MDR-RF875R is the component model block one in the MDR-RF875RK.
COMPONENT MODEL NAME FOR MDR-RF875RK
HeadphonesMDR-RF875R
TransmitterTMR-RF875R
AEP Model
UK Model
SPECIFICATIONS
Headphones
Power source DC 2.4 V: Built-in rechargeable
battery
MassApprox. 350 g (12.25 oz.) incl.
built-in rechargeable battery
Built-in Ni-MH rechargeable battery
Model nameNH-AAC
Voltage1.2 V
Capacity1,000 mAh
Design and specifications are subject to change without
notice.
HEADPHONES
Page 2
SECTION 1
GENERAL
This section is extracted
from instruction manual.
5
Turn up the volume to a moderate
level with the VOL control.
Press the TUNING button briefly for
automatic tuning of the headphones.
If you do not receive a clear audio
signal, press it again.
TUNING
VOL control
Try the above steps 3 and 5 until the
receiving performance becomes better.
Auto power on/off function
When you remove the headphones from your
head, the power turns off automatically. Do not
allow the self adjusting band to be pulled up,
otherwise the headphones will be switched on.
The power turns on.
Note
If a hissing noise is heard move closer to the transmitter.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
— 2 —
Page 3
SECTION 2
DISASSEMBLY
• The equipment can be removed using the following procedure.
Note :Follow the disassembly procedure in the numerical order given.
2-1. DRIVER (R SIDE), RX-BASE BOARD
9
Volume knob
Set the each leads as illustrated below.
From head
band assy (rear).
Holder (R)
From head
band assy (front).
Groove
Groove
Groove
From
SW board.
Groove
qa
RX-BASE board
0
Remove the
eight solderings.
(Housing (R) side)
Head band
assy (front)(natural)
8
Charge terminal
7
Remove the
two solderings.
Precaution for installtion
ANT
RX-BASE board
SW board
Head band
assy (rear)(natural)
Head band
assy (rear)(green)
Driver (natural)
Driver (red)
4
Ear pad holder (R)
5
Remove the
two solderings.
6
Four
claws
Driver
2
Four screws (M 2
Housing (R)
Precaution for installtion
3
Front plate (R) assy
1
Ear pad
× 5)
Precaution for installtion
Driver (R side)
Head band
assy (front)(black)
Solder the each leads directly to the position as shown
while being cautions of colors.
SW board
RedNatural
From RX-BASE board.
— 3 —
Page 4
2-2. SW BOARD, HANGER (R)
s
1
1
2
Housing (R)
Precaution for installtion
Set the each leads as illustrated below.
From
SW board.
Groove
Hanger (R)
3
Hanger lid (R)
8
7
Remove the
two solderings.
SW board
5
Holder lid (R)
4
Two screw
(P 2
9
Hanger (R)
× 8)
Groove
2-3. HOLDER (R)
Groove
From head
band assy (front).
From head
band assy (rear).
2
Spring
Groove
Groove
Groove
3
Holder (R)
SW board
6
4
Head cushion assy
8
Head band assy (front)
7
Head band assy (rear)
1
Screw (P 2
× 8)
— 4 —
5
Two screws
(P 2
× 8)
6
Shassis
Page 5
2-4. DRIVER (L SIDE)
Set the each leads as illustrated below.
From head
band assy (front).
Groove
Groove
Housing (L)
Precaution for installtion
3
Front plate (L) assy
1
Ear pad
2
Four screws (M 2
Precaution for installtion
× 5)
Driver (L side)
From head
band assy (rear).
8
Driver
Four
claws
7
Remove the
two solderings.
4
Two nickle
hydrogen batterys
6
Ear pad
holder (L)
Green
Natural
5
Remove the
two solderings.
GreenNatural
From head band assy (rear).
— 5 —
Page 6
2-5. HANGER (L)
1
3
Hanger lid (L)
1
2
Housing (L)
Precaution for installtion
4
Two screws
× 5)
(M 2
5
Holder lid (L)
Set the each leads as illustrated below.
2-6. HOLDER (L)
Hanger (L)
Groove
From head
band assy (front).
From head
band assy (rear).
Groove
Groove
7
Hanger (L)
3
Head cushion assy
2
Holder (L)
6
6
Head band assy (front)
7
Head band
assy (rear)
5
Shassis
1
Screw (M 2
× 5)
4
Two screws
(M 1.7
× 3)
— 6 —
Page 7
SECTION 3
4
4
+
–
Digital voltmeter
(AC range)
IC301 pin6
+
–+–
IC301 pin6
IC301 pin4
OSCILLOSCPE
CH1 CH2
7
7
ELECTRICAL ADJUSTMENTS
Notes:
1.Use a transmitter to which check and adjustment are already
completed.
2.
On adjusting the headphones section, use the transmitter as a jig.
Headphones:MDR-RF875R
Transmitter:TMR-RF875R
Procedure:
1.Connect an oscillator with attenuator and terminator (600 Ω)
to the transmitter AUDIO IN-A connector (J402).
2.Connect an A C adapter to the transmitter DC IN 9V jack (J404).
3.Short between Q303 collector and GND on the RX board.
4.Connect DC 2.4V to the +B power line externally.
5.Connect lead wires to IC301 pin 4, pin 6, pin 7, IC 307 pin 7,
IC 308 pin 7 and GND on the RX-BASE board.
6.Connect a 33KΩ resistor between IC301 pin 4 and pin 7.
7.Connect lead wires to the speakers’ terminals (L+,L-,R+,R-)
on the RX-BASE board. (See page 9)
3-1. Free Run Frequency Check and Adjustment
1.Set the transmitter AUDIO IN-A connector (J402) to no signal.
Note: In this case, operation time is about 4 or 5 minutes.
2.Check the transmitter power indicator (red) lights.
3.Set the transmitter CHANNEL switch to 1.
4.Connect DC 1.2V across TP and GND.
5.Connect a frequency counter to IC301 pin 4 and GND on the
RX-BASE board.
6.Adjust the value of the frequency counter to specification by
RV301 on the RX-BASE board.
Specified values: 76kHz ± 50Hz.
Setting :
Requlated power supply
(DC 1.2V)
TP
+
–
Frequency counter
+
–
IC301 pin
3-2. Receive Frequency Check and Adjustment
1.Set the transmitter CHANNEL switch to 2.
2.Set the transmitter NOISE FILTER switch to OFF.
3.Input a signal of 1kHz, 316mVrms to transmitter AUDIO INA (L-ch) connector only.
4.Keep distance between transmitter and headphones to 5 meters over.
5.Set the headphones volume (RV302) to minimum.
6.Connect DC 1.2V across TP and GND.
7.
Connect an oscilloscope CH1 and CH2 to IC301 pin 6 and pin 4.
8.Check the waveform of the oscilloscope to CH1 is demodulated
1kHz signal and CH2 is GND.
9.If CH1 and CH2 are not satisfied in step 8, adjust the coil (L301)
on the RX board to satisfied step 8.
10. Open between Q303 corrector and GND on the RX board.
11. When the transmitter off, check the waveform of the
oscilloscope as follows:
1.8V
GND
2–3 sec
12. Set the transmitter CHANNEL switch to 1.
13. Push the headphones tuning switch (S301) to receive radio
frequency.
14. Check same step 8.
15. Set the transmitter CHANNEL switch to 3.
16. Push the headphones tuning switch (S301) to receive radio
frequency.
17. Check same step 8.
0.6V
Setting :
Requlated power supply
(DC 1.2V)
TP
+
–
OSCILLOSCPE
IC301 pin6
CH1 CH2
+
–+–
IC301 pin
3-3. Carrier Modulation Check
1.Set the transmitter CHANNEL switch to 2.
2.Set the transmitter NOISE FILTER switch to OFF.
3.Input a signal of 1kHz, 316mVrms to transmitter AUDIO INA (L-ch) connector only.
4.Set the headphones volume (RV302) to minimum.
5.
Connect an oscilloscope CH1 and CH2 to IC301 pin 6 and pin 4.
6.Push the headphones tuning switch (S301) to receive radio
frequency.
7.Check the waveform of the oscilloscope that the CH1 is
demodulated 1kHz signal and CH2 is GND.
8.Connect an AC voltmeter with LPF to IC301 pin 6 and GND.
9.Check the value of the AC voltmeter to 40mVrms ± 5mV
Setting :
3-4. Expander Output Check
1.Set the transmitter CHANNEL switch to 2.
2.Input a signal of 1kHz, 316mVrms to transmitter AUDIO INA L and R connector.
3.Connect an AC voltmeter to IC307 pin 7 and IC308 pin 7.
4.Measure the value of the AC voltmeter.
5.Input a signal of 1kHz, 31.6mVrms to transmitter AUDIO INA L and R connector.
6.Measure the value of the AC voltmeter.
7.Check the difference of the step 4 and step 6 to more than 20
dB ± 3 dB.
Setting :
Digital voltmeter
(AC range)
+
–
IC307 pin
IC308 pin
3-5. Separation Check
1.Set the transmitter CHANNEL switch to 2.
2.Set the transmitter NOISE FILTER switch to OFF.
3.Input a signal of 1kHz, 316mVrms to transmitter AUDIO INA (L-ch) connector only.
4.Connect an oscilloscope CH1 to speakers terminal (L+,L-) and
CH2 to IC301 pin 4 and GND.
5.Push the headphones tuning switch (S301) to receive radio
frequency.
6.Check the waveform of the oscilloscope that the CH1 is
demodulated 1kHz signal and CH2 is GND.
7.
Connect an AC voltmeter with LPF to speakers terminal (L+,L-).
8.Adjust the value of the AC voltmeter to specification by
headphones volume RV302.
Specified values: 155mVrms
9.
Connect an A C v oltmeter with LPF to speak ers terminal (R+,R-).
10. Measure the value of the AC voltmeter.
11. Check the difference of the L and R to more than 25dB.
12. Input a signal of 1kHz, 316mVrms to transmitter AUDIO INA (R-ch) connector only.
— 7 —
Page 8
13.
4
4
Connect an A C v oltmeter with LPF to speak ers terminal (R+,R-).
14. Adjust the value of the AC voltmeter to specification by
headphones volume RV302.
Specified values: 155mVrms
15.
Connect an AC voltmeter with LPF to speakers terminal (L+,L-).
16. Measure the value of the AC voltmeter.
17. Check the difference of the L and R to more than 25dB.
18. Remove a 33KΩ resistor between IC301 pin 4 and pin7.
Setting :
Digital voltmeter
(AC range)
OSCILLOSCPE
L+ / R+
+
L– / R–
–
L+
L–
CH1 CH2
+
–+–
IC301 pin
3-6. MPX Signal Modulation Check
1.Set the transmitter CHANNEL switch to 2.
2.Set the transmitter NOISE FILTER switch to OFF.
3.Input a signal of 1kHz, 316mVrms to transmitter AUDIO INA (L-ch) connector only.
4.Connect an oscilloscope CH1 to speakers terminal (L+,L-) and
CH2 to IC301 pin 4 and GND.
5.Push the headphones tuning switch (S301) to receive radio
frequency.
6. Check the waveform of the oscilloscope that the CH1 is
demodulated 1kHz signal and CH2 is GND.
7.
Set the headphones volume (RV302) to max.
8.
Connect an AC voltmeter with LPF to speakers terminal (L+,L-).
9.
Check the value of the AC voltmeter to specification.
Specified values: 450mVrms to 650mVrms
Note: When the specification is not satisfied in step 9, adjust
RV402 of the TMR-RF875R until the specification of 450
to 650mVrms is obtained.
Setting :
Digital voltmeter
(AC range)
+
–
L+
L–
OSCILLOSCPE
CH1 CH2
+
L+
–+–
L–
IC301 pin
Adjustment Location : (See page 9)
— 8 —
Page 9
Adjustment Location :
[RX-BASE BOARD]
(Conductor side)
IC301
7
IC301
4
IC301
(Connect a 33 KΩ resistor)
6
GND
TP
GND
RV301
Free Run Frequency
Check and Adjustment
Short
+B
power line
L301
Receive Frequency
Check and Adjustment
L–
L+
R–
R+
RV302
Corrier Modulation/Separation/
MPX Signal Modulation Check
— 9 —
Page 10
SECTION 4
DIAGRAMS
Note on Printed Wiring Board:
• X : parts extracted from the component side.
®
•
• b : Pattern from the side which enables seeing.
Caution:
Pattern face side: Parts on the pattern face side seen from
(Side B)the pattern face are indicated.
Parts face side:Parts on the parts face side seen from
(Side A)the parts face are indicated.
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or
• All resistors are in Ω and 1/
•
• A : B+ Line.
• H : adjustment for repair.
• Power voltage is dc 2.4 V and fed with regulated dc power supply
• Voltages are dc with respect to ground under no-signal conditions.
• Voltages are taken with a VOM (Input impedance 10 MΩ).
• Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
: Through hole.
less are not indicated except for electrolytics and tantalums.
4
W or less unless otherwise specified.
¢
: internal component.
from battery terminal.
Voltage variations may be noted due to normal production tolerances.
Voltage variations may be noted due to normal production tolerances.
1X-3379-300-1 BAND ASSY (REAR), HEAD
2X-3379-299-1 BAND ASSY (FRONT), HEAD
3X-3379-301-1 CUSHION ASSY, HEAD
43-046-718-01 PAD,EAR
5X-3379-304-1 PLATE (L) ASSY, FRONT
61-542-416-11 DRIVER (030F031)
73-046-723-01 HOLDER (L), EAR PAD
81-756-109-11 BATTERY, NICKEL HYDROGEN
93-046-717-01 TERMINAL (SMALL), BATTERY
103-224-570-01 FILM (L), HOLOGRAM
R3181-216-089-11 RES-CHIP47K5%1/10W
R3201-216-001-00 METAL CHIP105%1/10W
R3211-216-053-00 METAL CHIP1.5K5%1/10W
R3221-216-069-00 METAL CHIP6.8K5%1/10W
R3251-216-037-00 METAL CHIP3305%1/10W
R3301-216-001-00 METAL CHIP105%1/10W
R3311-216-057-00 METAL CHIP2.2K5%1/10W
R3321-216-049-11 RES-CHIP1K5%1/10W
R3331-216-057-00 METAL CHIP2.2K5%1/10W
R3341-216-057-00 METAL CHIP2.2K5%1/10W
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IC3028-759-802-75 IC LA4533M
IC3038-759-453-43 IC TC74HC4024AF(EL)
IC3048-759-510-73 IC BA10393F-E2
IC3058-759-083-94 IC TC7W74FU
IC3068-759-344-00 IC NJM2100E(TE2)
IC3078-759-384-90 IC TK10691M
IC3088-759-384-90 IC TK10691M
IC3098-759-344-00 IC NJM2100E(TE2)
R3401-216-065-91 RES-CHIP4.7K5%1/10W
R3411-216-113-00 METAL CHIP470K5%1/10W
R3421-216-106-00 METAL CHIP240K5%1/10W
R3431-216-099-00 METAL CHIP120K5%1/10W
R3441-216-092-00 RES-CHIP62K5%1/10W
R3451-216-084-00 METAL CHIP30K5%1/10W
R3461-216-077-00 RES-CHIP15K5%1/10W
R3471-216-070-00 METAL CHIP7.5K5%1/10W
R3481-216-089-11 RES-CHIP47K5%1/10W
R3491-216-073-00 METAL CHIP10K5%1/10W
R3551-216-089-11 RES-CHIP47K5%1/10W
R3561-216-081-00 METAL CHIP22K5%1/10W
R3571-216-081-00 METAL CHIP22K5%1/10W
R3581-216-081-00 METAL CHIP22K5%1/10W
R3601-216-081-00 METAL CHIP22K5%1/10W
R3611-216-081-00 METAL CHIP22K5%1/10W
R3621-216-073-00 METAL CHIP10K5%1/10W
R3631-216-081-00 METAL CHIP22K5%1/10W
R3641-216-081-00 METAL CHIP22K5%1/10W
R3661-216-029-00 METAL CHIP1505%1/10W
R3671-216-089-11 RES-CHIP47K5%1/10W
R3701-216-071-00 METAL CHIP8.2K5%1/10W
R3711-216-071-00 METAL CHIP8.2K5%1/10W
R3721-216-071-00 METAL CHIP8.2K5%1/10W
R3731-216-071-00 METAL CHIP8.2K5%1/10W
R3021-216-057-00 METAL CHIP2.2K5%1/10W
R3041-216-061-00 METAL CHIP3.3K5%1/10W
R3051-216-061-00 METAL CHIP3.3K5%1/10W
R3081-216-057-00 METAL CHIP2.2K5%1/10W
R3091-216-097-11 RES-CHIP100K5%1/10W
R3101-216-061-00 METAL CHIP3.3K5%1/10W
R3121-216-077-00 RES-CHIP15K5%1/10W
R3141-216-097-11 RES-CHIP100K5%1/10W
R3151-216-001-00 METAL CHIP105%1/10W
R3161-216-001-00 METAL CHIP105%1/10W
— 19 —
R3741-216-064-00 METAL CHIP4.3K5%1/10W
R3751-216-064-00 METAL CHIP4.3K5%1/10W
R3761-216-097-11 RES-CHIP100K5%1/10W
R3771-216-097-11 RES-CHIP100K5%1/10W
R3781-216-063-91 RES-CHIP3.9K5%1/10W
R3791-216-057-00 METAL CHIP2.2K5%1/10W
R3801-216-049-11 RES-CHIP1K5%1/10W
R3811-216-049-11 RES-CHIP1K5%1/10W
R3821-216-057-00 METAL CHIP2.2K5%1/10W
R3831-216-057-00 METAL CHIP2.2K5%1/10W
R3841-216-067-00 METAL CHIP5.6K5%1/10W
R3851-216-067-00 METAL CHIP5.6K5%1/10W
R3861-216-065-91 RES-CHIP4.7K5%1/10W
R3871-216-065-91 RES-CHIP4.7K5%1/10W
R3901-216-097-11 RES-CHIP100K5%1/10W
R3911-216-097-11 RES-CHIP100K5%1/10W
R3921-216-063-91 RES-CHIP3.9K5%1/10W
R3931-216-057-00 METAL CHIP2.2K5%1/10W
R3941-216-061-00 METAL CHIP3.3K5%1/10W
R3951-216-061-00 METAL CHIP3.3K5%1/10W
R3961-216-083-00 METAL CHIP27K5%1/10W
R3971-216-083-00 METAL CHIP27K5%1/10W
R3981-216-073-00 METAL CHIP10K5%1/10W
R3991-216-073-00 METAL CHIP10K5%1/10W
R4001-216-025-11 RES-CHIP1005%1/10W
R4011-216-025-11 RES-CHIP1005%1/10W
R4031-216-073-00 METAL CHIP10K5%1/10W
R4041-216-073-00 METAL CHIP10K5%1/10W
Pilot Signal and MPX Signal Modulation Check and
Adjustment
1. Set the channel to CH2.
2. No signal input (The operating time in this case is limited to 4
or 5 minutes.)
3. See the RV402 and RV403 to max. (clockwise)
4. Connect a digital voltmeter (A C range) to the movable terminal
of RV403 (Fig.2).
5. Adjust the value of the digital voltmeter to minimum b y R V401.
6. See the RV402 to minimum. (counter clock wise)
7. Adjust the value of the digital voltmeter to max by L407.
8. Adjust the value of the digital voltmerter to 1.7 mVrms ± 0.1
mV by RV403.
9. Connect a digital voltmeter (AC range) with LPF to movable
terminal of RV403 (Fig.2).
10. Input a signal of 1 kHz, 316 mVrms to only the L-CH.
11. Adjust the value of the digital voltmeter to 2.5 mVrms ± 0.2
mV by RV402.
Connection points and Adjustment Location :
CH3
L407
←
CH2 ←CH1
S402
RV403RV402
R464
(L-CH) (R-CH)
J402
VCO UNIT
CHG-NR board
When the frequency does not satisfy the specified value, exchange the vco unit. When completed with replacement, recheck
the frequecies of CH1, CH2 and CH3.
Compresser Output Check
1. Set the channel to CH2.
2. Input a signal of 1 kHz, 316 mVrms to L-CH and R-CH of J402.
3. Measure IC 601 pin 7 and IC 602 pin 7 on the CHG-NR board
using a digital voltmeter (AC range) and confirm the value is
100 mVrms ± 5mV (Fig.1).
4. Input a signal of 1 kHz, 31.6 mVtms to L-CH and R-CH of J402.
5. Measure IC 601 pin 7 and IC 602 pin 7 on the CHG-NR board
using a digital voltmeter (AC range) and confirm the value is
31.6 mVrms ± 5 mV (Fig.1).
6. When the frequency is not satisfied the specified v alue, exchange
TX- BASE board or CHG-NR board.
RV401-403,
L407
Modulation
check and
adjustment.
digital
voltmeter
(AC range)
R464
(Fig. 2)
RV401
+
–
digital
voltmeter
(AC range)
+
–
(Fig. 1)
1
4
IC 601
7 pin
IC 602
8
5
8
1
5
4
— 4 —
Page 22
4-1. BLOCK DIAGRAM
SECTION 4
TMR-RF875R
DIAGRAMS
AUDIO IN
16
R-CH
J401
B
J402
L
A
RR-CH
NOISE FILTER
S401
OFF
ON
NOISE
FILTER
|
• R-ch is omitted due to same as L-ch.
• Signal path.
L: AUDIO
IC401
IC601
MODULATION
12 11
TIME
DEVISION
MPX
BUFFER
OSC
AMP
X401
38kHz
BUFFER
RV401
76
Q401
VS
BUFFER
DIVIDER
D404,405
RECT
IC403
STEREO MPX
LPF
72113
R-CH
CH1
14
AMP
CH2
1
AMP
2V
D408
RV402
9
MODULATION
L407
8
MODULATION
IC405(1/2)
INPUT
DET
Q403
SWITCH
RV403
MODULATION
15
MOD IN
VCO UNIT
CE
CE
IC404
VCO CONTROLLER
ANT401
ANT
IC405(2/2)
T-OUT
IC402
S402
CHANNEL
+5V
REG
D401
(power)
5V
DI
DI
B+
CL
13101211
CL
16
5V
679
1
2
3
POWER OFF
DET
SWITCH
Q404
+4V
Q402
SWITCH
Q601
SWITCH
Q602
D402
(chg)
IC604(1/2)
DETECT
SWITCH
Q604
IC603
COMPARATOR
OSC
Q605
IC605
+5V
REG
IC604(2/2)
DETECT
SWITCH
Q603
CHARGE
REF V
J404
DC IN 9V
Note on Printed Wiring Board:
• X : parts extracted from the component side.
• b : Pattern from the side which enables seeing.
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or
• All resistors are in Ω and 1/
•
• A : B+ Line.
• H : adjustment for repair.
• Power voltage is dc 9 V and fed with regulated dc power supply
• Voltages are dc with respect to ground under no-signal conditions.
• Voltages are taken with a VOM (Input impedance 10 MΩ).
• Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
— 5 —— 6 —
less are not indicated except for electrolytics and tantalums.
4
W or less unless otherwise specified.
¢
: internal component.
from battery terminal.
Voltage variations may be noted due to normal production tolerances.
Voltage variations may be noted due to normal production tolerances.
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< JACK >
J4011-566-822-51 JACK (AUDIO IN B)
J4021-580-441-61 JACK, PIN 2P (AUDIO IN A)
J4041-785-066-11 JACK,DC
R4541-216-073-00 METAL CHIP10K5%1/10W
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IC6018-759-384-88 IC TK10690M
IC6028-759-384-88 IC TK10690M
IC6038-759-678-31 IC TB1004AF
IC6048-759-510-73 IC BA10393F-E2
IC6058-759-537-90 IC KIA78S05P-TP