US and foreign patents licensed from Dolby
Laboratories.
SPECIFICATIONS
System
Audio playing system
MiniDisc digital audio system
Laser diode properties
Material: GaAlAs
Wavelength: λ = 790 nm
Emission duration: continuous
Laser output: less than 44.6 µW
(This output is the value measured at a
distance of 200 mm from the lens surface
on the optical pick-up block with 7 mm
aperture.)
Recording and playback time
When using MDW-80
Maximum 160 min. in monaural
Maximum 320 min. in stereo
Personal Audio Company
Published by Sony Engineering Corporation
1
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MZ-R501/R501PC
Battery operation time
Battery life
LR6 (SG) alkaline dry battery3)NormalLP2LP4
Recording
Playback364248
1)
2)
3)
4)
Dimensions
Approx. 83.0 × 27.8 × 75.8 mm (w/h/d)
(3 3/8× 1 1/8× 3 in.) without projections.
Mass
Approx. 113 g (4.0 oz) the recorder only
Supplied accessories
AC power adaptor (except R501: US, E model) (1)
Headphones/earphones (1)
Optical cable (except R501: US, E model) (1)
Design and specifications are subject to change
without notice.
1)
4)
The battery life may be shorter due to operating conditions, the
temperature of the location, and varieties of batteries.
Measured value by the standard of JEITA (Japan Electronics and
Information Technology Industries Association).
When using a Sony LR6 (SG) “STAMINA” alkaline dry battery
(produced in Japan).
To prevent interrupted recording due to drained battery, use new
battery for recording operations.
(Unit: approx.hours) (JEITA2))
7.51013.5
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270°C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY P ARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL
OR IN SUPPLEMENTS PUBLISHED BY SONY.
8. ELECTRICAL PARTS LIST...................................... 46
3
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MZ-R501/R501PC
SECTION 1
SERVICING NOTE
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
Never look into the laser diode emission from right above when
checking it for adjustment. It is feared that you will lose your sight.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
(LCX-4R)
The laser diode in the optical pick-up block may suffer electrostatic break-down easily. When handling it, perform soldering
bridge to the laser-tap on the flexible board. Also perform measures against electrostatic break-down sufficiently before the operation. The flexible board is easily damaged and should be handled
with care.
• In performing the repair with the power supplied to the set,
removing the MAIN board causes the set to be disabled.
In such a case, fix a convex part of the open/close detect switch
(S806 on MAIN board) with a tape in advance.
Handle the FLEXIBLE board (overwrite head) with care, as it
has been soldered directly to the MAIN board.
In repairing the component side of MAIN board, connect the
FLEXIBLE board (overwrite head) and the MAIN board with
the lead wires in advance. (See page 7)
FLEXIBLE board
(Over write head)
panel assy, upper
Tape
laser-tap
OPTICAL PICK-UP FLEXIBLE BOARD
S806
MAIN board
• Replacement of CDX2671-204GA (IC801) used in this set
requires a special tool.
• On the set having the microcomputer version 1.000, some
adjusted values were set in the manual mode at the shipment,
but these data will be cleared when the NV is reset. Therefore,
on the set having the microcomputer version 1.000, change the
adjusted values following the Change of Adjusted Values
immediately after the NV was reset. (See page 17)
4
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Looking at the controls
See pages in ( ) for more details.
The recorder
A
B
C
D
E
F
G
SECTION 2
GENERAL
H
I
J
K
L
M
N
O
MZ-R501/R501PC
This section is extracted from
instruction manual.
A N button (11) (13) (17) (25)
B VOL +/ – buttons (13) (26)
C x button (11) (13) (27)
D X button (11) (13) (20) (26) (29)
E HOLD switch (at the rear) (9) (25)
F SELECT >/. buttons (16)
H OPEN switch (9)
I Display window (18) (23)
J END S EARCH button (11) (26)
K T MARK button (28)
REC (record) bu tton (11) (17)
L i (
headp hones) jack (9) (25)
M Battery compa rtment (at the rear) (8)
N LI NE IN (OPTICAL) jack (10) (16)
O DC IN 3V jack (10) (3
1)
The display window
LP2.4
CAB D
JI
E
Digital
K
FG
MEGA BASS
H
LM
A MONO (monaural) indication
B LP mode indication (17)
C Disc indica tion
Shows that
recording, playing or editing an MD
D Mega ba ss indication (24).
E REC indication
Lights up while rec ording. When
flashing, the re corder is in record
stan dby mo de.
F SYN C (synchro-recordi ng) indication
(18)
G Level meter (21)
Shows the volume of the MD being
played or reco rded .
H REC REMAIN/REMAIN(rema ining
time/tracks) indication (21) (24)
Lights up along with the remaining
time of the track, the remaining time
of the MD, or the re maining number
of tracks.
I Battery indication (9)
Shows approximate battery condition.
J Time display
K Disc name/track name indication
Lights up when labeling a disc or a
track.
L Chara c ter information display (21)
(25)
Displays the disc and track names,
error messages, track numbers, etc.
M Pla y mode indication (23)
Shows the play mode o f the MD.
th
e d isc is rotating for
5
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MZ-R501/R501PC
I
SECTION 3
DISASSEMBLY
Note : This set can be disassemble according to the following sequence.
SET
3-4.MAIN BOARD
3-1.CASE (LOWER) ASSY
(Page 7)
(Page 6)
3-5.MD MECHANISM DECK
(Page 8)
3-2.CASE (UPPER) ASSY
(Page 6)
3-6.SERVICE ASSY, OP
(Page 8)
3-3.LCD MODULE
(Page 7)
3-7.HOLDER ASSY
(Page 9)
Note : Follow the disassembly procedure in the numerical order given.
3-1. CASE (LOWER) ASSY
1
screw (1.7), MI
3-9.DC MOTOR (M602)
(Page 10)
3-10. DC MOTOR (M601)
(Page 10)
DC MOTOR (M603)
(Page 10)
3-8.MOTOR FLEXIBLE BOARD
(Page 9)
4
claw
3
screws (1.7), MI
3-2. CASE (UPPER) ASSY
4
spring (POP-L), torsion
spring (POP-L), torsion
chassis assy
6
case(lower) assy
3
case (upper) assy
2
screw (1.7), MI
2
5
CN801
knob (hold)
1
screws (1.7), M
6
Page 7
3-3. LCD MODULE
y
d
claws
2
screws (1.7x3), tapping
3
1
screws (1.7x3), tapping
4
LCD module
MZ-R501/R501PC
3-4. MAIN BOARD
qd
terminal (-), battery
qs
Remove the solder
4
screws (M1.4x2),
toothed lock
8
CN501
7
case (upper) ass
2
Remove the solders
3
toothed lock
screws (M1.4x2),
1
CN701
9
MAIN boar
5
screw (M1.4x2),
toothed lock
qa
terminal (+), battery
6
claw
0
Remove the solder
7
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MZ-R501/R501PC
t
e
3-5. MD MECHANISM DECK
3 MD mechanism deck
boss
2 chassis assy, se
3-6. SERVICE ASSY, OP
3
precision pan screw
(M1.4)
4
spring (S), rack
1
washer (0.8 - 2.5)
2
gear (SA)
5
precision pan screw
(M1.4)
6
spring, thrust detent
8
Pull off the lead screw.
B
1 screws (1.7), MI
7
Opening the over write head
9
toward the direction
OP Service assy toward
the direction
Note: Do not open the entire assy
forcibly, when opening
the over write head.
B
.
A
, remove th
over write head section
A
8
Page 9
3-7. HOLDER ASSY
MZ-R501/R501PC
4 Remove the holder assy to
direction of the arrow B.
1 Open the holder assy.
A
2
3-8. MOTOR FLEXIBLE BOARD
1 Remove four solders of
DC motor (sled) (M602).
4 adhesive sheet
Note: Align a circular hole in the stripping paper
with a circular hole in the DC motor (sled),
when mounting the motor
flexible board.
B
3 boss
5 motor flexible board
2 Remove two solders of
DC motor (over write head up/down) (M603).
3 Remove four solders of
DC motor (spindle) (M601).
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MZ-R501/R501PC
3-9. DC MOTOR (M602)
1 Remove four solders of
motor flexible board.
4 two precision pan screws
(M1.4)
5 DC motor (sled) (M602)
2 washer (0.8 - 2.5)
3 gear (SA)
3-10. DC MOTOR (M601), DC MOTOR (M603)
1 Remove six solders of
motor flexible board.
4 three precision pan screws
(M1.4)
qs DC motor (over write head up/down)
(M603)
6 two precision pan screws
(M1.4)
qa chassis assy, gear
0 screw
(M1.2 × 1.5)
9 gear (HA)
8 gear (HB)
Note: Press-fit the gear (HA) up to the
position of the DC motor (over write
head up/down) (M603) as shown
below.
gear (HA)
2.65 mm
gear chassis assy
DC motor
(over write head up/down)
(M603)
7 washer (0.8 - 2.5)
2 washer (0.8 - 2.5)
3 gear (HC)
10
5 DC motor
(spindle)
(M601)
Page 11
SECTION 4
All lit
This set LCD display
All off
Microcomputer
version
display
SYNCMONOREC REMAIN
SHUFREC
u
1F
-a 8 8 : 8 8
00 6
V1.300
TEST MODE
MZ-R501/R501PC
4-1. Outline
• This set provides the Overall adjustment mode that allows CD
and MO discs to be automatically adjusted when in the test mode.
In this overall adjustment mode, the disc is discriminate between
CD and MO, and each adjustment is automatically executed in
order. If a fault is found, the system displays its location. Also,
the manual mode allows each individual adjustment to be automatically adjusted.
4-2. Setting Method of T est Mode
There are two different methods to set the test mode:
1 Short TAP801 (TEST) on the MAIN board with a solder bridge
(connect pin 3 of IC801 to the ground). Then, turn on the
power.
MAIN BOARD (SIDE B)
4-3. Operation in Setting the Test Mode
• When the test mode becomes active, first the display check mode
is selected.
• Other mode can be selected from the display check mode.
• When the test mode is set, the LCD repeats the following dis-
play.
• When the
time is held so that display can be checked.
X key is pressed and hold down, the display at that
2 In the normal mode, turn on the [HOLD] switch. While press-
ing the [VOL --] key press the following order:
> t > t . t . t > t
. t > t . t X t X
AP526
AP529
AP530
R811
AP528
C521
C815
AP531
R805
TAP801
(TEST)
AP856
FB801
C830
C807
AP802
R806
AP803
C808
R810
R830
4-4. Releasing the Test Mode
For test mode set with the method 1:
Turn off the power and open the solder bridge on TAP801 (TEST)
on the MAIN board.
Note: Remove the solders completely. Remaining could be shorted
with the chassis, etc.
For test mode set with the method 2:
Turn off the power.
Note: If electrical adjustment (see page 17) has not been finished
completely, always start in the test mode. (The set cannot
start in normal mode)
R807
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MZ-R501/R501PC
4-5. Configuration of T est Mode
Test mode (Display Check Mode)
Press the>or VOL+ key
Manual Mode
Press the x key
Press the . or VOL– key
Overall Adjustment Mode
Press thexkey
ENTER key
Self-Diagnosis Result Display Mode
Press the x key
Press the N or T.MARK + N keys.
Sound Skip Check Result Display Mode
Press the x key
Press the T.MARK + X keys.
Key Check Mode
The key check quits,or open the upper panel
Servo Adjustment
Audio Adjustment
Power Supply Adjustment
OP Alignment Adjustment
Electrical Offset Adjustment
Power Supply Adjustment
Auto item Feed
CD Overall Adjustment/
MO Overall Adjustment
Major item switching
x key Nkey
Medium item switching
xkey Nkey
Minor item switching
VOL + key: 100th Place of item number
increase.
VOL – key: 100th Place of item number
decrease.
VOL + key: 10th Place of item number
increase.
VOL – key: 10th Place of item number
decrease.
N key: Unit Place of item number
increase.
. key: Unit Place of item number
decrease.
Adjusted value variation
VOL + key: Increases the
adjusted value
VOL – key: Decreases the
adjusted value
Adjusted value write
Xkey: When adjusted value is
chaged:
Adjusted value is written.
When adjusted value is
not changed:
That item is adjusted
automatically.
4-6. Manual Mode
Mode to adjust or check the operation of the set by function.
Normally, the adjustment in this mode is not executed.
However, the Manual mode is used to clear the memory, power
supply adjustment, and laser power check before performing
automatic adjustments in the Overall Adjustment mode.
• Transition method in Manual Mode
1. Setting the test mode (see page 11).
2. Press the > or[VOL +] key activates the manual mode where
the LCD display as shown below.
This set LCD display
0 0 0
3. During each test, the optical pick-up moves outward or inward while the > or . key is pressed for several seconds respectively.
4. Each test item is assigned with a 3-digit item number;
100th place is a major item, 10th place is a medium item, and
unit place is a minor item.
The values adjusted in the test mode are written to the
nonvolatile memory (for the items where adjustment was
made).
Manual
12
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MZ-R501/R501PC
e
e
e
e
0 XX1
0 XXN
0 XXN1
0 XXN2
0 XXR_
XX
:Error code
:Total recording time
5. The display changes a shown below each time the
[ENTER] key on the set is pressed.
• Address & Adjusted V alue Display
This set LCD display
0 11
item number
• Jitter Value & Adjusted Value Display
This set LCD display
0 11
item number
• Block Error Value & Adjusted Value Display
This set LCD display
0 11
item number
• ADIP Error Value & Adjusted Value Display
This set LCD display
3A4S1D
adjustment valu
address
OFEJ1D
adjustment valu
jitter value
063B1D
adjustment valu
block error value
4-8. Self-Diagnosis Result Display Mode
This set uses the self-diagnostic function system in which if an
error occurred during the recording or playing, the mechanism
control block and the power supply control block in the
microcomputer detect it and record its cause as history in the
nonvolatile memory.
By checking this history in the test mode, you can analyze a fault
and determine its location.
Total recording time is recorded as a guideline of how long the
optical pickup has been used, and by comparing it with the total
recording time at the time when an error occurred in the selfdiagnosis result display mode, you can determine when the error
occurred.
Clear both self-diagnosis history data and total recording time, if
the optical pickup was replaced.
• Self-Diagnosis Result Display Mode Setting Method
1. Setting the test mode (see page 11).
2. In the display check mode, press the [ENTER] key activates the
self-diagnosis result display mode where the LCD display as
shown below.
This set LCD display
0 XX 1 0000
error
display code
history code
Total recording time
when error occurred
0 11
item number
• Item Title Display
This set LCD display
0 11
item number
However in the power mode (item number 700’s), only the
item is displayed.
6. Quit the manual mode, and press the
test mode (display check mode).
072A1D
adjustment valu
ADIP error value
LrefPw
item title
x key to return to the
4-7. Overall Adjustment Mode
Mode to adjust the servo automatically in all items.
Normally, automatic adjustment is executed in this mode at the
repair.
For further information, refer to “Section 5 Electrical Adjustments”
(see page 17).
3. Then, each time the
by one as shown below. Also, the LCD display ascends by one
when the
4. Quit the self-diagnosis result display mode, and press the x key
to return to the test mode (display check mode).
. key is pressed.
> key is pressed, LCD display descends
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MZ-R501/R501PC
• Description of Error Indication Codes
ProblemIndication codeMeaning of codeSimple displayDescription
No error00No error---No error
01
Servo system error02High temperatureTempHigh temperature
03Focus errorFcusDisordered focus
04Spindle errorSpdlAbnormal rotation of disc
TOC error
Power supply system error22Low batteryLBatMomentary interruption detected
Offset system error
11TOC errorTOCFaulty TOC contents
12Data reading errorDataData could not be read at SYNC
31Offset errorOfstOffset error
32
33
34
Illegal access target
address was specified
Focus error ABCD
offset error
Tracking error
Offset error
X1 tracking error
Offset error
AdrsAttempt to access an abnormal address
ABCDFocus error ABCD offset error
TETracking error Offset error
X1TEX1 tracking error Offset error
• Description of Indication History
History code numberDescription
1The first error
NThe last error
N1One error before the last.
N2Two errors before the last.
R_Total recording time
4-9. Reset the error display code
After servicing, reset the error display code.
• Setting method of Reset the Error Display Code
1. Setting the test mode (see page 11).
2. Press [ENTER] key activates the self-diagnosis result display
mode.
3. To reset the error display code, press the X key (2 times) when
the code is displayed (except “R_****”).
(All the data on the 1, N, N1, and N2 will be reset)
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MZ-R501/R501PC
g
)
This set LCD display
8 8 8
RMC OK
This set LCD display
8 8 8 FF
4-10. Sound Skip Check Result Display Mode
This set can display the count of errors that occurred during the
recording/playing for checking.
• Setting method of sound skip check result display
mode
1. Set the test mode (see page 11).
2. Press the N key or [T.MARK] + N k e ys, and the playing
or recording sound skip result display mode becomes
active respectively where the LCD displays the following.
This set LCD display
0 00
Total count of play
system errors(hex.)
3. When the N key is pressed, total error count is displayed on
the LCD, and each time the > key is pressed, the display
item moves down by one as sho wn below . Also, if the . key
is pressed, the display item moves up by one, then if the
P R
Total count record
system errors(hex.)
[T.MARK] + N keys is pressed, the display in the record
mode appears.
When the [T.MARK] + N keys is pressed, total error count
is displayed on the LCD, and each time the > key is pressed ,
the display item moves down by one as sho wn below. Also, if
the . key is pressed, the display item moves up by one,
then if the N key is pressed, the display in the play mode
appears.
• Cause of Sound Skip Error
Cause of errorDescription of error
EIBSound error correction error
Play
Record
4. To quit the sound skip check result display mode and to return
to the test mode (display check mode), press the
StatDecoder status error
AdrsAddress access error
BEmpBuffer is empty
BOvr
Bful
RtryRetry times over
Buffer is full, and sounds were
dumped
Buffer capacity becomes less,
and forcible writing occurred
x key.
4-11. Key Check Mode
This set can check if the set function normally.
• Setting Method of Key Check Mode
1. Setting the test mode (see page 11).
2. Press the [T.MARK] + X keys activates the key check mode.
(At the last two digits, AD value of remote commander key
line is displayed in hexadecimal)
Playing sound skip
result display
0 00 P R
0 00 EIB
0 00 Stat
0 00 Adrs
0 00 BEmp
0 00 ######
P R
:Total play/record errors(hex.)
:Counter of sound skip check each item(hex.)
:6-di
######
it address where sound was skipped last(hex.
Recording sound skip
result display
0 00 P R
0 00 BOvr
0 00 Bful
0 00 Rtry
0 00 ######
3. When each key on the set and on remote commander is pressed,
its name is displayed on the LCD. (The operated position is
displayed for 4 seconds after the slide switch is operated. If
any other key is pressed during this display, the remote commander LCD switches to its name display)
Example1: When > key on the set is pressed:
15
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MZ-R501/R501PC
4. When all the keys on the set and on the remote commander are
considered as OK, the following displays are shown for 4 seconds.
Example1: When the keys on the set are considered as OK:
This set LCD display
8 8 8
5. When all keys were checked or if the upper panel is opened,
the key check mode quits and the test mode (display check
mode) comes back.
RMC OK
16
Page 17
SECTION 5
This set LCD display
0 2 1ResNV
This set LCD display
0 2 1 ResOK?
This set LCD display
NV reset(after several seconds)
0 2 1
Res
0 2 1
Reset!
: Address
E4: Adjusted value
This set LCD display
8 3 2
SE4
This set LCD display
8 6 2
V1dat
ELECTRICAL ADJUSTMENTS
MZ-R501/R501PC
5-1. Outline
• In this set, automatic adjustment of CD and MO can be performed by entering the test mode (see page 11).
However, before starting automatic adjustment, the memory
clear, power supply adjustment, and laser power check must be
performed in the manual mode.
• A key having no particular description in the text, indicates a
set key.
• For the LCD display, the LCD display on the set is shown.
5-2. Precautions for Adjustment
1. Adjustment must be done in the test mode only.
After adjusting, release the test mode.
2. Use the following tools and measuring instruments.
• Test CD discTDYS-1
(Part No. : 4-963-646-01)
• SONY MO disc available on the market
• Digital voltmeter
• Laser power meterLPM-8001
(Part No. : J-2501-046-A)
• Thermometer (using the Temperature Correction)
3. Unless specified otherwise, supply DC 3V from the DC IN
3V jack (J601).
4. Switch position
HOLD switch ............................................... OFF
5-3. Adjustment Sequence
• Setting method of NV reset
1. Select the manual mode of the test mode, and set item number
021NV Reset (see page 12).
2. Press the X key.
3. Press the X key once more.
1. NV Reset(Memory clear)
2. Power Supply Manual Adjustment
3. Temperature Correction(item number:014)
4. Laser Power Check
5. Electrical offset Adjustment
Caution: This adjustment must be made with
no disc loaded.
6. CD Overall Adjustment
7. MO Overall Adjustment
8. Mode Settings
9. RESUME Clear
Manual Mode
Overall Mode
Manual Mode
Overall Mode
Manual Mode
5-4. NV Reset
Caution: In this set, certain adjustment values are set in the manual
mode at the factory. NV Reset will cause these data to
be cleared. So, the adjustment values should be set again
just after NV Reset is made.
4. Press the x key to quit the manual mode, and activate the
test mode (display check mode).
• Change of Adjusted Values
1. Item numbers in which the adjusted values are to be modified
Item number 832
Item number 862
Item number 871
Item number 872
2. Adjusted values modifying procedure
1) Select the manual mode of the test mode, and set item number
832 (see page 12).
This set LCD display
8 3 2 Pw-T W
2) Adjust with the
key (adjusted value down) so that the adjusted value becomes
E4.
3) Press the X key to write the adjusted value.
4) Select the manual mode of the test mode, and set item number
862 (see page 12).
[VOL+] key (adjusted value up) or [VOL--]
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MZ-R501/R501PC
5) Adjust with the [VOL+] key (adjusted value up) or [VOL--]
key (adjusted value down) so that the adjusted value becomes
01.
6) Press the X key to write the adjusted value.
7) Select the manual mode of the test mode, and set item number
871 (see page 12).
8) Adjust with the [VOL+] key (adjusted value up) or [VOL--]
key (adjusted value down) so that the adjusted value becomes
20.
9) Press the X key to write the adjusted value.
10) Select the manual mode of the test mode, and set item number
872 (see page 12).
11) Adjust with the
key (adjusted value down) so that the adjusted value becomes
39.
This set LCD display
8 6 2
: Address
01: Adjusted value
This set LCD display
8 7 1
This set LCD display
8 7 1
: Address
20: Adjusted value
This set LCD display
8 7 2
[VOL+] key (adjusted value up) or [VOL--]
This set LCD display
S01
V5num
S20
V5dat
• Setting method of power supply manual adjustment
1. Make sure that the power supply voltage is 3V.
2. Set the test mode (see page 11).
3. Press the
mode.
4. Press the
the item number to be switched to 762.)
• Adjustment method of Vc PWM Duty (L)
(item number: 762)
1. Press the [ENTER] key and set the address & adjusted value
display (see page 13).
2. Connect a digital voltmeter to the TP902 (VC) on the MAIN
board, and adjust [VOL +] key (voltage up) or [VOL --] key
(voltage down) so that the voltage becomes 2.40 ± 0.01 V.
3. Press the X key to write the adjusted value.
(The item number changes to 763 when X key is pressed)
. or [VOL--] key to activate the overall adjustment
This set LCD display
0 0 0
[END SEARCH] key. (the [END SEARCH] key causes
This set LCD display
7 6 2
This set LCD display
7 6 2
: Adjusted value
MAIN board
TP902(VC)
TP910(GND)
Assy11
Vc1PWM
AD
digital
voltmeter
8 7 2S39
: Address
39: Adjusted value
12) Press the X key to write the adjusted value.
5-5. Power Supply Manual Adjustment
• Adjustment sequence
Adjustment must be done with the following steps.
1. Vc PWM Duty (L) adjustment (item number 762)
2. Vc PWM Duty (H) adjustment (item number 763)
3. Vl PWM Duty adjustment (item number 764)
18
Adjustment and Connection Location:MAIN board
(see page 20)
• Adjustment method of Vc PWM Duty (H)
(item number: 763)
This set LCD display
VchPWM
AD
1. Press the
7 6 3
[ENTER] key and change the LCD display.
This set LCD display
7 6 3
: Adjusted value
Page 19
MZ-R501/R501PC
: Address
14: Adjusted value
This set LCD display
0 1 4S14
r
This set LCD display
0 1 0
Laser
This set LCD display
0 1 1
LrefPw
2. Connect a digital voltmeter to the TP902 (VC) on the MAIN
board, and adjust [VOL +] key (voltage up) or [VOL --] key
(voltage down) so that the voltage becomes 2.75 ± 0.01 V.
digital
voltmeter
MAIN board
TP902(VC)
TP910(GND)
3. Press the X key to write the adjusted value.
(The item number changes to 764 when X key is pressed)
Adjustment and Connection Location:MAIN board
(see page 20)
• Adjustment method of Vl PWM Duty
(item number: 764)
This set LCD display
7 6 4
1. Press the [ENTER] key and change the LCD display.
This set LCD display
V1 PWM
3. Adjust with [VOL +], [VOL --] key so that the adjusted value
(hexadecimal value) becomes the ambient temperature.
(Initial value: 14h = 20 °C, Adjusting range: 80h to 7fh (–128
°C to +127 °C)
4. Press the X key to write the adjusted value.
5-7. Laser Power Check
Connection :
Optical pick-up
objective lens
MAIN board
TP(+)
TP(–)
laser
power meter
digital voltmete
7 6 4
: Adjusted value
2. Connect a digital voltmeter to the TP901 (VL) on the MAIN
board, and adjust [VOL +] key (voltage up) or [VOL --] key
(voltage down) so that the voltage becomes 2.30 ± 0.01 V.
MAIN board
TP901(VL)
TP910(GND)
3. When press the X key to write the adjusted value, LCD displays as follows and power supply manual adjustment has completed.
This set LCD display
0 0 0
Adjustment and Connection Location:MAIN board
AD
digital
voltmeter
ADJ OK
5-6. T emperature Correction
• Adjustment Method of temperature correction
1. Select the manual mode of test mode, and set the mode number 014 (see page 12).
This set LCD display
Checking Method :
1. Select the manual mode of test mode (see page 12), and set the
laser power adjusting mode (item number 010).
2. Press the
moves to the most inward track.
3. Open the cover and set the laser power meter on the objective
lens of the optical pick-up.
4. Press the N key , and set the laser MO read adjustment mode
(item number 011).
5. Press the [ENTER] key and set the address & adjusted value
display (See page 13).
. key continuously until the optical pick-up
This set LCD display
0 1 1 ###S
###: Address
: Adjusted value
2. Measure the ambient temperature.
0 1 4
SetTmp
6. Check that the laser power meter reading is 0.81 ± 0.08 mW.
7. Check that the voltage both ends (TP (+) and TP (–)) of resistor R501 at this time is below 44 mV.
19
Page 20
MZ-R501/R501PC
8. Press the N key, and set the laser CD read adjustment
mode (item number 012).
This set LCD display
0 1 2
HrefPw
9. Press the [ENTER] key and set the address & adjusted value
display (see page 13).
This set LCD display
0 1 2 ###S
###: Address
: Adjusted value
10. Check that the laser power meter reading is 0.97 ± 0.10 mW.
11. Check that the voltage both ends (TP (+) and TP (–)) of resistor R501 at this time is below 44 mV.
12. Press the N key , and set the laser MO write adjustment mode
(item number 013).
This set LCD display
0 1 3
WritPw
5-8. Overall Adjustment Mode
• Configuration of overall adjustment
Overall adjustment mode
(Title display)
N key
Protect switch
ON
xkey
xkey
Protect switch
OFF
>key
. key
CD overall
adjusting
All item
OK
CD overall
adjustment
OK
Nkey
MO overall
adjusting
NG item existsorxkey
CD overall
adjustment
NG
NG item existsorxkey
13. Press the [ENTER] key and set the address & adjusted value
display (See page 13).
This set LCD display
0 1 3 ###S
###: Address
: Adjusted value
14. Check that the laser power meter reading is 4.95 ± 0.50 mW.
15. Check that the voltage both ends (TP (+) and TP (–)) of resistor R501 at this time is below 80 mV.
16. Press the
test mode (display check mode).
Checking and Connection Location: MAIN board
Adjustment/checking and Connection Location:
x key to quit the manual mode, and activate the
MAIN BOARD (SIDE B)
MO overall
adjustment
xkey
xkey
ENTER key
xkey
END SEARCH key
xkey
Test mode (display check mode)
MO overall
adjustment
OK
NG
Electrical
offset
adjustment
Power supply
adjustment
auto item feed
Note: Adjust the CD first, when performing adjustment.
20
TP901
(VL)
TP910(GND)
TP902(VC)
TP(–
)
R501
(+)
TP
Page 21
MZ-R501/R501PC
This set LCD display
0 0 0 Assy
This set LCD display
0 0 0
CD OK
This set LCD display
0 0 0
MO OK
• Overall Adjustment Mode (Title Display)
This set LCD display
0 0 0
: (Disc mark) At end power supply adjustment:Outside lit
At end of electrical offset adj.:inside lit
Note:On the set having microcomputer version 1.000,the disc
mark is displayed on the set LCD only.
: Left side = MO overall adjustment information
F : MO overall adjustment completed
1 : Manual adjustment exists(overall adj.not completed)
0 : Not adjusted
Right side = CD overall adjustment information
F : CD overall adjustment completed
1 : Manual adjustment exists(overall adj.not completed)
0 : Not adjusted
• Electrical Offset Adjusting Method
Caution: The electrical offset adjustment must be made with no
disc loaded.
1. Make sure that the power supply voltage is 3V.
2. Set the test mode (see page 11).
3. Press the
mode.
Assy
. or [VOL--] key to activate the overall adjustment
This set LCD display
• Adjustment Method of Overall CD and MO Adjustment
Mode
1. Setting the test mode (see page 11).
2. Press the
ment mode.
3. Insert CD disc in the set, and press the
Overall CD Adjustment mode. Automatic adjustments are made.
4. In case of CD overall adjustment NG, reset the NV (see page
17), then readjust from the temperature correction (see page
19).
. or [VOL --] key activates the overall adjust-
. key to set the
This set LCD display
X X X
XXX: Item number for which on
adjustment is being executed.
This set LCD display
CD RUN
0 0 0 Assy11
4. Press the [ENTER] key.
This set LCD display
0 3 5 Ofst
: Adjusted value
5. Electrical offset adjustment is over, if the following display
appears.
This set LCD display
0 0 0
OfstOK
0 0 0
: NG item number
5. If OK through the overall CD adjustments, then perform overall MO adjustments.
6. Insert MO disc in the set, and press the > key to set the
Overall MO Adjustment mode. Automatic adjustments are
made.
This set LCD display
X X X
XXX: Item number for which on
adjustment is being executed.
7. In case of MO overall adjustment NG, reset the NV (see page
17), then readjust from the temperature correction (see page
19).
This set LCD display
NG
MO RUN
0 0 0
: NG item number
8. If OK through the overall MO adjustments, press the x key
to return to the test mode and terminate the Overall Adjustment
mode.
NG
21
Page 22
MZ-R501/R501PC
This set LCD display
0 6 2 ***S20
This set LCD display
0 6 2 ***S30
This set LCD display
8 6 7 ***S00
• Overall CD and MO adjustment items
1. Overall CD adjustment items
Item No.Description
312
313CD electrical offset adjustment
314
321CD tracking error gain adjustment
328CD TWPP gain adjustment
324
332
336CD ABCD gain adjustment
344CD focus gain adjustment
345CD tracking gain adjustment
521
522
CD tracking error offset adjustment
CD two-axis sensitivity adjustment
2. Overall MO adjustment items
Item No.Description
112
113
114
118
221Low reflective CD tracking error gain adjustment
224
232
236Low reflective CD ABCD level adjustment
244Low reflective CD focus gain adjustment
245Low reflective CD tracking gain adjustment
121MO tracking error gain adjustment
122MO TON offset adjustment
134MO TWPP gain adjustment
131
132
136MO ABCD gain adjustment
144MO focus gain adjustment
145MO tracking gain adjustment
434MO write TWPP gain adjustment
431MO write TWPP offset adjustment
432MO tracking error offset adjustment
436MO write ABCD gain adjustment
445MO write tracking gain adjustment
411MO normal speed read TWPP offset adjustment
412MO tracking error offset adjustment
44820 sec full recording
MO electrical offset adjustment
Low reflective CD tracking error offset adjustment
MO double speed read TWPP offset adjustment
5-9. Mode Settings
After CD overall and MO overall adjustments are made, the following two modes should be set in the manual mode:
• Setting the auto time stamp mode
This mode is provided so that the auto time stamp (function that
delimits tracks at given intervals) can be turned on/off in the menu
mode.
1. Select the manual mode of the test mode, and set item number
062 (see page 12).
2. Adjust with the [VOL+] key (adjusted value up) or [VOL--]
key (adjusted value down) so that the adjusted value becomes
S30.
3. Press the X key.
• Check method of auto time stamp mode
1. Turn the power off and then on.
2. Insert a disc and press the X key and [REC] key at the same
time. Verify that “REC” is flashing on the LCD display and
then push the [MENU/ENTER] key.
This set LCD display
u
REC
00: 0 0 EDIT
3. Press the
> key five times.
This set LCD display
u
REC
00: 0 0 TimeMK
4. Press the [MENU/ENTER] key.
5. Verify that each time the > key is pressed, the LCD display changes as follows:
5min t 10min t 15min t off.
6. Verify that “OFF” is flashing on the LCD display and then
press the [MENU/ENTER] key.
7. Push the x key and remove the disc.
• Setting the ATRAC mode
This mode is provided to set the mode of ATRAC to TYPE-R (high
tone quality mode).
1. Select the manual mode of the test mode, and set item number
867 (see page 12).
22
Page 23
2. Adjust with the [VOL+] key (adjusted value up) or [VOL--]
key (adjusted value down) so that the adjusted value becomes
S67.
This set LCD display
8 6 7 ***S67
3. Press the X key.
4. Set item number 868 (see page 12).
This set LCD display
8 6 8 ***S20
5. Adjust with the [VOL+] key (adjusted value up) or [VOL--]
key (adjusted value down) so that the adjusted value becomes
S01.
This set LCD display
MZ-R501/R501PC
8 6 8 ***S01
6. Press the X key.
5-10. Resume Clear
Perform the Resume clear when all adjustments completed.
• Resume Clear Setting Method
1. Select the manual mode of the test mode, and set item number
043 (see page 12).
This set LCD display
2. Press the
0 4 3
X key.
This set LCD display
Resume
0 4 3 Res
Resume clear complete
0 4 3 ResClr
3. Press the x key to return to the test mode (display check
mode).
1TEOTracking error signal output to the system controller (IC801)
2REXT—Connect terminal to the external resistor for ADIP amp control
3WPPLPF—Connect terminal to the external capacitor for TPP/WPP low-pass filter
4VREFOReference voltage output terminal (+1 V)
5CISignal (C) input from the optical pickup detector
6DISignal (D) input from the optical pickup detector
7D-CISignal (D) input from the optical pickup detector (AC input)
8IYII-V converted RF signal (IY) input from the optical pickup detector
9IXII-V converted RF signal (IX) input from the optical pickup detector
10JXII-V converted RF signal (JX) input from the optical pickup detector
11JYII-V converted RF signal (JY) input from the optical pickup detector
12AISignal (A) input from the optical pickup detector
13A-CISignal (A) input from the optical pickup detector (AC input)
14BISignal (B) input from the optical pickup detector
15TON-C—Connect terminal to the external capacitor for TON hold
19PD-NIILight amount monitor input terminal (non-invert input)
20PD-OOLight amount monitor output terminal
21ADIPOADIP duplex FM signal (22.05 kHz ± 1 kHz) output to the system controller (IC801)
22DVDD—Power supply terminal (+2.3 V) (digital system)
23SBUSI/OSSB serial data input/output with the system controller (IC801)
24SCKISSB serial clock signal input from the system controller (IC801)
25XRSTIReset signal input from the system controller (IC801) “L”: reset
26OFTRKIOff track signal input from the system controller (IC801)
27DGND—Ground terminal (digital system)
28BOTMO
29PEAKO
30VREF075—Connect terminal to the external capacitor for the internal reference voltage
31VCOMiddle point voltage (+1.2 V) generation output terminal
32CCSL2—Connect terminal to the external capacitor for TPP/WPP low-pass filter
33RF OUTOPlayback EFM RF signal output to the system controller (IC801)
34AGND—Ground terminal (analog system)
35 – 37EQ, LP, PS—Connect terminal to the external capacitor for the RF equalizer
39, 40OFC-2, OFC-1—Connect terminal to the external capacitor for RF AC coupling
41ABCDOLight amount signal (ABCD) output to the system controller (IC801)
42FEOFocus error signal output to the system controller (IC801)
43S-MONOServo signal monitor output to the system controller (IC801)
44ADIP-INIADIP duplex FM signal (22.05 kHz ± 1 kHz) input terminal
Connect terminal to the external capacitor for the low-pass filter of NPP divider
denominator
Connect terminal to the external capacitor for the low-pass filter of CSL divider
denominator
Bottom hold signal output of the light amount signal (RF/ABCD) to the system
controller (IC801)
Peak hold signal output of the light amount signal (RF/ABCD) to the system
controller (IC801)
24
Page 25
MZ-R501/R501PC
• IC801 CXD2671-204GA (SYSTEM CONTROLLER, DIGITAL SIGNAL PROCESSOR, 16M BIT D-RAM)
Pin No.Pin NameI/ODescription
1PAUSE KEYISet key input terminal (X key input)
2(MIC SENSE)O
3XTESTIInput terminal for the test mode set up “L”: test mode (normally fixed at “H”)
4, 5NCONot used (open)
6MCUVDD0—Power supply terminal (for microcomputer block) (+1.5 V)
7MIFVSS3—Ground terminal (for microcomputer I/F)
8XRSTISystem reset signal input terminal from the power control (IC901) “L”: reset
9S MONIServo signal monitor input terminal (A/D input) from RF amp (IC501)
10VB MONIVoltage monitor input terminal of UNREG power supply (A/D input)
11CHG MONICharge voltage monitor input terminal (A/D input) Not used (open)
12VREF MONIClear reference voltage input terminal (A/D input) from RF amp (IC501)
13, 14
15VL MONIVL voltage monitor input terminal (A/D input)
16HIDC MONIHIGH DC voltage monitor input terminal (A/D input)
17WK DETISet key start switching detection signal input terminal (A/D input)
18REC KEYIREC key input terminal (A/D input)
19HALF LOCK SWI
20RMC KEYIKey input terminal (A/D input) of the remote commander attached headphone
21AVDD—Power supply terminal (for the analog circuit block) (+2.8 V)
22AVSS—Ground terminal (for the analog circuit block)
23VDIOSC—Power supply terminal (for OSC cell) (+2.4 V)
24OSCIISystem clock (45.1584 MHz) input terminal
25OSCOOSystem clock (45.1584 MHz) output terminal
26VSIOSC—Ground terminal (for OSC cell)
27DAVDD—Power supply terminal (for the built-in D/A converter) (+2.4 V)
28VREFLIReference voltage input terminal (for the internal D/A converter L-CH)
29AOUTLOBuilt-in D/A converter (L-CH) output terminal
30AOUTROBuilt-in D/A converter (R-CH) output terminal
31VREFRIReference voltage input terminal (for the built-in D/A converter R-CH)
32DAVSS—Ground terminal (for the built-in D/A converter)
33ASYOOPlayback EFM duplex signal output terminal
34ASYIIPlayback EFM comparison slice level input terminal
35AVD1—Ground terminal (for the analog) (+2.4 V)
36BIASIBias input for the playback EFM comparison
37RFIIPlayback EFM RF signal input from RF amp (IC501)
38AVS1—Ground terminal (for the analog)
39PCOOPhase comparison output for the master clock of playback EFM system master PLL
40PDOOPhase comparison output for the analog PLL Not used (open)
41FILIIFilter input for the master clock of the playback EFM system master PLL
42FILOOFilter output for the master clock of the playback EFM system master PLL
43CLTVIInternal VCO control voltage input for the playback EFM system master PLL
44PEAKIPeak hold signal input of the light amount signal (RF/ABCD) from RF amp (IC501)
45BOTMIBottom hold signal input of the light amount signal (RF/ABCD) from RF amp (IC501)
46ABCDILight amount signal (ABCD) input from RF amp (IC501)
47FEIFocus error signal input from RF amp (IC501)
48AUX1ISupport signal (I3 signal/temperature signal) input terminal (A/D input)
49VCIMiddle point voltage (+1.2 V) input terminal
50ADIOOMonitor output of A/D converter input signal Not used (open)
51ADRTIA/D converter the upper limit voltage input (fixed at “H” in this set)
SET KEY 1,
SET KEY 2
Control signal output to the microphone amp
“H”: HIGH, “L”: LOW, normally: “H” Not used (open)
ISet key input terminal (A/D input)
Open button detection switch (S805) input terminal (A/D input)
“L”: when normal position, “H”: when locked
25
Page 26
MZ-R501/R501PC
Pin No.Pin NameI/ODescription
52AVD2—Power supply terminal (for the analog) (+2.4 V)
53AVS2—Ground terminal (for the analog)
54ADRBIA/D converter the lower limit voltage input (fixed at “L” in this set)
55SEISled error signal input terminal Not used (fixed at “L”)
56TEITracking error signal input from RF amp (IC501)
57DCHG—Connecting analog power supply of the low impedance (fixed at “H” in this set)
58APCIError signal input for the laser automatic power control Not used (fixed at “H”)
59DSPVDD0—Power supply terminal (for DSP block) (+1.5 V)
60DSPVSS0—Ground terminal (for DSP block)
61XTSLI
62DIN1IInput terminal of the record system digital audio signal
63(DOUT)OOutput terminal of the playback system digital audio signal Not used (open)
64(DAPWMLP)OD/A converter PWM output (L-CH right phase) Not used (open)
65(DAPWMLN)OD/A converter PWM output (L-CH reverse phase) Not used (open)
66(DAPWMRP)OD/A converter PWM output (R-CH right phase) Not used (open)
67DADTOAudio data output Not used (open)
68ADDTIData signal input from the external A/D converter (IC301)
69LRCKOL/R sampling block signal (44.1 kHz) output to the external A/D converter (IC301)
70XBCKOBit clock signal (2.8224 MHz) output to the external A/D converter (IC301)
71FS256O11.2896 MHz clock signal output to the external A/D converter (IC301)
72(MVCI)IVibrate input for the digital in PLL from the external VCO Not used (fixed at “L”)
73DSPVDD1—Power supply terminal (for DSP block) (+1.5 V)
74ADFGIADIP duplex FM signal (20.05 ± 1 kHz) input from RF amp (IC501)
75(F0CNT)OFilter cut off control signal output Not used (open)
76DIFVDD0—Power supply terminal (for DSP I/F) (+2.3 V)
77DIFVSS0—Ground terminal (for DSP I/F)
78APCREFO
79(LDDR)OPWM signal output for the laser automatic power control Not used (open)
80TRDROTracking servo drive PWM signal output (–) to the motor driver (IC701)
81TFDROTracking servo drive PWM signal output (+) to the motor driver (IC701)
82FFDROFocus servo drive PWM signal output (+) to the motor driver (IC701)
83FRDROFocus servo drive PWM signal output (–) to the motor driver (IC701)
84MCUVDD1—Power supply terminal (for the microcomputer block) (+1.5 V)
85(FGIN)IFG signal input terminal for the spindle servo Not used (open)
86FS4O176.4 MHz clock signal output to the power control (IC601, IC901)
87SPRD/SPDU/RTG0OSpindle servo drive PWM signal output terminal (–) to the motor driver (IC701)
88SPFD/SPVS/PWM3OSpindle servo drive PWM signal output (+)
92DSPVSS1—Ground terminal (for DSP block)
93SPCUISpindle motor drive comparison signal input (U) from the motor driver (IC701)
94SPCVISpindle motor drive comparison signal input (V) from the motor driver (IC701)
95SPCWISpindle motor drive comparison signal input (W) from the motor driver (IC701)
96SRDROSled servo drive PWM signal output (–) to the motor driver (IC701)
97SFDROSled servo drive PWM signal output (+) to the motor driver (IC701)
98SLDVO
Input terminal for the frequency set up of the system clock
“L”: 45.1584 MHz, “H”: 22.5792 MHz (fixed at “L” in this set)
Control signal output to the reference voltage generation circuit for the laser
automatic power control
Spindle motor drive control signal output (V)/RTG output 1 to the motor
driver (IC701)
Spindle motor drive control signal output (W)/RTG output 2 to the motor
driver (IC701)
Sled motor drive signal output (V) to the motor driver (IC701)/drive control signal
output (1–)
26
Page 27
MZ-R501/R501PC
Pin No.Pin NameI/ODescription
99SLDWO
100SLCUISpindle motor drive comparison signal input (U) from the motor driver (IC701)
101SLCVISpindle motor drive comparison signal input (V) from the motor driver (IC701)
102SLCWISpindle motor drive comparison signal input (W) from the motor driver (IC701)
103DIFVDD1—Power supply terminal (for DSP I/F) (+2.3 V)
104DIFVSS1—Ground terminal (for DSP I/F)
105EFMOOEFM encode data output for the record to the over write head drive (IC601)
106(MNT0)OInternal DSP monitor output (0) terminal Not used (open)
107(MNT1)OInternal DSP monitor output (1) terminal Not used (open)
108MNT2OInternal DSP monitor output (2) terminal Not used (open)
109(MNT3)OInternal DSP monitor output (3) terminal Not used (open)
110(SENSE)OInternal DSP (SENS) monitor output terminal Not used (open)
111(TX)O
112(RECP)OLaser power changeover signal output monitor terminal Not used (open)
114 – 117NCOOutput terminal for the external D-RAM Not used (open)
118DRAMVSS0—Ground terminal (for the external D-RAM)
119DRAMVDD0—Power supply terminal (for the external D-RAM) (+2.4 V)
120 – 138NCOOutput terminal for the external D-RAM Not used (open)
139DRAMVDD1—Power supply terminal (for the external D-RAM) (+2.4 V)
140DRAMVSS1—Ground terminal (for the external D-RAM)
141TSB MST VDD—Power supply terminal (for TSB master communication) (+2.8 V)
142RMC DTCKI/OTSB serial data input/output with the remote commander attached headphone
143TSB SLV VDD—Power supply terminal (for I/F to TSB slave communication) (+2.3 V)
144(TSB SLVI)ITSB slave signal input from the remote commander attached headphone (fixed at “L”)
145(TSB SLVO)O
146TDIIData input terminal for JTAG Not used (open)
147TMSITest mode control input terminal for JTAG Not used (open)
148TCKIClock input terminal for JTAG Not used (open)
149XTRSTIReset input terminal for JTAG Not used (open)
150TDOOData output terminal for JTAG Not used (open)
151JTAGVDD—Power supply terminal (for JTAG) (+2.4 V)
152JTAGVSS—Ground terminal (for JTAG)
153MCUVDD2—Power supply terminal (for the microcomputer block) (+1.5 V)
154MIFVDD0—Power supply terminal (for the microcomputer I/F block) (+2.3 V)
155MIFVSS0—Ground terminal (for the microcomputer I/F block)
156, 157TEST1, TEST0IInput terminal for the main test (normally fixed at “L”)
158EVAIEVA/FLASH chip discrimination terminal “L”: FLASH chip, “H”: EVA chip
159OPR LEDONot used (open)
160SSB DATAI/OInput/output of SSB serial data with RF amp (IC501)
161SSB CLKOSSB serial clock output to RF amp (IC501)
162MCUVSS0—Ground terminal (for the microcomputer block)
163(VREC PWM)OOver write head control spare terminal Not used (open)
164VL PWMO
165VC PWMO
166SPDL AUX PWMOPWM signal output for the spindle support to the motor driver (IC701)
167XPD ADAAUXONot used (open)
168NCONot used (open)
Sled motor drive signal output (W) to the motor driver (IC701)/drive control signal
output (2+)
Record data output enable signal output monitor terminal of the internal DSP
Not used (open)
TSB slave signal output from the remote commander attached headphone
Not used (open)
PWM for the laser automatic power supply voltage control signal output to the power
control (IC901)
PWM signal output for the system power supply voltage control to the power control
(IC901)
27
Page 28
MZ-R501/R501PC
Pin No.Pin NameI/ODescription
169CLK SELOSystem clock select signal output to the power control (IC901)
170OPEN CLOSE SWI
171GND SWOControl signal output to the ground (GND) changeover switch
172SET CODE0OInput terminal for the set (fixed at “L” in this set)
173, 174SET CODE1, 2OInput terminal for the set (open in this set)
175SET CODE3OInput terminal for the set (fixed at “L” in this set)
176MIFVDD1—Power supply terminal (for the microcomputer I/F block) (+2.3 V)
177MIFVSS1—Ground terminal (for the microcomputer I/F block)
178(AOUT SEL)OHP/LINE changeover signal output Not used (open)
179SI0I
180SO0O
181SCK0O
182(XGUM ON)I
183BEEPOBeep sound control signal output Not used (open)
184NCONot used (open)
185VD SELOVD power supply changeover signal output terminal Not used (open)
186(XMUTE)OAnalog muting control signal output terminal “L”: muting ON Not used (open)
187LCD RST AUXOReset control signal output terminal to the liquid crystal display element “L”: reset
188, 189NCONot used (open)
190XPATCHIPatch function detection input terminal “L”: patch function Fixed at “L” in this set
191OPT DETIDIN plug detection signal input terminal
192XJACK DETILINE IN plug detection signal input terminal
193(XMIC DET)IMicrophone plug detection signal input terminal Not used (open)
194, 195PD S0, PD S1OPD IC mode changeover signal output to the optical pick up
196MIFVDD2—Power supply terminal (for the microcomputer I/F block) (+2.3 V)
197 – 199MODE1 – 3O
200, 201HD CON 1, 2OOver write head control signal output to the over write head drive (IC601)
202REC WBL SWOLPF changeover switch input terminal when REC/PB control Not used (open)
203XCS ADAOChip select signal output to A/D converter (IC301)
204XPD ADAOPower supply control signal output for the drive to A/D converter (IC301)
205XCS LCDOChip select signal output to the liquid crystal display element
206LCD STBOStrobe signal output to the the liquid crystal display element
207LCD RSTOReset control signal output to the liquid crystal display element Not used (open)
208(REC LED)OLED ON/OFF control signal output for REC display Not used (open)
209(LD ON)OON/OFF control signal output terminal of the laser diode Not used (open)
210(TSB SLV CHK)ITSB slave detection signal input terminal
211, 212 (K-TAI-MON), (K-TAI-SW)INot used (open)
213MCUVSS1—Ground terminal (for the microcomputer block)
214CAV CL V SWOCAV/CLV changeover control signal output Not used (open)
215XOPT CTLOPower supply ON/OFF control signal output for DIN PD drive
216(CS RTC)OChip select signal output to the clock IC Not used (open)
217OFTRKIOff track signal input from RF amp (IC501)
218MUTEOAnalog muting control signal output “H”: muting ON
219XCS NVOChip select signal output to EEPROM (IC804)
220XRST MTR DRVOReset control signal output to the motor driver (IC701)
221XRF RSTOReset control signal output to RF amp (IC501)
222MCUVDD3—Power supply terminal (for the microcomputer block) (+1.5 V)
Open/close detection switch (S806) of the upper panel input terminal (A/D input)
“L”: when upper panel close
Serial data input from the nonvolatile memory (IC804) and liquid crystal display
element module
Serial data output to the nonvolatile memory (IC804), A/D converter (IC301) and
liquid crystal display element module
Serial clock signal output to the nonvolatile memory (IC804), A/D converter (IC301)
and liquid crystal display element module
Battery pack detection switch input terminal for the charge
“L”: there is battery pack for the charge Not used (open)
Power supply control signal output (for the over write head drive) to the over write
head drive (IC601)
28
Page 29
Pin No.Pin NameI/ODescription
223SPDL MONISpindle servo monitor signal input
224 – 226(XAVLS), (SOUND 1, 2)INot used (open)
227XHOLD SWIHOLD switch (SW801) input terminal “L”: hold ON, “H”: hold OFF
228(SYCN REC)ISYNCHRO REC switch input terminal “L”: OFF, “H”: ON Not used (open)
229(SYNC LEVEL)ONot used (open)
232FLASHVSS—Ground terminal (for the internal FLASH ROM)
233SLD 1 MONISled servo monitor signal input
234VLONO
235SLEEPOSystem sleep control signal coutput to the power control (IC901) “H”: sleep ON
236FFCLROInput latch output for the start switching to the power control (IC901)
237(CHG GAIN)OCharge gain control signal output Not used (open)
238(CHG)OCharge ON/OFF control signal output “H”: charge ON Not used (open)
239(TUN REG ON)ONot used (open)
240XHP STBYOHeadphone standby signal output to the headphone amp (IC302)
241MIFVDD3—Power supply terminal (for the microcomputer I/F block) (+2.3 V)
242MIFVSS2—Ground terminal (for the microcomputer I/F block)
243(TEST2)OInput terminal for the main test (normally open)
244NC—Not used (open)
Detection input terminal of the record check claw from the protect detection switch
(S803) “L”: recording possible condition, “H”: protect
Power supply control signal output for the laser diode drive to the power
control (IC901)
MZ-R501/R501PC
2929
Page 30
MZ-R501/R501PC
6-2. BLOCK DIAGRAM — SERVO SECTION —
MECHANISM
M602
(SLED)
M601
(SPINDLE)
MD
MECHANISM
(1/2)
M603
OVER WRITE
HEAD
UP/DOWN
MD
(2/2)
MOTOR FLEXIBLE
BOARD
OPTICAL PICK-UP BLOCK
(LCX-4R)
Iy
Ix
JX JY JX
IX IY
AFBC D
Jx
Jy
IX
A
B
C
D
PD
LD
2-AXIS
DEVICE
(FOCUS)(TRACKING)
HR601
OVER
WRITE
HEAD
S0
S1
(1/2)
LD-A
TRK+
TRK—
FCS+
FCS—
MAIN BOARD
HD DRV+
1
HD DRV—
2
CN701(1/2)
CN501
6
9
10
14
15
16
17
7
8
18
5
AUTOMATIC
POWER
12
CONTROL
Q501
11
19
2
1
4
3
TRK+
TRK—
FCS+
FCS—
MOTOR FLEXIBLE
BOARD
U
VW
(2/2)
CN701(2/2)
14
¥
15
10
¥
11
12
¥
13
8
¥
9
5
6
3
¥
4
7
SLED1+
SLED1-
SLED2+
SLED2-
CLVU
CLVV
CLVN
CLVW
(1/3)
SERVO SECTION
OVER WRITE
HEAD DRIVE
Q601,602
RF AMP,FOCUS/TRACKING ERROR AMP
VREF
4
IY
8
IX
9
JX
10
JY
11
A
12
B
14
C
5
D
6
A-C
13
D-C
7
PD-I
18
PD-O
20
RF AMP,
FOCUS
ERROR,
TRACKING
ERROR
TPP/WPP
APC
IC501
PEAK
/BOTM
SERIAL
INTERFACE
S-MONITOR
RF OUT
PEAK
BOTM
ABCD
ADIP IN
ADIP
PD-NI
OFTRK
XRST
SBUS
SCK
S MON
OVER WRITE HEAD DRIVE
IC601(1/2)
HB
35
HA
33
HD DRV+
HD DRV—
33
29
28
41
FE
42
TE
1
44
21
19
31
VC
26
25
23
24
43
37
44
45
46
47
56
74
78
49
12
217
221
160
161
9
194
195
RFI
PEAK
BOTM
ABCD
FE
TE
ADFG
APCREF
VC
VREF MON
OFTRK
XRF RST
SSB DATA
SSB CLK
S MON
PD S0
PD S1
OUTA
41
OUTB
38
25
VREF
TRK+
TRK—
FCS+
FCS—
SLD 1 MON
SLD 2 MON
EFM
PRE DRIVER
HI-BRIDGE
PRE DRIVER
SYSTEM CONTROL (1/2)
SW
RECONOERI
1 2 35 6
199 198 197201 200
MODE3
MODE2
MODE1
SLED1+
SLED1—
SLED2+
SLED2—
CPAO
CPBO
CLVU
CLVV
CLVW
CLVN
EFM
7
CLK
4
VRECIN2
37
VRECIN1
42
C1H
CHARGE
PUMP1
CHARGE
FI
HD CON2
HD CON1
3324
352580
101982
81883
1417
42
12
41
292699
40
31
39
38
37
48487
53
46
52
44290
51
54
PUMP2
SYSTEM CONTROLLER,
DIGITAL SIGNAL PROCESSOR,
16M BIT D-RAM
IC801(1/3)
COIL DRIVE,SPINDLE/SLED
FO3
RO3
FO1
R01
FO2
CPAIP
RO2
CPAIM
FO4
CPBIP
R04
CPBIM
SLED VOLTAGE
MONITER
UO
CPUI
VO
CPVI
WO
CPWI
COM
SPINDLE
VOLTAGE MONITOR
CPWO
CPVO
55 56 1
CLV MON W
CLV MON V
28
C1L
27
C2H
31
C2L
30
FOCUS/TRACKING
MOTOR DRIVE
IC701
TRACKING
COIL DRIVE
FOCUS
COIL DRIVE
SLED
MOTOR
DRIVE
SPINDLE
MOTOR
DRIVE
BIAS
CPUO
CLV MON U
VRECO
B+
FI3
RI3
FI1
RI1
FI2
FI2
16
PWM24
2097
FI4
RI4
27102
PWM
5
UI
VI
3
WI
OE
6
SPINDLE
SERVO
DRIVE
SWITCH
IC805
105
EFMO
TFDR
81
TRDR
FFDR
FRDR
SLD 1 MON
233
96
SLDR
98
SLDV
SFDR
SLDW
SLCW
166
SPDL AUX PWM
SPFD/SPVS/PWM3
88
SPDL MON
223
SPRD/SPDU/RTG0
89
SPDV/RTG1
SPDW/RTG2
220
XRST MTR DRV
DIN1
ADDT
SLCU
SLCV
SPCU
SPCV
SPCW
62
68
SLD1 MON
100
SLD2 MON
101
CLV MON U
93
CLV MON V
94
CLV MON W
95
Signal path
: PLAYBACK
: REC(ANALOG IN)
: REC(DIGITAL IN)
DIN1
1
ADDT
CLK
VREF
SECTION
(Page 31)
CONTROL
2
(Page 32)
AUDIO
SYSTEM
/POWER
SECTION
3030
Page 31
6-3. BLOCK DIAGRAM — AUDIO SECTION —
MZ-R501/R501PC
MAIN BOARD
DIN1
SERVO
1
SECTION
(Page 30)
ADDT
SYSTEM
CONTROL
/POWER
SECTION
(Page 32)
SDO0
3
SCK0
(2/3)AUDIO SECTION
SDO0
SCK0
OPTICAL
RECEIVER
VIF B+
LIN2
3
SDTO
9
AUDIO
I/F
CONTROLLER
BCLK
10
LRCK
12
CDTI
13
CCLK
14
CSN
15
16
PDN
AUDIO
I/F
CONTROLLER
A/D
CONVERTER
&
HPF
A/D CONVERTER
11
IC301
MCLK
CLOCK
DIVIDER
IP
GAIN
AMP
LIN1
RIN2
RIN1
1
4
2
OPT CONTROL
SWITCH
Q302
J301
LINE IN
(OPTICAL)
(LINE IN JACK)
HEADPHONE AMP
IC302
IN L
22
IN R
21
BEEP
15
MUTING
MUTE
1718
STBY
BEEP
STANDBY
OUT L
OUTA BEEP
OUT R
OUTB BEEP
VREF IN
2
24
4
23
REFERENCE
VOLTAGE
13
SWITCHING
Q301
J302
i
SDI0
SDO0
SCK0
203 204
69
70
LRCK
XBCK
179
SI0
180
SO0
181
SCK0
XCS ADA
XPD ADA
XCS NV
2192425
SDI0
SDO0
SCK0
2341
DI
SK
DO
XCS
EEPROM
IC804
71
FS256
OSCI
X801
45.1584MHz
OSCO
SYSTEM CONTROLLER,
DIGITAL SIGNAL PROCESSOR
16M BIT D-RAM
IC801(2/3)
29 30215 192 191218240
AOUTL
AOUTR
XJAC DET
XOPT CTL
OPT DET
MUTE
XHP STBY
RMC DTCK
SYSTEM
CONTROL
/POWER
SECTION
(Page 32)
4
142
VC B+
RMC KEY
Signal path
: PLAYBACK
: REC(ANALOG IN)
: REC(DIGITAL IN)
AP302(RVCC)
AP303(DTCK)
AP304(KEY-R)
AP305(RGND)
3131
Page 32
MZ-R501/R501PC
6-4. BLOCK DIAGRAM — SYSTEM CONTROL / POWER SECTION —
SWITCH
&
LCD MODULE
UNIT
MAIN BOARD
AUDIO
4
SECTION
(Page 31)
AUDIO
3
SECTION
(Page 31)
(Page 30)
SERVO
2
SECTION
CN801
SDO0
12
SCK0
13
RST
14
STB
10
CS
11
XWK1
4
REC
5
DVDD
8
7
6
3
1
2
9
VIF B+
PAUSE
SET KEY1
SET KEY2
RMC KEY
SDO0
SCK0
CLK
VREF
OPEN/CLOSE
(3/3) SYSTEM CONTROL/POWER SECTION
20
RMC KEY
FS4
86
169
CLK SEL
236
FFCLR
SLEEP
235
234
VLON
17
WK DET
18
REC KEY
VL MON
AVDD
VL PWM
VC PWM
XRST
CHG MON
CHG GAIN
CHG
HIDC MON
GND SW
19
15
21
141
164
165
8
11
237
238
16
171
RESET
SWITCH
S801
HOLD
S806
DETECT
S803
PROTECT
DETECT
TAP801
(TEST)
Q851
VIF B+
VB B+
VIF B+
VB B+
SYSTEM CONTROLLER
187
LCD RST AUX
206
LCD STB
XCS LCD
205
1
PAUSE KEY
13
SET KEY1
14
SET KEY2
227
XHOLD SW
OPEN CLOSE SW
170
230
PROTECT
3
XTEST
48
AUXI
10
VB MON
158
EVA
HALF LOCK SW
IC801(3/3)
TSB MST VDD
S805
(HALF LOCK)
VL B+
VC B+
L801
VIF
A/D CONVERTER(IC301),
RF AMP(IC501),
POWER CONTROL(IC601),
MOTOR DRIVE(IC701)
SYSTEM CONTROLLER(IC801),
EEPROM(IC804),
SPINDLE SERVO DRIVE SWITCH(IC805)
B+
VL
RF AMP(IC501),
LASER APC CIRCUIT
B+
SYSTEM CONTROLLER(IC801)
SYSTEM CCONTROLLER(IC801)
SYSTEM CONTROLLER(IC801)
VD
B+
VA
A/D CONVERTER(IC301),
HEADPHONE AMP(IC302),
B+
VC
POWER CONTROL(IC601),
B+
NOISE
FILTER
NOISE
FILTER
VRECO
OVER WRITE
HEAD DRIVE
CIRCUIT
B+
NOISE
FILTER
VG B+
VIF B+
VC B+
VRMC
7
XWK3
4
CLK
56
CLK SEL
52
FFCLR
54
SLEEP
55
VLON
1
XWK1
2
XWK2
3
XWK4
5
VAIFON
53
VSTB
6
L902
L602
VLO
10
VREF
49
DTC2
24
25
DTC1
VDFB
39
VD
44
VIFFB
38
VIF
42
VA
41
D908
VCO
35
INM2
22
RF2
23
INM1
26
RFI
27
XRST
46
CRST
47
VRECO1
1011
VRECO2
1514
VREC
16
INM1
19
RF1
20
36
VG
CONTROL
IC601(2/2)
8
VI0
26
VC2
9
VC
CHGMON
51
GAIN
54
CHG
55
BANDGAP
REFERENCE
SERIES
PASS
REGULATOR
RESET SIGNAL
GENELATOR
SWITCH
POWER
SYSTEM
CONTROL
RF2
DTC1
REGULATOR
STEP-UP DOWN
REGULATOR
VB
VC
STEP-UP
PRE DRIVER
PWM
PRE DRIVER
SWITCHING
PRE DRIVER
&
PWM
BATTERY
CHARGER
&
CHARGE
CONTROL
CHARGE
MONITOR
SYSTEM
CONTROL
(2/2)
&
STEP-UP
&
PWM
CHG SW
POWER CONTROL
REGULATOR
SWITCHING
REGULATOR
STEP-UP
DC/DC
CONVERTER
SWITCH
L1 1
L1 2
DW BT
22
DW TP
21
RF2
49
INM2
48
INP2
47
RS
46
45
VB
43
BATM
44
DREG
56
DCIN
50
IC901
REGULATOR
SWITCHING
REGULATOR
L601
VIF B+
D603
VL
VL
L2
L2
LG
VG
VC2
VC
VC
VOUT
L1
L1
VB
B+ SWITCH
9
11
12
16
18
19
45
36
34
33
32
28
50
Q603
CONTROL
LINE
FILTER
T901
CHARGE
HEADPHONE AMP(IC302),
MOTOR/COIL DRIVE(IC701),
SYSTEM CONTROLLER(IC801)
D902
L905
L904
D903
VG
MOTOR/COIL
DRIVER(IC551)
POWER CONTROL
(IC601)
B+
L901
L903
D901
CHARGE
D904
Q903
TH901
GROUND LINE
SWITCHING
Q902
VB
B+
DRY BATTERY
SIZE " AA "
(IEC DESIGNATION)
1PC,1.5V
J901
DC IN 3V
!
3232
Page 33
MZ-R501/R501PC
Common note on Printed Wiring Board:
• Y : parts extracted from the conductor side.
•: Pattern from the side which enables seeing.
(The other layer’s patterns are not indicated.)
Caution:
Pattern face side: Parts on the pattern face side seen from the
(Side B)pattern face are indicated.
Parts face side: Parts on the parts face side seen from the
(Side A)parts face are indicated.
• Main board is four-layer printed board.
However, the patterns of layers 2 and 3 have not been included in this diagrams.
Replacement of IC801 onmain board
*
requires a special tool.
• Lead Layouts
Lead layout of conventional ICCSP (chip size package)
surface
Common note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/
specified.
•%: indicates tolerance.
• C : panel designation.
Note: The components identified by mark 0 or dotted line
with mark 0 are critical for safety.
Replace only with part number specified.
• A : B+ Line.
• Total current is measured with Minidisc installed.
• Power voltage is dc 3V and fed with regulated dc power
supply from external power voltage jack.
• Voltage and waveforms are dc with respect to ground
under no-signal conditions.
no mark : PB
() : REC
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production tolerances.
• Circled numbers refer to waveforms.
• Signal path.
E: PB
k : REC (ANALOG)
l : REC (DIGITAL)
: Impossible to measure
∗
4
W or less unless otherwise
• Waveforms
100mV/DIV, 1µs/DIV
1
IC5018 (IY) (PB mode)
100V/DIV, 1µs/DIV
2
IC5019 (IX) (PB mode)
100mV/DIV, 1µs/DIV
3
IC501 q; (JX) (PB mode)
100mV/DIV, 1µs/DIV
4
IC501 qa (JY) (PB mode)
20mV/DIV, 500ns/DIV
5
Approx.
220mVp-p
Approx.
220mVp-p
Approx.
220mVp-p
Approx.
220mVp-p
Approx.
35mVp-p
IC501 1 (TE) (PB mode)
500mV/DIV, 500ns/DIV
6
Approx.
1.3Vp-p
IC501 ed (RF OUT) (PB mode)
10mV/DIV, 500ns/DIV
7
Approx.
20mVp-p
IC501 rs (FE) (PB mode)
1V/DIV, 2µs/DIV
8
2.4Vp-p
5.8µs
IC601 4 (CLK)
1V/DIV, 2µs/DIV
9
2.4Vp-p
3333
5.8µs
IC901 th (CLK)
Page 34
MZ-R501/R501PC
6-5. PRINTED WIRING BOARD — MAIN SECTION —• Refer to page 33 for Note.
583-225-632-01 SPRING (LIMITER), COMPRESSION
593-225-633-01 SPRING (OPEN), TENSION
603-225-627-01 SLIDER, OPEN
613-225-626-01 CASE, BATTERY
623-228-493-01 SPACER (SIDE A)
633-228-494-01 SPACER (SIDE B)
643-228-495-01 SPACER (REAR)
44
Page 45
7-3. MD MECHANISM DECK SECTION
(MT-MZR500-172)
101
102
103
105
118
106
MZ-R501/R501PC
117
119
120
118
112
111
104
110
109
122
103
M603
113
M601
109
115
114
109
A
B
103
116
108
109
B
A
107
115
121
M602
The components identified by
mark 0 or dotted line with mark
0 are critical for safety.
Replace only with part number
specified.
FB3011-216-864-11 METAL CHIP05%1/16W
FB3021-216-864-11 METAL CHIP05%1/16W
FB3031-216-864-11 METAL CHIP05%1/16W
FB3041-216-864-11 METAL CHIP05%1/16W
FB8011-216-864-11 METAL CHIP05%1/16W
FB8011-414-226-21 INDUCTOR, FERRITE BEAD (R501:US)
FB8021-216-864-11 METAL CHIP05%1/16W
FB8031-216-864-11 METAL CHIP05%1/16W
FB8041-216-864-11 METAL CHIP05%1/16W
FB8061-216-864-11 METAL CHIP05%1/16W
IC3018-759-694-88 IC AK5354VT-E2
IC3028-759-598-15 IC TA2131FL(EL)
IC5018-759-689-67 IC SN761057DBT
IC6018-759-698-60 IC XPC18A22FCR2
IC7018-759-698-62 IC SC111257FCR2
@ IC8018-752-410-50 IC CXD2671-204GA
IC8048-759-445-94 IC AK6480AM-E2
IC8058-759-196-97 IC TC7SH32FU-TE85R
IC9018-759-698-61 IC XPC18A32FCR2
< JACK >
J3011-793-619-21 JACK (LINE IN (OPTICAL))
J3021-794-084-31 JACK (i)
J9011-785-383-11 JACK, DC (POLARITY UNIFIED TYPE)
Q3018-729-037-52 TRANSISTOR 2SD2216J-QR(TX)
Q3028-729-046-49 FET FDV304P
Q5018-729-922-10 TRANSISTOR 2SA1577-QR
Q6018-729-046-43 FET HAT2051T-EL
Q6028-729-046-42 FET HAT2050T-EL
Q6038-729-053-71 FET TS8K1TB
Q8518-729-429-44 TRANSISTOR XP1501
Q9028-729-046-45 FET SI2302DS-T1
Q9038-729-042-81 FET FZT788BTC
61-804-218-12 LCD MODULE
1141-679-762-11 MOTOR FLEXIBLE BOARD
0 120X-3379-508-1 SERVICE ASSY, OP (LCX-4R)
M6018-835-706-01 MOTOR, DC SSM18A/C-SP (SPINDLE)
(with TURNTABLE)
M6021-763-399-11 MOTOR, DC (SLED) (with GEAR)
R9061-218-985-11 RES-CHIP470K5%1/16W
R9071-218-977-11 RES-CHIP100K5%1/16W
R9081-208-715-11 METAL CHIP22K0.5%1/16W
R9091-208-695-11 METAL CHIP3.3K0.5%1/16W
R9121-208-939-11 METAL CHIP150K0.5%1/16W
R9131-208-715-11 METAL CHIP22K0.5%1/16W
R9141-218-979-11 RES-CHIP150K5%1/16W
R9151-208-707-11 METAL CHIP10K0.5%1/16W
R9161-218-969-11 RES-CHIP22K5%1/16W
R9171-218-957-11 RES-CHIP2.2K5%1/16W
The components identified by
mark 0 or dotted line with mark
0 are critical for safety.
Replace only with part number
specified.
Page 51
MEMO
MZ-R501/R501PC
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MZ-R501/R501PC
REVISION HISTORY
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V er.DateDescription of Revision
1.02001. 11New
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