CONNECTED TO THE AC POWER LINE.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESECOMPONENTS WITH SONY PARTS WHOSE P AR T NUM­BERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE­MENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE CRITICAL TO SAFEOPERATION ARE IDENTIFIED IN THIS MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITI­CAL COMPONENTS ARE REPLACED OR IMPROPER OPERA­TION IS SUSPECTED.
APRES AV OIR DECONNECTE LE CAP DE L’ANODE, COURTCIR-
(ATTENTION)
CUITER L’ANODE DU TUBE CATHODIQUE ET CELUI DE L’ANODE DU CAP AU CHASSIS METALLIQUE DE L’APPAREIL, OU AU COUCHE DE CARBONE PEINTE SUR LE TUBE CATHOD-
IQUE OU AU BLINDAGE DU TUBE CATHODIQUE.
ATTENTION!! AFIN D’EVITER TOUT RISQUE DELECTROCUTION PROVE­NANT D’UN CHÁSSIS SOUS TENSION, UN TRANSFORMATEUR D’ISOLEMENT DOIT ETRE UTILISÉ LORS DE TOUT DEPAN­NAGE. LE CHÁSSIS DE CE RECEPTEUR EST DIRECTEMENT RAC­CORDÉ Á L’ALIMENTATION SECTEUR.
ATTENTION AUX COMPOSANTS RELATIFS ÁLA
SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS P AR UNE TRAME ET PAR UNE MAPQUE ! SUR LES SCHÉMAS DE PRINCIPE, LES VUES EX-
PLOSÉES ET LES LISTES DE PIECES CONT D’UNEIMPORTANCE CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT . NE LES REMPLACER QUE PAR DES COMPOSANTS SONY DONT LE NUMÉRO DE PIÉCE EST INDIQUÉ DANS LE PRÉSENT MAN­UEL OU DANS DES SUPPLÉMENTS PUBLIÉS PAR SONY. LES RÉGLAGES DE CIRCUIT DONT L’IMPORTANCE EST CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT SONT IDENTIFIES DANS LE PRÉSENT MANUEL. SUIVRE CES PROCÉDURES LORS DE CHAQUE REMPLACEMENT DE COMPOSANTS CRI­TIQUES, OU LORSQU’UN MAUVAIS FONCTIONNEMENT EST SUSPECTÉ.
– 3 –

TABLE OF CONTENTS

KP-51HW40/57HW40
RM-Y909RM-Y909
Section Title Page –––––– –––– ––––
1. SELF DIAGNOSIS FUNCTION ............................. 5
2. DISASSEMBLY
2-1. REAR BOARD REMOVAL ....................................... 8
2-2. CHASSIS ASSY REMO VAL ..................................... 8
2-3. SERVICE POSITION ................................................. 8
2-4. H2 BOARD REMOVAL ............................................. 8
2-5. H1 BOARD REMOVAL ............................................. 9
2-6. H3 BOARD REMOVAL ............................................. 9
2-7. MIRROR COVER REMOVAL ................................... 9
2-8. BEZNET ASSY REMO VAL ...................................... 9
2-9. H4 BOARD AND S BOARD REMOVAL ............... 10
2-10. AD BOARD AND B BOARD REMOVAL .............. 10
2-11. G BOARD REMOVAL ............................................. 10
2-12. A BOARD, D BOARD AND
U BOARD REMOVAL ............................................. 10
2-13. PICTURE TUBE REMOVAL ................................... 11
2-14. HIGH-VOLTAGE CABLE INSTALLATION AND
REMOVAL ................................................................ 11
3. SET-UP ADJUSTMENTS
3-2. SCREEN (G2) ADJUSTMENT
(FINE ADJUSTMENT) ............................................ 12
3-1. SCREEN VOL T A GE ADJUSTMENT
(COARSE ADJUSTMENT) ..................................... 12
3-3. DEFLECTION YOKE TIL T ADJUSTMENT .......... 12
3-4. FOCUS LENS ADJUSTMENT ............................... 12
3-6. 2-POLE MAGNET ADJUSTMENT ........................ 13
3-5. FOCUS VR ADJUSTMENT..................................... 13
3-7. CENTERING MAGNET ADJUSTMENT ............... 13
3-8. 4-POLE MAGNET ADJUSTMENT ........................ 13
3-9. DEFOCUS ADJUSTMENT (BLUE) ....................... 13
3-10 .ELECTRICAL ADJUSTMENT BY REMOTE
COMMANDER ........................................................ 14
Section Title Page –––––– –––– ––––
5. SAFETY RELATED ADJUSTMENTS
5-1. HV REGULATION CIRCUIT CHECK AND
ADJUSTMENT......................................................... 33
5-2. HV HOLD DOWN CIRCUIT OPERATION
CHECK AND ADJUSTMENT................................. 33
5-3. +B MAX VOLTAGE CONFIRMATION.................. 33
5-4. +B OVP CONFIRMATION...................................... 33
6. DIAGRAMS
6-1. BLOCK DIAGRAM (1)............................................ 34
BLOCK DIAGRAM (2)............................................ 35
BLOCK DIAGRAM (3)............................................ 36
BLOCK DIAGRAM (4)............................................ 37
BLOCK DIAGRAM (5)............................................ 38
BLOCK DIAGRAM (6)............................................ 39
BLOCK DIAGRAM (7)............................................ 40
BLOCK DIAGRAM (8)............................................ 41
BLOCK DIAGRAM (9)............................................ 42
BLOCK DIAGRAM (10).......................................... 43
BLOCK DIAGRAM (11).......................................... 44
6-2. CIRCUIT BOARDS LOCATION ................................. 45
6-3. SCHEMATIC DIAGRAMS........................................... 45
6-4. PRINTED WIRING BOARDS...................................... 74
6-5. WAVEFORMS ............................................................... 88
6-6. IC BLOCK DIAGRAMS............................................... 90
6-7. SEMICONDUCTORS ................................................... 94
7. EXPLODED VIEWS
7-1. COVER ..................................................................... 95
7-2. CHASSIS .................................................................. 96
7-3. PICTURE TUBE ....................................................... 97
8. ELECTRICAL PARTS LIST ................................98
4. CIRCUIT ADJUSTMENTS
4-1. P & P SUB CONTRAST
ADJUSTMENT (VIDEO) (SCON) .......................... 31
4-2. P & P SUB CONTRAST
ADJUSTMENT (RF) (SCON).................................. 31
4-3. P & P SUB-HUE AND
SUB-COLOR ADJUSTMENT (SHUE, SCOL)...... 31
4-4. P & P SUB-HUE AND
SUB-COLOR ADJUSTMENT (SHUE, SCOL)....... 31
4-5. BLUE OFFSET ADJUSTMENT .............................. 32
– 4 –
KP-51HW40/57HW40
SECTION 1

SELF DIAGNOSIS FUNCTION

1. Summary of Self-Diagnosis Function
This device includes a self-diagnosis function.
In case of abnormalities, the TIMER/STAND BY indicator automatically blinks. It is possible to predict the abnormality location by the number of blinks. The Instruction Manual describes blinking of the TIMER/STAND BY indicator.
If the symptom is not reproduced sometimes in case of a malfunction, there is recording of whether a malfunction was generated or not. Operate the remote command to confirm the matter on the screen and to predict the location of the abnormality.
2. Diagnosis Items and Prediction of Malfunction Location
When a malfunction occurs the TIMER/STAND BY indicator only blinks for one of the following diagnosis items. In case of two or more malfunctions, the item which first occurred blinks. If the malfunctions occurred simultaneously, the item with the lower blink count blinks first.
The screen display displays the results regarding all the diagnosis items listed below. The display “ 0 ” means that no malfunc­tions occurred.
Diagnosis Item
+B overcurrent (OCP) (See Note 1)
White balance failure (Not balanced)
LOW B OCP/OVP (Overcurrent/over voltage) (See Note 3)
Audio error 9 times
Note1: If a +B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously. The sympton that is diagnosed first by the microcontroller is displayed on screen. Note 2: Refer to Screen (G2) Adjustment in Section 3-1, 2 of this manual. Note 3: If TIMER/STANDBY indicator blinks six (6) times, unplug the unit and wait 10 minutes before performing the adjustment.
No. of times TIMER/STANDBY indicator blinks
0Power does not turn on
2 times
3 times+B overvoltage (OVP)
4 timesVertical deflection stopped
5 times
6 times
7 timesHorizontal deflection stopped Q8035, 8038 is shorted. (D board) 8 timesHigh voltage error T8005 is faulty. (D board)
Power cord is not plugged in.
Fuse is burned out (F6001) (G board)
H. OUT (Q8024) is shorted. (D board)
+B PWM (Q8035, 8038) is shorted. (D board)
IC501 is faulty (G board)
IC5002 is faulty (G board)
+- 15V is not supplied. (D board)
IC8003 is faulty. (A board)
Video out (IC7101, 7201, 7301) is faulty. (CR, CG, CB board)
CRT drive (IC309) is faulty. (A board)
G2 is improperly adjusted. (See Note 2)
+5 line is overloaded. (A, B boards)
+5 line is shorted. (A, B boards)
+- 19V line is shorted. (A, B boards)
IC708 is faulty. (A board)
PS701 or PS702 is opened. (A board)
Probable Cause Location
Power does not come on.
No power is supplied to the unit.
AC power supply is faulty.
Power does not come on.
Load on power line is shorted.
Has entered standby mode.
Has entered standby state after horizontal raster.
Vertical deflection pulse is stopped.
Power line is shorted or power supply is stopped.
No raster is generated.
CRT cathode current detection reference pulse output is small.
No picture
No picture
No sound
Deteced symptoms
RM-Y909RM-Y909
3. Blinking count display of TIMER/STAND BY indicator
* One blink is not used for self-diagnosis.
< FRONT PANEL >
EXAMPLE
<Diagnosis Items> <Number of Blinks>
+B overcurrent 2 times
+B overvoltage 3 times
Vertical deflection stop 4 times
Lamp ON : 0.3 seconds Lamp OFF : 0.3 seconds
TIMER/STAND BY indicator
Release of TIMER/STAND BY indicator blinking.
The TIMER/STAND BY indicator blinking display is released by turning OFF the power switch on the TV main unit or removing the plug from the power.
– 5 –
Lamp OFF :
3.0 seconds
KP-51HW40/57HW40
4. Self-diagnosis screen displays
In cases of malfunctions where it is not possible to determine the symptom such as when the power goes off occasionally or when the screen disappears occasionally, there is a screen display on whether the malfunction occurred or not in the past (and whether the detection circuit operated or not) in order to allow confirmation.
<Screen Display Method>
Quickly press the remote command button in the following order from the standby state.
DISPLAY b Channel 5 b VOL – b POWER
˘ Be aware that this differs from the method of entering the service mode (volume + ).
Self-diagnosis screen display
SELF DIAGNOSIS
2 : +B OCP N/A 3 : +B OVP N/A 4 : V STOP 0 5 : AKB 1 10 : WDT 24
Numeral 0 means that no fault was detected.
Numeral 1 means a fault was detected one time or more
RM-Y909RM-Y909
5. Self-Diagnosis Screen Display
The results display is not automatically cleared. In case of repairs and after repairs, check the self-diagnosis screen and be sure to return the results display to 0 ”.
If the results display is not returned to 0 it will not be possible to judge a new malfunction after completing repairs.
<Method of Clearing Results Display>
1. Power off (Set to the standby mode)
2. DISPLAY b Channel 5 b VOL + b POWER (Service Mode)
3. Channel 8 b ENTER (Test reset = Factory preset condition)
<Method of Ending Self Diagnosis Screen>
When ending the self-diagnosis screen completely, turn the power switch OFF on the remote commander or the main unit.
6
KP-51HW40/57HW40
6. Self-diagnosis function operation
OCP Low B and +B line detect DET SHORT, and shut-down POWER ON RELAY.
Reset by turning power on/off. In case of +B is loaded approx. 1.5A or more, microcomputer detects it via IC5005
OVP In case of +B becomes approx. 150V or more, POWER ON RELAY shuts down and microcomputer detects it via IC5005.
Reset by turning power on/off just the same as OCP. Low B Occurs when set +5V is out V Stop In case of V Drive disappeared, Q8001 detecs it and shut-down POWER ON RELAY. Microcomputer detects it and makes LED
blinking. AKB IK detection. Makes LED blinking in case of microcomputer doesnt detect IK returns of IC309 (CXA2150AQ) 20 seconds or
more. H Stop In case of H DRIVE is disappeared, Q378 detects it and shut-down POWER ON RELAY shuts down.
Microcomputer receives H Stop data from Q378 and makes LED blinking. HV Stop In case of HV becomes 33KV or more. IC8006 detects it and shut-down
POWER ON RELAY. Microcomputer makes LED blinking. Audio In case of DC component overlaps the output of Audio Amp., POWER ON RELAY shuts down.
Microcomputer detects it and makes LED blinking.
RM-Y909RM-Y909
Self-diagnosis block diagram
49
IC704
MAIN-CPU
53
43 244544
5. AKB
31 28 29 30
EEPROM
EEPROM
9. Audio
D9101
TIMER/STANDBY
R765
BUS
IC702
IC703
IC708
Audio AMP
25 26
5. AKB
DC Detect
IC309 CXA2150AQ Y/C JUNGLE
58
IC8003 V Drive
34
35
6. H STOP
Q378
H PULSE
Detector
4. V STOP
Q8001
V Pulse Detector
C Board
IC8006
HV Detector
6. LOW B
8. HV.STOP
3. OVP
2. OCP
IC5005
OVP Buffer
OCP Buffer
Q714
+5V DETECT
OVP DETECT
OCP DETECT
7
SECTION 2

DISASSEMBLY

2-1. REAR BOARD REMOVAL 2-3. SERVICE POSITION

1 Disconnect CN17, 18, 19 on A board.
D board
2 Rear board
From V boards CN9001.
(The extension cable is not
A board
CN17, 18, 19
supplied because of the countermeasure for radiation.)
2 Covers Cut them off with a plier or the like from chassis assembly in case of checking printed circuit boards. After checking, turn over the covers and secure them with screws.
KP-51HW40/57HW40
RM-Y909RM-Y909
1 Nine screws, dome washer HEX tap 4x20

2-2. CHASSIS ASSY REMOVAL

1 Three screws, dome washer HEX tap 4x20
2 Screw, dome washer HEX tap 4x20
1 Cap, speaker grille
Chassis assembly

2-4. H2 BOARD REMOVAL

2 Screw, dome washer HEX tap 4x20
1 Cap, speaker grille
Screws (+BVTP3x12)
3 Six screws (+BVTP4x12)
4 H2 board
5 Button, multi
2 Chassis assy
– 8 –
KP-51HW40/57HW40
RM-Y909RM-Y909

2-5. H1 BOARD REMOVAL

2 Bracket H1
6 Button, power
7 Guide, LED

2-7. MIRROR COVER REMOVAL

1 Twenty three screws, dome washer HEX tap 4x20
1 T w o screws (+BVTP4x12)
4 H1 board
3 Screw
(+BVTP3x12)
5 Screw (+BVTP4x12)
2 Mirror cover

2-6. H3 BOARD REMOVAL

2 Holder, front teminal (Except 43HT20) Holder, side teminal (43HT20)
3 T w o screws (+BVTP3x12)
7 H3 board

2-8. BEZNET ASSY REMOVAL

2 Screws, dome washer HEX tap 4x20
1 Screws (+BVTP4x12)
3 Beznet assy
4 Bracket, H3
6 Screw
(+BVTP3x12)
5 Door, front terminal (Except 43HT20) Door, side terminal (43HT20)
1 Screws, dome washer HEX tap 4x20
– 9 –
KP-51HW40/57HW40
RM-Y909RM-Y909

2-9. H4 BOARD AND S BOARD REMOVAL

Sensor bracket (B)
Sensor bracket (A)
8 S board
7
6 Clows
4 T w o screws
(+BVTP 4x12)
1 Four screws (+BVTP 4x12)
2 L screen holder
3 H4 board
5 T w o screws
(+BVTP 4x12)

2-10. AD BOARD AND B BOARD REMOVAL

2-11. G BOARD REMOVAL

2 Claws
2 Claw
4 Four screws
(+BVTP3x12)
5 G board
Main bracket
3 Bracket G
2 Claw
1 screw
(+BVTP4x12)

2-12. A BOARD, D BOARD AND U BOARD REMOVAL

3 U board
2 T erminal board
4 Six screws
(+BVTP3x12)
4 Screws (+BVTP3x12)
6 A board
1 AD board
Main bracket
1 B board
6 D board
Main bracket
1 Five screws (+BVTP3x12)
1 T w o screws (+BVTP4x20 dome washer)
5 Claws
– 10 –

2-13. PICTURE TUBE REMOVAL

CAUTION: Removing the arrow-marked
screws is strictly prohibited. If removed, it may cause liquid spill.
KP-51HW40/57HW40
RM-Y909RM-Y909
Lens
Picture tube
2 Four screws, dome washer HEX tap 4x20
3
4 Four screws,
dome washer HEX tap 4x20
5 Lens !™ Four screws
(+BVTP 4x12)
Picture tube 0 Deflection yoke
9 V board
8 T w o screws
(+BVTP3x12)
7 Neck assy 6 CR board
1 Four screws,
dome washer HEX tap 4x20
2-14. HIGH-VOLTAGE CABLE INSTALLATION
AND REMOVAL
(1) Removal
1 Rubber cap
(2) Installation
Gutter
2 HV cable turn 90°
1 HV cable
Hook
– 11 –
SECTION 3

SET-UP ADJUSTMENTS

3-1. SCREEN VOL T A GE ADJUSTMENT
(COARSE ADJUSTMENT)
1. Receive the Monoscope signal.
2. Set 50% BRIGHTNESS and minimum PICTURE.
3. Turn the red VR on the FOCUS block all the way to the left and then gradually turn it to the right until the point where you can see the retrace line.
4. Next gradually turn it to the left to the position where the retrace line disappears.
R G B
SCREEN
R G B
FOCUS
FOCUS block
3-2. SCREEN (G2) ADJUSTMENT
(FINE ADJUSTMENT)
Fine Mode is recommended to set screen controls to their optimal condition. It is necessary to build the simple jig, illustrated below, using 3-watt resistors. Please note, that if the proper voltage is not obtained with their listed values, resistors, then please increase or decrease one of the values in the resistor network to obtain the correct voltage.
1. Select VIDEO1 mode without signals.
2. Connect G2 JIG.
3. SW on JIG.
4. Connect an oscilloscope to the TP7101(KR), TP7202(KG) and TP7301(KB) of CR board, CG board and CB board.
5. Adjust R, G and B screen voltage to 170 ± 0.5V with screen VR on the Focus block.
G2 JIG
TO CG BOARD
TP7201
(200V)
3k 5.6k 5.6k 5.6k
SW
Fig. 3-1
K
GND
All resistors are 3W type
KP-51HW40/57HW40
the mode Cover the both green and red picture lenses with the lens caps is aligned the same as was done for green.
Note: Instead of items 2 and 5, you can cut off the unnecessary
color beams by controlling the service mode CXA2150P-2 0 RGBS.
2-pole magnet
Centering magnet
Fig. 3-3

3-4. FOCUS LENS ADJUSTMENT

In this adjustment, use the remote commander in the service mode. For details of the usage of the service mode and the remote commander, please refer the item 3-9. ELECTRICAL ADJUSTMENT BY REMOTE COMMANDER.
1. Loosen the lens screw.
2. Cover the both red and blue picture lenses with the lens caps to show only the green color.
3. Turn the green lens to adjust to the optimum focus point with the crosshatch signal.
4. Tighten the lens screw.
5. Cover the both green and blue picture lenses with the lens caps to show only the red color.
6. Adjust red CRT lens just the same as green.
7. Cover the both green and red picture lenses with the lens caps to show only the blue color.
8. Adjust blue CRT lens just the same as green.
9. After adjusting the items 3-5. Focus VR Adjustment, 3-6. 2-Pole Magnet Adjustment and 3-7. 4-Pole Magnet Adjustment, adjust again to the optimum focus point.
*:Every time you press 6, the test signal changes to
crosshatch+video signal - crossbatch+borderline(black)
- crosshach(black)” - “dots(black)” - off.
4-pole magnet
Deflection yoke
Anode cap
RM-Y909RM-Y909
170 ± 0.5V
GND
pedestal level
Fig. 3-2

3-3. DEFLECTION YOKE TIL T ADJUSTMENT

1. Connect the color bar generator monoscope pattern to Video 1 input.
2. Cover the both red and blue picture lenses with the lens caps to show only the green color.
3. Loosen the deflection yoke set screw and align the tilt of the Deflection Yoke so that the bars at the center of the monoscope pattern are horizontal.
4. After aligning the deflection yoke, fasten it securely to the funnel-shaped portion (neck) of the CRT.
5. The tilt of the deflection yoke for red is aligned in the mode Cover the both green and blue picture lenses with the lens caps and the tilt of the deflection yoke for blue is aligned with in
Test signal
Fig. 3-4
Note: Instead of items 2, 5 and 7, you can cut off the unnecessary
color beams by controlling the service mode 2150P-2 1 RGBS.
– 12 –
KP-51HW40/57HW40
RM-Y909RM-Y909

3-5. FOCUS VR ADJUSTMENT

1. Set generator to crosshatch.
2. Cover the both red and blue picture lenses with the lens caps to show only the green color.
3. Turn the green focus VR on the focus block to adjust to the optimum focus point with the crosshatch signal.
4. Cover the both green and blue picture lenses with the lens caps to show only the red color.
5. Turn the red focus VR on the focus block to adjust to the optimum focus point with the crosshatch signal.
6. Cover the both green and red picture lenses with the lens caps to show only the blue color.
7. Turn the blue focus VR on the focus block to adjust to the optimum focus point with the crosshatch signal.
8. After adjusting the items 3-4. Focus Lens Adjustment, 3-6. 2­Pole Magnet Adjustment and 3-7. 4-Pole Magnet Adjustment, adjust again to the optimum focus point.
Note: Instead of items 2, 4 and 6, you can cut off the unnecessary
color beams by controlling the service mode 2150P-2 1 RGBS.
Scanning line visible.
A
Minimize both A and B.
Lens
Fig. 3-5
B
Center of crosshatch
Fig. 3-6

3-7. CENTERING MAGNET ADJUSTMENT

1. Set the picture mode to “Pro”.
2. Receive the monoscope signal.
3. Cover the both red and blue picture lenses with the lens caps to show only the green color.
4. Adjust the green centering magnet to put the center of the monoscope signal to the center of the screen.
5. Adjust the red centering magnet in the same way.
6. Adjust the blue centering magnet in the same way.
Note: Instead of item 2 you can cut off the unnecessary color
beams by controlling the service mode 2150P-2 1 RGBS.

3-8. 4-POLE MAGNET ADJUSTMENT

1. Set the picture mode to“Pro” and picture to MAX.
2. Receive the Dot signal.
3. Cover the both red and blue picture lenses with the lens caps to show only the green color.
4. Turn the green focus VR on the focus block to the right and set the spot will become smaller.
5. Adjust the 4-Pole Magnet so that the spot becomes round for green and red.
6. Adjust blue spot to an oval shape X:Y=1:1.4
Note: Instead of item 2 you can cut off the unnecessary color
beams by controlling the service mode 2150P-2 1 RGBS.
Use the center dot
/
-
1.5.
x
y
x : y = 1:1.2 (BIue) x : y = 1:1 (Green, Red)

3-6. 2-POLE MAGNET ADJUSTMENT

1. Set the picture mode to“Pro” and picture to MAX.
2. Receive the Dot signal.
3. Cover the both red and blue picture lenses with the lens caps to show only the green color.
4. Turn the green focus VR on the focus block to the left and set to overfocus to enlarge the spot.
5. Adjust 2-pole magnet so that the bright spot should be centered.
6. Align the green focus VR and set for just (precise) focus.
7. Perform the same alignment for red and blue.
Note: Instead of item 2 you can cut off the unnecessary color
beams by controlling the service mode 2150P-2 1 RGBS.
Fig. 3-7
Fig. 3-8

3-9. DEFOCUS ADJUSTMENT (BLUE)

Note: Please adjust the blue dot to be slightly larger than red and
green dots. This adjustment provides a more pleasing picture to the customer.
1. Select the picture mode to “Pro”.
2. Receive the Dot signal.
3. Cover the both red md green picture lenses with the lens caps to show only the blue color.
4. Turn the blue focus VR on the focus block to right to make the round dot elipical.
5. Check flare with high luminace signal, make sure flare is minimal while dot shape is elipical.
6. Set generdtor to all white signal and check uniformity.
Note: Instead of item 3 you can cut off the unnecessary color
beams by controlling the service mode 2150P-2 1 RGBS.
13
KP-51HW40/57HW40
RM-Y909RM-Y909
3-10.ELECTRICAL ADJUSTMENT BY REMOTE
COMMANDER
By using Remote Commander (RM-Y909),all circuit adjustments can be made.
NOTE : Test Equipment Required.
1. Pattern Generator (with component outputs)
2. Frequency counter
3. Digital multimeter
4. Audio oscillator
1. METHOD OF SETTING THE SERVICE ADJUSTMENT MODE
SERVICE MODE PROCEDURE
1. Standby mode. (Power off)
2. DISPLAY n 5 n VOL (+) n TV POWER on the Remote Commander. (Press each button within a second.)
SERVICE MODE ADJUSTMENT
Item NO.
Category
Adjustment Item
3D-COMB NRMD
F / A FLAG : XXXXXXXX CBA FLAG : XXXXXXXX
0 0
WSL : XXX
3. The SCREEN displays the item being adjusted.
4. Press 1 or 4 on the Remote Commander to select the adjustment item.
5. Press 3 or 6 on the Remote Commander to change the data.
6. Press 2 or 5 on the Remote Commander to select the category. Every time you press 2(Category up), Service mode changes in the order as shown below.
3D-COMB
2103-1
2103-2 2150P-1
2150P-2 2150P-3
2150P-4
2150D-1
2150D-2
2150D-3
2151
AP TRUS DLBY
MID1
MID2
Data
SERVICE
TV
MID3 MID5
OSD
SNNR
ID-1
CCD
PJE
OP
ID
7. If you want to recover the latest values press - then [ENTER] to read the memory.
8. Press [MUTING] then [ENTER] to write into memory.
9. Turn power off.
Note: Press 8 then [ENTER] on the Remote Commander to initialize
or turn set off and on to exit.
2. MEMORY WRITE CONFIRMATION METHOD
1. After adjustment, turn power off with the remote commander.
2. Turn power on and set to Service Mode.
3. Call the adjusted items again and confirm they were adjusted.
3. ADJUSTING BUTTONS AND INDICATOR
TV POWER ON
MUTING
DISPLAY
Category up
Data up
Adjustment item up
Adjustment item down
VOL (+)
Data down
Category down
RM-Y909
Note : When the PJE mode is activated, which displays an inter-
nally generated signal, several buttons on the remote commander will have different functions than listed above. Therefore, when in the PJE mode, refer to page 26 for button functions.
ENTER
– 14 –
KP-51HW40/57HW40
3D-COMB uPD64082
Reg.No & Name FUNCTION
UHF/VHF & Cvideo Svideo Note: * shows common data.
Standard Non-standard Standard Non-standard
0 NRMD Operation mode setting 0133
1 YAPS Y-output correction 3*
2 CLKS System clock setting 1*
UHF/VHF & Cvideo Svideo
Standard Non-standard Standard Non-standard
3 NSDS Selection for standard/non-standard signal processing 0000
4 MSS Selection for inter-frame/inter-line processing 0*
5 KILS Killer processing selection 1*
UHF/VHF CV/SV
6 CDL C-signal phase with respect to the Y-signal 33
NRMD=0 NRMD=1 NRMD=2 NRMD=3
7 DYCO DY detection coring level (Y motion detection coring) 2222
8 DYGA DY detection gain (Y motion detection gain) 10 10 10 10
9 DCCO DC detection coring level (C motion detection coring) 5555
10 DCGA DC detection gain ( C motion detection gain) 5555
11 YNRL Frame recursive YNR nonlinear filter limit level 1*
12 CNRL Frame recursive CNR nonlinear filter limit level 1*
UHF/VHF Video1-4 Video5&6
13 VTRH Hysteresis for Hsysnc non-standard signal detection 111
14 VTRR Sensitivity for Hsysnc non-standard signal detection 111
15 LDSR Sensitivity for frame non-standard signal detection 222
VM=off VM=Low VM=Mid VM=High
16 VAPG V-aperture compensation gain 0000
17 VAPI V-aperture compensation convergence point 0000
SNNR=0 SNNR=1 SNNR=2 SNNR=3
18 YPET Y peaking filter (BPF) center frequency 30000
19 YPFG Y peaking filter (BPF) gain 80123
SNNR=0 SNNR=1 SNNR=2 SNNR=3
20 YHCO Y output high frequency component coring 0111 Note: YHCO & YHCG are defined directly by SNNR data.
21 YHCG Y output high frequency component coring gain 1111
22 HSSL Hsync slice level 12 *
23 VSSL Vsync slice level 8 *
24 ADCL ADC clock delay 3 *
NRMD=0 NRMD=1 NRMD=2 NRMD=3
25 D2GA Moving detection gain 4444
26 KILR Killer detection reference 3*
3D-COMB uPD64082
Reg.No & Name FUNCTION
27 OP Option: Selection of comb filter&recursive n.reduction types. 1*
UHF/VHF CVideo1 SVideo1 CVideo2 SVideo2 CVideo3 SVideo3 CVideo4
28 NR1 Noise reduction on/off 00101010
29 NR2 SNNR control on/off 0*
30 WSL Noise level detection level data 0-255 Read Data
31 HPLL H-PLL filter 1 *
32 BPLL Burst PLL filter 1 *
33 FSCF Burst extraction gain 0*
34 PLLF PLL loop gain 1 *
UHF/VHF Video1-4 Video5&6
35 CC3N Selection if a line-comb filter C separation filter characteristic 000
36 HDP Fine adjustment of the system H-phase 5*
37 BGPS Internal 4*
38 BGPW 10 *
39 TEST Test bit (0:Normal mode 1:Test mode) * forbidden setting 0*
40 WSC Amount of noise detection coring 1*
UHF/VHF & Video1-4 Video5&6
41 LIND DRC-M line-doubling setting for non-standard signals UHF/VHF&Video1-4 02
42 PFGO (YPFG offset at GR on) * Not used 3*
SNNR=0 SNNR=1 SNNR=2 SNNR=3
#16 VAPG 0000
RM-Y909RM-Y909
in the sets individually. Basically, there is no need to change data, too.
4. SERVICE MODE LIST
Note: shaded items are fixed. There is no need to change data. Others are different a little
15
KP-51HW40/57HW40
NTSC-YCT (Chroma Decoder) CXA2103-1 (Main)
Reg.No & Name FUNCTION
UV & Video YCbCr-480i
P&P Left P&P Left
(M)-DRC (M)-DRC
0 YLEV Y-Out gain 34 40
1 CLEV Cb&Cr-Out gain 27 46
UHF/VHF Video
2 SCON Sub contrast ADJ (7) ADJ (7)
3 SCOL Sub color ADJ (7) ADJ (7)
4 SHUE Sub hue ADJ (7) ADJ (7)
5 YDLY Y/C delay time 0 0
UHF/VHF Cvideo Svideo YCbCr480i SNNR=0 SNNR=1 SNNR=2 SNNR=3
6 SHAP Sharpness 54440123
7 SHF0 Sharpness f0 selector 3333
8 PREO Sharpness pre/over-shoot ratio 3000
9 BPF0 Chroma band filter f0 setting 3000
10 BPFQ Chroma band filter Q setting 0333
11 BPSW Chroma bnad filter on/off 1000
12 TRAP Y block chroma trap filter on/off 0000
13 LPF Y Cb Cr-Output LPF on/off 1111
UHF/VHF Video YCbCr
14 AFCG AFC Loop gain (PLL between Hsync & HVCO) 100
15 CDMD V countdown system mode selector 333
16 SSMD H&Vsync slide level setting 000
17 HMSK Masking of macrovision signal on/off 111
18 HALI H automatic adjustment on/off 000
19 PPHA H TIM phase adjustment video 777
UV & Video YCbCr-480i
P&P Left P&P Left
(M)-DRC (M)-DRC
20 CBOF 34 34
21 CROF 32 32
P&P & Favorite P&P & Favorite
Single Picture UBLK-0 UBLK-1 UBLK-2 UBLK-3 UBLK-4 UBLK-5 UBLK-6 UBLK-7
22 ATPD Auto-pedestal Inflection Point P&P & Favorite UBLK=0 011211232
23 DCTR DC Transmission Ratio P&P & Favorite UBLK=0 021122223
NTSC-YCT (Chroma Decoder) CXA2103-2 (Sub)
Reg.No & Name FUNCTION
UV & Video
P&P Right P&P Right
(S) (S)-DRC
0 YLEV Y-Out gain 34 38
1 CLEV Cb&Cr-Out gain 27 31
UHF/VHF Video
2 SCON Sub contrast ADJ (7) ADJ (7)
3 SCOL Sub color ADJ (7) ADJ (7)
4 SHUE Sub hue ADJ (7) ADJ (7)
5 YDLY Y/C delay time 0 0
UHF/VHF Cvideo Svideo SNNR=0 SNNR=1 SNNR=2 SNNR=3
6 SHAP Sharpness 444 0123
7 SHF0 Sharpness f0 selector 333
8 PREO Sharpness pre/over-shoot ratio 000
9 BPF0 Chroma band filter f0 setting 000
10 BPFQ Chroma band filter Q setting 000
11 BPSW Chroma bnad filter on/off 000
12 TRAP Y block chroma trap filter on/off 000
13 LPF Y Cb Cr-Output LPF on/off 000
UHF/VHF Video
14 AFCG AFC Loop gain (PLL between Hsync & HVCO) 1 0 Note: Reg.No 14 to 19 are the same data as CXA2103-1. (the same NVM address)
Note: Sub signal goes through DRC, when main signal is 480p, 1080i, or 720p
15 CDMD V countdown system mode selector 33
16 SSMD H&Vsync slide level setting 00
17 HMSK Masking of macrovision signal on/off 11
18 HALI H automatic adjustment on/off 00
19 PPHA H TIM phase adjustment video 77
UV & Video YCbCr-480i
P&P Right P&P Right
(S) (S)-DRC
20 CBOF 32 32
21 CROF 31 31
P&P & Favorite P&P & Favorite
Single Picture UBLK-0 UBLK-1 UBLK-2 UBLK-3 UBLK-4 UBLK-5 UBLK-6 UBLK-7
22 ATPD Auto-pedestal Inflection Point P&P & Favorite UBLK=0 011211232
23 DCTR DC Transmission Ratio P&P & Favorite UBLK=0 021122223
Note: Reg.No 22 and 23 are the same data as CXA2103-1. (the same NVM address)
RM-Y909RM-Y909
16
KP-51HW40/57HW40
CRT Driver CXA2150P-1 (Picture Controls:P1)
Reg.No & Name FUNCTION
UHF/VHF CV SV YCbCr480i YCbCr480P YCbCr1080i P&P
0 SBOT Offset for SBRT 0 007777
1 YOF Y OFFSET: DC-offset for Y signal 0000000
2 CBOF CB OFFSET: DC-offset for Cb signal 35 35 35 37 40 31 35
3 CROF CR OFFSET: DC-offset for Cr signal 36 36 36 39 41 31 36
4 SBRT SUB BRT: Sub Bright ADJ (24) *
5 RDRV R DRIVE: R output drive ADJ (31) *
6 GDRV G DRIVE: G output drive 31 *
7 BDRV B DRIVE: B output drive ADJ (31) *
8 RCUT R CUTOFF: R output cutoff ADJ (31) *
9 GCUT G CUTOFF: G output cutoff 31 *
10 BCUT B CUTOFF: B output cutoff ADJ (31) *
Vivid (Cool) Std (Neutral) Movie (Warm) Pro
11 WBSW WB SW 0 (no memory) 0 (no memory) 0 (no memory) 0 (no memory)
12 SBOF Offset for SBRT 63 63 (no memory) 63 63 (no memory)
13 RDOF Offset for RDRV 63 63 (no memory) 65 63 (no memory)
14 GDOF Offset for GDRV 63 63 (no memory) 63 63 (no memory)
15 BDOF Offset for BDRV 66 63 (no memory) 54 63 (no memory)
16 RCOF Offset for RCUT 62 63 (no memory) 63 63 (no memory)
17 GCOF Offset for GCUT 63 63 (no memory) 63 63 (no memory)
18 BCOF Offset for BCUT 67 63 (no memory) 62 63 (no memory)
CRT Driver CXA2150P-2 (Picture Controls:P2)
Reg.No & Name FUNCTION
0 ALBK PIC ON 1*
1 RGBS R ON/G ON/B ON : R/G/B outputs on/off 7*
2 BLKB BLK BTM: RGB output bottom limit level (Black level) 3*
3 LIML PLIMIT LEV: Threshold level for excessively high inputs 0*
4 PABL P ABL: DC-level in RGB output detection for PEAK ABL 15 *
5 SABL S ABL: S ABL gain 0*
6 AGNG AGING W/AGING B: AGING W/AGING B modes on/off 0*
7 AKBO AKBOFF: Automatic/Manual = Cut off setting 0*
UHF/VHF V1 _ 4
YCbCr480i YCbCr480P YCbCr1080i P&P
8 SYPH SYNC PHASE: Hsync delay with respect to Video (100%H-period) 00000
9 CLPH CLP PHASE: Internal clamp pulse phase (100%H-period) 33333
10 CLGA CLP GATE: Switch for the gated internal clamp pulse with Hsync 00000
11 JAXS JAXIS: color axis switch 0*
12 BLKO BLKO: Blanking switch 0*
CRT Driver CXA2150P-3 (Picture Controls:P3) (Part1)
Reg.No & Name FUNCTION Vivid
UHF/VHF CV SV YCbCr480i YCbCr480P YCbCr1080i P&P
0 SYSM SYSTEM: Signal bandwidth setting 1111122
1 UVML VM LEV: VM OUT level 3332233
2 VMMO System Micro pin#40 1111110
3 VMCR VM COR: VM OUT coring level 0001133
4 VMLM VM LMT: VM OUT limit level 3333333
5 VMF0 VM F0: VM f0 2 2 2 2222
6 VMDL VM DLY:VM OUT phase (defined by phase difference from R OUT) 1222201
7 SHOF Offset for USHP=SHOF x 4 0112333
8 SHF0 SHP F0: Sharpness circuit f0 1111101
9 PROV PRE/OVER: Y signal pre/over-shoot ratio 0003333
10 F1LV SHP F1: Sharpness for higher f0 (4.2/5.6Mhz @NORMAL mode) 0000133
11 CDSP SHP CD: Sharpness in part of high color saturation 3333333
12 LTLV LTI LEV: Luminance transient improvement (LTI) 3333333
13 LTMD LTI MODE: LTI mode setting 1111001
14 CTLV CTI LEV: Chrominance transient improvement (CTI) 0000000
15 CTMD CTI MODE: CTI mode setting 0000000
16 UBOF Offset for UBRT (Picture clarity adjustment) 0000797
17 UCOF Offset for UCOL=UCOF x 2 (Picutre clarity adjustment) 3333302
18 UHOF Offset for UHUE (Picutre clarity adjustment) 0000007
19 MIDE MID enhancement setting 31515711
RM-Y909RM-Y909
17
KP-51HW40/57HW40
CRT Driver CXA2150P-3 (Picture Controls:P3) (Part2)
Reg.No & Name FUNCTION Standard Movie Pro
UHF CV SV YCbCr YCbCr YCbCr P&P UHF CV SV YCbCr YCbCr YCbCr P&P UHF CV SV YCbCr YCbCr YCbCr P&P
VHF 480i 480P 1080i VHF 480i 480P 1080i VHF 480i 480P 1080i
#0 SYSM 111112211111221111122
#1 UVML 222222311111110000000
#2 VMMO 111111100000000000000
#3 VMCR 100113311111333333333
#4 VMLM 333333333333333333333
#5 VMF0 222222222222222222222
#6 VMDL 022221112222112222211
#7 SHOF 100023311111110000000
#8 SHF0 111111111111111111111
#9 PROV 030000033332233332322
#10 F1LV 000013300012330001233
#11 CDSP 333333300000000000000
#12 LTLV 222222200000000000000
#13 LTMD 111110111111011111101
#14 CTLV 000000000000000000000
#15 CTMD 000000000000000000000
#16 UBOF 7 77779777777777777777
#17 UCOF 111110000000000000000
#18 UHOF 000000000000000000000
#19 MIDE 2 14 14 6 10
--
113135 9
--
012124 8
--
CRT Driver CXA2150P-3 (Picture Controls:P3) (Part3)
Reg.No & Name FUNCTION
SNNR=0 SNNR=1 SNNR=2 SNNR=3
#1 UVML 0 0 0 0
#3 VMCR 0 +1 +2 +3
#10 F1LV 0 -1 -2 -3
#11 CDSP 0 0 0 0
#12 LTLV 0 0 0 0
#14 CTLV 0 0 0 0
#19 MIDE 0 0 0 0
CRT Driver CXA2150P-4 (Picture Controls:P4)
Reg.No & Name FUNCTION Vivid Standard Movie Pro
0 UPIC PICTURE: Picture 63 44 31 31
1 UBRT BRIGHT: Brightness 26 31 31 31
2 UCOL COLOR: 31 31 31 31
3 UHUE HUE:Hu 31 31 31 31
4 USHP SHARPNESS: Sharpness 32 40 31 31
5 UTMP Color Temperature (0:Warm 1:Neutral 2:Cool) 2101
6 UDCL DCOL: D 2200
UHF/VHF V1-4
YCbCr480i YCbCr480P YCbCr1080i P&P
7 AXIS COL AXIS: color matrix setting 00000
Picture Mode Vivid
UHF/VHF V1-4
YCbCr480i YCbCr480P YCbCr1080i P&P
8 UGAM GAMMA/GAMMA L: RGB output GAMMA correction setting 54415
9 AGAM GAMMA/GAMMA L (AV Pro user control) - Void Data -
UGAM-0 UGAM-1 UGAM-2 UGAM-3 UGAM-4 UGAM-5 UGAM-6 UGAM-7
10 GSBO Offset for SBRT 0 0 000000
11 GCCO Offset for UCOL 00000000
12 GHUO Offset for UHUE 0 0000000
Picture Mode Vivid
UHF/VHF V1-4
YCbCr480i YCbCr480P YCbCr1080i P&P
13 UBLK Item#15-18 pack F1 data controls 66664
14 ABLK (Av Pro user control) - Void Data
-
UBLK0 UBLK1 UBLK2 UBLK3 UBLK4 UBLK5 UBLK6 UBLK7
15 DCTR DC TRAN: Y signal DC transmission 11123333
16 DPIC DPIC LEV: Y signal AUTO PEDESTAL level 01211212
17 DSBO Offset for SBRT 7 7 777777
18 ABLM ABL MODE: ABL mode 00000011
Full Vcomp 1 & 2
19 ABLT ABL TH: ABL current detection Vth contro 015
20 EPOF Offset for UPIC=EPOF x (UPIC/63) (for power save) - Void Data
21 SPOF Offset for UPIC=SPOF x (UPIC/64) - Data Not used 15 << Only available at Vcomp 1 & 2.
UHF/VHF V1-4
YCbCr480i YCbCr480P YCbCr1080i P&P
22 SCON SUB CONTRAST: SUB PICTURE 85544
23 CLOF Offset for UCOL 9 9 9 9 9
24 HUOF Offset for UHUE 5 5 5 5 5
25 IDSW Not used
26 DATA Display of vertical compression modes. Not used. 0
RM-Y909RM-Y909
18
KP-51HW40/57HW40
CRT Driver CXA2150P-4 (Picture Controls:P4)
Reg.No & Name FUNCTION
SNNR SNNR SNNR SNNR
=0 =1 =2 =3
#4 USHP 0134
Picture Mode : Standard Picture Mode : Movie Picture Mode : Pro
UHF YCbCr YCbCr YCbCr P&P UHF YCbCr YCbCr YCbCr P&P UHF YCbCr YCbCr YCbCr P&P
VHF 480i 480P 1080i VHF 480i 480P 1080i VHF 480i 480P 1080i
V1 _ 4 V1 _ 4 V1 _ 4
#8 UGAM 222110000000000
Picture Mode : Standard Picture Mode : Movie Picture Mode : Pro
UHF YCbCr YCbCr YCbCr P&P UHF YCbCr YCbCr YCbCr P&P UHF YCbCr YCbCr YCbCr P&P
VHF 480i 480P 1080i VHF 480i 480P 1080i VHF 480i 480P 1080i
V1 _ 4 V1 _ 4 V1 _ 4
#13 UBLK 333331111100000
CRT Driver CXA2150D-1 (Deflection Controls:D1)
Reg.No & Name FUNCTION
Full Zoom WideZoom
0 VPOS V POSITION: Vertical position (V DRV signal DC bias)
1 VSIZ V SIZE: Vertical size (V DRV signal gain)
ADJ (50)
7
ADJ (27)
2 VSZO V SIZE OFFSET
0
3 VLIN V LINEARITY: Vertical linearity
4 VSCO S CORRECTION: Vertical S-correction
9999
5 VCEN VSAW0 DCH/VSAW0 DCL: Vertical center adjustment
31
6 VPIN VSAW0 AMP: Vertical PIN adjustment
15
7 NSCO VSAW1 DC: Rotation
7
8 HTPZ VSAW1 AMP: Horizontal trapezoid
15
9 ZOOM ZOOM SW: Zoom switch
00
10 APSW ASP SW: Aspect switch
0
11 ASPT V ASPECT: Aspect ratio
0
12 SCRL V SCROLL: Vertical scroll
29
0
0
29
0
0
29
13 UVLN UP VLIN: Upper vertical linearty
00
14 LVLN LO VLIN: lower vertical linearty
0
1
0
44
29
0
0
1
0
22
29
5
50
1080i
ADJ (27)
CRT Driver CXA2150D-2 (Deflection Controls:D2)
Reg.No & Name FUNCTION
Full/Normal Zoom WideZoom
0 HCNT HC PARA DC: Horizontal center
1 HPOS H POSTION: Horizontal position
25
19
2 HSIZ H SIZE: Horisontal size
ADJ(35) ADJ(35)
3 SLIN MP PARA DC: Horizontal S-correction
ADJ(3) ADJ(3)
4 MPIN MP PARA AMP: Horizontal middle pin
00
5 PIN PIN AMP: Horizontal pin
10 10
6 PIN0
7777
7 UCP UP CPIN: Upper corner pin
31 31
8 LCP LO CPIN: Lower corner pin
31 31
9 UXCG UP UCG: Upper extra corner pin gain
00
10 LXCG LO UCG: Lower extra corner pin gain
00
11 UXCP UP UCP: Upper extra corner pin position
22
12 LXCP LO UCP: Lower extra corner pin position
22
13 XCPP UC POL: Extra corner pin polarity
00
14 PPHA PIN PHASE: Pin phase
15 VANG AFC ANGLE: AFC angle
31
31
33
48
16 LANG HC PARA PHASE: Linearity angle
17 VBOW AFC BOW: AFC bow
31
18 LBOW HC PARA AMP: Linearity bow
19 CPY1 Copy function 1: (Set CPY1=1, then press MUTE+Enter) * Not used
1080i
0
Normal
RM-Y909RM-Y909
19
KP-51HW40/57HW40
Audio Processor (AP) BH3868FS
Reg.No & Name FUNCTION
0 SVOL Volume:Offset for Volume 0
1 SBAL Balance Offset for Balance 7
2 SBAS Bass:Offset for Bass 10
3 STRE Treble:Offset for Treble 7
4 BBLP BBE low pass filter 0
5 BBHP BBE high pass filter 2
6 SREF Surround effect 11
7 AGC Auto gain control 0
8 BBE BBE on/off 0
TruSurround (TRUS) NJM2180
Reg.No & Name FUNCTION
1 TSMD Trusurround effect selection 2
DLBY NJM1106
Reg.No & Name FUNCTION
0 DBMD 0
1 SCH 0
2 ADSW 0
3 CECH 0
4 DELY 0
5 SSEL
0
0 ATT 0
CRT Driver CXA2150D-3 (Deflection Controls:D3)
Reg.No & Name FUNCTION
0 HBLK HBLK SW: Horizontal blanking switch
1 LBLK LEFT BLK: Left blanking
2 RBLK RIGHT BLK: Right blanking
3 VBLK VBLK SW: Vertical blanking switch
4 TBLK UP BLK: Top blanking
5 BBLK LO BLK: Bottom blanking
6 VCMP V COMP: Vertical compensation
7 HCMP H COMP: Horizontal compensation
8 ACMP AFC COMP: AFC compensation
9 PCMP PIN COMP: Pin compensation
10 AFCM AFC MODE: AFC compensation
11 VFRQ V FREQ: Vertical frequency
12 VON V ON: Vertical drive on
13 JUMP JMP SW: Reference pulse jump switch
14 VDJP VDRV SW: Vertical drive switch
15 VDST RST SW: Vertical drive start switch
16 EWDC EW DC: Pin DC level shift
17 AKBT AKBTIM: AKB timing
Component I/F & Sync Separation CXA2151
Reg.No & Name FUNCTION
480i 480P 1080i 720P
15.75khz 31.50khz 33.75khz 45khz
0 MTRX MAT OUT 0011
1 GAIN GAIN SEL 0
2 CBGN CBGAIN 9
3 VTC V TC 1
4 HWID H WIDTH 1
Video5 Video6 Sub
5 HSEP HSEP SEL 000
6 TEST TEST 0
7 FRGB 0
8 HMSK Hsync masking in vertical retrace 110
Full Zoom WideZoom1080i
5656
2525
100
15 15 154
15 15 155
0
15
15
0000
000
000
000
32
111
000
1
0
9
1
0
9999
Normal
1
1
0
0
0
1
1
0
0
RM-Y909RM-Y909
20
KP-51HW40/57HW40
MID-1 (Display Data : Output)
Reg.No & Name FUNCTION
(A) Display Data (Only One) (for 4:3)
0 DHPH H active display area phase 110
1 DVPH V active display area phase 20
2 DHAR H active display area size 240
3 DVAR V active display area size 135
4 DHPW display H pulse width 55
5 DVPW display V pulse width 5
22 DPSW display PLL switch 1 (fixed)
23 MDL model select (16:9/4:3) 0
(B) Misc. Common Data Data
6 DYCD display output Y-C delay correction 2
7 DYSD display output YS signal delay select 1
(C) Favorite / Other Favorite Others
8 MDHP main display picture H position 90
10 MDHS main display picture H size 149 240
(D) Single (Input Signal Format) / Favorite Single 480i/480P Single 720P Favorite
9 MDVP main display picture V position 30 30 20
11 MDVS main display picture V size 120 120 97
(E) Index / Others Index Others
12 MLHP multi picture mode H position 36 36
13 MLVP multi picture mode V position 31 31
(F) Favorite Favorite
14 SDHS sub display picture H position 166
15 SDVS sub display picture V position 20
(G) Favorite Favorite
16 SDHS sub display picture H size 44
17 SDVS sub display picture V size 29
(H) PinP Position (Not Used)
18 PDHP (PinP Large mode H position)
-
19 PDVS (PinP Large mode V position)
-
(I) PinP Size (Not Used)
20 PDHS (PinP Large mode H size)
-
21 PDVS (PinP Large mode V size)
-
(J) Single / Others Single Others
24 BCOL Background Y level 55
Normal
154
162
MID-2 (Active Data for DRC : INPUT))
Reg.No & Name FUNCTION
(A) MID Mode, Wide mode, Input Signal Format Single(Normal)
RF, Video, YC YPbPr
0 DRHP DRC H active area position 111 110
1 DRHS DRC H active area size 178 178
2 DRVP DRC V active area position 37 37
3 DRVS DRC V active area size 120 120
Single(Other)
RF, Video, YC YPbPr
111 110
178 178
37 37
120 120
Twin, Favorite Memo
RF, Video, YC YPbPr RF, Video, YC YPbPr
0 DRHP DRC H active area position 132 131 142 141
1 DRHS DRC H active area size 166 166 162 162
2 DRVP DRC V active area position 54 54 58 58
3 DRVS DRC V active area size 112 112 110 110
Index Twin-Right Index-Small
RF, Video, YC YPbPr RF, Video, YC RF
0 DRHP DRC H active area position 139 138 138 143
1 DRHS DRC H active area size 164 164 166 162
2 DRVP DRC V active area position 50 50 54 54
3 DRVS DRC V active area size 114 114 112 112
RM-Y909RM-Y909
21
KP-51HW40/57HW40
MID-3 (Active Data for A/D (VDO) : INPUT)
Reg.No & Name FUNCTION
(A) MID mode, Wide mode, Input Signal Format Single
480P 720P YPbPr No Signal
0 VDHP VDO H active area position 109 95 205
1 VDHS VDO H active area pixel size 166 108 226
2 VDVE VDO V active area even position 37 24 37
3 VDVS VDO V active area line size 120 180 56
Twin, Favorite Twin-Right
480P 1080i 720P YPbPr No Signal RF, Video, S-Video
0 VDHP VDO H active area position 128 94 111 179 197
1 VDHS VDO H active area pixel size 155 150 99 199 215
2 VDVE VDO V active area even position 53 37 50 24 26
3 VDVS VDO V active area line size 112 126 168 56 56
Memo
480P 1080i 720P YPbPr No Signal
0 VDHP VDO H active area position 136 102 115 179
1 VDHS VDO H active area pixel size 152 147 98 199
2 VDVE VDO V active area even position 57 44 58 24
3 VDVS VDO V active area line size 110 123 164 56
Index Index-Small
480P 1080i 720P YPbPr No Signal RF
0 VDHP VDO H active area position 132 99 112 166 204
1 VDHS VDO H active area pixel size 154 149 99 187 211
2 VDVE VDO V active area even position 51 34 48 24 26
3 VDVS VDO V active area line size 113 128 169 56 56
(B) Input Signal Format
RF, Video, S-Video, YPbPr 480i 480P 1080i 720P
4 VDVO VDO V active area line size 0 000
5 VCPO VDO V active area odd position 95 70 40 40
6 VCWD VDO clamp pulse output timing 3 333
7 VYCD VDO clamp pulse width 0 000
8 VSTP VDO PLL phase ditect stop line count
-
119 160 146
9 VSTT VDO PLL phase ditect start line count
-
400
10 VHSC VDO H sync cycle 130
---
MID-5 (Picture Data) (A) Enhance Table Data Setting
0 P-OP Table select 01234567
1 MHLY Main H LPF Y Coefficient select 11111111
2 MHLC Main H LPF C Coefficient select 33333333
3 MVLY Main V LPF Y Coefficient select 00000000
4 MVLC Main V LPF C Coefficient select 00000000
5 MHYR Main H Enhance. Y Coreing level 11210001
6 MHYL Main H Enhance. Y Clip level 11111111
7 MHYE Main H Enhance. Y Enhancement level 77337735
8 MHYO Main H Enhance. Y Coefficient select 11111111
9 MHCR Main H Enhance. C Coreing level 00000000
10 MHCL Main H Enhance. C Clip level 11111111
11 MHCE Main H Enhance. C Enhancement level 00000000
12 MHCO Main H Enhance. C Coefficient select 11111111
13 MVYR Main V Enhance. Y Coreing level 00220022
14 MVYL Main V Enhance. Y Clip level 11101111
15 MVYE Main V Enhance. Y Enhancement level 00250025
16 MVCR Main V Enhance. C Coreing level 00000000
17 MVCL Main V Enhance. C Clip level 11111111
18 MVCE Main V Enhance. C Enhancement level 00000000
0 P-OP Table select 8 9 10 11 12 13 14 15
1 MHLY Main H LPF Y Coefficient select 00001111
2 MHLC Main H LPF C Coefficient select 33333333
3 MVLY Main V LPF Y Coefficient select 00000000
4 MVLC Main V LPF C Coefficient select 00000000
5 MHYR Main H Enhance. Y Coreing level 00010001
6 MHYL Main H Enhance. Y Clip level 11111111
7 MHYE Main H Enhance. Y Enhancement level 77357733
8 MHYO Main H Enhance. Y Coefficient select 11111111
9 MHCR Main H Enhance. C Coreing level 00000000
10 MHCL Main H Enhance. C Clip level 11111111
11 MHCE Main H Enhance. C Enhancement level 00000000
12 MHCO Main H Enhance. C Coefficient select 11111111
13 MVYR Main V Enhance. Y Coreing level 00220022
14 MVYL Main V Enhance. Y Clip level 11111111
15 MVYE Main V Enhance. Y Enhancement level 00250025
16 MVCR Main V Enhance. C Coreing level 00000000
17 MVCL Main V Enhance. C Clip level 11111111
18 MVCE Main V Enhance. C Enhancement level 00000000
* No.19
-
No.36 data is all
0 not to use.
RM-Y909RM-Y909
22
KP-51HW40/57HW40
On-Screen Display (OSD)
Reg.No & Name FUNCTION
0 HPOS OSD horizontal position 14
1 HPOF Horizontal position for Favorite mode 37
2 VPOS OSD vertical position 4
3 VPOT Vertical position for P&P (Twin) mode 40
SNNR
Reg.No & Name FUNCTION
0 SNNR SNNR data setting 0123
1 SNFX Selection of SNNR data setting 0
2 WSLT Noise level detection data thresholds for SNNR data (read data) 0 -30 31 -62 63 -126 127 -255
SNNR Settings based on WSL Data
SNNR=0/1/2/3 0123
SNNR data is used for the (-) offset setting.
3 CPFG Related to 3D-COMB (upD64802) / #19 YPFG settings 0123
4 CPFT Related to 3D-COMB (upD64802) / #18 YPFT settings 0000
SNNR data is used for the direct setting.
5 CCOR Related to 3D-COMB (upD64802) / #20 VHCO settings 0111
6 CHCG Related to 3D-COMB (upD64802) / #21 VHCG settings 1111
7 CAPG Related to 3D-COMB (upD64802) / #16 VAPG settings 0000
8 3SHP Related to CXA2103 / #6 SHAP settings 0123
9 MIDD Related to CXA2150P-3 / #19 MIDE settings 0000
10 5SHP Related to CXA2150P-4 / #4 USHP settings 0134
SNNR data is used for the (-) offset setting.
11 5YF1 Related to CXA2150P-3 / #10 F1LV settings 0123
12 5CDS Related to CXA2150P-3 / #11 CDSP settings 0000
13 5LTI Related to CXA2150P-3 / #12 LTLV settings 0000
14 5CTI Related to CXA2150P-3 / #14 CTLV settings 0000
15 5VML Related to CXA2150P-3 / #1 UVML settings 0000
16 5VMC Related to CXA2150P-3 / #3 VMCR settings 0123
SNNR data is used for the (+) offset setting.
ID-1 Detection
Reg.No & Name FUNCTION
0 XJGL XJGLK: Setting for memorizing or not the ID-1 detection status 0
1 LNJI LNJI: Setting for the multi/single-line ID-1 detection 0
Closed Caption Display & Parental Control (CCD&VCHIP)
Reg.No & Name FUNCTION
0 HPRM Horizontal position of CCD (Main) 49
1 HPRS Horizontal position of CCD (Sub) 49
2 RND OSD rounding control 1
3 CCDI Interruption control 3
4 CRIP CRI count & parity count 4
5 CRIT Charge/Discharge timing control for slice voltage level 0
6 CHMK Horizontal mask width 42
7 FPOL Field polarity selection 1
8 LANG 0
9 DATA Swwitch for CCD service/test data 0
10 VCHIP Selection of Vchip controls 1
OPTIONS
Reg.No & Name FUNCTION
0 DLY1 Power-On to RLY timing = DLY1 x 50ms 2
1 DLY2 Power-On Mute timing = DLY2 x 50ms 12
2 DLY3 Relay-On to start Bus communication 12
3 AGC 255
4 PCMX 63
5 BRMX 63
7 SOFF 0
6 RAMW 0
ID
Reg.No & Name FUNCTION
0 ID0 Selection of OSD languages & color system 89
1 ID1 Selection of composite & s-video inputs 127
2 ID2 Selection of audio-related controls 239
3 ID3 Selection of basic system settings 98
4 ID4 Selection of basic system settings 203
5 ID5 Selection of advanced system settings 177
6 ID6 Selection of sub picture related sesttings 54
7 ID7 Selection of some reserved settings 24
RM-Y909RM-Y909
23
KP-51HW40/57HW40
PJ Engine
ITEM ITEM Contents min
max init (16:9)
No. Name
Normal Zoom W Zoom HD
0 FDIS Switch of display for fine adjustment data 01
-
1 COPY Service copy adjustment 01
-
2 ALCP Service all copy adjustment 01
-
3 OSDH Osd horizontal position of PJED service menu 1 255 22
4 OSDV Osd vertical position of PJED service menu 1 255 100 120 100 60
5 FVSL Start position of fine adjustment 0 15 0 14 15 0
6 FVSP Start line of fine adjustment 02553212553
7 V1DL Value of V1 delay 0 255 1 139 60 1
8 V1CU Value of V1 count up 0 4095 454 598 506 387
9 V1OH Value of V1 offset upper data 0 255 5 5 5 79
10 V1OL Value of V1 offset lower data 02550000
11 OEVP Odd/Even select position 0 4095 1056
12 COHP Horizontal phase for rough adjustment 0 4095 0
13 34CS Start center clamp position of H3 and H4 pulse 031 14
14 34CW Width center clamp position of H3 and H4 pulse 031 0
15 FIHP Horizontal phase for fine adjustment 0 4095 1104
16 TPHP Horizontal phase for test pattern 0 4095 69
17 TPVP Vertical phase for test pattern 0 255 55 111 79 15
18 DFHP Horizontal phase for dynamic focus 0 4095 250
19 DFHG Value of horizontal parabola wave for dynamic focus -128 127 -70 -70 -70 -70
20 DFVG Value of vertical parabola wave for dynamic focus -128 127 -50 -50 -50 -50
21 DFDC Value of center for dynamic focus -128 127 127 127 127 127
22 DFV1 Value of V1 saw wave for dynamic focus -128 127 -50 -50 -50 -50
23 SDHP Compensation of horizontal phase for shading 0 4095 422
24 SDH1 Value of horizontal saw wave for dynamic focus -128 127 127 127 127 127
25 RVCS Start position of Red vertical clamp 031 0
26 RVCW Width of Red vertical clamp 031 0
27 GVCS Start position of Green vertical clamp 031 0
28 GVCW Width of Green vertical clamp 031 0
29 BVCS Start position of Blue vertical clamp 031 0
30 BVCW Width of Blue vertical clamp 031 0
31 RHCS Start position of Red horizontal clamp 031 0
32 RHCW Width of Red horizontal clamp 031 0
PJ Engine
ITEM ITEM Contents min
max init (16:9)
No. Name
Normal Zoom W Zoom HD
33 GHCS Start position of Green horizontal clamp 031 0
34 GHCW Width of Green horizontal clamp 031 0
35 BHCS Start position of Blue horizontal clamp 031 0
36 BHCW Width of Blue horizontal clamp 031 0
37 BDVU Vartical positioni for boder line 1 0 2047 23 18 12 49
38 BDVL Vartical positioni for boder line 2 0 2047 900 683 820 1039
39 BDHL Horizontal position for boder line 1 0 2047 148
40 BDHR Horizontal position for boder line 2 0 2047 1262
41 HBLD Horizontal phase for output of H.Blank out 0 4095 0
42 HBLW Width for output of H.Blank out 0 4095 0
43 PWM2 PWM2 output width setting of Regi IC 0 4095 51:315 57:730
44 COGV Green vertical center offset data for Auto Regi. -128 127
-
45 CORV Red vertical center offset data for Auto Regi. -128 127-46 COBV Blue vertical center offset data for Auto Regi. -128 127
-
47 COGH Green horizontal center offset data for Auto Regi. -128 127
-
48 CORH Red horizontal center offset data for Auto Regi. -128 127
-
49 COBH Blue horizontal center offset data for Auto Regi. -128 127
-
50 SOGV Green vertical skew offset data for Auto Regi. -128 127
-
51 SORV Red vertical skew offset data for Auto Regi. -128 127
-
52 SOBV Blue vertical skew offset data for Auto Regi. -128 127
-
53 SOGH Green horizontal skew offset data for Auto Regi. -128 127
-
54 SORH Red horizontal skew offset data for Auto Regi. -128 127
-
55 SOBH Blue horizontal skew offset data for Auto Regi. -128 127
-
56 ZOGH Green horizontal size offset data for Auto Regi. -128 127
-
57 ZORH Red horizontal size offset data for Auto Regi. -128 127
-
58 ZOBH Blue horizontal size offset data for Auto Regi. -128 127
-
59 LOGH Green horizontal linearity offset data for Auto Regi. -128 127
-
60 LORH Red horizontal linearity offset data for Auto Regi. -128 127
-
61 LOBH Blue horizontal linearity offset data for Auto Regi. -128 127
-
62 ERR Auto Regi. Error code 0
--
63 ADTM A/D data input timing of Auto Regi. 0 127 51:134 57:134
64 VUP Auto Regi. Pattern Upper vertical position 0 2047 51:48 57:48
65 VUPM Auto Regi. Pattern Upper middle vertical position 0 2047 0
66 VMID Auto Regi. Pattern Middle vertical position 0 2047 51:515 57:515
PJ Engine
ITEM ITEM Contents min
max init (16:9)
No. Name
Normal Zoom W Zoom HD
67 VLOM Auto Regi. Pattern Lower middle vertical position 0 2047 0
68 VLOW Auto Regi. Pattern Lower vertical position 0 2047 51:980 57:980
69 HLB Auto Regi. Pattern left horizontal position 0 4095 51:72 57:72
70 HLBM Auto Regi. Pattern left middle horizontal position 0 4095 0
71 HMID Auto Regi. Pattern middle horizontal position 0 4095 51:655 57:655
72 HRIM Auto Regi. Pattern right middle horizontal position 0 4095 0
73 HRIV Auto Regi. Pattern right horizontal position 0 4095 51:1232 57:1232
74 SFTF Switch of shift fast 01 0
75 ACTL Acount timer counter lower byte 0
-
0
76 ACTH Acount timer counter upper byte 0
-
0
77 SLSW Auto Regi adjustment item select 0 3 51:0 57:0
min
max 16:9
Green Blue Red
78 CENT -512 511 ADJ 0, +50 ADJ 0, 0 ADJ 0, 0
79 SKEW -512 511 ADJ 0, 0 ADJ 0, 0 ADJ 0, 0
80 SIZE -512 511 ADJ -50, -75 ADJ -50, -75 ADJ -50, -75
81 LIN -512 511 ADJ 0, 0 ADJ -425, 0 ADJ 425, 0
82 KEY -512 511 ADJ x, 0 ADJ x, -120 ADJ x, 120
83 PIN -512 511 ADJ 0, 400 ADJ 0, 350 ADJ 0, 350
84 MLIN -512 511 ADJ 0, x ADJ 150, x ADJ -150, x
85 MSIZ -512 511 ADJ -200, x ADJ -100, x ADJ -100, x
16:9 has Normal, Zoom, W Zoom, HD separately
RM-Y909RM-Y909
24
KP-51HW40/57HW40
RM-Y909RM-Y909

3-11. REGISTRATION ADJUSTMENT

ADJUSTING FLOW
START
Turn on the power and wait for 10 minutes.
Set to the NTSC Full mode
Check the deflection yokes, the centering magnets, 2 pole/4 pole magnets
Set to the service mode.
MAIN DEFLECTION ADJUSTMENT (Green)
(Item 3-10-2)
Green coarse adjustment
Green fine adjustment
3-11-1. Setup for Adjustment
1. Marking
1) At the 4 insides of the screen, locate the middle. Use a tape measure to identify the middle.
2. Data Setting
: middle
1) Set NTSC Full mode.
2) Enter the Service mode, and select “PJE”.
Note : When you replaced printed circuit boards or devices or
CRTs, and when correction is drastically necessary, press 7 + ENTER buttons to initialize the data in the Pro­jector Engine mode. Press MUTING + “ENTER” buttons on the com­mander to write the data.
3-11-2. Main Deflection Adjustment
Note : Before this adjustment, input the data of PJE item No. 78-
85, (See page 24).
Red coarse adjustment
Change the display mode
ALLCOPY*
* When the NTSC Full mode adjustment has finished, copy its data to the next display mode at the first time only and be sure to adjust in the order given.
Yes
Red fine adjustment
Blue coarse adjustment
Blue fine adjustment
Another display mode?
Memorize the FLASH FOCUS offset data
End
1. Place the caps on the red and blue lenses so that only the
SUB DEFLECTION ADJUSTMENT
(Item 3-10-4)
green color is displayed.
2. Enter the monoscope signal and set to NTSC Full mode .
3. Enter the Service mode, and select “2150D-1” .
4. Adjust 0 VPOS and 1 VSIZ so that the picture is dis­played in the center of screen.
5. Adjust 2 VSZO for 1080i vertical size adjustment.
0 VPOS
1 V -Size
No
6. Select 2150D-2 and adjust 2 H-Size so that the picture size is within the specification.
SPEC Overscan Spec. = 9%
Input Signal H SIZE V SIZE Monoscope 15.6 ± 0.2 sq. 11.5 ± 0.2 sq.
2 H-Size
7. Copy the dada of NTSC Full mode to the other display mode and adjust in the other mode as the occasion demands.
25
KP-51HW40/57HW40
RM-Y909RM-Y909
3-11-3. Operation Method for Projector Engine
Mode
MUTING
Category up
Adjustment item up
Adjustment item down
Category down
Initialize data (Not stored)
MENU
data up/down
VOLUME +
TV POWER
DISPLAY
Color change
Internal test signal
Mode select (Fine or Coarse)
ENTER
RM-Y909
1. Functions of Keys on Commander
1 : Changes adjustment item. (item No. moves up) : Marker moves clockwise from center to out-
side. (in fine adjustment mode)
4 : Changes adjustment item.
(item No. moves down)
: Marker moves counterclockwise from outside
to center. (in fine adjustment mode)
2 : Changes adjustment category.
(category No. moves up)
5 : Changes adjustment category.
(category No. moves down)
Joystick : Changes data value. (up or down) : Marker moves up, down, or to the left or right.
(in fine adjustment mode)
3 : Changes adjustment color.
GRN c BLU c RED
6 : Displays or changes internal test signals. : crosshatch + external signal c crosshatch +bor-
derline c crosshatch only c dot only c off
9 : Switches adjustment mode.
Coarse adjustment mode c fine adjustment mode
Press joy :Switches marker moving method. stick (in fine adjustment mode)
joystick (v, V, b, B) keys c 1 and 4 buttons
Commander Function
Buttons Mode Description
- + ENTER READ Writes data to NVM. MUTING+ENTER WRITE Reads data from NVM. 7 + ENTER PJE Service data initialization. Not stored.
INITIAL
(Be sure not to use usually)
2. Operation Method for Coarse Adjustment
1) Enter the Service mode, and select “PJE”.
2) Press 1 or 4 button on the commander to select the item, and use the joystick to change the data.
Item No.
PJE 00 00 FDIS
Adjustment Item
3) Select GRN CENT . When BLU or RED is displayed, press 3 button on the commander to change the adjust­ment color in the order of GRN c BLU c RED.
4) In the GRN, BLU, or RED mode,move v, Vdirection the joystick can change the data in vertical direction, or b, B direction in horizontal direction.
Color
GRN 000 000 CENT
Adjustment Item
Data (H)
5) Before returning to the Service mode, press “MUTING” +ENTER buttons on the commander to write the data. (Omission of this operation causes the set data to be returned to the data before adjustment)
Data
Joystick
v, B direction:Data up V, b direction:Data down
Data (V)
b : Data (H) up B : Data (H) down v : Data (V) up V : Data (V) down
26
KP-51HW40/57HW40
RM-Y909RM-Y909
3. Operation Method for Fine Adjustment
1) Select the PJE mode.
2) Select FDIS so that the data at each position can be displayed in the fine adjustment mode, and set the data to 01”.
3) Press 9 button on the commander, and the fine adjust­ment mode will be active where a green marker appears in the center of screen (in the case of GRN mode).
4) Press joystick, and the marker color will be switched be­tween green (GRN mode) and white alternately.
5) Use 1 or 4 button on the commander, or the joystick to move the marker to the position to be adjusted, where fine adjustment can be made.
When marker color is white.
(in this case, fine adjustment is disabled)
Operating the joystick can move the marker up, down, or to the left or right freely.
When marker color is green. (GRN mode)
1 : moves the marker clockwise from center to outside. 4 : moves the marker counterclockwise from outside to center.
Fine adjustment can be made on the basis of marker
position using v, V, b, B directiom of the joystick.
3-11-4. PJE Adjustment
(Sub Deflection Adjustment)
Adjustment a : Yes – : No
Adjustment Type
Adjustment Item GRN RED BLU
H / V H / V H / V
CENT a / aa / aa / a
SKEW a / aa / aa / a
SIZE a / aa / aa / a
LIN a / aa / aa / a
KEY – / a / a / a
PIN a / aa / aa / a MLIN a / – a / – a / – MSIZ a / – a / – a / –
Note: If the value of over the limit value, adjust these in the fine adjustment .
Coarse Data Limit Valune. Cent H 35±170 V 20±170, Size H-75max, Lin H Blu
-425min, H Red 425max.
<Adjustment for NTSC Full Mode>
The adjustment should be done in the numerical order given.
1. Green Adjustment
1) Place the caps on the red and blue lenses so that only the green color is displayed.
2) Enter the monoscope signal to set.
3) Select the PJE mode.
4) Press 6 button on the commander to display internal test signal (crosshatch).
5) Select GRN CENT, and adjust so that the picture coincide in the center of screen.
GRN CENT (horizontally/vertically)
Push the joystick to B
Push the joystick to b
Move joystick v direction
CROSSHATCH
Move joystick B direction
CROSSHATCH
6) Press 9 button on the commander to return to the coarse adjustment mode.
– 27 –
Push the joystick to v
Push the joystick to V
KP-51HW40/57HW40
RM-Y909RM-Y909
7) Select GRN SKEW, and correct the tilt of horizontal lines and vertical lines.
GRN SKEW (horizontally/vertically)
Push the joystick to B
Push the joystick to v
Push the joystick to b
Push the joystick to V
8) Select GRN SIZE, and adjust so that each distance from center to left end and to right end is equal. Adjust so that each distance from center to top and to bottom is equal.
GRN SIZE (horizontally/vertically)
Push the joystick to B
Push the joystick to b
10) Select GRN MSIZ, and correct the space intervals for the horizontal section of the screen are equal.
GRN MSIZ (horizontally)
Push the joystick to B
Push the joystick to b
11) Select GRN MLIN, and correct the sizes of the horizontal line at the center of the screen are symmetrical left and right.
GRN MLIN (horizontally)
Push the joystick to B
Push the joystick to b
Note: The SIZE and LIN, MSIZ and MLIN adjustments are affected each other. So adjust these mutually if necessary.
12) Select GRN PIN, and adjust so that right and left vertical lines on the screen become straight. Adjust so that upper and lower horizontal lines on the screen become straight.
Push the joystick to v
Push the joystick to V
9) Select GRN LIN, and adjust so that each space at the right end and at the left end of screen is equal. Adjust so that each space at the top and at the bottom of screen is equal.
GRN LIN (horizontally/vertically)
Push the joystick to B
Push the joystick to b
GRN PIN (horizontally/vertically)
Push the joystick to B
Push the joystick to v
Push the joystick to b
Push the joystick to V
13) Select GRN KEY, and adjust so that upper and lower hori­zontal lines on the screen become parallel.
GRN KEY (vertically)
Push the joystick to v
Push the joystick to V
Push the joystick to v
Push the joystick to V
Note: The VPINand KEY adjustments are affected each other. So adjust these mutually if necessary.
28
KP-51HW40/57HW40
RM-Y909RM-Y909
14) Press 9 button on the commander to enter the fine adjust­ment mode.
15) Make fine adjustment so that horizontal lines and vertical lines become straight.
16) Press 9 button on the commander to return to the coarse adjustment mode.
2. Red Adjustment
1) Place a cap on the blue lens so that green and red colors are displayed.
2) Press 3 button on the commander to select RED mode.
3) Adjust the following items so that red lines overlap with green lines.
RED CENT (horizontally/vertically)
RED SKEW (horizontally/vertically)
RED SIZE (horizontally/vertically)
RED LIN (horizontally/vertically)
RED MSIZ (horizontally)
RED MLIN (horizontally)
RED PIN (horizontally/vertically)
RED KEY (vertically)
<Copy All Registration Data to Other modes>
1. Make sure that the adjustment for NTSC Full mode finished and the data have already been written.
2. Select the PJE mode.
3. Select ALCP and set the data to 01, and press MUTING+ENTER buttons on the commander.
4. The data of NTSC Full mode are copied to all other modes.
Full
Screem
mode
Copy Registration Data.
Zoom
Screen
mode
Wide Zoom
Screen
mode
HD
(1080i Full
Screen mode)
5. Check in the other mode and adjust as the occasion demands. Be sure to write data in each mode.

3-12. AUTO CONVERGENCE OFFSET

This adjustment must be performed after the registration adjust­ment was made or after readjustment was made by any reason.
4) Press 9 button on the commander to enter the fine adjust­ment mode.
5) Make fine adjustment so that horizontal lines and vertical lines overlap with green lines.
6) Press 9 button on the commander to return to the coarse adjustment mode.
3. Blue Adjustment
1) All colors are displayed.
2) Press 3 button on the commander to select BLU mode.
3) Hereinafter, use same manner as that of red adjustment to adjust so that the blue lines overlap with green and red lines.
4. Registration Data Writing
1) After each adjustment of green, blue, and red for the NTSC Full mode finished, press MUTING+ ENTER buttons on the commander to write registration data to the NVM.
1. Darken the periphery of this set.
2. Enter the monoscope signal to set the NTSC Full mode.
3. Select the PJE mode.
4. Press FLASH FOCUS button on the front panel of the set. (The offset value is now automatically stored)
5. Select ERR of PJE mode. Confirm ERR is 00. If ERR is not 00, recheck. (Refer to 3-
12.)
6. Exit the service mode.

3-13. AUTO REGISTRATION ERROR CODE LIST

If an error code is displayed after the set has been fully adjusted, cor­rectly, plese check the following items : position, tilt and sizing. If either of these adjustments are off, even slightli, the auto registration pattern will not hit the four sensors properly. This occurs when the internal generator patterns is being flashed on the screen for the sen­sor to read. Therefore, auto registration (called auto convergence) cannot operate properly causing an error code to be displayed. In or­der for this function to operate properly, correct position, tilt and size must be adjusted properly.
29
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