This service manual contains the
information on the MZ-R500
(9-873-054-11).
Photo: MZ-R500
US and foreign patents licensed from Dolby
Laboratories Licensing Corporation.
SPECIFICATIONS
System
Audio playing system
MiniDisc digital audio system
Laser diode properties
Material: GaAlAs
Wavelength: λ = 790 nm
Emission duration: continuous
Laser output: less than 44.6 µW
(This output is the value measured at a
distance of 200 mm from the lens surface
on the optical pick-up block with 7 mm
aperture.)
Recording and playback time
When using MDW-80
Maximum 160 min. in monaural
Maximum 320 min. in stereo
Personal Audio Company
Shinagawa Tec Service Manual Production Group
1
MZ-R500/R500PC
Battery operation time
Battery life
LR6 (SG) alkaline dry battery3)NormalLP2LP4
Recording
Playback364248
1)
2)
3)
4)
Dimensions
Approx. 83.0 × 27.8 × 75.8 mm (w/h/d)
(3 3/8× 1 1/8× 3 in.) without projections.
Mass
Approx. 113 g (4.0 oz) the recorder only
Supplied accessories
AC power adaptor (AEP, Chinese and Argentine models only) (1)
Headphones/earphones (1)
Optical cable (AEP, Chinese and Argentine models only) (1)
Design and specifications are subject to change
without notice.
1)
4)
The battery life may be shorter due to operating conditions, the
temperature of the location, and varieties of batteries.
Measured in accordance with the EIAJ (Electronic Industries
Association of Japan) standard.
When using a Sony LR6 (SG) “STAMINA” alkaline dry battery
(produced in Japan).
To prevent interrupted recording due to drained battery, use new
battery for recording operations.
(Unit: approx.hours) (EIAJ2))
7.51013.5
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270°C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY P ARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL
OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
8. ELECTRICAL PARTS LIST...................................... 53
3
MZ-R500/R500PC
SECTION 1
SERVICING NOTE
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
Never look into the laser diode emission from right above when
checking it for adjustment. It is feared that you will lose your sight.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
(LCX-4R)
The laser diode in the optical pick-up block may suffer electrostatic break-down easily. When handling it, perform soldering
bridge to the laser-tap on the flexible board. Also perform measures against electrostatic break-down sufficiently before the operation. The flexible board is easily damaged and should be handled
with care.
• In performing the repair with the power supplied to the set,
removing the MAIN board causes the set to be disabled.
In such a case, fix a convex part of the open/close detect switch
(S806 on MAIN board) with a tape in advance.
Handle the FLEXIBLE board (overwrite head) with care, as it
has been soldered directly to the MAIN board.
In repairing the component side of MAIN board, connect the
FLEXIBLE board (overwrite head) and the MAIN board with
the lead wires in advance. (See page 8)
FLEXIBLE board
(Over write head)
panel assy, upper
Tape
laser-tap
OPTICAL PICK-UP FLEXIBLE BOARD
S806
MAIN board
• Replacement of CDX2671-204GA (IC801) used in this set
requires a special tool.
• On the set having the microcomputer version 1.000, some
adjusted values were set in the manual mode at the shipment,
but these data will be cleared when the NV is reset. Therefore,
on the set having the microcomputer version 1.000, change the
adjusted values following the Change of Adjusted Values
immediately after the NV was reset. (See page 18)
• If the nonvolatile memory was replaced on the set, the modified
program data must be written to the nonvolatile memory . In such
a case, write the modified data that meets the microcomputer
version following the patch data rewriting procedure at the
replacement of nonvolatile memory. (See page 23)
4
SECTION 2
GENERAL
MZ-R500/R500PC
This section is extracted from
instruction manual.
5
MZ-R500/R500PC
6
SECTION 3
I
DISASSEMBLY
Note : This set can be disassemble according to the following sequence.
SetCase (Lower) AssyCase (Upper) AssyLCD Module
Main BoardMD Mechanism Deck
MZ-R500/R500PC
Service Assy, OP
Holder Assy
Motor Flexible Board
Motor, DC (M602)
"Motor, DC (M601)"," Motor, DC (M603)"
Note : Follow the disassembly procedure in the numerical order given.
3-1. CASE (LOWER) ASSY
4
claw
1
screw (1.7), MI
3
screws (1.7), MI
knob (hold)
3-2. CASE (UPPER) ASSY
4
spring (pop-L), torsion
spring (pop-L), torsion
6
case(lower) assy
chassis assy
2
screw (1.7), MI
3
case (upper) assy
5
2
CN801
1
screws (1.7), M
7
MZ-R500/R500PC
y
d
3-3. LCD MODULE
2
screws (1.7x3), tapping
3
1
screws (1.7x3), tapping
4
LCD module
3-4. MAIN BOARD
qs
terminal (-), battery
qa
Remove the solder
4
screws (M1.4x2),
toothed lock
7
CN501
6
case (upper) ass
2
Remove the solders
3
toothed lock
screws (M1.4x2),
1
CN701
8
MAIN boar
5
screw (M1.4x2),
toothed lock
9
0
terminal (+), battery
8
Remove the solder
3-5. MD MECHANISM DECK
t
e
3
MD mechanism deck
boss
2
MZ-R500/R500PC
chassis assy, se
3-6. SERVICE ASSY, OP
3
precision pan screw
(M1.4)
4
rack spring (S)
1
washer (0.8 - 2.5)
2
gear (SA)
5
precision pan screw
(M1.4)
6
spring, thrust detent
8
Pull off the lead screw.
B
1
screws (1.7), MI
7
Opening the over write head
9
toward the direction
OP Service assy toward
the direction
Note: Do not open the entire assy
forcibly, when opening
the over write head.
B
.
A
, remove th
over write head section
A
9
MZ-R500/R500PC
3-7. HOLDER ASSY
4
1
Open the holder assy.
Remove the holder assy to
direction of the arrow
A
B
.
2
B
3-8. MOTOR FLEXIBLE BOARD
1
Remove four solders of
DC motor (sled) (M602).
4
adhesive sheet
Note: Align a circular hole in the stripping paper
with a circular hole in the DC motor (sled),
when mounting the motor
flexible board.
boss
3
5
motor flexible board
2
Remove two solders of
DC motor (over write head up/down) (M603).
3
Remove four solders of
DC motor (spindle) (M601).
10
3-9. MOTOR, DC (M602)
1
Remove six solders of
motor flexible board.
4
three precision pan screws
(M1.4)
qs
DC motor (over write head up/down)
(M603)
6
two precision pan screws
(M1.4)
qa
chassis assy, gear
0
screw
(M1.2 × 1.5)
9
gear (HA)
8
gear (HB)
7
washer (0.8 - 2.5)
2
washer (0.8 - 2.5)
3
gear (HC)
5
DC motor
(spindle)
(M601)
DC motor
(over write head up/down)
(M603)
gear chassis assy
gear (HA)
2.65 mm
Note: Press-fit the gear (HA) up to the
position of the DC motor (over write
head up/down) (M603) as shown
below.
5
DC motor (sled) (M602)
4
two precision pan screws
(M1.4)
1
Remove four solders of
motor flexible board.
2
MZ-R500/R500PC
washer (0.8 - 2.5)
3
gear (SA)
3-10. “MOTOR, DC (M601)”, “MOTOR, DC (M603)”
11
MZ-R500/R500PC
SECTION 4
TEST MODE
4-1. Outline
• This set provides the Overall adjustment mode that allows CD
and MO discs to be automatically adjusted when in the test mode.
In this overall adjustment mode, the disc is discriminate between
CD and MO, and each adjustment is automatically executed in
order. If a fault is found, the system displays its location. Also,
the manual mode allows each individual adjustment to be automatically adjusted.
4-2. Setting Method of T est Mode
There are two different methods to set the test mode:
1 Short TAP801 (TEST) on the MAIN board with a solder bridge
(connect pin 3 of IC801 to the ground). Then, turn on the
power.
MAIN BOARD (SIDE B)
4-3. Operation in Setting the Test Mode
• When the test mode becomes active, first the display check mode
is selected.
• Other mode can be selected from the display check mode.
• When the test mode is set, the LCD repeats the following dis-
play.
This set LCD display
All lit
u
SYNCMONOREC REMAIN
SHUFREC
1F
-a 8 8 : 8 8
All off
Microcomputer
version
display
00 6
• When the
time is held so that display can be checked.
X key is pressed and hold down, the display at that
V1.200
AP856
AP526
AP529
AP530
R811
AP528
C521
C815
AP531
R805
TAP801
(TEST)
FB801
C830
C807
AP802
AP803
C808
R810
R830
R806
R807
2 In the normal mode, turn on the [HOLD] switch. While press-
ing the [VOL --] key press the following order:
> t > t . t . t > t
. t > t . t X t X
Caution: On the set having the microcomputer version 1.000,
some adjusted values were set in the manual mode at
the shipment, but these data will be cleared when the
NV is reset. Therefore, on the set having the microcomputer version 1.000, change the adjusted values
following the Change of Adjusted Values immediately
after the NV was reset (see page 18).
4-4. Releasing the Test Mode
For test mode set with the method 1:
Turn off the power and open the solder bridge on T AP801 (TEST)
on the MAIN board.
Note: Remove the solders completely. Remaining could be shorted
with the chassis, etc.
For test mode set with the method 2:
Turn off the power.
Note: If electrical adjustment (see page 18) has not been finished
completely, always start in the test mode. (The set cannot
start in normal mode)
12
4-5. Configuration of T est Mode
x key Nkey
xkey Nkey
Major item switching
Minor item switching
Medium item switching
. key: Unit Place of item number
decrease.
VOL – key: 10th Place of item number
decrease.
VOL + key: 10th Place of item number
increase.
VOL – key: Decreases the
adjusted value
VOL + key: Increases the
adjusted value
VOL – key: 100th Place of item number
decrease.
VOL + key: 100th Place of item number
increase.
N key: Unit Place of item number
increase.
X key: When adjusted value is
chaged:
Adjusted value is written.
When adjusted value is
not changed:
That item is adjusted
automatically.
Adjusted value variation
Adjusted value write
Test mode (Display Check Mode)
Press the>or VOL+ key
Manual Mode
Press the x key
Press the . or VOL– key
Overall Adjustment Mode
Press thexkey
ENTER key
Self-Diagnosis Result Display Mode
Press thexkey
Servo Adjustment
Audio Adjustment
Power Supply Adjustment
OP Alignment Adjustment
Electrical Offset Adjustment
Power Supply Adjustment
Auto item Feed
CD Overall Adjustment/
MO Overall Adjustment
MZ-R500/R500PC
4-6. Manual Mode
Mode to adjust or check the operation of the set by function.
Normally, the adjustment in this mode is not executed.
However, the Manual mode is used to clear the memory, power
supply adjustment, and laser power check before performing
automatic adjustments in the Overall Adjustment mode.
• Transition method in Manual Mode
1. Setting the test mode (see page 12).
2. Press the > or[VOL +] key activates the manual mode where
Press the N or T.MARK + N keys.
Sound Skip Check Result Display Mode
Press the x key
Press the T.MARK + X keys.
Key Check Mode
The key check quits,or open the upper panel
the LCD display as shown below.
This set LCD display
0 0 0 Manual
3. During each test, the optical pick-up moves outward or in-
4. Each test item is assigned with a 3-digit item number;
ward while the > or . key is pressed for several seconds respectively.
100th place is a major item, 10th place is a medium item, and
unit place is a minor item.
The values adjusted in the test mode are written to the
nonvolatile memory (for the items where adjustment was
made).
13
MZ-R500/R500PC
e
e
e
e
0 XX1
0 XXN
0 XXN1
0 XXN2
0 XXR_
XX
:Error code
:Total recording time
5. The display changes a shown below each time the
[ENTER] key on the set is pressed.
• Address & Adjusted V alue Display
This set LCD display
0 11
item number
• Jitter Value & Adjusted Value Display
This set LCD display
0 11
item number
• Block Error Value & Adjusted Value Display
This set LCD display
0 11
item number
• ADIP Error Value & Adjusted Value Display
This set LCD display
3A4S1D
adjustment valu
address
OFEJ1D
adjustment valu
jitter value
063B1D
adjustment valu
block error value
4-8. Self-Diagnosis Result Display Mode
This set uses the self-diagnostic function system in which if an
error occurred during the recording or playing, the mechanism
control block and the power supply control block in the
microcomputer detect it and record its cause as history in the
nonvolatile memory.
By checking this history in the test mode, you can analyze a fault
and determine its location.
Total recording time is recorded as a guideline of how long the
optical pickup has been used, and by comparing it with the total
recording time at the time when an error occurred in the selfdiagnosis result display mode, you can determine when the error
occurred.
Clear both self-diagnosis history data and total recording time, if
the optical pickup was replaced.
• Self-Diagnosis Result Display Mode Setting Method
1. Setting the test mode (see page 12).
2. In the display check mode, press the [ENTER] key activates the
self-diagnosis result display mode where the LCD display as
shown below.
This set LCD display
0 XX
error
display code
history code
1 0000
Total recording time
when error occurred
0 11
item number
• Item Title Display
This set LCD display
0 11
item number
However in the power mode (item number 700’s), only the
item is displayed.
6. Quit the manual mode, and press the
test mode (display check mode).
072A1D
LrefPw
x key to return to the
4-7. Overall Adjustment Mode
Mode to adjust the servo automatically in all items.
Normally, automatic adjustment is executed in this mode at the
repair.
For further information, refer to “Section 5 Electrical Adjustments”
(see page 18).
adjustment valu
ADIP error value
item title
3. Then, each time the
by one as shown below. Also, the LCD display ascends by one
when the
4. Quit the self-diagnosis result display mode, and press the x key
to return to the test mode (display check mode).
. key is pressed.
> key is pressed, LCD display descends
14
MZ-R500/R500PC
• Description of Error Indication Codes
ProblemIndication codeMeaning of codeSimple displayDescription
No error00No error---No error
01
Servo system error02High temperatureTempHigh temperature
03Focus errorFcusDisordered focus
04Spindle errorSpdlAbnormal rotation of disc
TOC error
Power supply system error22Low batteryLBatMomentary interruption detected
Offset system error
11TOC errorTOCFaulty TOC contents
12Data reading errorDataData could not be read at SYNC
31Offset errorOfstOffset error
32
33
34
Illegal access target
address was specified
Focus error ABCD
offset error
Tracking error
Offset error
X1 tracking error
Offset error
AdrsAttempt to access an abnormal address
ABCDFocus error ABCD offset error
TETracking error Offset error
X1TEX1 tracking error Offset error
• Description of Indication History
History code numberDescription
1The first error
NThe last error
N1One error before the last.
N2Two errors before the last.
R_Total recording time
4-9. Reset the error display code
After servicing, reset the error display code.
• Setting method of Reset the Error Display Code
1. Setting the test mode (see page 12).
2. Press [ENTER] key activates the self-diagnosis result display
mode.
3. To reset the error display code, press the X key (2 times) when
the code is displayed (except “R_****”).
(All the data on the 1, N, N1, and N2 will be reset)
15
MZ-R500/R500PC
g
)
This set LCD display
8 8 8
RMC OK
This set LCD display
8 8 8 FF
4-10. Sound Skip Check Result Display Mode
This set can display the count of errors that occurred during the
recording/playing for checking.
• Setting method of sound skip check result display
mode
1. Set the test mode (see page 12).
2. Press the N key or [T.MARK] + [PLAY] keys, and the play-
ing or recording sound skip result display mode becomes
active respectively where the LCD displays the following.
This set LCD display
0 00
Total count of play
system errors(hex.)
3. When the N key is pressed, total error count is displayed on
the LCD, and each time the > key is pressed, the display
item moves down by one as shown below. Also, if the . key
is pressed, the display item moves up by one, then if the
P R
Total count record
system errors(hex.)
[T.MARK] + N keys is pressed, the display in the record
mode appears.
When the [T.MARK] + N keys is pressed, total error count
is displayed on the LCD, and each time the > key is pressed,
the display item moves down by one as shown below. Also, if
the . key is pressed, the display item moves up by one,
then if the N key is pressed, the display in the play mode
appears.
• Cause of Sound Skip Error
Cause of errorDescription of error
EIBSound error correction error
Play
Record
4. To quit the sound skip check result display mode and to return
to the test mode (display check mode), press the
StatDecoder status error
AdrsAddress access error
BEmpBuffer is empty
BOvr
Bful
RtryRetry times over
Buffer is full, and sounds were
dumped
Buffer capacity becomes less,
and forcible writing occurred
x key.
4-11. Key Check Mode
This set can check if the set function normally.
• Setting Method of Key Check Mode
1. Setting the test mode (see page 12).
2. Press the [T.MARK] + X keys activates the key check mode.
(At the last two digits, AD value of remote commander key
line is displayed in hexadecimal)
Playing sound skip
result display
0 00 P R
0 00 EIB
0 00 Stat
0 00 Adrs
0 00 BEmp
0 00 ######
P R
:Total play/record errors(hex.)
:Counter of sound skip check each item(hex.)
:6-di
######
it address where sound was skipped last(hex.
Recording sound skip
result display
0 00 P R
0 00 BOvr
0 00 Bful
0 00 Rtry
0 00 ######
3. When each key on the set and on remote commander is pressed,
its name is displayed on the LCD. (The operated position is
displayed for 4 seconds after the slide switch is operated. If
any other key is pressed during this display, the remote commander LCD switches to its name display)
Example1: When > key on the set is pressed:
16
4. When all the keys on the set and on the remote commander are
considered as OK, the following displays are shown for 4 seconds.
Example1: When the keys on the set are considered as OK:
This set LCD display
8 8 8 RMC OK
5. When all keys were checked or if the upper panel is opened,
the key check mode quits and the test mode (display check
mode) comes back.
MZ-R500/R500PC
17
MZ-R500/R500PC
This set LCD display
0 2 1ResNV
This set LCD display
0 2 1 ResOK?
: Address
E4: Adjusted value
This set LCD display
8 3 2
SE4
SECTION 5
ELECTRICAL ADJUSTMENTS
5-1. Outline
• In this set, automatic adjustment of CD and MO can be performed by entering the test mode (see page 12).
However, before starting automatic adjustment, the memory
clear, power supply adjustment, and laser power check must be
performed in the manual mode.
• A key having no particular description in the text, indicates a
set key.
• For the LCD display, the LCD display on the set is shown.
5-2. Precautions for Adjustment
1. Adjustment must be done in the test mode only.
After adjusting, release the test mode.
2. Use the following tools and measuring instruments.
• Test CD discTDYS-1
(Part No. : 4-963-646-01)
• SONY MO disc available on the market
• Digital voltmeter
• Laser power meterLPM-8001
(Part No. : J-2501-046-A)
• Thermometer (using the Temperature Correction)
3. Unless specified otherwise, supply DC 3V from the DC IN
3V jack (J601).
4. Switch position
HOLD switch ............................................... OFF
5-3. Adjustment Sequence
• Setting method of NV reset
1. Select the manual mode of the test mode, and set item number
021NV Reset (see page 13).
2. Press the X key.
3. Press the X key once more.
This set LCD display
0 2 1
0 2 1
Res
NV reset(after several seconds)
Reset!
1. NV Reset(Memory clear)
2. Power Supply Manual Adjustment
3. Temperature Correction(item number:014)
4. Laser Power Check
5. Electrical offset Adjustment
Caution: This adjustment must be made with
no disc loaded.
6. CD Overall Adjustment
7. MO Overall Adjustment
8. RESUME Clear
Manual Mode
Overall Mode
Manual Mode
Overall Mode
Manual Mode
5-4. NV Reset
Caution: On the set having the microcomputer version 1.000,
some adjusted values were set in the manual mode at
the shipment, but these data will be cleared when the
NV is reset. Therefore, on the set having the microcomputer version 1.000, change the adjusted values
following the Change of Adjusted Values immediately
after the NV was reset.
4. Press the x key to quit the manual mode, and activate the
test mode (display check mode).
• Change of Adjusted Values
On the set having the microcomputer version 1.000, some adjusted
values were set in the manual mode at the shipment, but these data
will be cleared when the NV is reset. Therefore, on the set having
the microcomputer version 1.000, modify the adjusted values
through the following procedure immediately after the NV was
reset.
1. Item numbers in which the adjusted values are to be modified
Item number 832
Item number 862
Item number 871
Item number 872
2. Adjusted values modifying procedure
1) Select the manual mode of the test mode, and set item number
832 (see page 13).
This set LCD display
8 3 2
2) Adjust with the
key (adjusted value down) so that the adjusted value becomes
E4.
[VOL+] key (adjusted value up) or [VOL--]
Pw-T W
18
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